CN106180509B - A kind of three-dimensional arrangement method of hydraulic system equipment of upper pressure type forging and stamping unit - Google Patents
A kind of three-dimensional arrangement method of hydraulic system equipment of upper pressure type forging and stamping unit Download PDFInfo
- Publication number
- CN106180509B CN106180509B CN201610652535.6A CN201610652535A CN106180509B CN 106180509 B CN106180509 B CN 106180509B CN 201610652535 A CN201610652535 A CN 201610652535A CN 106180509 B CN106180509 B CN 106180509B
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- layers
- hydraulic system
- equipment
- pressure type
- upper pressure
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- 238000005242 forging Methods 0.000 title claims abstract description 14
- 238000000034 method Methods 0.000 title claims abstract description 10
- 239000002828 fuel tank Substances 0.000 claims description 8
- 238000001816 cooling Methods 0.000 claims description 5
- 125000004122 cyclic group Chemical group 0.000 claims description 4
- 239000012530 fluid Substances 0.000 claims description 4
- 238000005086 pumping Methods 0.000 claims 1
- 238000004519 manufacturing process Methods 0.000 abstract description 6
- 230000005540 biological transmission Effects 0.000 abstract description 5
- 239000003921 oil Substances 0.000 description 6
- 230000003139 buffering effect Effects 0.000 description 3
- 230000008030 elimination Effects 0.000 description 2
- 238000003379 elimination reaction Methods 0.000 description 2
- 238000004904 shortening Methods 0.000 description 2
- 102100026205 1-phosphatidylinositol 4,5-bisphosphate phosphodiesterase gamma-1 Human genes 0.000 description 1
- 101100408464 Caenorhabditis elegans plc-1 gene Proteins 0.000 description 1
- 101000691599 Homo sapiens 1-phosphatidylinositol 4,5-bisphosphate phosphodiesterase gamma-1 Proteins 0.000 description 1
- 238000009825 accumulation Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000004146 energy storage Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000004744 fabric Substances 0.000 description 1
- 230000017525 heat dissipation Effects 0.000 description 1
- 239000010720 hydraulic oil Substances 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B30—PRESSES
- B30B—PRESSES IN GENERAL
- B30B15/00—Details of, or accessories for, presses; Auxiliary measures in connection with pressing
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21J—FORGING; HAMMERING; PRESSING METAL; RIVETING; FORGE FURNACES
- B21J9/00—Forging presses
- B21J9/10—Drives for forging presses
- B21J9/12—Drives for forging presses operated by hydraulic or liquid pressure
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B30—PRESSES
- B30B—PRESSES IN GENERAL
- B30B15/00—Details of, or accessories for, presses; Auxiliary measures in connection with pressing
- B30B15/16—Control arrangements for fluid-driven presses
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Forging (AREA)
- Press Drives And Press Lines (AREA)
- Supply Devices, Intensifiers, Converters, And Telemotors (AREA)
Abstract
The present invention relates to a kind of three-dimensional arrangement method of hydraulic system equipment of upper pressure type forging and stamping unit.The arrangement and combination of equipment suitable for the hydraulic system of upper pressure type forging and stamping unit, it is to set the three-dimensional layering of hydraulic system Equipment Foundations, a fairly large number of hydraulic test storied placement is combined, hydraulic power transmission pipeline most shortization is realized, occupation area of equipment is small and improves hydraulic system dynamic response speed.The present invention saves the equipment such as oil pipe, electric wire, solution feed pump and radiating air exhausting devices, it is achieved thereby that reducing production cost, the purpose for improving production efficiency, having saved the energy；Oil circuit shortens the response speed for improving oil circuit.
Description
Technical field
The present invention relates to the arrangement of hydraulic test in hydraulic system and combination, more particularly to a kind of upper pressure type to forge and press unit
The three-dimensional setting of hydraulic system equipment layered combination arrangement.Belong to hydraulic power transmission technical field.
Background technology
Hydraulic system in existing forging and stamping unit, because its is in large scale, composition hydraulic system number of devices is more, and single
Individual weight of equipment is big, and the arrangement method of equipment typically arranges that floor space is big using floor, and because number of devices is more,
Hydraulic power transmission pipeline between each equipment is longer, and roundabout phenomenon generally existing, on the one hand adds the resistance of hydraulic power transmission in pipeline
Power, dynamic response is have impact on, on the other hand because of the length increase of pipeline, cause the investment of enterprise to increase, and fault rate increase.Its
It is secondary due to arranging equipment, cause to transmit the input increase of the power equipment of electric energy or electric signal, equally cause enterprise to throw
The increase of money.It is exactly because pipeline is longer more again, the energy that high temperature high pressure oil loses in pipeline is larger, causes power consumption to increase
Add.Because greater number of equipment is unreasonable because of arrangement, cause the position relationship of equipment room unreasonable, thus to the dimension of equipment
Shield maintenance brings very big inconvenience.So it is the necessary ways for overcoming drawbacks described above that hydraulic test is rationally arranged in order.
