CN106180509A - A kind of hydraulic system equipment three-dimensional arrangement method of upper pressure type forging and stamping unit - Google Patents
A kind of hydraulic system equipment three-dimensional arrangement method of upper pressure type forging and stamping unit Download PDFInfo
- Publication number
- CN106180509A CN106180509A CN201610652535.6A CN201610652535A CN106180509A CN 106180509 A CN106180509 A CN 106180509A CN 201610652535 A CN201610652535 A CN 201610652535A CN 106180509 A CN106180509 A CN 106180509A
- Authority
- CN
- China
- Prior art keywords
- layers
- hydraulic system
- equipment
- pressure type
- upper pressure
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000005242 forging Methods 0.000 title claims abstract description 19
- 238000000034 method Methods 0.000 title claims abstract description 9
- 239000002828 fuel tank Substances 0.000 claims description 8
- 238000001816 cooling Methods 0.000 claims description 5
- 125000004122 cyclic group Chemical group 0.000 claims description 4
- 239000012530 fluid Substances 0.000 claims description 4
- 230000005540 biological transmission Effects 0.000 abstract description 6
- 238000004519 manufacturing process Methods 0.000 abstract description 6
- 239000003921 oil Substances 0.000 description 6
- 230000003139 buffering effect Effects 0.000 description 3
- 230000008030 elimination Effects 0.000 description 2
- 238000003379 elimination reaction Methods 0.000 description 2
- 102100026205 1-phosphatidylinositol 4,5-bisphosphate phosphodiesterase gamma-1 Human genes 0.000 description 1
- 101100408464 Caenorhabditis elegans plc-1 gene Proteins 0.000 description 1
- 101000691599 Homo sapiens 1-phosphatidylinositol 4,5-bisphosphate phosphodiesterase gamma-1 Proteins 0.000 description 1
- 238000009825 accumulation Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000004744 fabric Substances 0.000 description 1
- 230000017525 heat dissipation Effects 0.000 description 1
- 239000010720 hydraulic oil Substances 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B30—PRESSES
- B30B—PRESSES IN GENERAL
- B30B15/00—Details of, or accessories for, presses; Auxiliary measures in connection with pressing
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21J—FORGING; HAMMERING; PRESSING METAL; RIVETING; FORGE FURNACES
- B21J9/00—Forging presses
- B21J9/10—Drives for forging presses
- B21J9/12—Drives for forging presses operated by hydraulic or liquid pressure
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B30—PRESSES
- B30B—PRESSES IN GENERAL
- B30B15/00—Details of, or accessories for, presses; Auxiliary measures in connection with pressing
- B30B15/16—Control arrangements for fluid-driven presses
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Forging (AREA)
- Press Drives And Press Lines (AREA)
- Supply Devices, Intensifiers, Converters, And Telemotors (AREA)
Abstract
The present invention relates to the three-dimensional arrangement method of hydraulic system equipment of a kind of upper pressure type forging and stamping unit.Arrangement and the combination of equipment the hydraulic system of unit is forged and pressed be applicable to upper pressure type, it is three-dimensional for hydraulic system equipment Foundations layering to be arranged, a fairly large number of hydraulic test storied placement is combined, realizing hydraulic power transmission pipeline the shortizationest, occupation area of equipment is little and improves hydraulic system dynamic response speed.The present invention saves the equipment such as oil pipe, electric wire, solution feed pump and radiating air exhausting devices, it is achieved thereby that reduce production cost, improve production efficiency, saved the purpose of the energy；Oil circuit shortens the response speed that improve oil circuit.
Description
Technical field
The present invention relates to arrangement and the combination of hydraulic test in hydraulic system, particularly relate to a kind of upper pressure type forging and stamping unit
The three-dimensional setting of arrangement of hydraulic system equipment layered combination.Belong to hydraulic power transmission technical field.
