CN106217016B - A kind of piston rod set clamp spring process equipment and processing method - Google Patents
A kind of piston rod set clamp spring process equipment and processing method Download PDFInfo
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- CN106217016B CN106217016B CN201610796888.3A CN201610796888A CN106217016B CN 106217016 B CN106217016 B CN 106217016B CN 201610796888 A CN201610796888 A CN 201610796888A CN 106217016 B CN106217016 B CN 106217016B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/04—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes for assembling or disassembling parts
- B23P19/048—Springs
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/001—Article feeders for assembling machines
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/001—Article feeders for assembling machines
- B23P19/007—Picking-up and placing mechanisms
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Abstract
The invention discloses a kind of piston rod set clamp spring process equipment and processing methods, belong to piston rod mounting technology field.It includes rack, piston rod automatic feed mechanism, piston rod auto-sequencing and arranging mechanism, snap ring automatic feed mechanism, snap ring captures automatically and arranging mechanism, piston rod snap ring automatic assembling mechanism, go out product construction and electric control system, piston rod is sent on piston rod auto-sequencing and arranging mechanism by piston rod automatic feed mechanism, snap ring automatic feed mechanism send snap ring to snap ring to be captured and arranging mechanism automatically, automatically snap ring is transported to piston rod snap ring automatic assembling mechanism to snap ring by crawl with arranging mechanism, piston rod is transported to piston rod snap ring automatic assembling mechanism by piston rod auto-sequencing with arranging mechanism, piston rod snap ring automatic assembling mechanism assembles snap ring and piston rod, go out product construction to transfer out the assembled piston rod for being cased with snap ring.It improves production efficiency, it is ensured that the product quality after installation.
Description
Technical field
The present invention relates to piston rod mounting technology field more particularly to a kind of piston rod set clamp spring process equipment and processing sides
Method.
Background technology
Before this untapped equipment, it is all manually to complete that piston rod clamp spring, which assembles,.Product is in terms of assembling by people
The influence of the qualification and external environment of member is bigger.One is newly arrived employee's installation effectiveness about 600 per hour, skilled member
Work also only has about 1000 per hour, if relatively low in winter temperature, efficiency can also be lower；Sometimes employee is when installing clamp spring,
It is easy bar of damaging, influences quality.
Chinese utility model/patent of invention, Authorization Notice No. CN 102248515 B, authorized announcement date 2013.06.12,
Disclose a kind of automatic device for installing clamp spring, composition includes rack, vertical cylinder, pressing sleeve, tappet and cone cylinder, described perpendicular
Straight cylinder is fixed on frame top, and the pressing sleeve is coaxially fixed on the lower end of the hollow piston rod of vertical cylinder, lower end peripheral
It is provided with multiple along clamp spring mandril, along the relatively thick and piston rod positioned at vertical cylinder in the upper end of the tappet, lower end is fixed with
Active magnet is equipped with buffer spring in the piston rod of vertical cylinder；The cone cylinder is located at the underface of vertical cylinder, inside
Diaphragm plate on be fixed with driven magnet, lower end is relatively thick and in the through-hole of the horizontal baffle of central rack, the through-hole side
It is provided with cone cylinder jacking block in wall, compressed spring is provided between the cone cylinder jacking block and horizontal baffle.The invention is realized well
The automatic installation of ball pin class product dirt-proof boot clamp spring, improves product quality, reduces the labor intensity of worker, improve work
Industry efficiency.The patent only realizes semi-automation, and the feed of clamp spring is not related to, it is still necessary to artificial to participate in.
Invention content
1. technical problems to be solved by the inivention
For the prior art the manually installed efficiency of piston rod clamp spring is low, inferior problem, the present invention provides one kind
Piston rod set clamp spring process equipment and processing method.It utilizes vibrating disk, slideway, cylinder parts to act simultaneously, precisely puts
It puts, improves production efficiency, it is ensured that the product quality after installation.