The content of the invention
The present invention proposes a kind of three-dimensional arrangement method of hydraulic system equipment of upper pressure type forging and stamping unit, and it is by hydraulic pressure
The layering of system equipment basic stereoscopic formula is set, and a fairly large number of hydraulic test storied placement is combined, realizes hydraulic power transmission pipeline
Most shortization, occupation area of equipment is small and improves hydraulic system dynamic response speed.
To achieve these goals, the present invention proposes a kind of three-dimensional row of hydraulic system equipment of upper pressure type forging and stamping unit
Cloth method, it is to set the three-dimensional layering of hydraulic system Equipment Foundations, by the hydraulic system equipment forged in unit in space
Corresponding different layers basis carries out layered combination arrangement, realizes each equipment room according to fluid pressure line is most short, floor space is minimum and hydraulic pressure
The fireballing purpose of dynamic system response, specific method are as follows：Step 1, Equipment Foundations are arranged to be sequentially bottom-up：
Bottom, two layers, three layers, four layers, three or four merging layers, step 2, forge and press the hydraulic system equipment in unit by upper pressure type and are divided into five
Part：Operational control part, power supply and heavy-current control environment division, hydraulic pressure pump portion, fuel tank and cooling cyclic part, accumulator
With pressure distributor part；Step 3, operational control is partially disposed in the bottom, step 4, by power supply and heavy-current control equipment portion
It is placed in two layers, step 5, hydraulic pump is partially disposed in three layers, step 6, fuel tank and cooling cyclic part is placed in four layers, step
7, accumulator and pressure distributor are partially disposed in three or four merging layers.
The part that described 34 in the step 1 Equipment Foundations for merging layer are four layers and three layers.
Accumulator is arranged in the part that the Equipment Foundations are four layers and three layers in the step 7.
The arrangement and combination of present invention equipment suitable for the hydraulic system of upper pressure type forging and stamping unit, because upper pressure type forges and presses
The main hydraulic cylinder of unit is arranged at the top of press, and the height where its master cylinder is higher, and hydraulic oil pipe need to reach master cylinder.The present invention
Hydraulic pump and its auxiliary device are arranged on to the position nearest apart from master cylinder, and the arrangement of each equipment room is scientific and reasonable.Greatly shorten
Fluid pressure line and automatically controlled circuit, the roundabout phenomenon of pipeline and circuit is avoided, improve the response speed of forging and stamping unit；Due to oil
Case is placed in the last layer of hydraulic pump, thus eliminates solution feed pump；Set because hydraulic test is layered, every layer of number of devices is relatively
Few, equipment so as to cancel radiating air exhausting devices, while can save floor space, reach hardware building blocks directly to space heat elimination
The effect of change.
Because of oil, electric line shortening and the reduction of equipment, so as to reduce production cost, production efficiency is improved, is saved
The energy.
Brief description of the drawings
Fig. 1 is the main structure diagram of four floors of the invention；
Fig. 2 is the layering top view of four floors of the invention.
In, 1 is PLC, and 2 be operation bench, and 3 be caretaker room, and 4 be accessory storehouse, and 5 be transformer, and 6 be electric control cabinet, and 7 are
Intermediate-pressure accumulator, 8,9,10 be Main Hydraulic Pump, and 11 be controlling pump, and 12 be fuel tank, and 13 be pressure distributor, and 14 be high-voltage energy-storage
Device, 15 be circular buffering tank, 16 be overflow protection filter, 17 be cooler, A is bottom, B is two layers, C is three layers, D tetra-
Layer, E are three or four merging layers.
Embodiment
As shown in accompanying drawing 1,2, Equipment Foundations are arranged to four layers and three or four merging layers first, are sequentially bottom-up：
Bottom A, two layers of B, three layers of C, four layers of D, three or four merge layer E, and upper pressure type is forged and pressed into the hydraulic system equipment in unit is divided into five
Part：Operation control portion subpackage contains：PLC 1, operation bench 2, caretaker room 3, accessory storehouse 4, power supply and heavy-current control environment division bag
Contain：Transformer 5, electric control cabinet 6, hydraulic pressure pump portion include：Main Hydraulic Pump 8,9,10, controlling pump 11, fuel tank and cooling circulate
Part includes：Fuel tank 12, pressure distributor 13, circular buffering tank 15, overflow protection filter 16, cooler 17, accumulator and
Pressure distributor part includes：Intermediate-pressure accumulator 7, high pressure accumulator 14.By PLC1, operation bench 2, caretaker room 3, accessory storehouse 4, put
In the bottom, transformer 5, electric control cabinet 6 are placed in two layers, Main Hydraulic Pump 8,9,10, controlling pump 11 are placed in three layers, by oil
Case 12, pressure distributor 13, circular buffering tank 15, overflow protection filter 16, cooler 17, are placed in four layers, by middle pressure accumulation of energy
Device 7, high pressure accumulator 14 are placed in three or four merging layers.
