CN106192626A - Change sleeper automated machine - Google Patents
Change sleeper automated machine Download PDFInfo
- Publication number
- CN106192626A CN106192626A CN201610797249.9A CN201610797249A CN106192626A CN 106192626 A CN106192626 A CN 106192626A CN 201610797249 A CN201610797249 A CN 201610797249A CN 106192626 A CN106192626 A CN 106192626A
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- CN
- China
- Prior art keywords
- fixed
- ladder
- sleeper
- square tube
- tube shape
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01B—PERMANENT WAY; PERMANENT-WAY TOOLS; MACHINES FOR MAKING RAILWAYS OF ALL KINDS
- E01B29/00—Laying, rebuilding, or taking-up tracks; Tools or machines therefor
- E01B29/06—Transporting, laying, removing or renewing sleepers
- E01B29/09—Transporting, laying, removing or renewing sleepers under, or from under, installed rails
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- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01B—PERMANENT WAY; PERMANENT-WAY TOOLS; MACHINES FOR MAKING RAILWAYS OF ALL KINDS
- E01B29/00—Laying, rebuilding, or taking-up tracks; Tools or machines therefor
- E01B29/06—Transporting, laying, removing or renewing sleepers
- E01B29/09—Transporting, laying, removing or renewing sleepers under, or from under, installed rails
- E01B29/10—Transporting, laying, removing or renewing sleepers under, or from under, installed rails for inserting or removing sleepers
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- Engineering & Computer Science (AREA)
- Architecture (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Actuator (AREA)
Abstract
The invention discloses replacing sleeper automated machine, be made up of rail-lifting equipment, transition and push-and-pull sleeper device, sleeper handling apparatus, electromotor, Hydraulic system and control System cabine and railcar.Railcar is provided with multiple castor and two longerons, rail-lifting equipment, transition and push-and-pull sleeper device, sleeper handling apparatus, electromotor and Hydraulic system and control System cabine are arranged on two longerons of railcar, railcar is drawn by engineering truck, electromotor provides power for oil pump and control system, is provided with fuel tank, oil pump, hydraulic control system and automatic control system in Hydraulic system and control System cabine.The present invention can be automatically by equipment rapid alignment operating position;Can adapt to straight line and curved rail length section is changed the corresponding of pillow and worked;Swivel block and push-and-pull sleeper are integrating device, simple in construction, automatically control, easy to operate, change pillow work efficiency high.
Description
Technical field
The present invention relates to a kind of railway maintenance machinery, particularly to changing sleeper automated machine.
Background technology
Railroad sleeper is during using for a long time, due to natural subsidence and vibration, under the sleeper of railway local
Heavy, need to carry out maintenance, indivedual sleepers damage, and need to change in time, during sleeper replacement, use manual work, take
Time laborious, inefficiency, it is impossible to complete work in effective train passage gap (being commonly called as: skylight).
Summary of the invention
It is an object of the invention to provide replacing sleeper automated machine.
The present invention be by rail-lifting equipment, transition and push-and-pull sleeper device, sleeper handling apparatus, electromotor, hydraulic system and
Control system case and railcar composition.Railcar is provided with multiple castor and two longerons, rail-lifting equipment, transition and push-and-pull sleeper dress
Put, sleeper handling apparatus, electromotor and Hydraulic system and control System cabine are arranged on two longerons of railcar, railcar by
Engineering truck draws, and electromotor provides power for oil pump and control system, is provided with fuel tank, oil in Hydraulic system and control System cabine
Pump, hydraulic control system and automatic control system;
Described rail-lifting equipment be by the first telescopic component, the first retractable driving device, four connecting plates, two first turn
Dynamic device, two box connectors and two carry cylinder of rail composition, and box connector is provided with semicylindrical opening, carries cylinder of rail cylinder body and sets
Gusset, piston rod free end is had to be provided with fagging;
The first described telescopic component is by first party tubular fixed arm, two first party tubular telescopic arms, the first laser
Displacement transducer and the first range finding reference plate composition, first party tubular telescopic arm is provided with dividing plate and two symmetrical grooves, and groove sets
There is bolt hole;
The first described retractable driving device is by first party tubular fixed arm, double output shaft hydraulic motor, two elastic connection
Axial organ, two monaural ring bearings, left-handed screw, left-handed square nut, right handed screw, dextrorotation square nut, two square sliders,
Four bolts, two the first hex nuts and two first party tubular telescopic arms composition, right handed screw be provided with the first axle journal, second
Axle journal and the 3rd axle journal, left-handed screw is the same with right handed screw version, and dextrorotation square nut is provided with two symmetric coaxial spiral shells
Stricture of vagina blind hole, left-handed square nut is the same with dextrorotation square nut version, and square slider is provided with axis hole;
Monaural ring bearing is sheathed on the second axle journal of right handed screw, yielding coupling by the first axle journal of right handed screw and
The right-hand member output shaft fixed connection of double output shaft hydraulic motor, dextrorotation square nut screws on right handed screw appropriate location, square slider set
Being located on right handed screw the 3rd axle journal, the first hex nut pretension, first party tubular telescopic arm is sheathed on from right handed screw right-hand member
On it, making first party tubular telescopic arm groove bolt hole coaxial with dextrorotation square nut tapped blind hole, two bolts screw in respectively
Pretension, repeats aforementioned operation, by the support of monaural ring, left-handed screw, left-handed square nut, square slider, the first hex nut, bullet
Property shaft coupling, double output shaft hydraulic motor and first party tubular telescopic arm are assembled into one, and are sheathed on by first party tubular fixed arm
On two first party tubular telescopic arms, double output shaft hydraulic motor symmetry is made to be fixed on table on first party tubular fixed arm endoporus
Face, two monaural ring bearings are fixed on first party tubular fixed arm endoporus upper surface, form retractable driving device, square slider with
First party tubular telescopic arm forms moving sets, and the first laser displacement sensor symmetry is fixed on first party tubular fixed arm side,
First range finding reference plate is fixed on first party tubular telescopic arm side;
The first described tumbler is hollow by first party tubular telescopic arm, the first spiral rotary actuator, cantilever
Multidiameter, the first thrust bearing, the first casing, the second thrust bearing, the second hex nut, circular connecting plate, the 3rd hexagonal spiral shell
Mother, end cap and equi intensity cantilever composition, the first spiral rotary actuator output shaft is provided with thread segment and six prism shaft parts, outstanding
The hollow multidiameter of arm is provided with thread segment, the first axle journal, the second axle journal, the 3rd axle journal and connecting plate, and connecting plate is provided with spacing circular arc
Groove, the first casing is provided with cantilever ladder axle sleeve and spacer pin, and cantilever multidiameter is arranged with the first axle sleeve, the second axle sleeve and the 3rd axle
Set, end cap is provided with bearing pin, and circular connecting plate is provided with six prism holes, and equi intensity cantilever is provided with pin shaft hole and ring flange;
First spiral rotary actuator is fixed on the base plate of first party tubular telescopic arm dividing plate front end, hollow cantilever rank
Ladder axle sleeve is located on the first spiral rotary actuator output shaft, makes cantilever hollow multidiameter connecting plate be fixed on first party tubular
Telescopic arm end face, the first thrust bearing is sheathed on cantilever hollow multidiameter the 3rd axle journal, and casing cantilever ladder axle sleeve is sheathed on
On first spiral rotary actuator output shaft, the first thrust bearing is made to insert casing cantilever ladder axle sleeve the 3rd axle sleeve section, outstanding
Arm ladder axle sleeve the second axle sleeve section is sheathed on hollow multidiameter the second axle journal, and the second thrust bearing is sheathed on the hollow ladder of cantilever
On axle the first axle journal, inserting cantilever ladder axle sleeve the first axle sleeve section, the second hex nut screws in cantilever hollow multidiameter thread segment
Pretension, makes the first casing and cantilever hollow multidiameter chain connection, circular connecting plate be sheathed on the first spiral rotary actuator
Output shaft six prism shaft part, makes circular connecting plate be fixed on the first casing cantilever ladder axle sleeve free end, the 3rd hex nut rotation
Enter the first spiral rotary actuator output shaft thread segment pretension, make the first spiral rotary actuator output shaft and the first casing
Being connected, end cap is fixed on the first casing, and equi intensity cantilever pin-and-hole is sheathed on end cap bearing pin, equi intensity cantilever ring flange
Being fixed on above first party tubular telescopic arm, form the first tumbler, two connecting plates make the first casing and box connector
It is fixed with one, two is carried cylinder of rail cylinder body and is respectively fixedly connected with in two box connector semicylindrical openings, form rail-lifting equipment;
Described swivel block and push-and-pull sleeper device are by the second telescopic component, the second retractable driving device, the second rotation dress
Put, two connecting plates and crawl and swivel block device composition;
The second described telescopic component is by second party tubular fixed arm, second party tubular telescopic arm, the second laser displacement
Sensor and second range finding reference plate composition, second party tubular fixed arm is provided with ring flange, second party tubular telescopic arm be provided with every
Plate and two symmetrical grooves, groove is provided with bolt hole;
The second described retractable driving device be by second party tubular fixed arm, hydraulic motor, yielding coupling, screw rod,
Monaural ring bearing, square nut, square slider, the first hex nut, two the first bolts and second party tubular telescopic arm composition,
Screw rod is provided with the first axle journal, the second axle journal and the 3rd axle journal, and square nut is provided with two coaxial threaded blind holes, and square slider is provided with
Axis hole;
Being sheathed on screw rod the second axle journal by monaural ring bearing, square nut screws on screw rod appropriate location, square slider set
Being located on screw rod the 3rd axle journal, the first hex nut pretension, yielding coupling makes hydraulic motor output shaft and screw rod the first axle journal
Coaxially being fixed with one, second party tubular telescopic arm is sheathed thereon from screw rod left end, makes second party tubular telescopic arm groove bolt
Hole is coaxial with square nut tapped blind hole, and two the first bolts screw in pretension respectively, and the second square tube fixed arm is from screw rod right-hand member set
Being provided thereon, make hydraulic motor be fixed on second party tubular fixed arm endoporus upper surface, monaural ring bearing is fixed on the second square tube
Shape fixed arm endoporus upper surface, forms the second retractable driving device, and square slider forms moving sets with second party tubular telescopic arm,
Second laser displacement sensor symmetry is fixed on second party tubular fixed arm side, and the second range finding reference plate is fixed on the second square tube
Shape telescopic arm side;
The second described tumbler and the first tumbler form and version is the same, carries out and the first tumbler
Identical assembly operation, forms the second tumbler;
Described crawl and swivel block device are by the second casing, the second spiral rotary actuator, hydraulic jack, first push away
Power bearing, the second thrust bearing, the second hex nut, piston, piston rod, ladder U-bracket, first connecting rod, second connecting rod, two
Individual first fork, two rollers, end cap and two mechanical gripper device compositions, the second casing be provided with four screwed holes of symmetry, the
One circular hole portion, scallop hole section, the second circular hole portion, axle sleeve section and the 3rd circular hole portion, the second spiral rotary actuator output shaft is solid
Even ring flange, ring flange is provided with spacing fan-shaped boss, and scallop hole section is provided with the first confined planes and the second confined planes, and hydraulic jack sets
Having ring flange, the first axle journal, the second axle journal and the 3rd axle journal, ring flange is provided with spacing fan-shaped boss, and piston is provided with axis hole, piston
Bar is provided with axle journal and ears ring, and ladder U-bracket is provided with flange, axis hole, two slotted eyes, two pin-and-holes, four the first monaural rings
With eight the second monaural rings, first connecting rod is provided with ears ring and monaural ring, and second connecting rod is provided with two ears rings, and the first fork sets
There are monaural ring, pin-and-hole and ears ring;
Described gripper is made up of ladder U-bracket, four the second forks, two helical springs and pressing plate, the
Two forks are provided with two ears rings, and pressing plate is provided with two the first monaural rings and four the second monaural rings;
By spacing for the second spiral rotary actuator output shaft ring flange fan-shaped boss and the spacing fan of hydraulic jack ring flange
Shape boss aligns connected, and the first thrust bearing is sheathed on hydraulic jack the first axle journal, and hydraulic jack penetrates the second casing rank
In ladder hole, the second spiral rotary actuator output shaft ring flange and hydraulic jack ring flange is made to insert second casing the first circular hole
Section, spacing fan-shaped boss left surface contacts with scallop hole section the first confined planes, and the first thrust bearing inserts second casing the second circle
Hole section, makes the second spiral rotary actuator be fixed on the second box bottom, makes end cap and the second casing be connected;
Second thrust bearing is sheathed on hydraulic jack the 3rd axle journal so that it is insert the second casing the 3rd circular hole portion section,
Piston rod passes ladder U-bracket axis hole, and piston shaft borehole jack is located at piston rod axle journal, the second hex nut pretension, is put by piston
Enter in hydraulic jack cylinder barrel, ladder U-bracket flange is penetrated hydraulic jack cylinder barrel and is connected, make oil cylinder the second axle journal and the first case
Body axle sleeve section chain connection, coaxially penetrates bearing pin hinge by piston rod ears ring, second connecting rod ears ring and first connecting rod monaural ring
Chain connects, and the second fork ears ring coaxially penetrates pin hinge and is connected with roller, the second fork pin-and-hole and ladder U-bracket pin-and-hole
Coaxially penetrating pin hinge to connect, first connecting rod ears ring and second connecting rod ears ring are same with two the first fork monaural rings respectively
Axle penetrates pin hinge and connects;
The ears ring of four the second forks is coaxially penetrated pin hinge with four the second monaural rings of ladder U-bracket respectively
Connecting, another ears ring of four the second forks coaxially penetrates pin hinge with four the second monaural rings of pressing plate respectively and is connected,
Two helical spring one end are connected with two the first monaural rings of ladder U-bracket respectively, and two helical spring other ends divide
It is not connected with two the first monaural rings of pressing plate, forms gripper, the pulling force of two helical springs, make to be articulated with the first fork
Roller contacts with pressing plate all the time, repeats aforementioned assembly operation, assembles another gripper, and composition captures and swivel block device;
First casing and the second casing are fixed with one by two connecting plates, and composition swivel block and push-and-pull sleeper device, by second
Square tube shape fixed arm symmetry is fixed on two longerons of railcar;
Described sleeper handling apparatus is by moving back and forth storage sleeper device, rigid hanger hoisting apparatus and cmos image
Sensor forms;
Described reciprocating motion storage sleeper device is made up of reciprocator and storage sleeper case, stores sleeper case
Being provided with roller and several sleeper storehouse, wherein half sleeper storehouse, left side is used for having stored sleeper, and half sleeper storehouse, right side is used for storing
Bad sleeper.