2. technical solution
To solve the above problems, technical solution provided by the invention is：
A kind of piston rod set clamp spring process equipment, including rack further include that piston rod automatic feed mechanism, piston rod are automatic
Sequence captures and arranging mechanism, piston rod snap ring automatic assembling automatically with arranging mechanism, snap ring automatic feed mechanism, snap ring
Structure goes out product construction and electric control system, and piston rod is sent to piston rod auto-sequencing and pendulum by piston rod automatic feed mechanism
On laying mechanism, snap ring automatic feed mechanism send snap ring to snap ring to be captured and arranging mechanism automatically, and snap ring crawl and is put automatically
Snap ring is transported to piston rod snap ring automatic assembling mechanism by mechanism, and piston rod is transported to by piston rod auto-sequencing with arranging mechanism
Piston rod snap ring automatic assembling mechanism, piston rod snap ring automatic assembling mechanism assemble snap ring and piston rod, go out product machine
Structure transfers out the assembled piston rod for being cased with snap ring, and electric control system controls piston rod automatic feed mechanism, piston
Bar auto-sequencing captures and arranging mechanism, automatic group of piston rod snap ring automatically with arranging mechanism, snap ring automatic feed mechanism, snap ring
Mounting mechanism goes out product mechanism action, and piston rod automatic feed mechanism, piston rod auto-sequencing and arranging mechanism, snap ring are sent automatically
Material mechanism, snap ring automatically crawl and arranging mechanism, piston rod snap ring automatic assembling mechanism, go out product construction and be arranged at rack
On.
Preferably, piston rod automatic feed mechanism includes sliding slot, and piston rod auto-sequencing and arranging mechanism include rotating wheel
Disk is uniformly provided with the slot to match with piston rod on rotating wheel disk, and rotating wheel disk faces sliding slot, is controlled by electric control system
Rotation.
Piston rod enters in the sliding slot of piston rod automatic feed mechanism, rotating wheel disk rotation, and the piston rod in sliding slot is automatic
Into on the slot of rotating wheel disk.
Preferably, snap ring automatic feed mechanism includes vibrating disk, sliding rail and straight rail, and the medial surface of vibrating disk, which is equipped with, to be slided
Rail, sliding rail are connect with straight rail.
Snap ring is placed in vibrating disk, and vibrating disk rotation, snap ring is moved along the sliding rail of the medial surface of vibrating disk, put in order
It is placed on straight rail, constantly travels forward.
Preferably, crawl and arranging mechanism include that sensor and snap ring put cylinder, sensor and electric-controlled to snap ring automatically
System electric signal connection processed, electric control system control snap ring put cylinder movement.
Snap ring advances along straight rail, and the sensor of crawl and arranging mechanism detects that snap ring reaches snap ring certainly to snap ring automatically
When dynamic crawl and the station of arranging mechanism, to electric control system transmission telecommunications number, electric control system makes a response, control card
Ring puts cylinder movement, snap ring is put on specified position.
Preferably, piston rod snap ring automatic assembling mechanism include piston rod alignment sensor, assembly cylinder, positioning cylinder,
Retaining spring and snap ring locating slot；Alignment sensor is connect with electric control system electric signal, and snap ring locating slot is located at assembly gas
The front end of cylinder, retaining spring are located at the front end of snap ring locating slot, and piston rod alignment sensor and positioning cylinder are located at rotating wheel disk
Top electric control system control assembly cylinder and positioning cylinder action.
Snap ring puts cylinder and puts snap ring in snap ring locating slot, and piston rod alignment sensor detects rotating wheel disk
When piston rod is arranged at top, by electric signal transmission to electric control system, electric control system makes a response, and control positioning cylinder is dynamic
Make, positioning cylinder moves down, and pushes down piston rod, and assembly cylinder Forward pushes the snap ring in snap ring locating slot and passes through retaining spring, fixed
Snap ring, is set to the outside of piston rod by position spring-compressed, completes the automatic assembling process of piston rod snap ring.
Preferably, it is equipped with out product construction in the end of rotating wheel disk rotation direction, product construction is located in rack.