Because the main hydraulic cylinder of upper pressure type forging and stamping unit is arranged at the top of press, the height where its master cylinder is higher, liquid
Pressuring oil pipe need to reach master cylinder.Hydraulic pump 8,9,10 and its auxiliary device are arranged on the position nearest apart from master cylinder by the present invention, and
Each equipment room arrangement is scientific and reasonable.Fluid pressure line and automatically controlled circuit are substantially reduced, avoids the roundabout phenomenon of pipeline and circuit,
Improve the response speed of forging and stamping unit；Because fuel tank 12 is placed in the last layer of hydraulic pump 8,9,10, thus eliminate solution feed pump；Cause
Hydraulic test layering is set, and every layer of number of devices is relatively fewer, and equipment can be directly to space heat elimination, so as to cancel heat dissipation exhaust dress
Put, while save floor space.
Because of oil, electric line shortening and the reduction of equipment, so as to reduce production cost, production efficiency is improved, is saved
The energy.
Claims (3)
1. a kind of three-dimensional arrangement method of hydraulic system equipment of upper pressure type forging and stamping unit, it is to found hydraulic system Equipment Foundations
The layering of body formula is set, and the hydraulic system equipment upper pressure type forged and pressed in unit corresponds to progress layered combination in different layers basis in space
Arrangement, each equipment room is realized according to fluid pressure line is most short, floor space is minimum and the fireballing purpose of hydraulic system dynamic response, its
It is characterised by：Step 1, Equipment Foundations are arranged to be sequentially bottom-up：Bottom, two layers, three layers, four layers, three or four merging
Layer；Step 2, upper pressure type is forged and pressed into the hydraulic system equipment in unit and is divided into five parts：Operational control part, power supply and forceful electric power
Control device part, hydraulic pressure pump portion, fuel tank and cooling cyclic part, accumulator and pressure distributor part；Step 3, will grasp
The bottom is placed in as control section；Step 4, power supply and heavy-current control environment division are placed in two layers；Step 5, by hydraulic pressure pumping section
It is placed in three layers；Step 6, fuel tank and cooling cyclic part are placed in four layers；Step 7, by accumulator and pressure distributor part
It is placed in three or four merging layers.
2. a kind of three-dimensional arrangement method of hydraulic system equipment of upper pressure type forging and stamping unit according to claim 1, it is special
Sign is：The part that described 34 in the step 1 Equipment Foundations for merging layer are four layers and three layers.
3. a kind of three-dimensional arrangement method of hydraulic system equipment of upper pressure type forging and stamping unit according to claim 1 or 2, its
It is characterised by：Accumulator is arranged in the part that the Equipment Foundations are four layers and three layers in the step 7.
Priority Applications (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610652535.6A CN106180509B (en) | 2016-08-11 | 2016-08-11 | A kind of three-dimensional arrangement method of hydraulic system equipment of upper pressure type forging and stamping unit |
| PCT/CN2017/070964 WO2018028149A1 (en) | 2016-08-11 | 2017-01-12 | Hydraulic system equipment of a push-down forging press and a vertically stacked arrangement method therefor |
| JP2018514904A JP6430681B2 (en) | 2016-08-11 | 2017-01-12 | Hydraulic system equipment of upper pressure forging press apparatus and three-dimensional arrangement method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610652535.6A CN106180509B (en) | 2016-08-11 | 2016-08-11 | A kind of three-dimensional arrangement method of hydraulic system equipment of upper pressure type forging and stamping unit |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN106180509A CN106180509A (en) | 2016-12-07 |
| CN106180509B true CN106180509B (en) | 2017-11-14 |
Family
ID=57513983
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610652535.6A Active CN106180509B (en) | 2016-08-11 | 2016-08-11 | A kind of three-dimensional arrangement method of hydraulic system equipment of upper pressure type forging and stamping unit |
Country Status (3)
| Country | Link |
|---|---|
| JP (1) | JP6430681B2 (en) |
| CN (1) | CN106180509B (en) |