Described reciprocator be by base plate, first series connection parallelogram lindage, second series connection parallelogram lindage,
Reciprocating movement driving device and the 3rd laser displacement sensor composition;
Described first series connection parallelogram lindage be by fixed cross beam, two the first forks, first connecting rod, two second
Fork, moving beam and four bolt compositions, first connecting rod is provided with left handed threaded hole and two pairs of coaxial threaded blind holes, moving beam
It is provided with two rollers;
As the second described series connection parallelogram lindage and the first series connection parallelogram lindage composition, second connecting rod is provided with
Right-handed thread hole and two pairs of coaxial threaded blind holes, except aforesaid second connecting rod and first connecting rod version are different, remaining institute
There is component structural form the same;
Described reciprocating movement driving device is by double output shaft hydraulic motor, two yielding couplings, two monaural rings
Bearing, monaural ring bearing, left-handed screw, first connecting rod, right handed screw, second connecting rod and motorcycle composition, right handed screw is provided with the
One axle journal and the second axle journal, left-handed screw is the same with right handed screw version, and motorcycle is provided with four rolling;
By two the first forks respectively with fixed cross beam chain connection, the first fork ears ring and the second fork ears ring with
A pair of first connecting rod left side coaxial threaded blind hole is coaxial, two bolts pretensions respectively, another the first fork ears ring and another
On the right of individual second fork ears ring and first connecting rod, a pair coaxial threaded blind hole is coaxial, two bolts pretensions respectively, makes the first pendulum
Chain connection between bar, the second fork and three components of first connecting rod, by two the second forks respectively with moving beam chain connection,
Composition the first series connection parallelogram lindage, repeats aforementioned assembly operation, is symmetrical in fixed cross beam and the moving beam vertical plane of symmetry
Assemble the second series connection parallelogram lindage;
Being sheathed on the second axle journal of right handed screw by monaural ring bearing, double output shaft hydraulic motor symmetry is fixed on motorcycle
On, the yielding coupling the first axle journal by right handed screw and the right-hand member output shaft fixed connection of double output shaft hydraulic motor, then by monaural
Ring bearing is sheathed on the second axle journal of left-handed screw, and another yielding coupling is by the first axle journal of left-handed screw and dual output
Two yielding couplings are fixed in motorcycle, make left-handed screw and first connecting rod by the left end output shaft fixed connection of axle hydraulic motor
Left handed threaded hole axial contact, makes right handed screw and second connecting rod right-handed thread hole axial contact, rotates double output shaft hydraulic pressure horse
The output shaft reached, makes left-handed screw screw in first connecting rod left handed threaded hole, and right handed screw screws in second connecting rod dextrorotation spiral shell simultaneously
In pit, form the second driving means;
Base plate is fixed on fixed cross beam lower surface, make the four rolling of two rollers of moving beam and motorcycle respectively with
Plate upper surface contacts, and the 3rd laser displacement sensor symmetry is fixed on fixed cross beam side, forms reciprocator;
Base plate is fixed on railcar crossbeam, first party tubular fixed arm and second party tubular fixed arm, stores sleeper
Case is fixed on moving beam, makes two rollers of storage sleeper case contact with plate upper surface, and composition moves back and forth storage rail
Pillow device;
Described rigid hanger hoisting apparatus be by two telescopic cantilever boom devices, telescoping crossbeam device, rigid hanger and
Two pick-and-place sleeper device compositions;
Described telescopic cantilever boom device is by the first ladder square tube shape fixed arm, the first ladder square tube shape telescopic arm, side
Tubular telescopic arm, the first multi-stage expansion shell type oil cylinder, cantilever beam, end plate, cantilever and the 4th laser displacement sensor composition, first
Ladder square tube shape fixed arm is provided with ring flange and cylinder shoulder, and the first ladder square tube shape telescopic arm is provided with ring flange and cylinder shoulder, square tube shape
Telescopic arm is provided with ring flange and blind end, the first multi-stage expansion shell type oil cylinder be provided with the first ring flange, the first extension sleeve, second
Extension sleeve and the second ring flange, cantilever beam is provided with ring flange;
End plate symmetry being fixed on first stretch shell type oil cylinder the first ring flange, it is multistage that square tube shape telescopic arm is sheathed on first
Flexible shell type oil cylinder, makes first shell type oil cylinder the second ring flange symmetry of stretching be fixed on square tube shape telescopic arm blind end, the first rank
Ladder square tube shape telescopic arm is sheathed on square tube shape telescopic arm, and the first ladder square tube shape fixed arm is sheathed on the first ladder square tube shape and stretches
On contracting arm, making the first ladder square tube fixed arm ring flange be connected with end plate, cantilever beam ring flange is fixed on square tube shape telescopic arm envelope
On closed end, cantilever is fixed on cantilever beam ring flange, and the 4th laser displacement sensor is fixed on cantilever, forms telescopic cantilever beam
Device;
Described telescoping crossbeam device be by the second ladder square tube shape fixed arm, the second ladder square tube shape telescopic arm, the 3rd
Ladder square tube shape telescopic arm, the second multi-stage expansion shell type oil cylinder, end cap, push pedal and the 5th laser displacement sensor composition, second
Ladder square tube shape fixed arm be provided with ring flange, cylinder shoulder and oblong aperture, the second ladder square tube shape telescopic arm be provided with first shoulder, second
Cylinder shoulder and oblong aperture, the 3rd ladder square tube shape telescopic arm is provided with cylinder shoulder and two monaural rings, and the second multi-stage expansion shell type oil cylinder sets
There are the first ring flange, first order extension sleeve, second level extension sleeve and the second ring flange;
End cap symmetry being fixed on second stretch shell type oil cylinder the first ring flange, the 3rd ladder square tube shape telescopic arm is sheathed on
On second multi-stage expansion shell type oil cylinder, the second stretch shell type oil cylinder the second ring flange and the 3rd ladder square tube shape telescopic arm is made to close
End is connected, and the second ladder square tube shape telescopic arm is sheathed on the 3rd ladder square tube shape telescopic arm, then the second ladder square tube shape is solid
Arms is sheathed on the second ladder square tube shape telescopic arm, makes end cap be connected with ladder square tube shape fixed arm ring flange, and push pedal is connected
In the 3rd ladder square tube shape telescopic arm blind end, the 5th laser displacement sensor symmetry is fixed on the second ladder square tube shape and fixes
Arm side, forms telescoping crossbeam device,
Described rigid hanger is made up of entablature, two pull bars and sill, and entablature is provided with two ears rings, under
Crossbeam is provided with two circular holes;
Being fixed on below entablature by one end symmetry of two pull bars, the other end symmetry of two pull bars is fixed on sill
Above, composition rigid hanger;
Described pick-and-place sleeper device is by the 3rd spiral rotary actuator, yielding coupling and interior wide-mouth nut group
Becoming, the 3rd spiral rotary actuator is provided with ring flange and output shaft, and interior wide-mouth nut is provided with axle journal;
Penetrating in sill circular hole by the 3rd spiral rotary actuator, the 3rd spiral rotary actuator ring flange is connected
Above sill, yielding coupling makes the 3rd spiral rotary actuator output shaft be connected with interior wide-mouth nut axle journal, composition
Pick-and-place sleeper device;
Two telescopic cantilever boom device symmetries being fixed on two longerons of railcar, the second ladder square tube shape fixed arm is solid
Be connected in below two cantilever beam cantilevers, two ears rings of entablature respectively with two monaurals of the 3rd ladder square tube shape telescopic arm
Ring coaxial bolts connects, and cmos image sensor is fixed on outside railcar longeron, forms sleeper handling apparatus.
The invention has the beneficial effects as follows:
1. can be automatically by equipment rapid alignment operating position;
2. can adapt to straight line and curved rail length section is changed the corresponding of pillow and worked;
3. swivel block and push-and-pull sleeper are integrating device, simple in construction, automatically control, easy to operate, change pillow work efficiency high.
Accompanying drawing explanation
Fig. 1 is the off working state schematic perspective view of the present invention.
Fig. 2 is the rail-lifting equipment duty schematic perspective view of the present invention.
Fig. 3 is that the rail-lifting equipment sidewall of the present invention cuts off working state schematic perspective view open.
Fig. 4 is the first retractable driving device exploded perspective schematic diagram of the present invention.
Fig. 5 is the first tumbler exploded perspective schematic diagram of the present invention.
Fig. 6 is two connecting plates, the box connector of the present invention and carries rail hydraulic jack schematic perspective view.
Fig. 7 is the swivel block of the present invention and push-and-pull sleeper device sidewall cuts duty schematic perspective view open
Fig. 8 is the second retractable driving device exploded perspective schematic diagram of the present invention.
Fig. 9 is the second tumbler exploded perspective schematic diagram of the present invention.
Figure 10 is crawl and the swivel block device exploded perspective schematic diagram of the present invention.
Figure 11 is the rail-lifting equipment of the present invention and swivel block and push-and-pull sleeper device duty schematic perspective view.
Figure 12 is rail-lifting equipment and the sleeper handling apparatus duty schematic perspective view of the present invention.
Figure 13 is the reciprocator schematic perspective view of the present invention.
Figure 14 is the storage sleeper case schematic perspective view of the present invention.
Figure 15 is the telescopic cantilever boom device exploded perspective schematic diagram of the present invention.
Figure 16 is the telescoping crossbeam device exploded perspective schematic diagram of the present invention.
Figure 17 is the left view of Fig. 1.
Figure 18 is close-up schematic view at the D in Figure 17.