After piston rod snap ring is completed automatically, positioning cylinder moves up, rotating wheel disk rotation, and assembled piston rod is defeated
It is sent to going out in product construction in rack.
Preferably, electric control system includes PLC, touch screen and Switching Power Supply, and Switching Power Supply is sensor, piston rod is fixed
Level sensor provides power supply, the input port electric signal connection of touch screen and PLC, PLC and rotating wheel disk, vibrating disk, card
Ring puts cylinder, assembly cylinder is connected with positioning cylinder electric signal.
A kind of processing method of piston rod set clamp spring, includes the following steps：
A, a kind of above-described touch screen of the electric control system of piston rod set clamp spring process equipment is operated, is input to
The signal of touch screen, is transferred to PLC；
B, electric control system controls vibrating disk rotation by PLC, and snap ring is moved along the sliding rail of the medial surface of vibrating disk,
It is placed on straight rail, constantly travels forward in order；
C, simultaneously with step B, electric control system controls the action of piston rod automatic feed mechanism, and piston rod enters piston rod
In the sliding slot of automatic feed mechanism, rotating wheel disk rotates, and the piston rod in sliding slot is automatically on the slot of rotating wheel disk；
D, snap ring advances along straight rail, and the sensor of crawl and arranging mechanism detects that snap ring reaches snap ring to snap ring automatically
When automatic crawl and the station of arranging mechanism, to electric control system transmission telecommunications number, electric control system makes a response, control
Snap ring puts cylinder movement, and snap ring is put in snap ring locating slot；
E, piston rod alignment sensor detects at the top of rotating wheel disk when having piston rod, by electric signal transmission to electric-controlled
System processed, electric control system make a response, and control positioning cylinder action, positioning cylinder moves down, and pushes down piston rod, assembles cylinder
Forward pushes the snap ring in snap ring locating slot and passes through retaining spring, retaining spring compression that snap ring is set to the outside of piston rod,
Complete the automatic assembling process of piston rod snap ring；
F, after piston rod snap ring is completed automatically, positioning cylinder moves up, rotating wheel disk rotation, by assembled piston rod
It is transported to going out in product construction in rack；
G, step B-F is repeated, continuously piston rod and snap ring are assembled.
Preferably, in step F, after piston rod snap ring is completed automatically, assembly cylinder moves after driving in snap ring locating slot,
Prepare snap ring positioning next time.
Preferably, straight sliding rail with snap ring locating slot on same straight line, put cylinder and snap ring put snap ring by snap ring
In locating slot.
3. advantageous effect
Using technical solution provided by the invention, compared with prior art, have the advantages that：
(1) present invention is low for present hand assembled efficiency, and the sometimes unstable problem of quality develops this piston rod card
Spring automatic assembling machine, the use of piston rod clamp spring automatic assembling machine, improves production efficiency and quality；
(2) a kind of piston rod set clamp spring process equipment of the invention and processing method, the equipment by dispenser rotary disc assembly,
Multistation product orientation component, self-feeding component, the compositions such as electric control system；Whole equipment instructs according to PLC and completes control
The automatic assembling of each parts of valve；With the equipment not only instead of artificial, but also greatly improves efficiency and and ensure that
The quality of rod set clamp spring；
(3) efficiency that the present invention is installed for the problem that existing human hand is slow, is developed under the difficult to govern control of quality, manual assembly
It is the assembly of parts one by one, piston rod clamp spring automatic assembling machine is designed to multiple station block combiners, in industrial computer
Control under precisely can efficiently assemble.Each parts vibrating disk or hopper self-feeding, are then accurately put with cylinder, are saved
Manually, turntable is driven with dispenser, realizes that station moves back and forth；
(4) present invention utilizes vibrating disk, slideway, cylinder parts to act, precisely put simultaneously；Production efficiency is human hand
2 times, and 1 people can management and control multiple devices, save labour, save operation cost of enterprises.
Description of the drawings
Fig. 1 is the structural diagram of the present invention.