| WO (1) | WO2018028149A1 (en) |
Families Citing this family (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106180509B (en) * | 2016-08-11 | 2017-11-14 | 中聚信海洋工程装备有限公司 | A kind of three-dimensional arrangement method of hydraulic system equipment of upper pressure type forging and stamping unit |
| CN108465764B (en) * | 2018-04-14 | 2019-04-16 | 江苏华威机械制造有限公司 | A kind of hydrostatic forging unit equipment building block system arrangement |
| CN112553425A (en) * | 2021-01-30 | 2021-03-26 | 中聚信海洋工程装备有限公司 | Three-dimensional arrangement of heat treatment quenching equipment |
Citations (5)
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| DE19541381A1 (en) * | 1995-11-07 | 1997-05-15 | Teves Gmbh Alfred | Hydraulic brake system with device for active braking |
| CN201152294Y (en) * | 2008-01-09 | 2008-11-19 | 浙江大学 | Energy-saving -type shielding hydraulic control apparatus adopting hydraulic transformer |
| CN201666281U (en) * | 2009-05-07 | 2010-12-08 | 何学才 | Hydraulic system energy-saving device fully using piston accumulator for feeding liquid |
| DE102010047000A1 (en) * | 2010-09-30 | 2012-04-05 | Robert Bosch Gmbh | Method for rectifying malfunction of e.g. electromagnetically actuated 5/2 position switching valve for hydro pump of hydraulic system, involves changing electric current in problem rectifying mode relative to actual mode in pulses |
| CN204164059U (en) * | 2014-09-28 | 2015-02-18 | 埃里斯克矿山工程机械有限公司 | A kind of device for controlling gyratory crusher oil hydraulic circuit and lubricating oil path |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| JP2504052B2 (en) * | 1987-05-20 | 1996-06-05 | 石川島播磨重工業株式会社 | Press equipment |
| JP4443093B2 (en) * | 2001-11-06 | 2010-03-31 | 北川精機株式会社 | Press device and control method of press device |
| JP3925227B2 (en) * | 2002-02-13 | 2007-06-06 | 大同特殊鋼株式会社 | Rotation angle control method of disc turner for forging press |
| CN202326471U (en) * | 2011-11-18 | 2012-07-11 | 中实洛阳重工有限公司 | Novel hydraulic station |
| CN103541949B (en) * | 2013-11-10 | 2016-08-24 | 湘潭市恒欣实业有限公司 | The assembling structure of fluid pressure drive device Hydraulic Station |
| CN203624894U (en) * | 2013-11-25 | 2014-06-04 | 南通力威机械有限公司 | Two-in-one hydraulic system for winch |
| CN205025866U (en) * | 2015-09-18 | 2016-02-10 | 石家庄市义德隆机电设备制造有限责任公司 | Forced air cooling hydraulic power unit |
| CN106180509B (en) * | 2016-08-11 | 2017-11-14 | 中聚信海洋工程装备有限公司 | A kind of three-dimensional arrangement method of hydraulic system equipment of upper pressure type forging and stamping unit |
-
2016
- 2016-08-11 CN CN201610652535.6A patent/CN106180509B/en active Active
-
2017
- 2017-01-12 JP JP2018514904A patent/JP6430681B2/en active Active
- 2017-01-12 WO PCT/CN2017/070964 patent/WO2018028149A1/en active Application Filing
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE19541381A1 (en) * | 1995-11-07 | 1997-05-15 | Teves Gmbh Alfred | Hydraulic brake system with device for active braking |
| CN201152294Y (en) * | 2008-01-09 | 2008-11-19 | 浙江大学 | Energy-saving -type shielding hydraulic control apparatus adopting hydraulic transformer |
| CN201666281U (en) * | 2009-05-07 | 2010-12-08 | 何学才 | Hydraulic system energy-saving device fully using piston accumulator for feeding liquid |
| DE102010047000A1 (en) * | 2010-09-30 | 2012-04-05 | Robert Bosch Gmbh | Method for rectifying malfunction of e.g. electromagnetically actuated 5/2 position switching valve for hydro pump of hydraulic system, involves changing electric current in problem rectifying mode relative to actual mode in pulses |
| CN204164059U (en) * | 2014-09-28 | 2015-02-18 | 埃里斯克矿山工程机械有限公司 | A kind of device for controlling gyratory crusher oil hydraulic circuit and lubricating oil path |
Also Published As
| Publication number | Publication date |
|---|---|
| WO2018028149A1 (en) | 2018-02-15 |
| JP2018527192A (en) | 2018-09-20 |
| JP6430681B2 (en) | 2018-11-28 |
| CN106180509A (en) | 2016-12-07 |
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| C06 | Publication | ||
| PB01 | Publication | ||
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Application publication date: 20161207 Assignee: ZHONGKEJUXIN CLEAN ENERGY & HOT FORGING EQUIPMENT RESEARCH AND DEVELOPMENT Co.,Ltd. Assignor: ZHONGJUXIN OCEAN ENGINEERING EQUIPMENT Co.,Ltd. Contract record no.: X2023980045713 Denomination of invention: A three-dimensional layout method for hydraulic system equipment of an upward pressure forging press unit Granted publication date: 20171114 License type: Common License Record date: 20231107 |