Detailed description of the invention
Refer to shown in Fig. 1, the present invention be by rail-lifting equipment 8, transition and push-and-pull sleeper device 9, sleeper handling apparatus 16,
Electromotor 18, Hydraulic system and control System cabine 19 and railcar 20 form.Railcar is provided with multiple castor 201 and two longerons
202, rail-lifting equipment 8, transition and push-and-pull sleeper device 9, sleeper handling apparatus 16, electromotor 18 and Hydraulic system and control system
Case 19 is arranged on two longerons 202 of railcar, and railcar 20 is drawn by engineering truck, and electromotor 18 is oil pump and control system
Power is provided, in Hydraulic system and control System cabine 19, is provided with fuel tank, oil pump, hydraulic control system and automatic control system;
Referring to shown in Fig. 2 to Fig. 6, described rail-lifting equipment 8 is by first telescopic component the 81, first retractable driving device
82, four connecting plate 84, two box connectors 85 of 83, two the first tumblers and two carry cylinder of rail 86 and form, box
Connector 85 is provided with semicylindrical opening 851, carries that cylinder of rail 86 cylinder body is provided with gusset 861, piston rod free end is provided with fagging 862;
The first described telescopic component 81 be by 811, two first party tubular telescopic arms 812 of first party tubular fixed arm,
First laser displacement sensor 813 and the first range finding reference plate 814 form, and first party tubular telescopic arm 812 is provided with dividing plate 8121
With two symmetrical grooves 8122, groove 8122 is provided with bolt hole 81221;
The first described retractable driving device 82 is by first party tubular fixed arm 811, double output shaft hydraulic motor 821, two
822, two monaural ring bearings 823 of individual yielding coupling, left-handed screw 824, left-handed square nut 825, right handed screw 826, the right side
Rotation 827, two square sliders of square nut, 829, two the first hex nuts 830 of 828, four bolts and two first party tubulars
Telescopic arm 812 forms, and right handed screw 826 is provided with the first axle journal the 8261, second axle journal 8262 and the 3rd axle journal 8263, left-handed screw
824 is the same with right handed screw 826 version, and dextrorotation square nut 827 is provided with two symmetric coaxial tapped blind holes 8271, left-handed
Square nut 825 is the same with dextrorotation square nut 827 version, and square slider 828 is provided with axis hole 8281;
Monaural ring bearing 823 is sheathed on the second axle journal 8262 of right handed screw, and yielding coupling 822 is by right handed screw
First axle journal 8261 and the right-hand member output shaft fixed connection of double output shaft hydraulic motor 821, dextrorotation square nut 827 screws on right handed screw
826 appropriate locations, square slider 828 is sheathed on right handed screw the 3rd axle journal 8263, the first hex nut 830 pretension, and first
Square tube shape telescopic arm 812 is sheathed thereon from right handed screw 826 right-hand member, makes square tube shape telescopic arm groove bolt hole 81221 with right
Rotation square nut tapped blind hole 8271 is coaxial, and two bolts 829 screw in pretension respectively, repeats aforementioned operation, is supported by monaural ring
823, left-handed screw 824, left-handed square nut 825, square slider the 828, first hex nut 830, yielding coupling 822, double
Output shaft hydraulic motor 821 and first party tubular telescopic arm 812 are assembled into one, and first party tubular fixed arm 811 is sheathed on two
On individual first party tubular telescopic arm 812, double output shaft hydraulic motor 821 symmetry is made to be fixed in first party tubular fixed arm 811
Hole upper surface, two monaural ring bearings 823 are fixed on first party tubular fixed arm 811 endoporus upper surface, composition telescopic drive dress
Putting 82, square slider 828 and first party tubular telescopic arm 812 form moving sets, and the first laser displacement sensor 813 is symmetrical to be connected
In first party tubular fixed arm 811 side, the first range finding reference plate 814 is fixed on first party tubular telescopic arm 812 side;
The first described tumbler 84 is by first party tubular telescopic arm the 812, first spiral rotary actuator, cantilever
Hollow multidiameter the 842, first thrust bearing the 843, first casing the 844, second thrust bearing the 845, second hex nut 846, circle
Shape connecting plate the 847, the 3rd hex nut 848, end cap 849 and equi intensity cantilever 850 form, the first spiral rotary actuator
Output shaft is provided with thread segment 8411 and six prism shaft parts 8412, and the hollow multidiameter of cantilever 842 is provided with thread segment the 8421, first axle journal
8422, the second axle journal the 8423, the 3rd axle journal 8424 and connecting plate 8425, connecting plate 8425 is provided with spacing arc groove 84251, and first
Casing 844 is provided with cantilever ladder axle sleeve 8441 and spacer pin 8442, cantilever ladder axle sleeve 8441 be provided with the first axle sleeve 84411,
Two axle sleeve 84412 and the 3rd axle sleeves 84413, end cap 849 is provided with bearing pin 8491, and circular connecting plate 847 is provided with six prism holes 8471,
Equi intensity cantilever 850 is provided with pin shaft hole 8501 and ring flange 8502;
First spiral rotary actuator is fixed on the base plate of first party tubular telescopic arm dividing plate 8121 front end, hollow outstanding
Arm multidiameter 842 is sheathed on the first spiral rotary actuator output shaft 841, makes cantilever hollow multidiameter connecting plate 8425 solid
Being connected in first party tubular telescopic arm 812 end face, the first thrust bearing 843 is sheathed on cantilever hollow multidiameter the 3rd axle journal 8424
On, casing cantilever ladder axle sleeve 8441 is sheathed on the first spiral rotary actuator output shaft 841, makes the first thrust bearing
843 insert casing cantilever ladder axle sleeve the 3rd axle sleeve section 84413, and cantilever ladder axle sleeve the second axle sleeve section 84412 is sheathed on hollow
On multidiameter the second axle journal 8423, the second thrust bearing 845 is sheathed on cantilever hollow multidiameter the first axle journal 8422, inserts outstanding
Arm ladder axle sleeve the first axle sleeve section 84411, the second hex nut 846 screws in cantilever hollow multidiameter thread segment 8421 pretension, makes
First casing 844 and cantilever hollow multidiameter 842 chain connection, circular connecting plate 847 is sheathed on the first spiral and swings hydraulic pressure horse
Reach output shaft six prism shaft part 8412, make circular connecting plate 847 be fixed on the first casing cantilever ladder axle sleeve 8441 free end, the
Three hex nuts 848 screw in the first spiral rotary actuator output shaft thread segment 8411 pretension, make the first spiral swing hydraulic pressure
Motor output shaft and the first casing 844 are connected, and end cap 849 is fixed on the first casing 844, and equi intensity cantilever pin-and-hole 8501 overlaps
Being located on end cap bearing pin 8491, equi intensity cantilever ring flange 8502 is fixed on above first party tubular telescopic arm 812, composition the
One tumbler 84, two connecting plates 83 make the first casing 844 be fixed with one with box connector 85, carry cylinder of rail 86 by two
Cylinder body is respectively fixedly connected with in two box connector semicylindrical openings 851, forms rail-lifting equipment 8;
Referring to shown in Fig. 7 to Figure 10, described swivel block and push-and-pull sleeper device 9 are by the second telescopic component 90, second
92, two connecting plates 93 of retractable driving device the 91, second tumbler and crawl and swivel block device 94 form;
The second described telescopic component 90 is by second party tubular fixed arm 901, second party tubular telescopic arm 902, second
Laser displacement sensor 903 and the second range finding reference plate 904 form, and second party tubular fixed arm 901 is provided with ring flange 9011, the
Two square tube shape telescopic arms 902 are provided with dividing plate 9021 and two symmetrical grooves 9022, and groove 9022 is provided with bolt hole 90221;
The second described retractable driving device 91 is by second party tubular fixed arm 901, hydraulic motor 911, elastic shaft coupling
Device 912, screw rod 913, monaural ring bearing 914, square nut 915, square slider the 916, first hex nut 917, two first
Bolt 918 and second party tubular telescopic arm 902 form, and screw rod 913 is provided with the first axle journal the 9131, second axle journal 9132 and the 3rd axle
Neck 9133, square nut 915 is provided with two coaxial threaded blind holes 9151, and square slider 916 is provided with axis hole 9161;
Being sheathed on screw rod the second axle journal 9132 by monaural ring bearing 914, square nut 915 screws on the suitable position of screw rod 913
Putting, square slider 916 is sheathed on screw rod the 3rd axle journal 9133, and the first hex nut 917 pretension, yielding coupling 912 makes liquid
Pressure motor 911 output shaft is coaxially fixed with one with screw rod the first axle journal 9131, and second party tubular telescopic arm 902 is left from screw rod 913
Hold and sheathed make second party tubular telescopic arm groove bolt hole 90221 coaxial with square nut tapped blind hole 9151 thereon, two
First bolt 918 screws in pretension respectively, and the second square tube fixed arm 901 is sheathed thereon from screw rod 913 right-hand member, makes hydraulic motor
911 are fixed on second party tubular fixed arm 901 endoporus upper surface, and monaural ring bearing 914 is fixed on second party tubular fixed arm 901
Endoporus upper surface, forms the second retractable driving device 91, and square slider 916 and second party tubular telescopic arm 902 form moving sets,
Second laser displacement sensor 903 symmetry is fixed on second party tubular fixed arm 901 side, and the second range finding reference plate 904 is connected
In second party tubular telescopic arm 902 side;
The second described tumbler 92 forms with the first tumbler 84 and version is the same, carries out rotating with first
The assembly operation that device 84 is identical, forms the second tumbler 92;
Described crawl and swivel block device 94 are by second casing the 941, second spiral rotary actuator 942, hydraulic oil
Cylinder the 943, first thrust bearing the 944, second thrust bearing the 945, second hex nut 946, piston 947, piston rod 948, ladder U
Shape support 949, first connecting rod 950, second connecting rod 952, two rollers 953 of 951, two the first forks, end cap 954 and two machines
Tool pawl 955 device forms, and the second casing 941 is provided with four screwed holes, 9411, first circular hole portion 9412 of symmetry, scallop hole section
9413, the second circular hole portion 9414, axle sleeve section 9415 and the 3rd circular hole portion 9416, the second spiral rotary actuator 942 output shaft
Be connected ring flange 9421, and ring flange 9421 is provided with spacing fan-shaped boss 94211, and scallop hole section 9413 is provided with the first confined planes
94131 and second confined planes 94132, hydraulic jack 943 is provided with ring flange the 9431, first axle journal the 9432, second axle journal 9433 and
3rd axle journal 9434, ring flange 9431 is provided with spacing fan-shaped boss 94311, and piston 947 is provided with axis hole 9471, and piston rod 948 sets
Having axle journal 9481 and ears ring 9482, ladder U-bracket 949 is provided with flange 9491,9492, two slotted eyes of axis hole 9493, two
9494, four the first monaural rings 9495 of pin-and-hole and eight the second monaural rings 9496, first connecting rod 950 is provided with ears ring 9501 and list
Earrings 9502, second connecting rod 951 is provided with two ears rings 9511, and the first fork 952 is provided with monaural ring 9521, pin-and-hole 9522 and double
Earrings 9523;
Described gripper 955 is by ladder U-bracket 9551, two helical springs 9552 of 949, four the second forks
Forming with pressing plate 9553, the second fork 9551 is provided with two ears rings 95511, and pressing plate 9553 is provided with two the first monaural rings
95531 and four the second monaural rings 95532;
Spacing for second spiral rotary actuator output shaft ring flange fan-shaped boss 94211 is limited with hydraulic jack ring flange
The fan-shaped boss 94311 in position aligns connected, and the first thrust bearing 944 is sheathed on hydraulic jack the first axle journal 9432, by hydraulic oil
Cylinder penetrates in the second casing 941 shoulder hole, makes the second spiral rotary actuator output shaft ring flange 9421 and hydraulic jack method
Second casing the first circular hole portion 9413 inserted by blue dish 9431, and spacing fan-shaped boss 94211 left surface is spacing with scallop hole section first
Face 94131 contacts, and the first thrust bearing 944 inserts second casing the second circular hole portion 9414, makes the second spiral rotary actuator
942 are fixed on the second casing 941 base plate, make end cap 954 and the second casing 941 be connected;
Second thrust bearing 945 is sheathed on hydraulic jack the 3rd axle journal 9434 so that it is insert the second casing the 3rd circle
Hole section 9416 sections, piston rod 948 is through ladder U-bracket axis hole 9492, and piston axis hole 9471 is sheathed on piston rod axle journal 9481,
Second hex nut 946 pretension, inserts piston 947 in hydraulic jack 943 cylinder barrel, is penetrated by ladder U-bracket flange 9491
Hydraulic jack 943 cylinder barrel is connected, and makes oil cylinder the second axle journal 9433 and the first housing bushing section 9415 chain connection, and piston rod is double
Earrings 9482, second connecting rod ears ring 9511 and first connecting rod monaural ring 9502 coaxially penetrate pin hinge and connect, the second fork
Ears ring 9523 coaxially penetrates pin hinge with roller 953 and is connected, the second fork pin-and-hole 9522 and ladder U-bracket pin-and-hole 9494
Coaxially penetrate pin hinge connect, first connecting rod ears ring 9501 and second connecting rod ears ring 9511 respectively with two the first forks
Monaural ring 9521 coaxially penetrates pin hinge and connects;
The ears ring 95511 of four the second forks 9551 is same with four the second monaural rings 9496 of ladder U-bracket respectively
Axle penetrate pin hinge connect, another ears ring 95511 of four the second forks 9551 respectively with four the second monaurals of pressing plate
Ring 95532 coaxially penetrates pin hinge and connects, and two helical spring 9552 one end are single with ladder U-bracket two first respectively
Earrings 9495 is connected, and two helical spring 9552 other ends are connected with two the first monaural rings 95531 of pressing plate respectively, form machine
Tool pawl 955, the pulling force of two helical springs 9552, make to be articulated with the roller 953 of the first fork 9523 all the time with pressing plate 9553
Contact, repeats aforementioned assembly operation, assembles another gripper 955, and composition captures and swivel block device 94;
First casing 844 is fixed with one by two connecting plates 93 with the second casing 941, composition swivel block and push-and-pull sleeper device
9, second party tubular fixed arm 901 symmetry is fixed on two longerons 202 of railcar;
Refer to shown in Figure 11 to Figure 18, described sleeper handling apparatus 16 be by move back and forth storage sleeper device 160,
Rigid hanger hoisting apparatus 168 and cmos image sensor 175 form;
Described reciprocating motion storage sleeper device 160 is made up of reciprocator 161 and storage sleeper case 167,
Storage sleeper case 167 is provided with roller 1671 and several sleeper storehouse 1672, and wherein half sleeper storehouse, left side is used for having stored sleeper, right
Half sleeper storehouse, side is used for storing bad sleeper.
