CN106182569B - A kind of full-automatic skeleton rubber ejaculator control system - Google Patents
A kind of full-automatic skeleton rubber ejaculator control system Download PDFInfo
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- CN106182569B CN106182569B CN201610568060.2A CN201610568060A CN106182569B CN 106182569 B CN106182569 B CN 106182569B CN 201610568060 A CN201610568060 A CN 201610568060A CN 106182569 B CN106182569 B CN 106182569B
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- rubber
- mould
- slide
- demoulding
- injection
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/03—Injection moulding apparatus
- B29C45/10—Injection moulding apparatus using moulds or injection units usable in different arrangements or combinations to each other
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C33/00—Moulds or cores; Details thereof or accessories therefor
- B29C33/56—Coatings, e.g. enameled or galvanised; Releasing, lubricating or separating agents
- B29C33/58—Applying the releasing agents
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/14—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor incorporating preformed parts or layers, e.g. injection moulding around inserts or for coating articles
- B29C45/14008—Inserting articles into the mould
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/17—Component parts, details or accessories; Auxiliary operations
- B29C45/1753—Cleaning or purging, e.g. of the injection unit
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/17—Component parts, details or accessories; Auxiliary operations
- B29C45/1769—Handling of moulded articles or runners, e.g. sorting, stacking, grinding of runners
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/17—Component parts, details or accessories; Auxiliary operations
- B29C45/40—Removing or ejecting moulded articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/17—Component parts, details or accessories; Auxiliary operations
- B29C45/64—Mould opening, closing or clamping devices
- B29C45/67—Mould opening, closing or clamping devices hydraulic
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/17—Component parts, details or accessories; Auxiliary operations
- B29C45/1769—Handling of moulded articles or runners, e.g. sorting, stacking, grinding of runners
- B29C2045/177—Handling of moulded articles or runners, e.g. sorting, stacking, grinding of runners stacking moulded articles
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Moulds For Moulding Plastics Or The Like (AREA)
Abstract
The invention discloses a kind of full-automatic skeleton rubber ejaculator control system, which includes at least a set of intelligence vulcanization subsystem and for conveying the conveyer belt of rubber product and the rubber trimmer to rubber product deburring；Intelligence vulcanization subsystem includes at least feeding device and demoulding unit and bearing material unit, injecting unit and closing unit；Intelligence vulcanization subsystem is arranged on conveyer belt the same side, the both sides that conveyer belt corresponds to the rubber product export mouth of each intelligence vulcanization subsystem are both provided with baffle, rubber trimmer is arranged on the front end of conveyer belt, the feeding mouth that rubber product sequentially slips into rubber trimmer along conveying tape travel carries out trim process, and control system is equipped with manipulation intelligence vulcanization subsystem and conveyer belt and the master controller of rubber trimmer co-operating.The present invention frequent blowing, feeding and manually cleans mould manually without operating personnel, can be greatly enhanced production efficiency, the working strength saved labour, reduce operating personnel.
Description
Technical field
The present invention relates to the technical field of rubber vulcanizing machine, more particularly to a kind of skeleton rubber of Full automatic unmanned
Ejaculator control system, specifically a kind of full-automatic skeleton rubber ejaculator control system.
Background technology
In current rubber vulcanizing machine technical field, traditional one machine of board carrys out operation using one set of die, generally uses
Be that artificial upper skeleton, artificial mark spraying spill releasing agent and manual cleaning mould, the mode of artificial feeding；Manual operation not only speed
Slowly, work efficiency is low, and is also easy to malfunction, and seriously hinders the development of rubber product automation, even if having one at present
A little relevant automatic equipment, but still suffer from certain defect.
The content of the invention
The technical problems to be solved by the invention be in view of the above-mentioned state of the art, and provide there is production efficiency
High, saving labour, can automatically complete rubber injection, sulfidization molding, feeding, the demoulding, cleaning mold and one kind of deburring operation
Full-automatic skeleton rubber ejaculator control system.
Technical solution is used by the present invention solves above-mentioned technical problem：A kind of full-automatic skeleton rubber ejaculator control
System, the control system include at least a set of online spread configuration and are used for rubber injection and make vulcanization of rubber shape under vacuum conditions
Into rubber product intelligence vulcanization subsystem and for convey intelligence vulcanization subsystem derived from rubber product conveyer belt and
The rubber trimmer of deburring is carried out to the rubber product of conveyer belt conveying；Intelligence vulcanization subsystem, which includes at least, will form rubber production
The feeding device in mould is expected on the rubber skeleton of product inner skeleton part and is used for realization the demoulding list of the rubber product demoulding
Member and for by after the demoulding rubber product accept export to the bearing material unit of conveyer belt, in mould rubber skeleton carry out rubber
The injecting unit of glue injection and the closing unit for carrying out molding vulcanization to mould under vacuum；Each intelligence vulcanization subsystem is respectively provided with
In conveyer belt the same side, and conveyer belt corresponds to the both sides of the rubber product export mouth of each intelligence vulcanization subsystem and is both provided with
Prevent the baffle that rubber product rolls out, rubber trimmer is arranged on the front end of conveyer belt, and the conveying tape travel of rubber product edge is sequentially
The feeding mouth for slipping into rubber trimmer carries out trim process, control system be equipped with intelligent manipulation intelligence vulcanization subsystem and
Conveyer belt and the master controller of rubber trimmer co-operating.
To optimize above-mentioned technical proposal, the measure taken further includes：
Above-mentioned feeding device includes feeding switch board and is fitted in feeding switch board to be arranged at for control
The PLC feeding controls of vibrating disc, feeding track, skeleton detector, skeleton turnover device, manipulator and discharge plate on material switch board
Molding block；The rubber skeleton that vibrating disc in a manner of mechanical shock makes to be placed in vibrating disc under the drive of vibration motor is arranged in order
Row earthquake motion slips into feeding track, and skeleton detector and skeleton turnover device are successively set on the one of feeding track from left to right
Side, the skeleton detector detect the positive and negative direction of each rubber skeleton into feeding track, skeleton turnover device
Make the front of rubber skeleton unified upward the upward rubber skeleton 180 degree upset of each reverse side, feeding track is by rubber skeleton
It is transported to the material grasping area of tail end to the right along X-direction, manipulator captures the rubber bone in material grasping area along Z-direction slidingly back and forth
Frame is discharged on discharge plate, and along X-direction, cunning moves a step described discharge plate after a row are drained to the right, enables manipulator
Continue to arrange next column on discharge plate, until the ranks of drained setting, PLC feedings control module is discharged in rubber skeleton and completed
Electric signal feeds back to master controller afterwards, the PLC module controller master controller blowing instruction under control discharge plate slide into
The rubber skeleton that entering to demould unit makes to arrange, which drops to be embedded in, have been taken off in the mould of mould, is provided with discharge plate for detecting rubber
Whether glue skeleton is completely embedded into the skeleton monitor of mould, and feeding control cabinet lid is furnished with upper cover, and the right flank of the upper cover is provided with energy
Discharge plate is set to be passed into the feeding window of demoulding unit.