Background technology
Hydraulic system in existing forging and stamping unit, owing to it is in large scale, composition hydraulic system number of devices is more, and single
Individual weight of equipment is big, and the arrangement method of equipment typically uses floor to arrange, floor space is big, again because number of devices is many,
Hydraulic power transmission pipeline between each equipment is longer, and in pipeline, roundabout phenomenon generally exists, and on the one hand adds the resistance of hydraulic power transmission
Power, have impact on dynamic response, on the other hand increases because of the length of pipeline, causes the investment of enterprise to increase, and fault rate increases.Its
Secondary due to equipment arrangement, cause the input of the power equipment of transmission electric energy or the signal of telecommunication to increase, cause enterprise to throw equally
The increase of money.Being exactly because pipeline is longer more again, the energy that high temperature high pressure oil loses in pipeline is relatively big, causes power consumption to increase
Add.Owing to greater number of equipment is unreasonable because of arrange, the position relationship causing equipment room is unreasonable, thus the dimension of the equipment of giving
Protect maintenance and bring very big inconvenience.The necessary ways being to overcome drawbacks described above so hydraulic test is the most rationally arranged.
Summary of the invention
The present invention proposes the three-dimensional arrangement method of hydraulic system equipment of a kind of upper pressure type forging and stamping unit, and it is by hydraulic pressure
The layering of system equipment basic stereoscopic formula is arranged, and is combined by a fairly large number of hydraulic test storied placement, it is achieved hydraulic power transmission pipeline
The shortizationest, occupation area of equipment is little and improves hydraulic system dynamic response speed.
To achieve these goals, the present invention proposes the three-dimensional row of hydraulic system equipment of a kind of upper pressure type forging and stamping unit
Cloth method, it is three-dimensional for hydraulic system equipment Foundations layering to be arranged, by the hydraulic system equipment in forging unit in space
Corresponding different layers basis carries out layered combination arrangement, it is achieved each equipment room is the shortest according to fluid pressure line, floor space is minimum and hydraulic pressure
The fireballing purpose of dynamic system response, concrete grammar is as follows: step 1, is arranged to equipment Foundations be sequentially bottom-up:
Bottom, two layers, three layers, four layers, three or four merging layers, step 2, the hydraulic system equipment in upper pressure type forging and stamping unit is divided into five
Part: operation controls part, power supply and heavy-current control environment division, hydraulic pump part, fuel tank and cooling cyclic part, accumulator
With pressure distributor part；Step 3, is partially disposed in the bottom by operation control, and step 4, by power supply and heavy-current control equipment portion
It is placed in two layers, step 5, hydraulic pump is partially disposed in three layers, step 6, fuel tank and cooling cyclic part are placed in four layers, step
7, accumulator and pressure distributor are partially disposed in three or four merging layers.
Described 34 equipment Foundations merging layer in described step 1 are four layers and the part of three layers.
In described step 7, accumulator is arranged in the part that described equipment Foundations are four layers and three layers.
The arrangement of present invention equipment be applicable to the hydraulic system of upper pressure type forging and stamping unit and combination, owing to upper pressure type forges and presses
The main hydraulic cylinder of unit is arranged at the top of press, and the height at its master cylinder place is higher, and hydraulic oil pipe need to arrive master cylinder.The present invention
Hydraulic pump and auxiliary device thereof are arranged on the position that distance master cylinder is nearest, and the arrangement of each equipment room is scientific and reasonable.It is greatly shortened
Fluid pressure line and automatically controlled circuit, it is to avoid the roundabout phenomenon of pipeline and circuit, improve the response speed of forging and stamping unit；Due to oil
Case is placed in the last layer of hydraulic pump, thus eliminates solution feed pump；Because hydraulic test layering is arranged, every layer of number of devices is relatively
Few, equipment directly to space heat elimination, thus can cancel radiating air exhausting devices, saves floor space simultaneously, reaches hardware building blocks
The effect changed.
Because oil, electric line shorten and the minimizing of equipment, thus reduce production cost, improve production efficiency, save
The energy.