Described reciprocator 161 is to be connected parallel by base plate the 162, first series connection parallelogram lindage 163, second
Four-bar mechanism 164, reciprocating movement driving device 165 and the 3rd laser displacement sensor 166 form;
The first described series connection parallelogram lindage 163 is by 1631, two the first forks 1632, first of fixed cross beam even
1633, two the second forks 1634 of bar, moving beam 1635 and four bolts 1636 form, and first connecting rod is provided with left handed threaded hole
16331 and two pairs of coaxial threaded blind holes 16332, moving beam 1635 is provided with two rollers 16351;
The second described series connection parallelogram lindage 164 forms the same with the first series connection parallelogram lindage 163, and second even
Bar 1643 is provided with right-handed thread hole 16431 and two pairs of coaxial threaded blind holes 16432, except aforesaid second connecting rod 1643 and first connects
Bar 1633 version is different, and remaining all component structural form is the same;
Described reciprocating movement driving device 165 be by 1651, two yielding couplings 1652 of double output shaft hydraulic motor,
Two monaural ring bearings 1653, monaural ring bearing 1653, left-handed screw 1654, first connecting rod 1633, right handed screw 1655, second
Connecting rod 1643 and motorcycle 1656 form, and right handed screw 1655 is provided with the first axle journal 16551 and the second axle journal 16552, left-handed screw
1654 is the same with right handed screw 1655 version, and motorcycle 1656 is provided with four rolling 16561;
By two the first forks 1632 respectively with fixed cross beam 1631 chain connection, the first fork 1632 ears ring and second
Fork 1634 ears ring is coaxial with a pair of first connecting rod 1633 left side coaxial threaded blind hole 16332, and two bolts 1636 are the most pre-
Tightly, on the right of another the first fork 1632 ears ring and another the second fork 1634 ears ring and first connecting rod 1,633 a pair with
Male thread blind hole 16332 is coaxial, two bolt 1636 pretensions respectively, makes first fork the 1632, second fork 1634 and first connect
Chain connection between 1,633 3 components of bar, by two the second forks 1634 respectively with moving beam 1635 chain connection, composition the
One series connection parallelogram lindage 163, repeats aforementioned assembly operation, is symmetrical in fixed cross beam and the moving beam vertical plane of symmetry assembles
Second series connection parallelogram lindage 164;
Monaural ring bearing 1653 is sheathed on the second axle journal 16552 of right handed screw, double output shaft hydraulic motor 1651
Symmetry is fixed in motorcycle 1656, and yielding coupling 1652 is by the first axle journal 16551 of right handed screw and double output shaft hydraulic pressure horse
Reach the right-hand member output shaft fixed connection of 1651, then monaural ring bearing 1653 is sheathed on the second axle journal of left-handed screw 1654, another
Individual yielding coupling 1652 is by solid to the first axle journal of left-handed screw 1654 and the left end output shaft of double output shaft hydraulic motor 1651
Even, two yielding couplings 1652 are fixed in motorcycle 1656, make left-handed screw 1654 and first connecting rod left handed threaded hole
16331 axial contact, make right handed screw 1655 and second connecting rod right-handed thread hole 10231 axial contact, rotate double output shaft liquid
The output shaft of pressure motor 1651, makes left-handed screw 1654 screw in first connecting rod left handed threaded hole 16331, right handed screw simultaneously
1655 screw in second connecting rod right-handed thread hole 10231, form the second driving means 165;
Base plate 162 is fixed on fixed cross beam 1631 lower surface, makes two rollers 16351 and the four of motorcycle of moving beam
Individual roller respectively with base plate 162 upper surface, the 3rd laser displacement sensor 166 symmetry is fixed on fixed cross beam 1631 side
Face, forms reciprocator 161;
Base plate 162 is fixed on railcar 20 crossbeam, first party tubular fixed arm 811 and second party tubular fixed arm 901
On, storage sleeper case 167 is fixed on moving beam 1635, makes two rollers 1671 and the table on base plate 162 of storage sleeper case
Face contacts, and composition moves back and forth storage sleeper device 160;
Described rigid hanger hoisting apparatus 168 is by two telescopic cantilever boom devices 169, telescoping crossbeam device 170, just
Property suspension bracket 171 and two pick-and-place sleeper devices 172 form;
Described telescopic cantilever boom device 169 is to be stretched by first ladder square tube shape fixed arm the 1691, first ladder square tube shape
Contracting arm 1692, square tube shape telescopic arm the 1693, first multi-stage expansion shell type oil cylinder 1694, cantilever beam 1695, end plate 1696, cantilever
1697 and the 4th laser displacement sensor 1698 form, the first ladder square tube shape fixed arm 1691 is provided with ring flange 16911 and cylinder
Shoulder 16912, the first ladder square tube shape telescopic arm 1692 is provided with ring flange 16921 and cylinder shoulder 16922, and square tube shape telescopic arm 1693 sets
Ring flange 16931 and blind end 16932, the first multi-stage expansion shell type oil cylinder 1694 is had to be provided with the first ring flange 16941, first stretch
Contracting sleeve the 16942, second extension sleeve 16943 and the second ring flange 16944, cantilever beam 1695 is provided with ring flange 16951;
End plate 1696 symmetry is fixed on first stretch shell type oil cylinder the first ring flange 16941, square tube shape telescopic arm 1693
It is sheathed on the first multi-stage expansion shell type oil cylinder 1694, makes first to stretch shell type oil cylinder the second ring flange 16944 symmetry side of being fixed on
Tubular telescopic arm blind end 16932, the first ladder square tube shape telescopic arm 1692 is sheathed on square tube shape telescopic arm 1693, the first rank
Ladder square tube shape fixed arm 1691 is sheathed on the first ladder square tube shape telescopic arm 1692, makes the first ladder square tube fixed arm ring flange
16911 are connected with end plate 1696, and cantilever beam ring flange 16951 is fixed on square tube shape telescopic arm blind end 16932, cantilever 1697
Being fixed on cantilever beam ring flange 16951, the 4th laser displacement sensor 1698 is fixed on cantilever 1697, forms telescopic cantilever
Boom device 169;
Described telescoping crossbeam device 170 is to be stretched by second ladder square tube shape fixed arm the 1701, second ladder square tube shape
Arm the 1702, the 3rd ladder square tube shape telescopic arm the 1703, second multi-stage expansion shell type oil cylinder 1704, end cap 1705, push pedal 1706 and
5th laser displacement sensor 1707 forms, and the second ladder square tube shape fixed arm 1701 is provided with ring flange 17011, cylinder shoulder 17012
With oblong aperture 17013, the second ladder square tube shape telescopic arm 1702 is provided with 17021, second shoulder 17022 of first shoulder and oblong aperture
17023, the 3rd ladder square tube shape telescopic arm 1703 is provided with cylinder shoulder 17031 and two monaural rings 17032, the second multi-stage expansion shell type
Oil cylinder 1704 is provided with the first ring flange 17041, first order extension sleeve 17042, second level extension sleeve 17043 and the second flange
Dish 17044;
End cap 1705 symmetry being fixed on second stretch shell type oil cylinder the first ring flange 17041, the 3rd ladder square tube shape is stretched
Contracting arm 1703 is sheathed on the second multi-stage expansion shell type oil cylinder 1704, make second stretch shell type oil cylinder the second ring flange 17042 with
3rd ladder square tube shape telescopic arm 1703 blind end is connected, and the second ladder square tube shape telescopic arm 1702 is sheathed on the 3rd ladder square tube
On shape telescopic arm 1703, then the second ladder square tube shape fixed arm 1701 is sheathed on the second ladder square tube shape telescopic arm 1702,
Making end cap 1705 be connected with ladder square tube shape fixed arm ring flange 1701, push pedal 1706 is fixed on the 3rd ladder square tube shape telescopic arm
1703 blind ends, are fixed on the second ladder square tube shape fixed arm 1701 side, group by the 5th laser displacement sensor 1707 symmetry
Become telescoping crossbeam device 170,
Described rigid hanger 171 is made up of 1711, two pull bars 1712 of entablature and sill 1713, entablature
1711 are provided with two ears rings 17111, and sill 1713 is provided with two circular holes 17131;
Being fixed on below entablature 1713 by one end symmetry of two pull bars 1712, the other end of two pull bars 1712 is symmetrical
It is fixed on above sill 1713, forms rigid hanger 171;
Described pick-and-place sleeper device 172 is by the 3rd spiral rotary actuator 1721, yielding coupling 1722 and interior
Wide-mouth nut 1723 forms, and the 3rd spiral rotary actuator 1721 is provided with ring flange 17211 and output shaft 17212, interior wide-mouth
Nut 1723 is provided with axle journal 17231;
3rd spiral rotary actuator 1721 is penetrated in sill 17132 circular hole, the 3rd spiral rotary actuator
Ring flange 17211 is fixed on above sill 1162, and yielding coupling 1722 makes the 3rd spiral rotary actuator output shaft
17212 are connected with interior wide-mouth nut axle journal 17231, form pick-and-place sleeper device 172;
Two telescopic cantilever boom device 169 symmetries being fixed on two longerons 202 of railcar, the second ladder square tube shape is solid
Arms 1701 is fixed on below two cantilever beam 169 cantilevers, two ears rings 17111 of entablature respectively with the 3rd ladder square tube
Two monaural ring 17032 coaxial bolts of shape telescopic arm connect, and cmos image sensor 175 is fixed on outside railcar longeron 202
Side, forms sleeper handling apparatus 16.