Above-mentioned demoulding unit includes being fixed on the demoulding bottom plate of the plate body structure on the right side of feeding switch board and through four
Demoulding column, which is fixedly supported on demoulding bottom plate, to be used to demould the upper bat device for taking rubber product and can realize two secondary mold wheels
Stream exchanges the rail mechanism group of the demoulding；What rail mechanism group can lift is arranged between demoulding bottom plate and upper bat device, the track machine
Structure group is engaged the mould exchange area in demoulding area and right side formed with left side with upper bat device, and rail mechanism group is front and rear
Two sides is mounted on being slidably matched to improve the sliding sleeve of rail mechanism group lifting stability, rail mechanism with demoulding guide pillar
Being equipped with group makes mould slip into demoulding area to the left or slips into the slide of mould exchange area to the right, and slide is by making two secondary moulds
Tool exchanges the upper strata slide and lower floor's slide composition of the demoulding in turn, after closing unit is installed on rail mechanism group mould exchange area
Side, demoulding bottom plate or so sets the lifting cylinder for being provided with two drive rail mechanism group oscilaltions, and rail mechanism group is in
During lowest order, that is, reset condition, mould on the slide of upper strata be able to along Z axis to being slided between rail mechanism group and closing unit or
Skid off, when lifting cylinder promotion rail mechanism group rises to setting position, the mould on lower floor's slide be able to be along Z axis in track machine
Slide into or skid off between structure group and closing unit.
In above-mentioned rail mechanism group sliding panel group is demoulded equipped with what driven mold horizontally slipped and in a manner of engagement
Drive the transmission group of demoulding sliding panel group movement and for carrying out pre-warmed preheating plate group to mould；Demoulding sliding panel group is equipped with
Make mould pinpoint elastic positioning pin in demoulding sliding panel group, correspondingly mould is equipped with to coordinate with elastic positioning pin and positions
Positioning lock hole；The bottom surface of demoulding sliding panel group is machined with tooth row, and transmission group has the gear coordinated with tooth row transmission；The demoulding is slided
The upper strata demoulding sliding panel group and the lower floor being slidably arranged on lower floor's slide that movable plate group includes being slidably arranged on the slide of upper strata
Sliding panel group is demoulded, correspondingly transmission group includes driving the upper strata transmission group of upper strata demoulding sliding panel group and drives lower floor's demoulding to slide
Lower floor's transmission group of movable plate group；Preheating plate group includes preheating mould through the preheating channel of demoulding sliding panel group processing
Hot plate and for fix hot plate hot plate fixed seat and by promote hot plate fixed seat promote hot plate lift preheating oil cylinder；
The guide rod that stabilization has been lifted to hot plate is installed in hot plate fixed seat.
Above-mentioned upper bat device includes corner, and demoulding column corresponding with four fixes the upper bat base that support connects respectively
And upper bat oil cylinder, upper bat slide plate, upper bat slide bar, upper bat extractor hood and the upper bat mandril for rubber product in ejection die；
The upper cylinder body for clapping oil cylinder is vertically fixed in the center for clapping base, and the upper center for clapping slide plate is connected with the piston rod of upper bat oil cylinder
Connect, upper bat slide bar is four, and four tops for above clapping slide bars correspond to the four corners position for being fixed on and clapping slide plate, four upper bat slide bars
Slide through bat base and extend into demoulding area, upper extractor hood of clapping is fixed on the bottom for clapping slide bar, and bat extractor hood is lucky on this
It can be inserted into and slide into the slot of the mould on the left of rail mechanism group, upper mandril of clapping is fixed on the bottom surface for clapping base, upper bat oil cylinder
Through it is upper bat slide plate, it is upper clap slide bar, it is upper clap extractor hood driven mold upper mold be moved upwardly until it is upper bat mandril by rubber product from
Ejected in upper mold.
Above-mentioned bearing material unit is arranged on the rear portion in demoulding area on the left of rail mechanism group；It is in-orbit that the bearing material unit includes fixation
The material bearing disc of bearing material disc carrier after road mechanism group and the rubber product for accepting ejection and material bearing disc is driven along before and after Z axis
Slip into the material bearing disc oil cylinder that rubber product is accepted in demoulding area；It is parallel on bearing material disc carrier that material bearing disc slide is installed, hold
The both sides of charging tray one end are provided with the roller being slidably matched with material bearing disc slide, and material bearing disc oil cylinder is fixed on bearing material disc carrier,
And the piston rod of the material bearing disc oil cylinder and material bearing disc phase hinge, material bearing disc and horizontal plane are formed with can make rubber product conduct oneself with dignity
Under the action of the slanted angle that rearward slides, the gradually small energy that above-mentioned rubber product export mouth is processed for the rear portion of material bearing disc
Rubber product is set to concentrate derived outlet, the inside of material bearing disc is machined with releasing agent runner, and the front end face difference of material bearing disc
It is machined with the lower nozzle of the lower die sprinkling releasing agent to mould diagonally downward and tilts upward and releasing agent is spilt to the upper mold of mould
Top nozzle.
Above-mentioned intelligence vulcanization subsystem, which further includes, is fitted in feeding switch board right flank for clean to mould progress
Mold cleaning device, which includes to be horizontally slipped along X axis by cleaning cylinder control cleans mould back and forth
Mould cleaning brush, the scrap rubber material blowout that can be connected with tracheae for mould cleaning brush to be cleaned out is designed with mould cleaning brush
Gas hole, the cleaning detecting head cleared up for detecting mould whether to need is provided with rail mechanism group and is blown for collecting
The waste material box of the scrap rubber material gone out.
Above-mentioned closing unit include by molding base, molding footstock and mold the column vulcanization rack that forms of assembling and
Slide up and down to seat in the molding being arranged in vulcanization rack, seat, which is equipped with, in molding makes mould is convenient to be slipped into by rail mechanism group
Mould closing guide rail in molding on seat, mold base on be provided with promote molding in seat along molding guide pillar rise pressurization molding
Die cylinder, molds the cover half being provided with footstock with the mold clamping in molding on seat, and is fixed with the molding footstock
Vacuum (-tight) housing with shed, the under shed periphery of vacuum (-tight) housing when mould is in molding state just with seat sealing paste in molding
Close formed with the sealing cavity for surrounding mould, vacuum (-tight) housing, which is furnished with to vacuumize sealing cavity, makes mould pressurize under vacuum conditions
The vacuum pump of vulcanization.
Above-mentioned injecting unit is installed on the molding footstock of closing unit, which is included by injection bottom plate, note
Penetrate column and inject the injection rack of top plate composition and the feeding mechanism of rubber size is injected for providing and by feeding mechanism
The rubber size of injection carries out mould using hydraulic pressure the injection device of rubber injection；Injection device includes that storage pan feeding can be kept the temperature
The material storage tube of the rubber size of mechanism injection and the injection putter that is slidably disposed in material storage tube and injection putter is promoted by storing
The injection cylinder of rubber size injection mould in cylinder；The front end of material storage tube seals with vacuum (-tight) housing after having through molding footstock and slides
The dynamic injection needle head for wearing cooperation；Being equipped with injection rack makes the injection needle of injection device along injection guide pillar slide downward
The injection slide that head front end is docked with the injection orifice sealing of mould, feeding mechanism are horizontally fixed on the lower part of injection slide, storage
Barrel, which is longitudinally worn, to be fixed in the centre bore of injection slide, injects the slide oil cylinder for being provided with slide and driving injection slide,
The piston rod front end of the slide oil cylinder is connected to a fixed with injection bottom plate, and the tail end of injection putter is provided with to be slided with injection column
The stabilization slide plate of injection putter the moving stability can be improved by coordinating, and the cylinder body of injection cylinder is fixedly mounted on stable slide plate, should
The piston rod of injection cylinder is connected to a fixed with injection slide.