Accompanying drawing explanation
Accompanying drawing 1 is the main TV structure schematic diagram of the present invention four floor；
Accompanying drawing 2 is the layering top view of the present invention four floor.
In accompanying drawing, 1 is PLC, and 2 is operation bench, and 3 is caretaker room, and 4 is accessory storehouse, and 5 is transformator, and 6 is electric control cabinet,
7 is intermediate-pressure accumulator, and 8,9,10 is Main Hydraulic Pump, and 11 for controlling pump, and 12 is fuel tank, and 13 is pressure distributor, and 14 is high pressure
Accumulator, 15 be circular buffering tank, 16 be overflow protection filter, 17 be cooler, A be bottom, B be two layers, C be three layers, D
Be four layers, E be three or four to merge layers.
Detailed description of the invention
As shown in accompanying drawing 1,2, first equipment Foundations are arranged to four layers and three or four and merge layer, be sequentially bottom-up:
Bottom A, two layers of B, three layers of C, four layers of D, three or four merging layer E, be divided into five by the hydraulic system equipment in upper pressure type forging and stamping unit
Part: operation control part comprises: PLC 1, operation bench 2, caretaker room 3, accessory storehouse 4, power supply and heavy-current control environment division bag
Containing: transformator 5, electric control cabinet 6, hydraulic pump part comprises: Main Hydraulic Pump 8,9,10, control pump 11, fuel tank and cooling circulation
Part comprise: fuel tank 12, pressure distributor 13, circular buffering tank 15, overflow protection filter 16, cooler 17, accumulator and
Pressure distributor part comprises: intermediate-pressure accumulator 7, high pressure accumulator 14.By PLC1, operation bench 2, caretaker room 3, accessory storehouse 4, put
In the bottom, transformator 5, electric control cabinet 6 are placed in two layers, by Main Hydraulic Pump 8,9,10, control pump 11 and be placed in three layers, by oil
Case 12, pressure distributor 13, circular buffering tank 15, overflow protection filter 16, cooler 17, be placed in four layers, by middle pressure accumulation of energy
Device 7, high pressure accumulator 14 are placed in three or four merging layers.
Owing to the main hydraulic cylinder of upper pressure type forging and stamping unit is arranged at the top of press, the height at its master cylinder place is higher, liquid
Pressuring oil pipe need to arrive master cylinder.Hydraulic pump 8,9,10 and auxiliary device thereof are arranged on the position that distance master cylinder is nearest by the present invention, and
The arrangement of each equipment room is scientific and reasonable.Substantially reduce fluid pressure line and automatically controlled circuit, it is to avoid the roundabout phenomenon of pipeline and circuit,
Improve the response speed of forging and stamping unit；Owing to fuel tank 12 is placed in the last layer of hydraulic pump 8,9,10, thus eliminate solution feed pump；Cause
Hydraulic test layering is arranged, and every layer of number of devices is relatively fewer, and equipment directly to space heat elimination, thus can cancel heat dissipation exhaust dress
Put, save floor space simultaneously.
Because oil, electric line shorten and the minimizing of equipment, thus reduce production cost, improve production efficiency, save
The energy.
Claims (3)
1. the three-dimensional arrangement method of hydraulic system equipment of upper pressure type forging and stamping unit, it is hydraulic system equipment Foundations to be stood
The layering of body formula is arranged, and on correspondence different layers basis, space, the hydraulic system equipment in forging unit is carried out layered combination arrangement,
Realize that each equipment room is the shortest according to fluid pressure line, floor space is minimum and the fireballing purpose of hydraulic system dynamic response, its feature
It is: step 1, is arranged to equipment Foundations be sequentially bottom-up: bottom, two layers, three layers, four layers, three or four merging layers, step
Rapid 2, the hydraulic system equipment in upper pressure type forging and stamping unit is divided into five parts: operation controls part, power supply and heavy-current control
Environment division, hydraulic pump part, fuel tank and cooling cyclic part, accumulator and pressure distributor part；Step 3, controls operation
System is partially disposed in the bottom, step 4, and power supply and heavy-current control environment division are placed in two layers, and hydraulic pump part is put by step 5
In three layers, step 6, fuel tank and cooling cyclic part are placed in four layers, step 7, accumulator and pressure distributor are partially disposed in
Three or four merge layer.