Work process and the principle of the present embodiment are as follows:
1. pull-out bad sleeper work: using and manually or mechanically cleared up by ballast between the sleeper of bad sleeper both sides, bad sleeper is left
Bolt machine oil labelling outside the sleeper rail of second, side, when engineering truck traction track car runs near sleeper to be changed, CMOS
The image information that imageing sensor gathers, is identified automatically by pattern recognition system, and makes engineering truck be parked in cmos image sensing
The position that device is coaxial with machine oil labelling bolt, swivel block and push-and-pull sleeper device are positioned at directly over bad sleeper, and rail-lifting equipment is positioned at bad
On the left of sleeper between sleeper directly over, position shown in Fig. 1, oil pump starts working, and hydraulic oil makes hydraulic motor start to rotate forward, and drives
Dynamic screw rod rotates forward, and makes square nut promote second party tubular telescopic arm to stretch out, and second party tubular telescopic arm entrusts second turn
Dynamic device and crawl and swivel block device move out, and measure itself and the second range finding reference plate by the second laser displacement sensor
Displacement signal, controls hydraulic motor, the first spiral rotary actuator and the second spiral rotary actuator and works, second turn
Dynamic device and crawl and swivel block device move out to correct position, and hydraulic motor stops rotating forward, and it starts to rotate backward,
Driving screw rod rotates backward, and makes square nut pull second party tubular telescopic arm to retract, and second party tubular telescopic arm entrusts second
Tumbler and crawl and swivel block device inward, hydraulic oil makes the first spiral rotary actuator start forward to turn simultaneously
Dynamic, drive the first casing to rotate forward, the first casing is entrusted and is rotated forward with its second casing being connected, and the second casing is entrusted and grabbed
Take and swivel block device rotates forward, when the first casing rotates forward to its spacer pin and the cantilever hollow multidiameter spacing circle of connecting plate
During arc groove end thereof contacts, crawl entrusted by the second casing and swivel block device rotates forward 90 °, and the first spiral rotary actuator stops
Rotating forward, the middle position of solenoid directional control valve makes the first spiral rotary actuator pressurize, when two pressing plates of gripper are inwardly transported
When moving to bad appropriate location, sleeper both sides, hydraulic motor stops rotating backward, and hydraulic oil makes hydraulic cylinder piston rod stretch out, and promotes
First connecting rod and second connecting rod motion, make two symmetrically arranged 3rd forks swing in opposite directions, be articulated with the 3rd fork ears ring
Roller push down pressing plate, roller rolls and makes pressing plate overcome the pulling force of two cylindrically coiled springs to make translation, two in-parallels four
Linkage forward swings, and when two platen clamp sleepers, the middle position of solenoid directional control valve makes hydraulic jack pressurize;
Hydraulic oil makes the first telescopic drive double output shaft hydraulic motor start to rotate forward, and drives left-handed screw and dextrorotation spiral shell
Bar forward synchronous axial system, makes left-handed square nut and dextrorotation square nut promote respectively and stretches with its two first party tubulars being connected
Contracting arm synchronizes to stretch out, and is measured the displacement signal of itself and the first range finding reference plate by the first laser displacement sensor, controls the
One telescopic drive double output shaft hydraulic motor and the work of the first spiral rotary actuator, two first party tubular telescopic arms are respectively
Entrust two the first tumblers and carry cylinder of rail and move out to appropriate location, the first telescopic drive double output shaft hydraulic motor
Stopping rotates forward, and it starts to rotate backward, and drives left-handed screw and right handed screw reverse sync to rotate, makes left-handed square nut
The Tong Bu retraction with two first party tubular telescopic arms that dextrorotation square nut pulls respectively with it is connected, two first party tubulars are stretched
Contracting arm is entrusted two the first tumblers respectively and carries cylinder of rail inward, and hydraulic oil makes the first spiral swing hydraulic pressure horse simultaneously
Reaching and start to rotate forward, drive the first casing to rotate forward, the first casing is entrusted and is rotated forward with its cylinder of rail that carries being connected, when
When first casing rotates forward to its spacer pin and cantilever hollow multidiameter connecting plate spacing arc groove end thereof contacts, carry cylinder of rail
Rotating forward 90 °, the first spiral rotary actuator stops rotating forward, and the middle position of solenoid directional control valve makes the first spiral swing liquid
Pressure motor pressurize, when carrying cylinder of rail inward to its cylinder body and rail lower flange contacts side surfaces, its gusset upper surface with
Contacting below rail, the first telescopic drive double output shaft hydraulic motor stops rotating backward;
Hydraulic oil makes to carry cylinder of rail piston rod to start to stretch out, when being fixed on the fagging contact railway roadbed stone carrying cylinder of rail piston rod
After being cut and being compacted into, along with carrying constantly stretching out of cylinder of rail piston rod, carry the cylinder body of cylinder of rail and entrust gusset and move upward,
Making rail jack-up, carry cylinder of rail piston rod and stop stretching out, the middle position of solenoid directional control valve makes to propose cylinder of rail pressurize, carries cylinder of rail piston
Bar stops stretching out;
Hydraulic oil makes the second spiral rotary actuator start to rotate forward, and makes the second oil cylinder entrust gripper forward and turns
Dynamic, gripper makes sleeper rotate forward, when the second spiral rotary actuator ring flange and the spacing sector of hydraulic jack ring flange
When boss and the contact of second casing scallop hole the second confined planes, gripper makes sleeper rotate forward 90 °, and the second spiral swings hydraulic pressure
Motor stops rotating forward, and hydraulic oil makes hydraulic motor start to rotate forward, and makes gripper pull bad sleeper to move out, when bad
Sleeper moves out to end face thereafter with when above rail lower flange trailing flank is coplanar, and hydraulic motor stops rotating forward, high pressure
Oil makes the second spiral rotary actuator start to rotate backward, and makes hydraulic jack entrust gripper and rotates backward, and gripper makes rail
Pillow rotates backward, when the second spiral rotary actuator ring flange and the spacing fan-shaped boss of cylinder flange dish and the second casing sector
During the first confined planes contact of hole, gripper makes sleeper rotate backward 90 °, position shown in Figure 11, the second spiral rotary actuator
Stopping rotates backward;
Hydraulic oil makes hydraulic cylinder piston rod start to retract, and pulls first connecting rod and second connecting rod motion, makes two symmetries
The 3rd fork backswing arranged, under the pulling force effect of two cylindrically coiled springs, makes two pressing plates make translation, and two also
Connection parallelogram lindage backswing, when two pressing plates contact with the disengagement of sleeper side, hydraulic cylinder piston rod stops retracting;
Hydraulic oil makes hydraulic motor start to rotate forward, make the second tumbler and crawl and swivel block device move out to
Appropriate location, hydraulic motor stops rotating forward, and hydraulic oil makes the first spiral rotary actuator start to rotate backward, and drives the
One casing rotates backward, and the first casing is entrusted and rotated backward with its second casing being connected, and the second casing entrusts crawl and swivel block
Device rotates backward, when the first casing rotate backward to its spacer pin and the cantilever hollow multidiameter spacing arc groove of connecting plate another
During end in contact, crawl entrusted by the second casing and swivel block device rotates backward 90 °, and the first spiral rotary actuator stops reversely turning
Dynamic, the middle position of solenoid directional control valve makes the first spiral rotary actuator pressurize, and hydraulic oil makes hydraulic motor start to rotate backward, makes
Second tumbler and crawl and swivel block device inward are to position shown in Fig. 1, and hydraulic motor stops rotating backward;
Hydraulic oil makes to carry cylinder of rail piston rod to start to retract, and its piston rod hauls fagging and moves upward, and rail falls to former
Position, pushes down bad sleeper so that it is upper surface is parallel with two rail lower surfaces, carries cylinder of rail piston rod and is retracted to stop, high
Force feed makes the first telescopic drive double output shaft hydraulic motor start to rotate forward, and makes the first tumbler and carries cylinder of rail to outward transport
Moving to appropriate location, the first telescopic drive double output shaft hydraulic motor stops rotating forward, and hydraulic oil makes the first spiral swing liquid
Pressure motor starts to rotate backward, and drives the first casing to rotate backward, and two the first casings are entrusted respectively and carried with its two be connected
Cylinder of rail rotates backward, when the first casing rotates backward to its spacer pin and the cantilever hollow multidiameter spacing arc groove of connecting plate another
During end thereof contacts, carrying cylinder of rail and rotate backward 90 °, the first spiral rotary actuator stops rotating backward, solenoid directional control valve
Middle position makes the first spiral rotary actuator pressurize;First telescopic drive double output shaft hydraulic motor starts to rotate backward, and makes two
Individual first tumbler and carry cylinder of rail inward to position shown in Fig. 1, the first telescopic drive double output shaft hydraulic motor stops
Only rotate backward, pull out bad sleeper end-of-job;
2. handling bad sleeper work: engineering truck traction track car moves to right, and is automatically identified that by pattern recognition system sleeper is firm
The number of rail outer bolt image, makes railcar move to right a sleeper pitch, and rail-lifting equipment is positioned on the right side of bad sleeper between adjacent sleeper
Surface, hydraulic oil makes the first telescopic drive double output shaft hydraulic motor start to rotate forward, make two the first tumblers and
Carrying cylinder of rail to move out to appropriate location, the first telescopic drive double output shaft hydraulic motor stops rotating forward, and it starts instead
To rotation, making two the first tumblers and carry cylinder of rail inward, hydraulic oil makes the first spiral rotary actuator simultaneously
Starting to rotate forward, make to carry cylinder of rail when rotating forward 90 °, the first spiral rotary actuator stops rotating forward, and electromagnetism changes
The first spiral rotary actuator pressurize is made, when carrying cylinder of rail inward to its cylinder body and side, rail lower flange to the middle position of valve
During the contact of face, its gusset upper surface contacts with below rail, and the first telescopic drive double output shaft hydraulic motor stops reversely turning
Dynamic;
Hydraulic oil makes reciprocating motion drive double output shaft hydraulic motor to start to rotate forward, and drives left-handed screw and dextrorotation spiral shell
Bar forward synchronous axial system, promotes first connecting rod and second connecting rod to synchronize translation respectively, makes symmetrically arranged first series connection parallel four
Each two pairs of swing link synchronous backswings about linkage and the second series connection parallelogram lindage, make 2 second fork is pulled movement
Crossbeam to left movement, moving beam entrust storage sleeper case to left movement, measure it with past by the 3rd laser displacement sensor
Multiple motion drives the displacement signal of double output shaft hydraulic motor, controls to move back and forth driving double output shaft hydraulic motor work,
When store sleeper case move to the left to store bad sleeper position in storehouse immediately below pick-and-place sleeper device time, move back and forth and drive dual output
Axle hydraulic motor stop rotate forward, reciprocating movement driving device by motorcycle support about freely move;
Hydraulic oil makes the second multi-stage expansion shell type oil cylinder second level extension sleeve start to stretch out with first order extension sleeve, pushes away
Dynamic 3rd ladder square tube shape telescopic arm stretches out, and the 3rd ladder square tube shape telescopic arm is entrusted rigid hanger and moved out, when the 3rd rank
Ladder square tube shape telescopic arm extend out to its shoulder with second ladder second shoulder grafting of square tube shape telescopic arm touch time, the second multi-stage expansion set
Formula oil cylinder second level extension sleeve starts to stretch out, and promotes the 3rd ladder square tube shape telescopic arm to stretch out, and the 3rd ladder square tube shape is stretched
Arm pulls the second ladder square tube shape telescopic arm to stretch out, and is measured the displacement signal of itself and push pedal by the 5th laser displacement sensor,
Control the first multi-stage expansion shell type cylinder efficient, when the interior wide-mouth nut of two, pick-and-place sleeper device and have been pulled out between sleeper bad
When above sleeper, two bolts in inner side are coaxial, the second multi-stage expansion shell type oil cylinder second level extension sleeve stops stretching out;
Hydraulic oil makes the sleeve of two the first multi-stage expansion shell type oil cylinders start to retract step by step, square tube shape telescopic arm and first
Ladder square tube shape telescopic arm starts to retract successively, and rigid hanger is entrusted pick-and-place sleeper device and declined, and is passed by the 4th laser displacement
Sensor measures the displacement signal of itself and sill, controls the first multi-stage expansion shell type cylinder efficient, when two interior wide-mouth nuts
With two bolts in inner side above sleeper close to time, hydraulic oil makes two the 3rd spiral rotary actuators start to rotate forward, makes
Two interior wide-mouth nut forward rotate, when two interior wide-mouth nuts screw on two bolts in inner side above sleeper, to the 3rd spiral pendulum
Hydrodynamic pressure motor rotates forward to hard-over, position shown in Figure 12, and the 3rd spiral rotary actuator stops rotating forward, the