Above-mentioned discharge plate be made of three ply board superposition, during blowing superposition form middle plate in the three ply board of discharge plate to
Left slip, which is exited, makes rubber skeleton smoothly fall in embedded mould, and it is cylinder to drive middle plate to slide the power source exited；Control
Pedestal plate is equipped with system, the molding base of closing unit is fixed on the pedestal plate, and the pedestal plate is provided with master control
Case, the master controller are fitted in total control box.
Compared with prior art, control system of the invention include at least a set of online arrangement intelligence vulcanization subsystem and
For conveying the conveyer belt of rubber product derived from intelligence vulcanization subsystem and carrying out deburring to the rubber product of conveyer belt conveying
Rubber trimmer；Intelligence vulcanization subsystem, which includes at least, to be expected on the rubber skeleton for forming rubber product inner skeleton part
Feeding device in mould is with the demoulding unit for being used for realization the rubber product demoulding and for the rubber product after the demoulding to be held
Connect and export to the bearing material unit of conveyer belt, the injecting unit of rubber injection is carried out to rubber skeleton in mould and mould is carried out true
The closing unit of the lower molding vulcanization of sky；Each intelligence vulcanization subsystem is arranged at conveyer belt the same side, and rubber trimmer is set
In the front end of conveyer belt, the feeding mouth that rubber product sequentially slips into rubber trimmer along conveying tape travel carries out trim process, control
System processed is equipped with intelligent manipulation intelligence vulcanization subsystem and conveyer belt and the master controller of rubber trimmer co-operating.
The degree of automation of the present invention is high, can be automatically performed rubber injection, rubber curing forming, mould alternately operating, rubber skeleton feeding,
Rubber product export, rubber product deburring, mould cleaning and a series of actions of sprinkling releasing agent, therefore without operating personnel's hand
Move frequent blowing, feeding and mould is cleaned manually.It is of the invention can continuous and automatic feeding, the demoulding, cleaning mold and
Product is collected, is greatly enhanced production efficiency, the working strength saved labour, reduce operating personnel.
Brief description of the drawings
Fig. 1 is the process flow diagram of the present invention；
Fig. 2 is the dimensional structure diagram for intelligently vulcanizing subsystem in Fig. 1；
Fig. 3 is that bowing for subsystem of intelligence vulcanization of the invention sees figure；
The demoulding cell side that Fig. 4 is the present invention regards partial sectional view；
Fig. 5 is the feeding device of the present invention and the assembling structure schematic diagram of demoulding unit；
Fig. 6 is the close-up schematic view at i in Fig. 5；
Fig. 7 is the close-up schematic view at j in Fig. 5；
Fig. 8 is the dimensional structure diagram of present invention demoulding unit；
Fig. 9 is the dimensional structure diagram of closing unit of the present invention；
Figure 10 is the dimensional structure diagram of injecting unit of the present invention.
Embodiment
The embodiment of the present invention is described in further detail below in conjunction with attached drawing.
Fig. 1 to Figure 10 is the structure diagram of the present invention.
Reference numeral therein is：In intelligence vulcanization subsystem A, conveyer belt B, baffle B1, rubber trimmer C, extractor hood
Between stop position H, feeding device 1, feeding switch board 11, vibrating disc 12, feeding track 13, skeleton detector 14, skeleton upset dress
Put 15, manipulator 16, discharge plate 17, skeleton monitor 18, upper cover 19, feeding window 19a, the demoulding unit 2, the demoulding bottom plate 21,
Demould column 22, upper bat device 23, upper bat base 231, upper bat oil cylinder 232, upper bat slide plate 233, upper bat slide bar 234, it is upper clap it is de-
Mould hook 235, upper bat mandril 236, rail mechanism group 24, upper strata slide 24a, lower floor slide 24b, sliding sleeve 24c, cleaning detecting head
24d, waste material box 24e, lifting cylinder 25, demoulding sliding panel group 26, transmission group 27, gear 271, preheating plate group 28, hot plate 281,
Hot plate fixed seat 282, preheating oil cylinder 283, guide rod 284, bearing material unit 3, rubber product export mouth 3a, bearing material disc carrier 31, hold
Charging tray 32, lower nozzle 32a, top nozzle 32b, material bearing disc oil cylinder 33, material bearing disc slide 34, injecting unit 4, injection bottom plate 41, note
Penetrate column 42, injection top plate 43, feeding mechanism 44, injection device 45, material storage tube 451, injection cylinder 452, stablize slide plate 453,
Inject slide 46, slide oil cylinder 47, closing unit 5, molding base 51, molding footstock 52, molding column 53, molding in seat 54,
Mould closing guide rail 54a, die cylinder 55, mold cleaning device 6, mould cleaning brush 61, pedestal plate 7, total control box 8, rubber skeleton
9。
Fig. 1 to Figure 10 is the structure diagram of the present invention, as shown in the figure, a kind of full-automatic skeleton rubber of the present invention projects
Machine control system, the control system include at least a set of online spread configuration and are used for rubber injection and make rubber under vacuum conditions
Vulcanization forms the intelligence vulcanization subsystem A of rubber product and is led for rubber moulding after conveying intelligence vulcanization subsystem A sulfidization moldings
The conveyer belt B of the rubber product gone out the and rubber trimmer C that deburring is carried out to the rubber product that conveyer belt B is conveyed；Intelligence vulcanization
Subsystem A includes at least 1 He of feeding device that will be expected on the rubber skeleton 9 that form rubber product inner skeleton part in mould
It is used for realization the demoulding unit 2 of the demoulding of the rubber product after vulcanization and is exported for the rubber product after the demoulding to be accepted to defeated
The bearing material unit 3 with B is sent, the injecting unit 4 of rubber injection is carried out to rubber skeleton in mould 9 and mould is carried out to close under vacuum
The closing unit 5 of mould vulcanization.In embodiment, from figure 1 it appears that intelligence vulcanization subsystem A is arranged on the same of conveyer belt B
Side, can prolong the N number of intelligence vulcanization subsystem A of conveyer belt B spread configurations, N here is the natural number more than or equal to 1.In order to prevent
Derived rubber product rolls out conveyer belt B, and conveyer belt B corresponds to the rubber product export mouth 3a's of each intelligence vulcanization subsystem A
Both sides are both provided with baffle B1, and rubber trimmer C is arranged on the front end of conveyer belt B, and rubber product advances along conveyer belt B sequentially to be slided
The feeding mouth for entering rubber trimmer C carries out trim process, control system be equipped with intelligent manipulation intelligence vulcanization subsystem A and
Conveyer belt B and the master controller of rubber trimmer C co-operatings.Master controller is responsible for entirely for the key control unit of the present invention
The operation control of system.