The three-dimensional arrangement method of hydraulic system equipment of a kind of upper pressure type the most according to claim 1 forging and stamping unit, it is special
Levy and be: described 34 equipment Foundations merging layer in described step 1 are four layers and the part of three layers.
The three-dimensional arrangement method of hydraulic system equipment of a kind of upper pressure type the most according to claim 1 and 2 forging and stamping unit, its
It is characterised by: in described step 7, accumulator is arranged in the part that described equipment Foundations are four layers and three layers.
Priority Applications (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610652535.6A CN106180509B (en) | 2016-08-11 | 2016-08-11 | A kind of three-dimensional arrangement method of hydraulic system equipment of upper pressure type forging and stamping unit |
| PCT/CN2017/070964 WO2018028149A1 (en) | 2016-08-11 | 2017-01-12 | Hydraulic system equipment of a push-down forging press and a vertically stacked arrangement method therefor |
| JP2018514904A JP6430681B2 (en) | 2016-08-11 | 2017-01-12 | Hydraulic system equipment of upper pressure forging press apparatus and three-dimensional arrangement method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610652535.6A CN106180509B (en) | 2016-08-11 | 2016-08-11 | A kind of three-dimensional arrangement method of hydraulic system equipment of upper pressure type forging and stamping unit |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN106180509A true CN106180509A (en) | 2016-12-07 |
| CN106180509B CN106180509B (en) | 2017-11-14 |
Family
ID=57513983
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610652535.6A Active CN106180509B (en) | 2016-08-11 | 2016-08-11 | A kind of three-dimensional arrangement method of hydraulic system equipment of upper pressure type forging and stamping unit |
Country Status (3)
| Country | Link |
|---|---|
| JP (1) | JP6430681B2 (en) |
| CN (1) | CN106180509B (en) |
| WO (1) | WO2018028149A1 (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2018028149A1 (en) * | 2016-08-11 | 2018-02-15 | 中聚信海洋工程装备有限公司 | Hydraulic system equipment of a push-down forging press and a vertically stacked arrangement method therefor |
| CN108465764A (en) * | 2018-04-14 | 2018-08-31 | 江苏华威机械制造有限公司 | A kind of hydrostatic forging unit equipment building block system arrangement |
| CN112553425A (en) * | 2021-01-30 | 2021-03-26 | 中聚信海洋工程装备有限公司 | Three-dimensional arrangement of heat treatment quenching equipment |
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| DE19541381A1 (en) * | 1995-11-07 | 1997-05-15 | Teves Gmbh Alfred | Hydraulic brake system with device for active braking |
| CN201152294Y (en) * | 2008-01-09 | 2008-11-19 | 浙江大学 | Energy-saving -type shielding hydraulic control apparatus adopting hydraulic transformer |
| CN201666281U (en) * | 2009-05-07 | 2010-12-08 | 何学才 | Hydraulic system energy-saving device fully using piston accumulator for feeding liquid |
| DE102010047000A1 (en) * | 2010-09-30 | 2012-04-05 | Robert Bosch Gmbh | Method for rectifying malfunction of e.g. electromagnetically actuated 5/2 position switching valve for hydro pump of hydraulic system, involves changing electric current in problem rectifying mode relative to actual mode in pulses |
| CN204164059U (en) * | 2014-09-28 | 2015-02-18 | 埃里斯克矿山工程机械有限公司 | A kind of device for controlling gyratory crusher oil hydraulic circuit and lubricating oil path |