Label declaration in schematic diagram：
1, rack；2, piston rod automatic feed mechanism；3, piston rod auto-sequencing and arranging mechanism；4, snap ring self-feeding
Mechanism；5, snap ring captures and arranging mechanism automatically；6, piston rod snap ring automatic assembling mechanism；7, go out product construction；8, electric-controlled
System processed.
Specific implementation mode
To further appreciate that present disclosure, in conjunction with accompanying drawings and embodiments, the present invention is described in detail.
Snap ring is exactly clamp spring.
Embodiment 1
In conjunction with Fig. 1, a kind of piston rod set clamp spring process equipment, including rack 1, further include piston rod automatic feed mechanism 2,
Piston rod auto-sequencing captures and arranging mechanism 5, piston rod card automatically with arranging mechanism 3, snap ring automatic feed mechanism 4, snap ring
Ring automatic assembling mechanism 6 goes out product construction 7 and electric control system 8, and piston rod is sent to work by piston rod automatic feed mechanism 2
On stopper rod auto-sequencing and arranging mechanism 3, snap ring automatic feed mechanism 4 send snap ring to snap ring capture and arranging mechanism 5 automatically,
Automatically snap ring is transported to piston rod snap ring automatic assembling mechanism 6, piston rod auto-sequencing and pendulum to snap ring by crawl with arranging mechanism 5
Piston rod is transported to piston rod snap ring automatic assembling mechanism 6 by laying mechanism 3, piston rod snap ring automatic assembling mechanism 6 by snap ring and
Piston rod assembles, and goes out product construction 7 and transfers out the assembled piston rod for being cased with snap ring, and electric control system 8 is controlled
Piston rod automatic feed mechanism 2, piston rod auto-sequencing and arranging mechanism 3 processed, snap ring automatic feed mechanism 4, snap ring are grabbed automatically
Take with arranging mechanism 5, piston rod snap ring automatic assembling mechanism 6, go out product construction 7 and act, it is piston rod automatic feed mechanism 2, living
Stopper rod auto-sequencing captures and arranging mechanism 5, piston rod snap ring automatically with arranging mechanism 3, snap ring automatic feed mechanism 4, snap ring
Automatic assembling mechanism 6 goes out product construction 7 and is arranged in rack 1.
Embodiment 2
A kind of piston rod set clamp spring process equipment of the present embodiment, it is similar to Example 1, the difference is that, piston rod
Automatic feed mechanism 2 includes sliding slot, and piston rod auto-sequencing includes rotating wheel disk with arranging mechanism 3, is uniformly set on rotating wheel disk
There are the slot to match with piston rod, rotating wheel disk to face sliding slot, is controlled and rotated by electric control system 8.
Piston rod enters in the sliding slot of piston rod automatic feed mechanism 2, rotating wheel disk rotation, and the piston rod in sliding slot is automatic
Into on the slot of rotating wheel disk.
Embodiment 3
A kind of piston rod set clamp spring process equipment of the present embodiment, it is similar to Example 1, the difference is that, snap ring is certainly
Dynamic feed mechanism 4 includes vibrating disk, sliding rail and straight rail, and the medial surface of vibrating disk is equipped with sliding rail, and sliding rail is connect with straight rail.
Snap ring is placed in vibrating disk, and vibrating disk rotation, snap ring is moved along the sliding rail of the medial surface of vibrating disk, put in order
It is placed on straight rail, constantly travels forward.
Embodiment 4
A kind of piston rod set clamp spring process equipment of the present embodiment, it is similar to Example 1, the difference is that, snap ring is certainly
Dynamic crawl includes that sensor and snap ring put cylinder with arranging mechanism 5, and sensor is connect with 8 electric signal of electric control system, electricity
Gas control system 8 controls snap ring and puts cylinder movement.
Snap ring advances along straight rail, and the sensor of crawl and arranging mechanism 5 detects that snap ring reaches snap ring to snap ring automatically
When automatic crawl and the station of arranging mechanism 5, to 8 transmission telecommunications number of electric control system, electric control system 8 makes a response,
Control snap ring puts cylinder movement, snap ring is put on specified position.