In embodiment, feeding device 1 includes feeding switch board 11, and vibrating disc 12, feeding are provided with feeding switch board 11
Track 13, skeleton detector 14, skeleton turnover device 15, manipulator 16 and discharge plate 17；It is fitted with feeding switch board 11 solely
The vertical PLC for controlling vibrating disc 12, feeding track 13, skeleton detector 14, skeleton turnover device 15, manipulator 16 and discharge plate 17
Feeding control module；Vibrating disc 12 is used to manually pour into rubber skeleton 9, and rubber skeleton 9 is to play backbone in molding rubber product
The skeleton of the rounded structure of supporting role.The vibrating disc 12 of the present invention is furnished with the vibrations electricity by the control of PLC feedings control module
Machine, vibrating disc 12 make in a manner of mechanical shock the rubber skeleton 9 that is placed in vibrating disc 12 orderly under the drive of vibration motor
Arrangement earthquake motion slips into feeding track 13, and feeding track 13 is the transport channel of a closure, and feeding track 13 uses stepper motor
Driving, skeleton detector 14 and skeleton turnover device 15 are successively set on the side of feeding track 13 from left to right, which visits
Survey device 14 to detect the positive and negative direction of each rubber skeleton 9 into feeding track 13, the rubber skeleton 9 such as detected
Face up, then skeleton turnover device 15 does not start, on the contrary, the reverse side of the rubber skeleton 9 such as detected is upward, then skeleton turns over
Rotary device 15 clamps the upward rubber skeleton of each reverse side, then carries out the upset of 180 degree and makes the upward rubber bone of the reverse side
Frame 9 faces up, and ensures unified upward, the feeding track 13 in front for entering the rubber skeleton 9 in the anterior material grasping area of feeding track 13
After rubber skeleton 9 is transported to the right the material grasping area of tail end along X-direction, manipulator 16 is then grabbed slidingly back and forth along Z-direction
The rubber skeleton 9 in material grasping area is taken, and the arrangement of rubber skeleton 9 of crawl is put on discharge plate 17, and after a row are drained
Discharge plate 17 can under the drive of stepper motor along X-direction to the right cunning move a step, enable manipulator 16 on discharge plate 17 after
Continuous row's next column, until the ranks of drained setting, PLC feedings control module electric signal after the completion of the discharge of rubber skeleton 9 is fed back
To master controller, PLC module controller control discharge plate 17 under the blowing instruction of master controller slips into demoulding unit 2
The rubber skeleton 9 for making to arrange, which drops to be embedded in, have been taken off in the mould of mould, is provided with discharge plate 17 for detecting rubber skeleton 9
Whether the skeleton monitor 18 of mould is completely embedded into, and the lid of feeding switch board 11 is furnished with can upper cover that is dust-proof and improving security
19,19 the cover of upper cover lives in expect the top of switch board 11, and the right flank of the upper cover 19 is provided with that to be passed into discharge plate 17 de-
The feeding window 19a of form unit 2.The discharge plate 17 of the present invention is made of three ply board superposition, and wherein top plate and lower plywood is by two
Side plate connection of the root with slideway is integral, and the slideway that middle plate can prolong side plate slides, and drives middle plate to slide the power retreated
Source is cylinder, and middle plate, which slides to exit to the left, during blowing makes rubber skeleton 9 smoothly fall in embedded mould, after the completion of blowing, such as
Fruit skeleton monitor 18 detects rubber skeleton 9 and is not completely embedded into mould, and then electric signal is fed back on PLC skeleton monitor 18
Expect control module, then master controller is fed back to by PLC feeding control modules, master controller, which then controls, sends alarm signal, at the same time
Stop the operation of next action, until hand inspection is disposed, untill restarting.
In embodiment, demoulding bottom plate 21 that demoulding unit 2 includes being fixed on the plate body structure on the right side of feeding switch board 11 with
And it is fixedly supported on through four demoulding columns 22 on demoulding bottom plate 21 and is used to demould upper the bat device 23 and energy of taking rubber product
Realize that two secondary moulds exchange the rail mechanism group 24 of the demoulding in turn；What rail mechanism group 24 can lift be arranged on demoulding bottom plate 21 with
Between upper bat device 23, the mould which is engaged demoulding area and right side formed with left side with upper bat device 23 is handed over
Area is changed, and the front and rear two sides of rail mechanism group 24 is mounted on being oriented to demoulding column 22 and is slidably matched to improve track machine
Structure group lifts the sliding sleeve 24c of stability, and being equipped with rail mechanism group 24 makes mould slip into demoulding area to the left or slide to the right
Into the slide of mould exchange area, slide is by making two secondary moulds exchange the upper strata slide 24a and lower floor's slide 24b groups of the demoulding in turn
Into, from the present invention Fig. 4, Fig. 5 and Fig. 8 in can be clearly seen that, rail mechanism group 24 be by left track mechanism plate, right track
The length cube frame structure that mechanism plate, preceding rail mechanism plate 241, rear rail mechanism plate 242 and rail mechanism bottom plate 243 form,
Slide is formed for the sliding slot road being provided with preceding rail mechanism plate and rear rail mechanism plate.
Closing unit 5 is installed on the rear of 24 mould exchange area of rail mechanism group, demoulds left and right on bottom plate 21 and sets installation
There is the lifting cylinder 25 that two common actions drive 24 oscilaltion of rail mechanism group, it is original that rail mechanism group 24, which is in lowest order,
During beginning state, mould on the slide 24a of upper strata be able to along Z axis to sliding into or skid off between rail mechanism group 24 and closing unit 5,
When the promotion rail mechanism of lifting cylinder 25 group 24 rises to setting position, the mould on lower floor slide 24b be able to be along Z axis in track
Slide into or skid off between mechanism group 24 and closing unit 5, so that two secondary moulds carry out in can exchanging in turn into closing unit 5
Molding vulcanization.
It is equipped with what driven mold horizontally slipped in order to enable mould to be slided in rail mechanism group 24, in rail mechanism group 24
Demoulding sliding panel group 26 and driven in a manner of engagement 26 movement of demoulding sliding panel group transmission group 27 and for mould into
The pre-warmed preheating plate group 28 of row；When the secondary mould in two secondary moulds, which enters in closing unit 5, to be vulcanized, 28 energy of preheating plate group
Another secondary mould rested in two in rail mechanism group 24 secondary moulds is preheated.Mould in rail mechanism group 24
It is positioned at what is moved left and right in demoulding sliding panel group 26 with demoulding sliding panel group 26.
Demoulding sliding panel group 26, which is equipped with, makes mould pinpoint elastic positioning pin in demoulding sliding panel group 26, correspondingly
Mould is equipped with coordinates the positioning lock of positioning to cheat with elastic positioning pin；The bottom surface of demoulding sliding panel group 26 is machined with tooth row, transmission group
27 have the gear 271 coordinated with tooth row transmission；It can also be seen that transmission group 27 is further included installed in front rail from Fig. 5 and Fig. 4
Driving motor on road mechanism plate 241, gear 271 are sleeved on transmission shaft, and preceding rail mechanism plate is extended in the front end of transmission shaft
241 are fixedly linked with driving motor.The upper strata demoulding that demoulding sliding panel group 26 includes being slidably arranged on the slide 24a of upper strata is slided
Plate group and the lower floor's demoulding sliding panel group being slidably arranged on lower floor slide 24b, correspondingly transmission group 27 is including driving upper strata to take off
The upper strata transmission group of mould sliding panel group and the lower floor's transmission group for driving lower floor's demoulding sliding panel group；Preheating plate group 28 is included through de-
The preheating channel that mould sliding panel group 26 is processed carries out mould pre-warmed hot plate 281 and the hot plate for fixing hot plate 281
Fixed seat 282 and the preheating oil cylinder 283 by promoting hot plate fixed seat 282 to promote hot plate 281 to lift；In hot plate fixed seat 282
The guide rod 284 that stabilization has been lifted to hot plate 281 is installed.Preheating plate group 28 is arranged on the left side demoulding of rail mechanism group 24
Area, it is just corresponding up and down with upper bat device 23, from Fig. 2, Fig. 8 and Fig. 5 it can be seen that, centered on demoulding sliding panel group 26
Plate body with cavity, the cavity are the preheating channel passed through for convenience of hot plate 281.