The first order sleeve of one multi-stage expansion shell type oil cylinder stops retracting;
Hydraulic oil makes to carry cylinder of rail piston rod to start to stretch out, and makes rail jack-up, carries cylinder of rail piston rod and stops stretching out, electromagnetism
The middle position of reversal valve makes to propose cylinder of rail pressurize;
Hydraulic oil makes the second multi-stage expansion shell type oil cylinder second level extension sleeve start to stretch out, and promotes the 3rd ladder square tube shape
Telescopic arm stretches out, and the 3rd ladder square tube shape telescopic arm pulls the second ladder square tube shape telescopic arm to stretch out, and the 3rd ladder square tube shape is stretched
Contracting arm entrusts rigid hanger and pick-and-place sleeper device moves out, and pick-and-place sleeper device is entrusted bad sleeper and moved out, when bad rail
Pillow move out to end face thereafter leave appropriate location, sleeper lower flange time, the second multi-stage expansion shell type oil cylinder second level telescopic
Cylinder stops stretching out;
Hydraulic oil makes the first order sleeve of two the first multi-stage expansion shell type oil cylinders start synchronization to stretch out, entrust square tube shape and stretch
Contracting arm stretches out, and rigid hanger is entrusted pick-and-place sleeper device and risen, when square tube shape telescopic arm ring flange and the first ladder square tube shape are stretched
When contracting arm cylinder shoulder grafting touches, the second level sleeve of the first multi-stage expansion shell type oil cylinder starts to stretch out, and square tube shape telescopic arm pulls first
Ladder square tube shape telescopic arm stretches out, when pick-and-place sleeper device rises to suitable height, the second of the first multi-stage expansion shell type oil cylinder
Level sleeve stops stretching out;
Hydraulic oil makes the second multi-stage expansion shell type oil cylinder second level extension sleeve start to retract, and pulls the 3rd ladder square tube shape
Telescopic arm is retracted, and the 3rd ladder square tube shape telescopic arm entrusts rigid hanger and pick-and-place sleeper device inward, when push pedal and the
During two ladder square tube shape telescopic arm contacts, second level extension sleeve is retracted with first order extension sleeve, and the 3rd ladder square tube shape is stretched
Contracting arm draws push pedal to retract, and push pedal promotes the second ladder square tube shape telescopic arm to retract, when sleeper inward is to storing bad sleeper storehouse
During surface, the second multi-stage expansion shell type oil cylinder first order extension sleeve stops retracting, and hydraulic oil makes the first multi-stage expansion shell type
The sleeve of oil cylinder starts to retract step by step, and pick-and-place sleeper device is entrusted bad sleeper and declined, when bad sleeper declines close at the bottom of bad sleeper storehouse
Or previously put into bad sleeper time, hydraulic oil make two the 3rd spiral rotary actuators start reverse sync rotate, make two
Interior wide-mouth nut rotates backward, and when bad sleeper is discharged in storehouse, the 3rd spiral rotary actuator stops rotating backward, and first
The sleeve of multi-stage expansion shell type oil cylinder starts to stretch out step by step, and rigid hanger and pick-and-place sleeper device rise to position shown in Fig. 1, hang
Transport bad sleeper to have worked;
3. handling is well placed sleeper work: hydraulic oil makes reciprocating motion drive double output shaft hydraulic motor to start reverse turning
Dynamic, drive left-handed screw and right handed screw reverse sync to rotate, pull first connecting rod and second connecting rod to synchronize translation respectively, it is right to make
Each two pairs of fork synchronous hunting in opposite directions about the first series connection parallelogram lindage of title setting and the second series connection parallelogram lindage,
Making two to promote moving beam to move right the second fork, moving beam is entrusted storage sleeper case and is moved right, when storage sleeper
Case move right to stored sleeper position in storehouse immediately below pick-and-place sleeper device time, move back and forth drive double output shaft hydraulic motor
Stopping rotates backward;
Hydraulic oil makes the sleeve of the first multi-stage expansion shell type oil cylinder start to retract step by step, and rigid hanger entrusts pick-and-place sleeper dress
Put decline, above two interior wide-mouth nuts and sleeper two, inner side bolt close to time, hydraulic oil makes the 3rd spiral swing hydraulic pressure
Motor output shaft starts to rotate forward, when two interior wide-mouth nuts screw on two bolts in inner side above sleeper, to the 3rd spiral pendulum
Hydrodynamic pressure motor rotates forward to hard-over, and the 3rd spiral rotary actuator stops rotating forward, the first multi-stage expansion set
The first order sleeve of formula oil cylinder stops retracting;
Hydraulic oil makes the sleeve of the first multi-stage expansion shell type oil cylinder start to stretch out step by step, and rigid hanger entrusts pick-and-place sleeper dress
Putting rising, pick-and-place sleeper device has been entrusted sleeper and has been risen to suitable height, the first order sleeve of the first multi-stage expansion shell type oil cylinder
Stopping is stretched out;
Hydraulic oil makes the first order extension sleeve of the second multi-stage expansion shell type oil cylinder and second level extension sleeve stretch out successively,
Making the 3rd ladder square tube shape telescopic arm entrust rigid hanger to move out, pick-and-place sleeper device has been entrusted sleeper and has been moved out to suitable
Working as position, the first order extension sleeve of the second multi-stage expansion shell type oil cylinder stops stretching out, and hydraulic oil makes the first multi-stage expansion shell type
The sleeve of oil cylinder starts to retract step by step, pick-and-place sleeper device entrusted sleeper drop to its when contacting with railway roadbed, hydraulic oil makes
The first order sleeve of one multi-stage expansion shell type oil cylinder stops retracting;
Hydraulic oil makes the second multi-stage expansion shell type oil cylinder second level extension sleeve start to retract, and the 3rd ladder square tube shape is stretched
Arm entrusts rigid hanger inward, and pick-and-place sleeper device has entrusted sleeper inward to appropriate location, has made sleeper penetrate
Under rail, when having made sleeper rear end face and above rail lower flange trailing flank be coplanar, position shown in Figure 12, the second multi-stage expansion set
Formula oil cylinder second level extension sleeve stops retracting;
Hydraulic oil makes to carry cylinder of rail piston rod to start to retract, and its piston rod hauls fagging and moves upward, and rail falls to former
Position, pushes down good sleeper so that it is upper surface is parallel with two rail lower surfaces, carries cylinder of rail piston rod and is retracted to stop, high
Force feed makes the first telescopic drive double output shaft hydraulic motor start to rotate forward, make two the first tumblers and carry cylinder of rail to
Moving to outward appropriate location, the first telescopic drive double output shaft hydraulic motor stops rotating forward, and hydraulic oil makes the first spiral pendulum
Hydrodynamic pressure motor starts to rotate backward, and drives the first casing to rotate backward, two the first casings entrust respectively with its be connected two
The individual cylinder of rail that carries rotates backward, when the first casing rotates backward to its spacer pin and the cantilever hollow multidiameter spacing circular arc of connecting plate
During the contact of the groove other end, carrying cylinder of rail and rotate backward 90 °, the first spiral rotary actuator stops rotating backward, electromagnetic switch
The middle position of valve makes the first spiral rotary actuator pressurize;First telescopic drive double output shaft hydraulic motor starts to rotate backward,
Make two the first tumblers and carry cylinder of rail inward to position shown in Fig. 1, the first telescopic drive double output shaft hydraulic pressure horse
Reach stopping to rotate backward;
Hydraulic oil makes the 3rd spiral rotary actuator start to rotate backward, when the 3rd spiral rotary actuator reversely turns
When moving to hard-over, discharging sleeper, the 3rd spiral rotary actuator stops rotating backward, the first multi-stage expansion shell type oil cylinder
Sleeve start to stretch out step by step, rigid hanger is entrusted pick-and-place sleeper device and is risen to suitable height, and hydraulic oil makes second multistage to stretch
The extension sleeve of contracting shell type oil cylinder is retracted successively, makes the 3rd ladder square tube shape telescopic arm entrust rigid hanger and pick-and-place sleeper device
Inward, pick-and-place sleeper device moves to position shown in Fig. 1, and handling is put sleeper to be finished changing and worked, and first multistage stretches
The second level sleeve of contracting shell type oil cylinder stops stretching out, and the first order sleeve of the second multi-stage expansion shell type oil cylinder stops retracting, handling
It is well placed sleeper to have worked;
4. advanced sleeper to work: engineering truck traction track car moves to left, automatically identified that by pattern recognition system sleeper is firm
The number of rail outer bolt image, makes railcar move to left a sleeper pitch, swivel block and push-and-pull sleeper device and has been positioned at above sleeper,
Directly over rail-lifting equipment has been positioned on the right side of sleeper between sleeper, hydraulic oil makes hydraulic motor start to rotate forward, and makes the second rotation dress
Putting and capture and swivel block device moves out, when second party tubular telescopic arm extend out to stop, hydraulic motor stops forward and turns
It is dynamic,
Hydraulic oil makes the first spiral rotary actuator start to rotate forward, and makes the second casing entrust crawl and swivel block device
Rotating forward 90 °, the first spiral rotary actuator stops rotating forward, and the middle position of solenoid directional control valve makes the first spiral swing liquid
Pressure motor pressurize, hydraulic oil makes hydraulic motor start to rotate backward, and makes the second tumbler and crawl and swivel block device inwardly transport
Dynamic, when two presser motions of gripper are in time finishing changing appropriate location, sleeper both sides, and position shown in Figure 11, hydraulic motor stops
Rotating backward, hydraulic oil makes hydraulic cylinder piston rod stretch out, and when two platen clamp sleepers, the middle position of solenoid directional control valve makes liquid
Compressing cylinder pressurize;
Hydraulic oil makes the first telescopic drive double output shaft hydraulic motor start to rotate forward, make two the first tumblers and
Carrying cylinder of rail to move out to appropriate location, the first telescopic drive double output shaft hydraulic motor stops rotating forward, and it starts instead
To rotation, making entrust two the first tumblers respectively and carry cylinder of rail inward, hydraulic oil makes the first spiral swing simultaneously
Hydraulic motor starts to rotate forward, and makes to carry cylinder of rail when rotating forward 90 °, and the first spiral rotary actuator stops forward and turns
Dynamic, the middle position of solenoid directional control valve makes the first spiral rotary actuator pressurize, when carrying cylinder of rail inward to its cylinder body and steel
During the contacts side surfaces of rail lower flange, its gusset upper surface contacts with below rail, the first telescopic drive double output shaft hydraulic motor
Stopping rotates backward;
Hydraulic oil makes to carry cylinder of rail piston rod to start to stretch out, and makes rail jack-up, carries cylinder of rail piston rod and stops stretching out, electromagnetism
The middle position of reversal valve makes to propose cylinder of rail pressurize;
Hydraulic oil makes the second spiral rotary actuator start to rotate forward, when making gripper make sleeper rotate forward 90 °,
Second spiral rotary actuator stops rotating forward, and hydraulic oil makes hydraulic motor start to rotate backward, and makes gripper promote
Sleeper inward, is a good sleeper inward to shown in Fig. 1 during position, and hydraulic oil makes hydraulic motor stop rotating backward, high
Force feed makes the second spiral rotary actuator start to rotate backward, when making gripper make sleeper rotate backward 90 °, and the second spiral pendulum
Hydrodynamic pressure motor stops rotating backward;
Hydraulic oil makes hydraulic cylinder piston rod start to retract, and when two pressing plates contact with sleeper disengagement, hydraulic jack is lived
Stopper rod stops retracting;
Hydraulic oil makes hydraulic motor start to rotate forward, make the second tumbler and crawl and swivel block device move out to
Appropriate location, hydraulic oil makes hydraulic motor stop rotating forward, and hydraulic oil makes the first spiral rotary actuator start reverse turning
Dynamic, make the second casing entrust crawl and swivel block device rotates backward 90 °, the first spiral rotary actuator stops rotating backward,
The middle position of solenoid directional control valve makes the first spiral rotary actuator pressurize, and hydraulic oil makes hydraulic motor start to rotate backward, and makes
Two tumblers and crawl and swivel block device inward are to position shown in Fig. 1, and hydraulic motor stops rotating backward;
Hydraulic oil makes to carry cylinder of rail piston rod to start to retract, and rail falls to original position, carries cylinder of rail piston rod and is retracted to
Stop, hydraulic oil makes the first telescopic drive double output shaft hydraulic motor start to rotate forward, makes two the first tumblers and carry
Cylinder of rail moves out to appropriate location, and the first telescopic drive double output shaft hydraulic motor stops rotating forward, and hydraulic oil makes the
One spiral rotary actuator starts to rotate backward, and makes to carry cylinder of rail when rotating backward 90 °, and the first spiral rotary actuator stops
Only rotating backward, the middle position of solenoid directional control valve makes the first spiral rotary actuator pressurize;First telescopic drive double output shaft liquid
Pressure motor starts to rotate backward, and makes two the first tumblers and carries cylinder of rail inward to position shown in Fig. 1, and first stretches
Drive double output shaft hydraulic motor to stop rotating backward, advance sleeper end-of-job, tractor traction track car to leave.