Embodiment 5
A kind of piston rod set clamp spring process equipment of the present embodiment, it is similar to Example 1, the difference is that, piston rod
Snap ring automatic assembling mechanism 6 includes piston rod alignment sensor, assembly cylinder, positioning cylinder, retaining spring and snap ring locating slot；
Alignment sensor is connect with 8 electric signal of electric control system, and snap ring locating slot is located at the front end of assembly cylinder, and retaining spring is located at
The top electric control system 8 that the front end of snap ring locating slot, piston rod alignment sensor and positioning cylinder are located at rotating wheel disk is controlled
System assembly cylinder and positioning cylinder action.
Snap ring puts cylinder and puts snap ring in snap ring locating slot, and piston rod alignment sensor detects rotating wheel disk
When piston rod is arranged at top, by electric signal transmission to electric control system 8, electric control system 8 makes a response, and controls positioning cylinder
Action, positioning cylinder move down, and push down piston rod, assembly cylinder Forward, and the snap ring that push in snap ring locating slot passes through retaining spring,
Retaining spring is compressed, and snap ring is set to the outside of piston rod, completes the automatic assembling process of piston rod snap ring.
Embodiment 6
A kind of piston rod set clamp spring process equipment of the present embodiment, it is similar to Example 1, the difference is that, it is rotating
The end of wheel disc rotation direction is equipped with out product construction 7, goes out product construction 7 and is located in rack 1.
After piston rod snap ring is completed automatically, positioning cylinder moves up, rotating wheel disk rotation, and assembled piston rod is defeated
It is sent to going out in product construction 7 in rack 1.
Embodiment 7
A kind of piston rod set clamp spring process equipment of the present embodiment, it is similar to Example 1, the difference is that, electric-controlled
System 8 processed includes PLC, touch screen and Switching Power Supply, and Switching Power Supply is sensor, piston rod alignment sensor provides power supply electricity
The input port electric signal of source, touch screen and PLC connect, and PLC puts cylinder, assembly cylinder with rotating wheel disk, vibrating disk, snap ring
It is connected with positioning cylinder electric signal.
Embodiment 8
A kind of processing method of piston rod set clamp spring of the present embodiment, includes the following steps：
A, a kind of above-described touch screen of the electric control system 8 of piston rod set clamp spring process equipment, input are operated
To the signal of touch screen, it is transferred to PLC；
B, electric control system 8 controls vibrating disk rotation by PLC, and snap ring is transported along the sliding rail of the medial surface of vibrating disk
It is dynamic, it is placed on straight rail, constantly travels forward in order；
C, simultaneously with step B, electric control system 8 controls piston rod automatic feed mechanism 2 and acts, and piston rod enters piston
In the sliding slot of bar automatic feed mechanism 2, rotating wheel disk rotates, and the piston rod in sliding slot is automatically on the slot of rotating wheel disk；
D, snap ring advances along straight rail, and crawl and the sensor of arranging mechanism 5 detect snap ring to Dacca to snap ring automatically
When ring captures the station with arranging mechanism 5 automatically, to 8 transmission telecommunications number of electric control system, electric control system 8 makes sound
It answers, control snap ring puts cylinder movement, and snap ring is put in snap ring locating slot；
E, piston rod alignment sensor detects at the top of rotating wheel disk when having piston rod, by electric signal transmission to electric-controlled
System 8 processed, electric control system 8 make a response, and control positioning cylinder action, positioning cylinder moves down, and pushes down piston rod, assembles gas
Cylinder moves forward, and pushes the snap ring in snap ring locating slot and passes through retaining spring, retaining spring compression that snap ring is set to the outer of piston rod
Portion completes the automatic assembling process of piston rod snap ring；
F, after piston rod snap ring is completed automatically, positioning cylinder moves up, rotating wheel disk rotation, by assembled piston rod
It is transported to going out in product construction 7 in rack 1；
G, step B-F is repeated, continuously piston rod and snap ring are assembled, until completing piston rod set snap ring
After task, stop automatically, or midway operates the touch screen of electric control system 8, is input to the signal of touch screen, is transferred to
PLC, electric control system 8 control a kind of piston rod set clamp spring equipment by PLC and stop.