Figure 4, it is seen that preheating oil cylinder 283 is fixed on rail mechanism bottom plate 243, the piston of oil cylinder 283 is preheated
Bar passes through rail mechanism bottom plate 243 and 282 phase hinge of hot plate fixed seat, and guide rod 284 is then slided with rail mechanism bottom plate 243 and worn
Matching closes guiding steady and is set for using.When a mould is vulcanizing in entering closing unit 5, another mould then slides into track machine
The demoulding position in the left side of structure group 24, by the upper bat device 23 driven mold demoulding, taken off the mould after mould by the hot plate 281 that rises into
Row insulation, while after blowing, rested in rail mechanism group 24 into mould from feeding device 1 and wait the exchange demoulding in turn.
Upper device 23 of clapping includes the corner upper bat base 231 for demoulding column 22 and fixing support connection corresponding with four respectively
And upper bat oil cylinder 232, upper bat slide plate 233, upper bat slide bar 234, upper bat extractor hood 235 and for rubber product in ejection die
Upper bat mandril 236；The upper cylinder body for clapping oil cylinder 232 is vertically fixed in the center for clapping base 231, the upper center for clapping slide plate 233
It is connected with the piston rod of upper bat oil cylinder 232, upper bat slide bar 234 is four, and four upper tops for clapping slide bar 234 correspond to and are fixed on
The upper four corners position for clapping slide plate 233, four upper bat slide bars 234 slide through bat base 231 and extend into demoulding area, upper to clap the demoulding
Hook 235 is fixed on the bottom for clapping slide bar 234, and extractor hood 235 is clapped on this and is exactly fitted to slide into the left side of rail mechanism group 24
In the slot of mould, upper mandril 236 of clapping is fixed on the bottom surface for clapping base 231, and upper bat oil cylinder 232 is through upper bat slide plate 233, upper bat
Slide bar 234, the upper upper mold for clapping 235 driven mold of extractor hood are moved upwardly until bat mandril 236 by rubber product from upper mold
Ejection, realizes the automation demoulding of rubber product.
Bearing material unit 3 is arranged on the rear portion in the left side of rail mechanism group 24 demoulding area；The bearing material unit 3 includes being fixed on track
The material bearing disc 32 of bearing material disc carrier 31 after mechanism group 24 and the rubber product for accepting ejection and material bearing disc 32 is driven along Z
Axis slides back and forth the material bearing disc oil cylinder 33 that rubber product is accepted into demoulding area；It is parallel on bearing material disc carrier 31 that bearing material is installed
Disk slide 34, the both sides of 32 one end of material bearing disc are provided with the roller being slidably matched with material bearing disc slide 34, and material bearing disc oil cylinder 33 is solid
Be scheduled on bearing material disc carrier 31, and the piston rod of the material bearing disc oil cylinder 33 and 32 phase hinge of material bearing disc, material bearing disc 32 with it is horizontal
Face is formed with the slanted angle that rubber product can be made rearward to be slided under the action of dead weight, above-mentioned rubber product export mouth 3a
For the rear portion of material bearing disc 32 process it is gradually small rubber product can be made to concentrate derived outlet, the inside of material bearing disc 32 is machined with de-
Mould agent runner, and the front end face of material bearing disc 32 is machined with the lower nozzle of the lower die sprinkling releasing agent to mould diagonally downward respectively
32a and tilt upward the top nozzle 32b that releasing agent is spilt the upper mold of mould.As shown in figure 4, upper bat 235 driven mold of extractor hood
Upper mold 1/2 height that moves up to total kilometres extractor hood intermediate position of rest H when, upper extractor hood 235 of clapping temporarily is stopped at this time
Only move, prevent that rubber product is just directly ejected by upper bat mandril 236 when material bearing disc 32 is not yet in place.Material bearing disc oil cylinder 33 drives
During the entrance demoulding of material bearing disc 32 area releasing agent is sprayed to staying in the lower die in demoulding sliding panel group 26 through lower nozzle 32a；
Material bearing disc 32 is fallen into the rubber product that upper bat extractor hood 235 drives upper mold to continue up to ejection and through the rubber of material bearing disc 32
After glue product export mouth 3a is skidded off, material bearing disc oil cylinder 33 drive material bearing disc 32 exit the demoulding area during, material bearing disc 32 it is upper
Nozzle 32b sprays releasing agent to the upper mold for having taken off mould.
The intelligence vulcanization subsystem A of the present invention, which is further included, is fitted in 11 right flank of feeding switch board for clear to mould progress
Clean mold cleaning device 6, the mold cleaning device 6 include to be horizontally slipped to carry out mould along X axis by cleaning cylinder control
Clean mould cleaning brush 61 is returned, being designed with mould cleaning brush 61 can be connected with tracheae for mould cleaning brush 61 to be cleaned out
The blowout of scrap rubber material gas hole, be provided with the cleaning detecting head cleared up for detecting mould whether to need in rail mechanism group 24
The waste material box 24e of 24d and the scrap rubber material for collecting blowout.Whether the lower die of cleaning detecting head 24d detection moulds needs clearly
Reason, then starts mold cleaning device 6 if necessary to cleaning and clears up mould, and the scrap rubber material air-blowing under clearing up is entered waste material box
24e。
As shown in figure 9, closing unit 5 includes by molding base 51, molding footstock 52 and molds what the assembling of column 53 was formed
Vulcanize rack and slide up and down to seat 54 in the molding being arranged in vulcanization rack, seat 54, which is equipped with, in molding makes mould convenient
Mould closing guide rail 54a in molding on seat 54 is slipped into by rail mechanism group 24, molds and seat 54 in promotion molding is installed on base 51
The die cylinder 55 for rising pressurization molding is oriented to along molding column 53, molds the mould being provided with footstock 52 with molding on seat 54
Have the cover half of molding, and the vacuum (-tight) housing with shed is fixed with the molding footstock 54, the under shed periphery of vacuum (-tight) housing exists
Match somebody with somebody just with 54 palette of seat in molding formed with the sealing cavity for surrounding mould, vacuum (-tight) housing when mould is in molding state
There is the vacuum pump for being vacuumized to sealing cavity and making mould press cure under vacuum conditions.The vacuum (-tight) housing of the present invention does not have in the various figures
Show, be provided with vacuum (-tight) housing can make needs under vacuum conditions sulfidization molding rubber product vulcanization, thus expand conjunction
The use scope of form unit 5.
Injecting unit 4 is installed on the molding footstock 52 of closing unit 5, which is included by injection bottom plate 41, note
Penetrate column 42 and inject the injection rack of the composition of top plate 43 and the feeding mechanism 44 of rubber size is injected for providing and will be entered
Expect that the rubber size of the injection of mechanism 44 carries out mould using hydraulic pressure the injection device 45 of rubber injection；Inject bottom plate 41 and molding
Footstock 52 is bolted on together, injection rack is fixedly connected into one with vulcanization rack.Injection device 45 includes energy
The material storage tube 451 of the rubber size of insulation storage feeding mechanism injection and the injection putter that is slidably disposed in material storage tube 451 and
Injection putter is promoted by the injection cylinder 452 of the rubber size injection mould in material storage tube 451；The whole body of material storage tube 451 has
The deep fat of circulation prevents sizing material from curing, material storage tube 451 so that the rubber size in material storage tube 451 keeps specific steady temperature
Front end have through molding footstock 52 after slided with vacuum (-tight) housing sealing and wear the injection needle head of cooperation；It is equipped with injection rack
Being oriented to slide downward along injection column 42 makes what the injection needle head front end of injection device 45 was docked with the injection orifice sealing of mould
Slide 46 is injected, feeding mechanism 44 is horizontally fixed on the lower part of injection slide 46, and the longitudinal direction of material storage tube 451, which is worn, is fixed on injection cunning
In the centre bore of seat 46, the slide oil cylinder 47 for being provided with slide 46 and driving injection slide 46, the work of the slide oil cylinder 47 are injected
Stopper rod front end is connected to a fixed with injection bottom plate 41, and the tail end of injection putter, which is provided with, to be slidably matched and can improve with injection column 42
The stabilization slide plate 453 of injection putter the moving stability, the cylinder body of injection cylinder 452 are fixedly mounted on stable slide plate 453, the note
The piston rod and injection slide 46 for penetrating oil cylinder 452 are connected to a fixed.Slide oil cylinder 47 can drive pan feeding machine by injecting slide 46
Structure 44 and injection device 45 move downward, and injection needle head front end is docked with the injection orifice sealing of mould, after sealing docking, note
Penetrate oil cylinder 452 and drive injection putter to prolong material storage tube 451 and move down by stablizing slide plate 453, force the sizing material in material storage tube 451
From injection needle head through in injection orifice injection mould.
