CN106167863B - A kind of low beryllium alumin(i)um alloy and preparation method and application - Google Patents

A kind of low beryllium alumin(i)um alloy and preparation method and application Download PDF

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CN106167863B
CN106167863B CN201610754243.3A CN201610754243A CN106167863B CN 106167863 B CN106167863 B CN 106167863B CN 201610754243 A CN201610754243 A CN 201610754243A CN 106167863 B CN106167863 B CN 106167863B
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aluminium
beryllium
intermediate alloy
alumin
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CN106167863A (en
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何颖
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Zhanjiang Tianlong Automotive Parts Co.,Ltd.
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    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C21/00Alloys based on aluminium
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C1/00Making non-ferrous alloys
    • C22C1/02Making non-ferrous alloys by melting
    • C22C1/026Alloys based on aluminium
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C1/00Making non-ferrous alloys
    • C22C1/02Making non-ferrous alloys by melting
    • C22C1/03Making non-ferrous alloys by melting using master alloys

Abstract

The invention discloses a kind of low beryllium alumin(i)um alloy, by being formed comprising following component and weight/mass percentage composition:The 5wt% of beryllium 1, the 98wt% of aluminium intermediate alloy 93,0.1 2wt% of other trace elements, the one kind of wherein described aluminium intermediate alloy in aluminium manganese intermediate alloy, aluminium titanium intermediate alloy, aluminium silicon intermediate alloy, ferro-aluminum intermediate alloy, aluminium zinc intermediate alloy, other described trace elements are the one or more combination in Cu, Ni, Ag, Ge and Co;The invention also discloses a kind of preparation method of low beryllium alumin(i)um alloy, low beryllium alumin(i)um alloy is prepared using melting casting technique, small toxicity, mobility, corrosion resistance and antioxygenic property are good, hardness and intensity are high, with good processing ductility, for casting the purposes of processing electronic apparatus, auto parts and components.