Embodiment 9
A kind of processing method of the piston rod set clamp spring of the present embodiment, it is similar to Example 8, the difference is that, step F
In, after piston rod snap ring is completed automatically, assembly cylinder moves after driving in snap ring locating slot, and the snap ring prepared next time is fixed
Position.
Embodiment 10
A kind of processing method of the piston rod set clamp spring of the present embodiment, it is similar to Example 8, the difference is that, it is straight sliding
Rail with snap ring locating slot on same straight line, put cylinder and put snap ring in snap ring locating slot by snap ring.
Embodiment 11
The efficiency that the present invention is installed for the problem that existing human hand is slow, is developed under the difficult to govern control of quality.Manual assembly is
The assembly of parts one by one, piston rod clamp spring automatic assembling machine is designed to multiple station block combiners, in industrial computer
It precisely can efficiently be assembled under control.Each parts vibrating disk or hopper self-feeding, are then accurately put with cylinder, save people
Work.Turntable is driven with dispenser, realizes that station moves back and forth.
Company has developed jointly a piston rod set clamp spring in the promotion for efficiency and quality in product installation process
Automatic assembling.It utilizes vibrating disk, slideway, cylinder parts to act, precisely put simultaneously.Production efficiency is the 2 of human hand
Times, and 1 people can management and control multiple devices.The machine has fine or not product detection components to ensure the product quality after installation.
The efficiency that the present invention is installed for the problem that existing human hand is slow, is developed under the difficult to govern control of quality, manual assembly is
The assembly of parts one by one, piston rod clamp spring automatic assembling machine is designed to multiple station block combiners, in industrial computer
It precisely can efficiently be assembled under control.Each parts vibrating disk or hopper self-feeding, are then accurately put with cylinder, save people
Work drives turntable with dispenser, realizes that station moves back and forth.
The present invention relates to a kind of piston rod set clamp spring process equipment and processing method, the equipment by dispenser rotary disc assembly,
Multistation product orientation component, self-feeding component, the compositions such as electric control system.Whole equipment instructs according to PLC and completes control
The automatic assembling of each parts of valve.With the equipment not only instead of artificial, but also greatly improves efficiency and and ensure that
The quality of rod set clamp spring.
Piston rod clamp spring automatic assembling machine it by 1 turntable indexing mechanism piston rod automatic feed mechanism 2 of rack, piston rod from
Dynamic sequence and arranging mechanism 3, snap ring automatic feed mechanism 4, snap ring capture and arranging mechanism 5, automatic group of piston rod snap ring automatically
Mounting mechanism 6 goes out 7,8 electric control system of product construction etc., and carrying out each parts according to instruction accurately assembles.
1, automatic feed mechanism：Each assembly parts vibrating disc and straight feeding of shaking are exactly that assembly passes through regular vibration
The orderly movement in specific track ensures the discharge method movement of assembly parts as requested.Vibrating disc is with according to product
Surface structure characteristic is designed manufacture.
2, machinery positioning and suit linkage mechanism：It is 4 pawls connection by sliding rail, cylinder, the compositions such as fixture, mechanical linkage fixture
Motivation structure expands assembly parts (snap ring), is pushed forward, is then accurately sleeved in the card slot of piston rod again.Entire action is in PLC
It is moved under the control of program instruction.Electric control part is by PLC, man-machine interface, the compositions such as various sensors.According to assembling process of products
Output order is wanted to control the action of each spare and accessory parts.
Schematically the present invention and embodiments thereof are described above, description is not limiting, institute in attached drawing
What is shown is also one of embodiments of the present invention, and actual structure is not limited to this.So if the common skill of this field
Art personnel are enlightened by it, without departing from the spirit of the invention, are not inventively designed and the technical solution
Similar frame mode and embodiment, are within the scope of protection of the invention.