Yielding coupling and interior wide-mouth nut can effectively adapt to sleeper bolt position deviation, make interior wide-mouth nut easily screw on
Sleeper bolt;The symmetrically arranged first series connection parallelogram lindage of reciprocator and the second series connection parallelogram lindage, make
In moving beam reciprocating movement parallel with fixed cross beam all the time;Synchronous valve in hydraulic system, makes two first multistage to stretch
The sleeve synchronization telescope of contracting shell type oil cylinder;Rigid hanger makes sleeper in handling without swinging, improve handling sleeper speed.
Claims (1)
1. change sleeper automated machine, it is characterised in that: it is by rail-lifting equipment, transition and push-and-pull sleeper device, sleeper handling
Device, electromotor, Hydraulic system and control System cabine and railcar composition;Railcar is provided with multiple castor and two longerons, carries
Rail device, transition and push-and-pull sleeper device, sleeper handling apparatus, electromotor and Hydraulic system and control System cabine are arranged on track
On two longerons of car, railcar is drawn by engineering truck, and electromotor provides power, hydraulic system and control for oil pump and control system
Fuel tank, oil pump, hydraulic control system and automatic control system it is provided with in System cabine processed;
Described rail-lifting equipment is by the first telescopic component, the first retractable driving device, four connecting plates, two the first rotation dresses
Put, two box connectors and two carry cylinder of rail composition, and box connector is provided with semicylindrical opening, carry cylinder of rail cylinder body and are provided with and add
Power plate, piston rod free end are provided with fagging;
The first described telescopic component is by first party tubular fixed arm, two first party tubular telescopic arms, the first laser displacements
Sensor and the first range finding reference plate composition, first party tubular telescopic arm is provided with dividing plate and two symmetrical grooves, and groove is provided with spiral shell
Keyhole;
The first described retractable driving device by first party tubular fixed arm, double output shaft hydraulic motor, two yielding couplings,
Two monaural ring bearings, left-handed screw, left-handed square nut, right handed screw, dextrorotation square nut, two square sliders, four
Bolt, two the first hex nuts and two first party tubular telescopic arm compositions, right handed screw is provided with the first axle journal, the second axle journal
With the 3rd axle journal, left-handed screw is the same with right handed screw version, and it is blind that dextrorotation square nut is provided with two symmetric coaxial screw threads
Hole, left-handed square nut is the same with dextrorotation square nut version, and square slider is provided with axis hole;
Monaural ring bearing is sheathed on the second axle journal of right handed screw, and yielding coupling is by the first axle journal of right handed screw and lose-lose
The right-hand member output shaft fixed connection of shaft hydraulic motor, dextrorotation square nut screws on right handed screw appropriate location, and square slider is sheathed on
On right handed screw the 3rd axle journal, the first hex nut pretension, first party tubular telescopic arm is sheathed thereon from right handed screw right-hand member,
Making square tube shape telescopic arm groove bolt hole coaxial with dextrorotation square nut tapped blind hole, two bolts screw in pretension respectively, repeat
Aforementioned operation, by the support of monaural ring, left-handed screw, left-handed square nut, square slider, the first hex nut, yielding coupling,
Double output shaft hydraulic motor and first party tubular telescopic arm are assembled into one, and first party tubular fixed arm is sheathed on two first party
On tubular telescopic arm, double output shaft hydraulic motor symmetry is made to be fixed on first party tubular fixed arm endoporus upper surface, two monaurals
Ring bearing is fixed on first party tubular fixed arm endoporus upper surface, forms retractable driving device, square slider and first party tubular
Telescopic arm forms moving sets, and the first laser displacement sensor symmetry is fixed on first party tubular fixed arm side, the first range finding ginseng
It is fixed on first party tubular telescopic arm side according to plate;
The first described tumbler is by first party tubular telescopic arm, the first spiral rotary actuator, the hollow ladder of cantilever
Axle, the first thrust bearing, the first casing, the second thrust bearing, the second hex nut, circular connecting plate, the 3rd hex nut, end
Lid and equi intensity cantilever form, and the first spiral rotary actuator output shaft is provided with thread segment and six prism shaft parts, and cantilever is empty
Heart multidiameter is provided with thread segment, the first axle journal, the second axle journal, the 3rd axle journal and connecting plate, and connecting plate is provided with spacing arc groove, the
One casing is provided with cantilever ladder axle sleeve and spacer pin, and cantilever multidiameter is arranged with the first axle sleeve, the second axle sleeve and the 3rd axle sleeve, end
Being covered with bearing pin, circular connecting plate is provided with six prism holes, and equi intensity cantilever is provided with pin shaft hole and ring flange;
First spiral rotary actuator is fixed on the base plate of first party tubular telescopic arm dividing plate front end, hollow cantilever multidiameter
It is sheathed on the first spiral rotary actuator output shaft, makes cantilever hollow multidiameter connecting plate be fixed on first party tubular and stretch
Arm end face, the first thrust bearing is sheathed on cantilever hollow multidiameter the 3rd axle journal, and casing cantilever ladder axle sleeve is sheathed on first
On spiral rotary actuator output shaft, the first thrust bearing is made to insert casing cantilever ladder axle sleeve the 3rd axle sleeve section, cantilever rank
Ladder axle sleeve the second axle sleeve section is sheathed on hollow multidiameter the second axle journal, and the second thrust bearing is sheathed on the hollow multidiameter of cantilever the
On one axle journal, inserting cantilever ladder axle sleeve the first axle sleeve section, the second hex nut screws in cantilever hollow multidiameter thread segment pretension,
The first casing and cantilever hollow multidiameter chain connection, circular connecting plate is made to be sheathed on the first spiral rotary actuator output shaft
Six prism shaft parts, make circular connecting plate be fixed on the first casing cantilever ladder axle sleeve free end, and the 3rd hex nut screws in first
Spiral rotary actuator output shaft thread segment pretension, makes the first spiral rotary actuator output shaft and the first casing be connected,
End cap is fixed on the first casing, and equi intensity cantilever pin-and-hole is sheathed on end cap bearing pin, and equi intensity cantilever ring flange is connected
Above first party tubular telescopic arm, forming the first tumbler, two connecting plates make the first casing be connected with box connector
Integrally, two are carried cylinder of rail cylinder body and is respectively fixedly connected with in two box connector semicylindrical openings, form rail-lifting equipment;
Described swivel block and push-and-pull sleeper device be by the second telescopic component, the second retractable driving device, the second tumbler, two
Individual connecting plate and crawl and swivel block device form;
The second described telescopic component is by second party tubular fixed arm, second party tubular telescopic arm, the second laser displacement sensing
Device and second range finding reference plate composition, second party tubular fixed arm is provided with ring flange, second party tubular telescopic arm be provided with dividing plate and
Two symmetrical grooves, groove is provided with bolt hole;
The second described retractable driving device is by second party tubular fixed arm, hydraulic motor, yielding coupling, screw rod, monaural
Ring bearing, square nut, square slider, the first hex nut, two the first bolts and second party tubular telescopic arm composition, screw rod
Being provided with the first axle journal, the second axle journal and the 3rd axle journal, square nut is provided with two coaxial threaded blind holes, and square slider is provided with axle
Hole;
Being sheathed on screw rod the second axle journal by monaural ring bearing, square nut screws on screw rod appropriate location, and square slider is sheathed on
On screw rod the 3rd axle journal, the first hex nut pretension, yielding coupling makes hydraulic motor output shaft coaxial with screw rod the first axle journal
Being fixed with one, second party tubular telescopic arm is sheathed thereon from screw rod left end, make second party tubular telescopic arm groove bolt hole with
Square nut tapped blind hole is coaxial, and two the first bolts screw in pretension respectively, and the second square tube fixed arm is sheathed on from screw rod right-hand member
On it, making hydraulic motor be fixed on second party tubular fixed arm endoporus upper surface, it is solid that monaural ring bearing is fixed on second party tubular
Arms endoporus upper surface, forms the second retractable driving device, and square slider and second party tubular telescopic arm form moving sets, and second
Laser displacement sensor symmetry is fixed on second party tubular fixed arm side, and the second range finding reference plate is fixed on second party tubular and stretches
Contracting arm side;
The second described tumbler and the first tumbler form and version is the same, carries out identical with the first tumbler
Assembly operation, form the second tumbler;
Described crawl and swivel block device are by the second casing, the second spiral rotary actuator, hydraulic jack, the first thrust axis
Hold, the second thrust bearing, the second hex nut, piston, piston rod, ladder U-bracket, first connecting rod, second connecting rod, two
One fork, two rollers, end cap and two mechanical gripper device compositions, the second casing is provided with four screwed holes of symmetry, the first circle
Hole section, scallop hole section, the second circular hole portion, axle sleeve section and the 3rd circular hole portion, the second spiral rotary actuator output shaft fixed connection method
Blue dish, ring flange is provided with spacing fan-shaped boss, and scallop hole section is provided with the first confined planes and the second confined planes, and hydraulic jack is provided with method
Blue dish, the first axle journal, the second axle journal and the 3rd axle journal, ring flange is provided with spacing fan-shaped boss, and piston is provided with axis hole, and piston rod sets
Having axle journal and ears ring, ladder U-bracket is provided with flange, axis hole, two slotted eyes, two pin-and-holes, four the first monaural rings and eight
Individual second monaural ring, first connecting rod is provided with ears ring and monaural ring, and second connecting rod is provided with two ears rings, and the first fork is provided with list
Earrings, pin-and-hole and ears ring;
Described gripper is made up of ladder U-bracket, four the second forks, two helical springs and pressing plate, the second pendulum
Bar is provided with two ears rings, and pressing plate is provided with two the first monaural rings and four the second monaural rings;
By convex for spacing for the second spiral rotary actuator output shaft ring flange fan-shaped boss sector spacing with hydraulic jack ring flange
Platform aligns connected, and the first thrust bearing is sheathed on hydraulic jack the first axle journal, and hydraulic jack penetrates the second casing shoulder hole
In, make the second spiral rotary actuator output shaft ring flange and hydraulic jack ring flange insert second casing the first circular hole portion,
Spacing fan-shaped boss left surface contacts with scallop hole section the first confined planes, and the first thrust bearing inserts second casing the second circular hole
Section, makes the second spiral rotary actuator be fixed on the second box bottom, makes end cap and the second casing be connected;
Second thrust bearing is sheathed on hydraulic jack the 3rd axle journal so that it is insert the second casing the 3rd circular hole portion section, piston
Bar passes ladder U-bracket axis hole, and piston shaft borehole jack is located at piston rod axle journal, the second hex nut pretension, piston is inserted liquid
In compressing cylinder cylinder barrel, ladder U-bracket flange is penetrated hydraulic jack cylinder barrel and is connected, make oil cylinder the second axle journal and the first casing axle
Set section chain connection, coaxially penetrates pin hinge even by piston rod ears ring, second connecting rod ears ring and first connecting rod monaural ring