Description

A kind of low beryllium alumin(i)um alloy and preparation method and application
Technical field
The present invention relates to alloy field, and in particular to a kind of low beryllium alumin(i)um alloy and preparation method and application.
Background technology
Beryllium alumin(i)um alloy has good light weight, specific strength height, specific stiffness height, heat endurance, high tenacity, anticorrosive etc. many excellent Point, it is widely used in the industrial circles such as Aero-Space, computer, automobile as a kind of important structural material.Suddenly draw in the U.S. Uncommon patent WO95/27088 of the Weirs Man early in nineteen ninety-five discloses aluminium alloy containing beryllium and for casting out accurate aluminizing The modification method of the precision-investment casting of alloy;Domestic patent CN 105316552A disclose a kind of electric equipment instrument and meter With beryllium alumin(i)um alloy, using nine kinds of beryllium, aluminium, zirconium, niobium, copper, rhenium, molybdenum, antimony and indium compositions compositions, have intensity is high, wearability is good, The characteristics of heat shock resistance intensity is big, service life is long;CN 104726756A disclose a kind of high-performance beryllium alumin(i)um alloy and its preparation Method, beryllium content are 55-85%, aluminium content 10-35%, nickel content 3-5%, and remaining 1-5% is silver, cobalt, germanium, element silicon In one or more, using powder metallurgical technique prepare high-performance beryllium alumin(i)um alloy.
According to the content of beryllium it is high beryllium alloy in above-mentioned patent document.But beryllium is as silver gray light metal, beryllium and its Salt compounds have larger toxicity, and acute berylliosis system is largely sucked caused by the flue dust of beryllium and its compound, steam, clinical Show as chemical tracheobronchitis and pneumonia, chronic berylliosis cause with pulmonary granulomatosis become based on systemic disease, also known as Beryllium disease.The toxicity of beryllium limits its development, such as:1) the protection question increase enterprise's production cost of beryllium, causes product price height; 2) enterprise is not recognized correctly beryllium toxicity, and the use to beryllium alumin(i)um alloy has misgivings.
Low beryllium alumin(i)um alloy frequently as aluminium alloy smelting process additive, for improving the mobility of aluminium and corrosion resistance, The oxidation and burning of aluminium are protected, improves alloy microstructure, crystal grain thinning, improve intensity.
The content of the invention
To solve the drawbacks described above such as big, the production protection cost height of high beryllium alloy toxicity in the prior art, the purpose of the present invention It is to provide a kind of low beryllium alumin(i)um alloy.
Another object of the present invention is to provide a kind of preparation method of low beryllium alumin(i)um alloy.
Another object of the present invention is to provide a kind of application of low beryllium alumin(i)um alloy.
The purpose of the present invention is achieved through the following technical solutions:
A kind of low beryllium alumin(i)um alloy, by being formed comprising following component and weight/mass percentage composition:Beryllium 1-5wt%, aluminium intermediate alloy 93-98wt%, other micro- 0.1-2wt%;Described aluminium alloy is selected from aluminium manganese intermediate alloy, aluminium titanium intermediate alloy, aluminium One kind in silicon intermediate alloy, ferro-aluminum intermediate alloy, aluminium zinc intermediate alloy;Other described trace elements selected from Cu, Ni, Ag, One or more combination in Ge and Co.
Preferably, described low beryllium alumin(i)um alloy comprising following component and weight/mass percentage composition by forming:Beryllium 2-4wt%, aluminium Intermediate alloy 95-97wt%, other micro- 1-2wt%.
Preferably, described low beryllium alumin(i)um alloy comprising following component and weight/mass percentage composition by forming:Beryllium 3wt%, in aluminium Between alloy 96wt%, other micro- 1wt%.
A kind of preparation method of low beryllium alumin(i)um alloy, comprises the following steps:
(1) according to melting furnace and the capacity of holding furnace, according to above-mentioned beryllium, aluminium intermediate alloy and other micro- quality Percentage prepares alloy raw material;(2) smelting furnace bore temperature is adjusted to 700-900 DEG C, insulation furnace temperature is adjusted to 1000- 1300℃;(3) load aluminium intermediate alloy melting 4-6h in smelting furnace, obtain molten aluminium alloy, beryllium and its are loaded in holding furnace Its trace element insulation 4-8h must be modified beryllium liquation;(4) smelting furnace tap hole is opened, injects modified beryllium to molten aluminium alloy rapidly Liquation continues melting 3-5h, obtains low beryllium alumin(i)um alloy solution;(5) above-mentioned low beryllium alumin(i)um alloy liquation is added into cooling water pressure is Low beryllium alumin(i)um alloy is quenched to obtain in 0.5-1MPa, the metal mold that cooling water temperature is 10 DEG C -15 DEG C.
A kind of low beryllium alumin(i)um alloy is used to cast processing electronic apparatus, the purposes of auto parts and components.
Compared with prior art, the invention has the advantages that:
Low beryllium alumin(i)um alloy small toxicity, mobility, corrosion resistance and the antioxygenic property of the present invention is good, and hardness and intensity are high, With good processing ductility.
Embodiment
Following examples are used to illustrate the present invention, but are not limited to the scope of the present invention.
Embodiment 1
A kind of low beryllium alumin(i)um alloy, by being formed comprising following component and weight/mass percentage composition:Beryllium 1wt%, aluminium intermediate alloy 98wt%, other micro- 1wt%;Described aluminium intermediate alloy is aluminium manganese intermediate alloy;Other described trace elements are Cu, Ni, Ag, Ge and Co mixture.
A kind of preparation method of low beryllium alumin(i)um alloy, comprises the following steps:
(1) according to melting furnace and the capacity of holding furnace, according to above-mentioned beryllium, aluminium intermediate alloy and other micro- quality Percentage prepares alloy raw material;(2) smelting furnace bore temperature is adjusted to 700 DEG C, insulation furnace temperature is adjusted to 1000 DEG C;(3) Load aluminium intermediate alloy melting 4h in smelting furnace, obtain molten aluminium alloy, beryllium is loaded in holding furnace and other trace elements are protected Warm 4h must be modified beryllium liquation;(4) smelting furnace tap hole is opened, modified beryllium liquation is injected to molten aluminium alloy rapidly and continues melting 3h, obtain low beryllium alumin(i)um alloy solution;(5) above-mentioned low beryllium alumin(i)um alloy liquation is added to cooling water pressure as 0.5MPa, coolant water temperature Spend in the metal mold for 10 DEG C and be quenched to obtain low beryllium alumin(i)um alloy.
A kind of low beryllium alumin(i)um alloy is used to cast processing electronic apparatus, the purposes of auto parts and components.
Embodiment 2