Pedestal plate 7 is equipped with the control system of the present invention, the molding base 51 of closing unit 5 is fixed on the pedestal plate 7,
And the pedestal plate 7 is provided with total control box 8, master controller is fitted in total control box 8.
The closing unit 5 and injecting unit 4 of the present invention has shared PLC molding injection control modules, PLC molding injections
Control module is also disposed in total control box 8 and is connected with master controller signal.
Closing unit 5 and injecting unit 4 are in the PLC motion flows molded under injection control module controls：
Rubber size is led by 44 pan feeding of feeding mechanism to 451 → material storage tube of material storage tube, 451 pan feeding completion → mould along molding
Rail 54a enter 5 → mould of closing unit position into seat in molding 54 → die cylinder 55 promotes in molding seat 54 to rise makes mould
To be vacuumized to die-closed position → using vacuum pump in vacuum (-tight) housing, which makes mould be in vacuum state → slide oil cylinder 47 and decline, makes note
The injection orifice sealing for penetrating needle section and mould docks → and injection cylinder 452 declines injection sizing material → injection time arrival → first pressing and stops
→ die cylinder 55 declines pressure release → closing unit 5 and is vented completion → high pressure pressurize → plus sulphur timing → is stayed before adding sulphur timing to reach
The mould exchange area that the mould that 3s is rested in rail mechanism group 24 is shifted to the right to right side from the demoulding area in left side waits and molding list
Mould in member 5 completes to alternate vulcanization → plus sulphur completion → die cylinder 55 declines.
The present invention demoulding 2 specific motion flow of unit is as follows：
The demoulding that the mould preheating that hot plate 281 is pointed on the slide 24a of upper strata is finished on decline → upper strata slide 24a is slided
Plate group 26 carries mould and moves to right positioning → 24 rising positioning of the action promotion rail mechanism of demoulding lifting cylinder 25 group, makes lower floor's slide
The height of sliding panel group 26 highly consistent → closing unit 5 with the mould closing guide rail 54a on closing unit 5 just is demoulded on 24b
On mould installed on closing unit 5 send the demoulding sliding panel group 26 entered under the drive of mould oil cylinder on lower floor slide 24b
Upper → lifting cylinder 25 acts the height for driving rail mechanism group 24 to decline the demoulding sliding panel group 26 made on the slide 24a of upper strata again
Degree just with the demoulding sliding panel group 26 on highly consistent → upper strata slide 24a of the mould closing guide rail 54a on closing unit 5
Mould vulcanizes into closing unit 5 → and then the demoulding sliding panel group on rising → lower floor slide 24b again of rail mechanism group 24
26 carry mould and move to left and rise into demoulding area → hot plate 281 to floor mould insulation → above clap extractor hood 235 driven mold
Upper mold rises at extractor hood intermediate position of rest H → cleans detecting head 24d detections together with the rubber product vulcanizated and stays in the demoulding
Whether the lower die in sliding panel group 26 needs to clear up, if such as to clear up, mold cleaning device 6 starts cleaning mold, and will be clear
Scrap rubber material air-blowing under reason enters waste material box 24e → and then material bearing disc 32 enters demoulding area at the same time by lower nozzle 32a to lower die
Extractor hood 235 of sprinkling releasing agent → above clapping continue to rise rubber product is clapped until upper bat mandril 236 fall on material bearing disc 32 →
While material bearing disc 32 is retracted by top nozzle 32b to upper mold spray releasing agent → rail mechanism group 24 rise → discharge plate 17 into
Enter to demould area's blowing, after the completion of blowing, the skeleton monitor 18 on discharge plate 17 detects whether skeleton is completely embedded under mould
Mould, if it is not, then alarming → above clapping, extractor hood 235 declines with upper mold and lower die molding → hot plate 281 has preheated decline → lower floor
Demoulding sliding panel group 26 on slide 24b carries the mould that mould is moved to right on positioning → closing unit 5 and enters from closing unit 5
In demoulding sliding panel group 26 on to the upper strata slide 24a of rail mechanism group 24 → rail mechanism group 24 rises → lower floor's slide
The mould in demoulding sliding panel group 26 in 24b vulcanizes into closing unit 5 → and rail mechanism group 24 declines → upper strata slide 24a
On demoulding sliding panel group 26 move to left into the demoulding area → hot plate 281 rise on the floor mould keep the temperature → above clap extractor hood
The upper mold of 235 driven molds risen at extractor hood intermediate position of rest H together with the rubber product vulcanizated → clean detecting head 24d
Whether the lower die that detection is stayed in demoulding sliding panel group 26 needs to clear up, if such as to clear up, mold cleaning device 6 starts clearly
Clean mould, and the scrap rubber material air-blowing under clearing up is entered into waste material box 24e → and then material bearing disc 32 into demoulding area while under
Nozzle 32a, which claps extractor hood 235 to lower die sprinkling releasing agent → above and continues to rise to clap rubber product until upper bat mandril 236, to be fallen on
On material bearing disc 32 → material bearing disc 32 sprays releasing agent → discharge plate 17 to upper mold by top nozzle 32b while retract and enters the demoulding
Area's blowing, after the completion of blowing, the skeleton monitor 18 on discharge plate 17 detects the lower die whether skeleton is completely embedded into mould, if
No, then alarming → above clap, extractor hood 235 declines with upper mold and lower die molding → hot plate 281 has preheated decline → upper strata slide
Demoulding sliding panel group 26 on 24a, which carries mould and moves to right, is positioned into next circulation.
It is the preferred embodiments of the invention and design drawings above, although the present invention is by reference to preferred embodiment
It is shown and described, still, those skilled in the art can make shape it is to be appreciated that in the range of claims
Various change in formula and details.