Claims (3)
1. a kind of processing method of piston rod set clamp spring further includes using piston rod set clamp spring process equipment, including rack (1)
Piston rod automatic feed mechanism (2), piston rod auto-sequencing and arranging mechanism (3), snap ring automatic feed mechanism (4), snap ring are certainly
Dynamic crawl and arranging mechanism (5), go out product construction (7) and electric control system (8) at piston rod snap ring automatic assembling mechanism (6),
Piston rod is sent on piston rod auto-sequencing and arranging mechanism (3) by piston rod automatic feed mechanism (2), snap ring autoloader
Snap ring is sent to snap ring to capture automatically and captures with arranging mechanism (5), snap ring and convey snap ring automatically with arranging mechanism (5) by structure (4)
To piston rod snap ring automatic assembling mechanism (6), piston rod is transported to piston rod card by piston rod auto-sequencing with arranging mechanism (3)
Ring automatic assembling mechanism (6), piston rod snap ring automatic assembling mechanism (6) assemble snap ring and piston rod, go out product construction
(7) the assembled piston rod for being cased with snap ring is transferred out, electric control system (8) controls piston rod automatic feed mechanism
(2), piston rod auto-sequencing and arranging mechanism (3), snap ring automatic feed mechanism (4), snap ring captures automatically and arranging mechanism
(5), piston rod snap ring automatic assembling mechanism (6), go out product construction (7) action, piston rod automatic feed mechanism (2), piston rod
Auto-sequencing captures and arranging mechanism (5), piston rod card automatically with arranging mechanism (3), snap ring automatic feed mechanism (4), snap ring
Ring automatic assembling mechanism (6) goes out product construction (7) and is arranged in rack (1)；
Piston rod automatic feed mechanism (2) includes sliding slot, and piston rod auto-sequencing and arranging mechanism (3) include rotating wheel disk, is turned
The slot to match with piston rod is uniformly provided on runner disc, rotating wheel disk faces sliding slot, is turned by electric control system (8) control
It is dynamic；
Snap ring automatic feed mechanism (4) includes vibrating disk, sliding rail and straight rail, and the medial surface of vibrating disk is equipped with sliding rail, sliding rail with
Straight rail connects；
Automatically crawl and arranging mechanism (5) include sensor to snap ring and snap ring puts cylinder, the sensor and electrical control system
(8) electric signal of uniting connects, and electric control system (8) control snap ring puts cylinder movement；
Piston rod snap ring automatic assembling mechanism (6) includes piston rod alignment sensor, assembly cylinder, positioning cylinder, retaining spring
With snap ring locating slot；Piston rod alignment sensor is connect with electric control system (8) electric signal, and snap ring locating slot is located at assembly gas
The front end of cylinder, retaining spring are located at the front end of snap ring locating slot, and piston rod alignment sensor and positioning cylinder are located at rotating wheel disk
Top, electric control system (8) control assembly cylinder and positioning cylinder action；
It is equipped with out product construction (7) in the end of rotating wheel disk rotation direction, goes out product construction (7) and is located in rack (1)；Electrically
Control system (8) includes PLC, touch screen and Switching Power Supply, and Switching Power Supply is detection snap ring crawl and arranging mechanism (5) automatically
Sensor, piston rod alignment sensor provide power supply, the input port electric signal connection of touch screen and PLC, PLC and rotation
Wheel disc, vibrating disk, snap ring put cylinder, assembly cylinder is connected with positioning cylinder electric signal；
It is characterized by comprising the following steps：
A, the electric control system of above-mentioned piston rod set clamp spring process equipment is operated（8）Touch screen, be input to the letter of touch screen
Number, it is transferred to PLC；
B, electric control system（8）Vibrating disk rotation is controlled by PLC, snap ring is moved along the sliding rail of the medial surface of vibrating disk,