A kind of low beryllium alumin(i)um alloy, by being formed comprising following component and weight/mass percentage composition:Beryllium 3wt%, aluminium intermediate alloy 96wt%, other micro- 1wt%;Described aluminium alloy is aluminium titanium intermediate alloy;Other described trace elements are Cu.
A kind of preparation method of low beryllium alumin(i)um alloy, comprises the following steps:
(1) according to melting furnace and the capacity of holding furnace, according to above-mentioned beryllium, aluminium intermediate alloy and other micro- quality Percentage prepares alloy raw material;(2) smelting furnace bore temperature is adjusted to 900 DEG C, insulation furnace temperature is adjusted to 1300 DEG C;(3) Load aluminium intermediate alloy melting 6h in smelting furnace, obtain molten aluminium alloy, beryllium is loaded in holding furnace and other trace elements are protected Warm 8h must be modified beryllium liquation;(4) smelting furnace tap hole is opened, modified beryllium liquation is injected to molten aluminium alloy rapidly and continues melting 5h, obtain low beryllium alumin(i)um alloy solution;(5) above-mentioned low beryllium alumin(i)um alloy liquation is added to cooling water pressure as 1MPa, cooling water temperature To be quenched to obtain low beryllium alumin(i)um alloy in 15 DEG C of metal molds.
A kind of low beryllium alumin(i)um alloy is used to cast processing electronic apparatus, the purposes of auto parts and components.
Embodiment 3
A kind of low beryllium alumin(i)um alloy, by being formed comprising following component and weight/mass percentage composition:Beryllium 2wt%, aluminium intermediate alloy 96wt%, other micro- 2wt%;Described aluminium alloy is aluminium silicon intermediate alloy;Other described trace elements are Ni, Ag Mixture.
A kind of preparation method of low beryllium alumin(i)um alloy, comprises the following steps:
(1) according to melting furnace and the capacity of holding furnace, according to above-mentioned beryllium, aluminium intermediate alloy and other micro- quality Percentage prepares alloy raw material;(2) smelting furnace bore temperature is adjusted to 800 DEG C, insulation furnace temperature is adjusted to 1200 DEG C;(3) Load aluminium intermediate alloy melting 5h in smelting furnace, obtain molten aluminium alloy, beryllium is loaded in holding furnace and other trace elements are protected Warm 6h must be modified beryllium liquation;(4) smelting furnace tap hole is opened, modified beryllium liquation is injected to molten aluminium alloy rapidly and continues melting 4h, obtain low beryllium alumin(i)um alloy solution;(5) above-mentioned low beryllium alumin(i)um alloy liquation is added to cooling water pressure as 0.8MPa, coolant water temperature Spend in the metal mold for 12 DEG C and be quenched to obtain low beryllium alumin(i)um alloy.
A kind of low beryllium alumin(i)um alloy is used to cast processing electronic apparatus, the purposes of auto parts and components.
Embodiment 4
A kind of low beryllium alumin(i)um alloy, by being formed comprising following component and weight/mass percentage composition:Beryllium 5wt%, aluminium intermediate alloy 93wt%, other micro- 2wt%;Described aluminium alloy is ferro-aluminum intermediate alloy;Other described trace elements are Ag, Ge With Co mixture.
A kind of preparation method of low beryllium alumin(i)um alloy, comprises the following steps:
(1) according to melting furnace and the capacity of holding furnace, according to above-mentioned beryllium, aluminium intermediate alloy and other micro- quality Percentage prepares alloy raw material;(2) smelting furnace bore temperature is adjusted to 850 DEG C, insulation furnace temperature is adjusted to 1100 DEG C;(3) Load aluminium intermediate alloy melting 4.5h in smelting furnace, obtain molten aluminium alloy, beryllium and other trace elements are loaded in holding furnace Insulation 5h must be modified beryllium liquation;(4) smelting furnace tap hole is opened, modified beryllium liquation is injected to molten aluminium alloy rapidly and continues melting 3h, obtain low beryllium alumin(i)um alloy solution;(5) above-mentioned low beryllium alumin(i)um alloy liquation is added to cooling water pressure as 0.6MPa, coolant water temperature Spend in the metal mold for 13 DEG C and be quenched to obtain low beryllium alumin(i)um alloy.
A kind of low beryllium alumin(i)um alloy is used to cast processing electronic apparatus, the purposes of auto parts and components.
Embodiment 5
A kind of low beryllium alumin(i)um alloy, by being formed comprising following component and weight/mass percentage composition:Beryllium 3.9wt%, aluminium intermediate alloy 96wt%, other micro- 0.1wt%;Described aluminium alloy is aluminium zinc intermediate alloy;Other described trace elements are Ni.
A kind of preparation method of low beryllium alumin(i)um alloy, comprises the following steps:
(1) according to melting furnace and the capacity of holding furnace, according to above-mentioned beryllium, aluminium intermediate alloy and other micro- quality Percentage prepares alloy raw material;(2) smelting furnace bore temperature is adjusted to 900 DEG C, insulation furnace temperature is adjusted to 1250 DEG C;(3) Load aluminium intermediate alloy melting 4h in smelting furnace, obtain molten aluminium alloy, beryllium is loaded in holding furnace and other trace elements are protected Warm 8h must be modified beryllium liquation;(4) smelting furnace tap hole is opened, modified beryllium liquation is injected to molten aluminium alloy rapidly and continues melting 4h, obtain low beryllium alumin(i)um alloy solution;(5) above-mentioned low beryllium alumin(i)um alloy liquation is added to cooling water pressure as 1.0MPa, coolant water temperature Spend in the metal mold for 15 DEG C and be quenched to obtain low beryllium alumin(i)um alloy.
A kind of low beryllium alumin(i)um alloy is used to cast processing electronic apparatus, the purposes of auto parts and components.
The low beryllium alumin(i)um alloy that embodiment 1-5 is prepared carries out performance test, and test result is shown in Table 1.
The properties of product test result table of table 1
Table 1 is the tensile strength, bending strength, impact strength that the present invention prepares low beryllium alumin(i)um alloy using melting casting technique Etc. performance data, the results showed that material has good comprehensive mechanical property and processing ductility, belongs to high-strength and high-modulus amount alloy Material, from experimental data it is also seen that the alloy has good heat endurance;In addition, the alloy small toxicity, mobility, resistance to Corrosivity and antioxygenic property are good, and hardness and intensity are high, for casting the purposes of processing electronic apparatus, auto parts and components, performance Go out good development potentiality and wide application prospect.
Although above with general explanation and specific embodiment, the present invention is described in detail, at this On the basis of invention, it can be made some modifications or improvements, this will be apparent to those skilled in the art.Therefore, These modifications or improvements without departing from theon the basis of the spirit of the present invention, belong to the scope of protection of present invention.