Claims (10)
1. a kind of full-automatic skeleton rubber ejaculator control system, it is characterized in that：The control system is sleeved on including at least one
The intelligence that line spread configuration is used for rubber injection and makes the vulcanization of rubber form rubber product under vacuum conditions vulcanizes subsystem (A)
And for conveying the conveyer belt (B) of rubber product derived from intelligence vulcanization subsystem (A) and the rubber to conveyer belt (B) conveying
Product carries out the rubber trimmer (C) of deburring；The intelligence vulcanization subsystem (A), which will include at least, to be formed inside rubber product
The feeding device (1) in mould is expected on the rubber skeleton (9) of skeleton part and is used for realization the demoulding list of the rubber product demoulding
First (2) and exported for the rubber product after the demoulding to be accepted to the bearing material unit (3) of conveyer belt (B), to rubber in mould
Skeleton (9) carries out the injecting unit (4) of rubber injection and carries out molding the closing unit (5) of vulcanization to mould under vacuum；It is each
The intelligence vulcanization subsystem (A) is arranged at conveyer belt (B) the same side, and the corresponding each intelligence vulcanization of conveyer belt (B)
The both sides of the rubber product export mouth (3a) of subsystem (A) are both provided with the baffle (B1) for preventing rubber product from rolling out, described
Rubber trimmer (C) is arranged on the front end of conveyer belt (B), and the rubber product advances along conveyer belt (B) sequentially slips into rubber
The feeding mouth of trimmer (C) carries out trim process, and the control system is equipped with intelligent manipulation intelligence vulcanization subsystem (A)
And conveyer belt (B) and the master controller of rubber trimmer (C) co-operating；The feeding device (1) is controlled including feeding
Vibrating disc (12) that cabinet (11) and be fitted in feeding switch board (11) is arranged at for control on feeding switch board (11),
Feeding track (13), skeleton detector (14), skeleton turnover device (15), the PLC feedings of manipulator (16) and discharge plate (17)
Control module；Described intelligence vulcanization subsystem (A) further include be fitted in feeding switch board (11) right flank be used for mould into
The clean mold cleaning device (6) of row.
2. a kind of full-automatic skeleton rubber ejaculator control system according to claim 1, it is characterized in that：The vibrations
Disk (12) makes the rubber skeleton (9) being placed in vibrating disc (12) arrange in order under the drive of vibration motor in a manner of mechanical shock
Row earthquake motion slips into feeding track (13), and the skeleton detector (14) and skeleton turnover device (15) are set successively from left to right
Put in the side of feeding track (13), the skeleton detector (14) is to each rubber skeleton (9) for entering feeding track (13)
For positive and negative towards being detected, the skeleton turnover device (15) overturns the upward rubber skeleton of each reverse side (9) 180 degree
Make that the front of rubber skeleton (9) is unified upward, and the feeding track (13) conveys to the right rubber skeleton (9) along X-direction
To the material grasping area of tail end, the manipulator (16) captures rubber skeleton (9) row in material grasping area along Z-direction slidingly back and forth
It is put on discharge plate (17), and along X-direction, cunning moves a step described discharge plate (17) after a row are drained to the right, makes machinery
Hand (16) can continue to arrange next column on discharge plate (17), until the ranks of drained setting, the PLC feeding control modules exist
Electric signal feeds back to master controller after the completion of rubber skeleton (9) discharge, which instructs in the blowing of master controller
Lower control discharge plate (17) slips into the demoulding unit (2) rubber skeleton (9) for making to arrange and drops the embedded mould for having taken off mould
In tool, it is provided with the discharge plate (17) for detecting the skeleton monitor whether rubber skeleton (9) is completely embedded into mould
(18), the feeding switch board (11) lid is furnished with upper cover (19), and the right flank of the upper cover (19), which is provided with, can make discharge plate (17)
It is passed into the feeding window (19a) of demoulding unit (2).
3. a kind of full-automatic skeleton rubber ejaculator control system according to claim 2, it is characterized in that：The demoulding
Unit (2) includes being fixed on the demoulding bottom plate (21) of the plate body structure on the right side of feeding switch board (11) and through four demoulding columns
(22) it is fixedly supported on demoulding bottom plate (21) and is used to demould the upper bat device (23) for taking rubber product and can realize two secondary moulds
Tool exchanges the rail mechanism group (24) of the demoulding in turn；What the rail mechanism group (24) can lift is arranged on demoulding bottom plate (21)
Between upper bat device (23), which is engaged demoulding area and right side formed with left side with upper bat device (23)
Mould exchange area, and the front and rear two sides of rail mechanism group (24) is mounted on being oriented to demoulding column (22) and is slidably matched use
To improve the sliding sleeve (24c) of rail mechanism group lifting stability, being equipped with the rail mechanism group (24) makes mould slide to the left
The dynamic slide for entering demoulding area or slipping into mould exchange area to the right, the slide is by making two secondary moulds exchange the demoulding in turn
Upper strata slide (24a) and lower floor's slide (24b) composition, the closing unit (5) is installed on rail mechanism group (24) mould
The rear of exchange area, the setting of the demoulding bottom plate (21) left and right are provided with two and drive rail mechanism group (24) oscilaltion
Lifting cylinder (25), when the rail mechanism group (24) is in lowest order, that is, reset condition, on the upper strata slide (24a)
Mould be able to be along Z axis to sliding into or skid off between rail mechanism group (24) and closing unit (5), the lifting cylinder (25)
When promotion rail mechanism group (24) rises to setting position, the mould on lower floor's slide (24b) be able to be along Z axis in track
Slide into or skid off between mechanism group (24) and closing unit (5).
4. a kind of full-automatic skeleton rubber ejaculator control system according to claim 3, it is characterized in that：The track
The demoulding sliding panel group (26) that horizontally slips of driven mold is equipped with mechanism group (24) and drives the demoulding to slide in a manner of engagement
The mobile transmission group (27) of movable plate group (26) and for carrying out pre-warmed preheating plate group (28) to mould；The demoulding is slided
Plate group (26), which is equipped with, makes mould pinpoint elastic positioning pin in demoulding sliding panel group (26), and correspondingly the mould is set
Have and coordinate the positioning lock of positioning to cheat with elastic positioning pin；The bottom surface of the demoulding sliding panel group (26) is machined with tooth row, described
Transmission group (27) have with tooth row transmission coordinate gear (271)；The demoulding sliding panel group (26), which includes sliding, to be set
Upper strata demoulding sliding panel group on upper strata slide (24a) is slided with the lower floor's demoulding being slidably arranged on lower floor's slide (24b)
Plate group, correspondingly the transmission group (27) is including driving the upper strata transmission group of upper strata demoulding sliding panel group and driving lower floor to demould
Lower floor's transmission group of sliding panel group；Preheating plate group (28) includes the preheating channel through demoulding sliding panel group (26) processing to mould
Carry out pre-warmed hot plate (281) and for fixing the hot plate fixed seat (282) of hot plate (281) and by promoting hot plate to fix
Seat (282) promotes the preheating oil cylinder (283) of hot plate (281) lifting；It is provided with the hot plate fixed seat (282) to hot plate
(281) guide rod (284) of stabilization has been lifted.
5. a kind of full-automatic skeleton rubber ejaculator control system according to claim 4, it is characterized in that：The upper bat
Device (23) include corner respectively the upper bat base (231) of the fixed support connection of demoulding column (22) corresponding with four and on
Clap oil cylinder (232), upper bat slide plate (233), upper bat slide bar (234), upper bat extractor hood (235) and produced for rubber in ejection die
The upper bat mandril (236) of product；The cylinder body of the upper bat oil cylinder (232) is vertically fixed in the center for clapping base (231), described
Upper bat slide plate (233) center with it is upper bat oil cylinder (232) piston rod be connected, the upper bat slide bar (234) be four,
The tops of four upper bat slide bars (234) correspond to the four corners position for being fixed on and clapping slide plate (233), and four upper slide bars (234) of clapping are slided
Dynamic to extend into demoulding area through upper bat base (231), the upper bat extractor hood (235) is fixed on the bottom for clapping slide bar (234)
End, claps extractor hood (235) and is exactly fitted to slide into the slot of the mould on the left of rail mechanism group (24) on this, the upper bat
Mandril (236) is fixed on the bottom surface for clapping base (231), and the upper bat oil cylinder (232) slides through upper bat slide plate (233), upper clap
Bar (234), the upper upper mold for clapping extractor hood (235) driven mold, which are moved upwardly until, claps mandril (236) by rubber product from upper
Ejected in mould.