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| JP4443093B2 (en) * | 2001-11-06 | 2010-03-31 | 北川精機株式会社 | Press device and control method of press device |
| JP3925227B2 (en) * | 2002-02-13 | 2007-06-06 | 大同特殊鋼株式会社 | Rotation angle control method of disc turner for forging press |
| CN202326471U (en) * | 2011-11-18 | 2012-07-11 | 中实洛阳重工有限公司 | Novel hydraulic station |
| CN103541949B (en) * | 2013-11-10 | 2016-08-24 | 湘潭市恒欣实业有限公司 | The assembling structure of fluid pressure drive device Hydraulic Station |
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| CN205025866U (en) * | 2015-09-18 | 2016-02-10 | 石家庄市义德隆机电设备制造有限责任公司 | Forced air cooling hydraulic power unit |
| CN106180509B (en) * | 2016-08-11 | 2017-11-14 | 中聚信海洋工程装备有限公司 | A kind of three-dimensional arrangement method of hydraulic system equipment of upper pressure type forging and stamping unit |
-
2016
- 2016-08-11 CN CN201610652535.6A patent/CN106180509B/en active Active
-
2017
- 2017-01-12 JP JP2018514904A patent/JP6430681B2/en active Active
- 2017-01-12 WO PCT/CN2017/070964 patent/WO2018028149A1/en active Application Filing
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE19541381A1 (en) * | 1995-11-07 | 1997-05-15 | Teves Gmbh Alfred | Hydraulic brake system with device for active braking |
| CN201152294Y (en) * | 2008-01-09 | 2008-11-19 | 浙江大学 | Energy-saving -type shielding hydraulic control apparatus adopting hydraulic transformer |
| CN201666281U (en) * | 2009-05-07 | 2010-12-08 | 何学才 | Hydraulic system energy-saving device fully using piston accumulator for feeding liquid |
| DE102010047000A1 (en) * | 2010-09-30 | 2012-04-05 | Robert Bosch Gmbh | Method for rectifying malfunction of e.g. electromagnetically actuated 5/2 position switching valve for hydro pump of hydraulic system, involves changing electric current in problem rectifying mode relative to actual mode in pulses |
| CN204164059U (en) * | 2014-09-28 | 2015-02-18 | 埃里斯克矿山工程机械有限公司 | A kind of device for controlling gyratory crusher oil hydraulic circuit and lubricating oil path |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2018028149A1 (en) * | 2016-08-11 | 2018-02-15 | 中聚信海洋工程装备有限公司 | Hydraulic system equipment of a push-down forging press and a vertically stacked arrangement method therefor |
| CN108465764A (en) * | 2018-04-14 | 2018-08-31 | 江苏华威机械制造有限公司 | A kind of hydrostatic forging unit equipment building block system arrangement |
| WO2019196529A1 (en) * | 2018-04-14 | 2019-10-17 | 江苏华威机械制造有限公司 | Block arrangement for hydraulic forging unit devices |
| CN112553425A (en) * | 2021-01-30 | 2021-03-26 | 中聚信海洋工程装备有限公司 | Three-dimensional arrangement of heat treatment quenching equipment |
Also Published As
| Publication number | Publication date |
|---|---|
| CN106180509B (en) | 2017-11-14 |
| WO2018028149A1 (en) | 2018-02-15 |
| JP2018527192A (en) | 2018-09-20 |
| JP6430681B2 (en) | 2018-11-28 |
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| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
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Application publication date: 20161207 Assignee: ZHONGKEJUXIN CLEAN ENERGY & HOT FORGING EQUIPMENT RESEARCH AND DEVELOPMENT Co.,Ltd. Assignor: ZHONGJUXIN OCEAN ENGINEERING EQUIPMENT Co.,Ltd. Contract record no.: X2023980045713 Denomination of invention: A three-dimensional layout method for hydraulic system equipment of an upward pressure forging press unit Granted publication date: 20171114 License type: Common License Record date: 20231107 |