It is placed on straight rail, constantly travels forward in order；
C, simultaneously with step B, electric control system（8）Control piston rod automatic feed mechanism（2）Action, piston rod enter piston
Bar automatic feed mechanism（2）Sliding slot in, rotating wheel disk rotation, the piston rod in sliding slot is automatically on the slot of rotating wheel disk；
D, snap ring advances along straight rail, and snap ring captures automatically and arranging mechanism（5）Sensor detect snap ring reach snap ring
Automatic crawl and arranging mechanism（5）Station when, to electric control system（8）Transmission telecommunications number, electric control system（8）It makes
Response, control snap ring put cylinder movement, snap ring are put in snap ring locating slot；
E, piston rod alignment sensor detects at the top of rotating wheel disk when having piston rod, gives electric signal transmission to electrical control system
System（8）, electric control system（8）It makes a response, control positioning cylinder action, positioning cylinder moves down, and pushes down piston rod, assembles gas
Cylinder moves forward, and pushes the snap ring in snap ring locating slot and passes through retaining spring, retaining spring compression that snap ring is set to the outer of piston rod
Portion completes the automatic assembling process of piston rod snap ring；
F, after piston rod snap ring is completed automatically, positioning cylinder moves up, and rotating wheel disk rotation conveys assembled piston rod
To rack（1）On go out product construction（7）It is interior；
G, step B-F is repeated, continuously piston rod and snap ring are assembled.
2. a kind of processing method of piston rod set clamp spring according to claim 1, which is characterized in that in step F, piston rod
After snap ring is completed automatically, assembly cylinder moves after driving in snap ring locating slot, prepares snap ring positioning next time.
3. a kind of processing method of piston rod set clamp spring according to claim 2, which is characterized in that straight sliding rail and snap ring are fixed
Position slot on same straight line, put cylinder and put snap ring in snap ring locating slot by snap ring.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610796888.3A CN106217016B (en) | 2016-08-31 | 2016-08-31 | A kind of piston rod set clamp spring process equipment and processing method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610796888.3A CN106217016B (en) | 2016-08-31 | 2016-08-31 | A kind of piston rod set clamp spring process equipment and processing method |
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| Publication Number | Publication Date |
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| CN106217016A CN106217016A (en) | 2016-12-14 |
| CN106217016B true CN106217016B (en) | 2018-10-19 |
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| CN201610796888.3A Active CN106217016B (en) | 2016-08-31 | 2016-08-31 | A kind of piston rod set clamp spring process equipment and processing method |
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|---|---|---|---|---|
| CN109128751A (en) * | 2018-10-12 | 2019-01-04 | 厦门讯诺自动化科技有限公司 | A kind of quartz second axis assembly machine |
| CN109551224B (en) * | 2019-01-03 | 2023-05-26 | 安徽莱特气弹簧有限公司 | Cylinder assembly equipment and assembly method |
| CN109551201B (en) * | 2019-01-17 | 2023-11-17 | 秦皇岛信越智能装备有限公司 | Automatic plug machine for hub valve hole |
| CN114131305B (en) * | 2021-12-31 | 2023-05-26 | 昆山华誉自动化科技有限公司 | Buckle assembly machine |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| JP2006150566A (en) * | 2004-12-01 | 2006-06-15 | Fuji Heavy Ind Ltd | Circlip installation device |
| CN101618553B (en) * | 2009-07-02 | 2011-01-05 | 浙江三荣塑胶有限公司 | Hose cutting-head machine |
| CN105598688B (en) * | 2016-02-03 | 2017-12-29 | 来安县新元机电设备设计有限公司 | Plotter axostylus axostyle automatic assembling device |
| CN105563110B (en) * | 2016-02-03 | 2017-08-29 | 吉林大学 | For O-ring in manual pump and the automatic assembly equipment of back-up ring |
| CN105881019B (en) * | 2016-06-23 | 2018-09-28 | 安徽莱特气弹簧有限公司 | A kind of cylinder rod process equipment and processing control method |
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