6. a kind of full-automatic skeleton rubber ejaculator control system according to claim 5, it is characterized in that：The bearing material
Unit (3) is arranged on the rear portion in demoulding area on the left of rail mechanism group (24)；The bearing material unit (3) includes being fixed on rail mechanism group
(24) material bearing disc (32) and drive material bearing disc (32) of the bearing material disc carrier (31) after and the rubber product for accepting ejection
The material bearing disc oil cylinder (33) that rubber product is accepted into demoulding area is slid back and forth along Z axis；Phase on the bearing material disc carrier (31)
Parallel to be provided with material bearing disc slide (34), the both sides of the material bearing disc (32) one end are provided with to be slided with material bearing disc slide (34)
The roller of cooperation, the material bearing disc oil cylinder (33) are fixed on bearing material disc carrier (31), and the material bearing disc oil cylinder (33)
Piston rod and material bearing disc (32) phase hinge, the material bearing disc (32) and horizontal plane are formed with can make work of the rubber product in dead weight
The slanted angle rearward slided under, above-mentioned rubber product export mouth (3a) are processed gradually small for the rear portion of material bearing disc (32)
Rubber product can be made to concentrate derived outlet, the inside of the material bearing disc (32) is machined with releasing agent runner, and bearing material
The front end face of disk (32) is machined with the lower nozzle (32a) of the lower die sprinkling releasing agent to mould diagonally downward and tilts upward respectively
The top nozzle (32b) of releasing agent is spilt to the upper mold of mould.
7. a kind of full-automatic skeleton rubber ejaculator control system according to claim 6, it is characterized in that：Mould sanitizer cartridge
Putting (6) includes to be horizontally slipped along X axis to mould clean mould cleaning brush (61) back and forth by cleaning cylinder control, described
It is designed with tracheae to be connected on mould cleaning brush (61) and is blown for blow out the scrap rubber material that mould cleaning brush (61) cleans out
Stomata, be provided with the rail mechanism group (24) the cleaning detecting head (24d) cleared up for detecting mould whether to need with
And the waste material box (24e) of the scrap rubber material for collecting blowout.
8. a kind of full-automatic skeleton rubber ejaculator control system according to claim 7, it is characterized in that：The molding
Unit (5) include by molding base (51), molding footstock (52) and molding column (53) assemble the vulcanization rack that forms and on
Seat (54) in the molding in vulcanization rack is arranged on to lower slider, seat (54), which is equipped with, in the molding makes mould convenient by rail
Road mechanism group (24) slips into the mould closing guide rail (54a) on seat (54) in molding, and promotion is provided with the molding base (51)
Seat (54) edge molding column (53), which is oriented to, in molding rises the die cylinder (55) that pressurization molds, on the molding footstock (52)
Cover half with the mold clamping in molding on seat (54) is installed, and is fixed with the molding footstock (54) with shed
Vacuum (-tight) housing, the under shed periphery of the vacuum (-tight) housing when mould is in molding state just with seat in molding (54) palette
Formed with the sealing cavity for surrounding mould, the vacuum (-tight) housing makes mould under vacuum conditions equipped with being vacuumized to sealing cavity
The vacuum pump of press cure.
9. a kind of full-automatic skeleton rubber ejaculator control system according to claim 8, it is characterized in that：The injection
Unit (4) is installed on the molding footstock (52) of closing unit (5), which is included by injection bottom plate (41), injection
Column (42) and injection top plate (43) composition injection rack and for provide inject rubber size feeding mechanism (44) and
The rubber size of feeding mechanism (44) injection carries out mould using hydraulic pressure to the injection device (45) of rubber injection；The note
Injection device (45) includes that the material storage tube (451) of the rubber size of storage feeding mechanism injection can be kept the temperature and is slidably disposed in material storage tube
(451) rubber size in material storage tube (451) is injected the injection cylinder of mould by injection putter and promotion injection putter in
(452)；The front end of the material storage tube (451), which has to slide with vacuum (-tight) housing sealing afterwards through molding footstock (52), wears cooperation
Injection needle head；Being equipped with the injection rack makes the injection of injection device (45) along injection column (42) guiding slide downward
The injection slide (46) that needle section front end is docked with the injection orifice sealing of mould, the feeding mechanism (44) are horizontally fixed on note
The lower part of slide (46) is penetrated, the material storage tube (451), which is longitudinally worn, to be fixed in the centre bore of injection slide (46), described
The slide oil cylinder (47) for driving injection slide (46), the piston rod front end of the slide oil cylinder (47) are installed on injection slide (46)
It is connected to a fixed with injection bottom plate (41), the tail end of the injection putter, which is provided with, to be slidably matched and can carry with injection column (42)
The stabilization slide plate (453) of high injection putter the moving stability, the cylinder body of the injection cylinder (452) are fixedly mounted on stable cunning
On plate (453), piston rod and the injection slide (46) of the injection cylinder (452) are connected to a fixed.
10. a kind of full-automatic skeleton rubber ejaculator control system according to claim 9, it is characterized in that：Described puts
Charging tray (17) be made of three ply board superposition, and the middle plate that superposition is formed in the three ply board of discharge plate (17) during blowing slides to the left to move back
Rubber skeleton (9) of sening as an envoy to smoothly falls in embedded mould, and it is cylinder to drive middle plate to slide the power source exited；The control
Pedestal plate (7) is equipped with system, the molding base (51) of the closing unit (5) is fixed on the pedestal plate (7), and should
Pedestal plate (7) is provided with total control box (8), and the master controller is fitted in total control box (8).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
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| TWI617420B (en) * | 2016-12-09 | 2018-03-11 | 徐金龍 | Clamping and pressurized structure of an injection molding machine |
| CN108422618A (en) * | 2017-02-13 | 2018-08-21 | 中天精机股份有限公司 | The circulating rubber jetting process of straight line |
| CN111844614A (en) * | 2020-07-16 | 2020-10-30 | 绍兴市神龙铝塑制品有限公司 | Machining device for vacuum bottle pump head production and operation method thereof |
| CN112277237A (en) * | 2020-11-02 | 2021-01-29 | 浙江天华电子股份有限公司 | Automatic injection vulcanization forming machine for rubber sealing plug for aluminum electrolytic capacitor |
| CN115494768A (en) * | 2022-09-21 | 2022-12-20 | 海南时空科技股份公司 | Rubber cutting and collecting control method and system, front end and server |
| CN116394435B (en) * | 2023-06-06 | 2023-08-29 | 河北澜泓液压科技有限公司 | Flat vulcanizing machine and vulcanizing mold for processing high-pressure rubber pipe |
| CN116494437B (en) * | 2023-06-28 | 2023-10-27 | 山东通发实业有限公司 | Preparation device of mould for preparing plastic articles |
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| JPH0226710A (en) * | 1988-07-15 | 1990-01-29 | N O K Megurasuteitsuku Kk | Mold for vulcanization of rubber and vulcanization molding thereof |
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| CN201907172U (en) * | 2010-11-19 | 2011-07-27 | 东莞鸿绮鞋机有限公司 | Rubber injection molding device |
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