Connecing, the second fork ears ring coaxially penetrates pin hinge and is connected with roller, and the second fork pin-and-hole is coaxial with ladder U-bracket pin-and-hole
Penetrating pin hinge to connect, first connecting rod ears ring and second connecting rod ears ring are coaxially worn with two the first fork monaural rings respectively
Enter pin hinge to connect;
The ears ring of four the second forks is coaxially penetrated respectively pin hinge even with four the second monaural rings of ladder U-bracket
Connecing, another ears ring of four the second forks coaxially penetrates pin hinge with four the second monaural rings of pressing plate respectively and is connected, and two
Individual helical spring one end is connected with two the first monaural rings of ladder U-bracket respectively, and two helical spring other ends are respectively
It is connected with two the first monaural rings of pressing plate, forms gripper, the pulling force of two helical springs, make to be articulated with the rolling of the first fork
Wheel contacts with pressing plate all the time, repeats aforementioned assembly operation, assembles another gripper, and composition captures and swivel block device;
First casing and the second casing are fixed with one by two connecting plates, and composition swivel block and push-and-pull sleeper device, by the second square tube
Shape fixed arm symmetry is fixed on two longerons of railcar;
Described sleeper handling apparatus is by moving back and forth storage sleeper device, rigid hanger hoisting apparatus and cmos image sensing
Device forms;
Described reciprocating motion storage sleeper device is made up of reciprocator and storage sleeper case, and storage sleeper case is provided with
Roller and several sleeper storehouse, wherein half sleeper storehouse, left side is used for having stored sleeper, and half sleeper storehouse, right side is used for storing bad rail
Pillow;
Described reciprocator is by base plate, the first series connection parallelogram lindage, the second series connection parallelogram lindage, reciprocal
Kinematic driving unit and the 3rd laser displacement sensor composition;
The first described series connection parallelogram lindage is by fixed cross beam, two the first forks, first connecting rod, two the second pendulum
Bar, moving beam and four bolt compositions, first connecting rod is provided with left handed threaded hole and two pairs of coaxial threaded blind holes, and moving beam sets
There are two rollers;
As the second described series connection parallelogram lindage and the first series connection parallelogram lindage composition, second connecting rod is provided with dextrorotation
Screwed hole and two pairs of coaxial threaded blind holes, except aforesaid second connecting rod and first connecting rod version are different, remaining is all zero years old
Modular construction form is the same;
Described reciprocating movement driving device be by double output shaft hydraulic motor, two yielding couplings, two monaural ring bearings,
Monaural ring bearing, left-handed screw, first connecting rod, right handed screw, second connecting rod and motorcycle composition, right handed screw is provided with the first axle journal
With the second axle journal, left-handed screw is the same with right handed screw version, and motorcycle is provided with four rolling;
By two the first forks respectively with fixed cross beam chain connection, the first fork ears ring and the second fork ears ring and first
A pair of connecting rod left side coaxial threaded blind hole is coaxial, two bolts pretensions respectively, another the first fork ears ring and another the
On the right of two fork ears rings and first connecting rod, a pair coaxial threaded blind hole is coaxial, two bolts pretensions respectively, make the first fork, the
Chain connection between two forks and three components of first connecting rod, by two the second forks respectively with moving beam chain connection, composition
First series connection parallelogram lindage, repeats aforementioned assembly operation, is symmetrical in fixed cross beam and the moving beam vertical plane of symmetry assembles
Second series connection parallelogram lindage;
Being sheathed on the second axle journal of right handed screw by monaural ring bearing, double output shaft hydraulic motor symmetry is fixed in motorcycle,
The yielding coupling the first axle journal by right handed screw and the right-hand member output shaft fixed connection of double output shaft hydraulic motor, then monaural ring is propped up
Cover for seat is located on the second axle journal of left-handed screw, and another yielding coupling is by the first axle journal of left-handed screw and double output shaft liquid
Two yielding couplings are fixed in motorcycle, make left-handed screw left-handed with first connecting rod by the left end output shaft fixed connection of pressure motor
Screwed hole axial contact, makes right handed screw and second connecting rod right-handed thread hole axial contact, rotates double output shaft hydraulic motor
Output shaft, makes left-handed screw screw in first connecting rod left handed threaded hole, and right handed screw screws in second connecting rod right-handed thread hole simultaneously
In, form the second driving means;
Base plate is fixed on fixed cross beam lower surface, make the four rolling of two rollers of moving beam and motorcycle respectively with base plate
Upper surface, the 3rd laser displacement sensor symmetry is fixed on fixed cross beam side, forms reciprocator;
Being fixed on by base plate on railcar crossbeam, first party tubular fixed arm and second party tubular fixed arm, storage sleeper case is solid
Being connected on moving beam, make two rollers of storage sleeper case contact with plate upper surface, composition moves back and forth storage sleeper dress
Put;
Described rigid hanger hoisting apparatus is by two telescopic cantilever boom devices, telescoping crossbeam device, rigid hanger and two
Pick-and-place sleeper device forms;
Described telescopic cantilever boom device is by the first ladder square tube shape fixed arm, the first ladder square tube shape telescopic arm, square tube shape
Telescopic arm, the first multi-stage expansion shell type oil cylinder, cantilever beam, end plate, cantilever and the 4th laser displacement sensor composition, the first ladder
Square tube shape fixed arm is provided with ring flange and cylinder shoulder, and the first ladder square tube shape telescopic arm is provided with ring flange and cylinder shoulder, and square tube shape is stretched
Arm is provided with ring flange and blind end, the first multi-stage expansion shell type oil cylinder be provided with the first ring flange, the first extension sleeve, second stretch
Sleeve and the second ring flange, cantilever beam is provided with ring flange;
End plate symmetry being fixed on first stretch shell type oil cylinder the first ring flange, square tube shape telescopic arm is sheathed on the first multi-stage expansion
Shell type oil cylinder, makes first shell type oil cylinder the second ring flange symmetry of stretching be fixed on square tube shape telescopic arm blind end, the first ladder side
Tubular telescopic arm is sheathed on square tube shape telescopic arm, and the first ladder square tube shape fixed arm is sheathed on the first ladder square tube shape telescopic arm
On, make the first ladder square tube fixed arm ring flange be connected with end plate, cantilever beam ring flange is fixed on square tube shape telescopic arm blind end
On, cantilever is fixed on cantilever beam ring flange, and the 4th laser displacement sensor is fixed on cantilever, composition telescopic cantilever beam dress
Put;
Described telescoping crossbeam device is by the second ladder square tube shape fixed arm, the second ladder square tube shape telescopic arm, the 3rd ladder
Square tube shape telescopic arm, the second multi-stage expansion shell type oil cylinder, end cap, push pedal and the 5th laser displacement sensor composition, the second ladder
Square tube shape fixed arm is provided with ring flange, cylinder shoulder and oblong aperture, and the second ladder square tube shape telescopic arm is provided with first shoulder, second shoulder
And oblong aperture, the 3rd ladder square tube shape telescopic arm is provided with cylinder shoulder and two monaural rings, and the second multi-stage expansion shell type oil cylinder is provided with the
One ring flange, first order extension sleeve, second level extension sleeve and the second ring flange;
End cap symmetry being fixed on second stretch shell type oil cylinder the first ring flange, the 3rd ladder square tube shape telescopic arm is sheathed on second
On multi-stage expansion shell type oil cylinder, make the second stretch shell type oil cylinder the second ring flange and the 3rd ladder square tube shape telescopic arm blind end solid
Even, the second ladder square tube shape telescopic arm is sheathed on the 3rd ladder square tube shape telescopic arm, then by the second ladder square tube shape fixed arm
Being sheathed on the second ladder square tube shape telescopic arm, make end cap and ladder square tube shape fixed arm ring flange be connected, push pedal is fixed on the
Three ladder square tube shape telescopic arm blind ends, are fixed on the second ladder square tube shape fixed arm side by the 5th laser displacement sensor symmetry
Face, forms telescoping crossbeam device,
Described rigid hanger is made up of entablature, two pull bars and sill, and entablature is provided with two ears rings, sill
It is provided with two circular holes;
Being fixed on below entablature by one end symmetry of two pull bars, the other end symmetry of two pull bars is fixed on sill
Face, forms rigid hanger;
Described pick-and-place sleeper device is made up of the 3rd spiral rotary actuator, yielding coupling and interior wide-mouth nut, the
Three spiral rotary actuators are provided with ring flange and output shaft, and interior wide-mouth nut is provided with axle journal;
Penetrating in sill circular hole by the 3rd spiral rotary actuator, the 3rd spiral rotary actuator ring flange is fixed on down
Above crossbeam, yielding coupling makes the 3rd spiral rotary actuator output shaft be connected with interior wide-mouth nut axle journal, forms pick-and-place
Sleeper device;
Two telescopic cantilever boom device symmetries being fixed on two longerons of railcar, the second ladder square tube shape fixed arm is fixed on
Below two cantilever beam cantilevers, two ears rings of entablature are same with two monaural rings of the 3rd ladder square tube shape telescopic arm respectively
Axle bolt connects, and cmos image sensor is fixed on outside railcar longeron, forms sleeper handling apparatus.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201610797249.9A CN106192626A (en) | 2016-08-31 | 2016-08-31 | Change sleeper automated machine |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201610797249.9A CN106192626A (en) | 2016-08-31 | 2016-08-31 | Change sleeper automated machine |
Publications (1)
Publication Number | Publication Date |
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CN106192626A true CN106192626A (en) | 2016-12-07 |
Family
ID=58085778
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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CN201610797249.9A Pending CN106192626A (en) | 2016-08-31 | 2016-08-31 | Change sleeper automated machine |
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Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
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CN2549035Y (en) * | 2002-04-30 | 2003-05-07 | 中国铁道建筑总公司昆明机械厂 | Continuous sleeper replacer |
CN201850477U (en) * | 2010-11-19 | 2011-06-01 | 株洲新通铁路装备有限公司 | Ballast leveling mechanism for ballast leveling operation vehicle |
CN202081354U (en) * | 2011-05-03 | 2011-12-21 | 昆明学院 | Quick sleeper replacer |
EP2554745A1 (en) * | 2011-08-04 | 2013-02-06 | Enrico Valditerra | Machine for reconditioning railway roadbeds |
CN103434970A (en) * | 2013-08-26 | 2013-12-11 | 西南交通大学 | Ballastless track board lifting support |
CN104195902A (en) * | 2014-09-04 | 2014-12-10 | 昆明学院 | Full-mechanical rapid sleeper replacement machine |
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2016
- 2016-08-31 CN CN201610797249.9A patent/CN106192626A/en active Pending
Patent Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN2549035Y (en) * | 2002-04-30 | 2003-05-07 | 中国铁道建筑总公司昆明机械厂 | Continuous sleeper replacer |
CN201850477U (en) * | 2010-11-19 | 2011-06-01 | 株洲新通铁路装备有限公司 | Ballast leveling mechanism for ballast leveling operation vehicle |
CN202081354U (en) * | 2011-05-03 | 2011-12-21 | 昆明学院 | Quick sleeper replacer |
EP2554745A1 (en) * | 2011-08-04 | 2013-02-06 | Enrico Valditerra | Machine for reconditioning railway roadbeds |
CN103434970A (en) * | 2013-08-26 | 2013-12-11 | 西南交通大学 | Ballastless track board lifting support |
CN104195902A (en) * | 2014-09-04 | 2014-12-10 | 昆明学院 | Full-mechanical rapid sleeper replacement machine |
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