Claims (6)

1. a kind of low beryllium alumin(i)um alloy, it is characterised in that by being formed comprising following component and weight/mass percentage composition:Beryllium 1-5wt%, aluminium Intermediate alloy 93-98wt%, other micro- 0.1-2wt%;Its preparation method comprises the following steps:(1) according to melting furnace With the capacity of holding furnace, prepare alloy raw material according to above-mentioned beryllium, aluminium intermediate alloy and other micro- mass percents;(2) Smelting furnace bore temperature is adjusted to 700-900 DEG C, insulation furnace temperature is adjusted to 1000-1300 DEG C;(3) load in smelting furnace Aluminium intermediate alloy melting 4-6h, obtains molten aluminium alloy, and beryllium is loaded in holding furnace and other trace element insulation 4-8h must be modified Beryllium liquation;(4) smelting furnace tap hole is opened, modified beryllium liquation is injected to molten aluminium alloy rapidly and continues melting 3-5h, obtain low beryllium Aluminium alloy solution;(5) by above-mentioned low beryllium alumin(i)um alloy liquation be added to cooling water pressure be 0.5-1MPa, cooling water temperature 10- Low beryllium alumin(i)um alloy is quenched to obtain in 15 DEG C of metal mold.
2. a kind of low beryllium alumin(i)um alloy as claimed in claim 1, it is characterised in that described aluminium intermediate alloy is selected among aluminium manganese One kind in alloy, aluminium titanium intermediate alloy, aluminium silicon intermediate alloy, ferro-aluminum intermediate alloy, aluminium zinc intermediate alloy.
A kind of 3. low beryllium alumin(i)um alloy as claimed in claim 1, it is characterised in that other described trace elements selected from Cu, Ni, One or more combination in Ag, Ge and Co.
A kind of 4. low beryllium alumin(i)um alloy in 1-3 such as claim as described in any one, it is characterised in that by weight percentage by with The following group packet into:Beryllium 2-4wt%, aluminium intermediate alloy 95-97wt%, other micro- 1-2wt%.
A kind of 5. low beryllium alumin(i)um alloy in 1-3 such as claim as described in any one, it is characterised in that by weight percentage by with The following group packet into:Beryllium 3wt%, aluminium intermediate alloy 96wt%, other micro- 1wt%.
6. the application of a kind of low beryllium alumin(i)um alloy as described in claim 1 or 5, it is characterised in that for casting processing electronics electricity The purposes of device, auto parts and components.
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CN108070764A (en) * 2016-11-07 2018-05-25 江苏天诚车饰科技有限公司 A kind of aluminizing manganese alloy and preparation method thereof
CN115287503B (en) * 2022-08-12 2023-01-31 上海太洋科技有限公司 Aluminum-beryllium intermediate alloy and preparation method thereof

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CN104404279A (en) * 2014-11-29 2015-03-11 江西洪都航空工业集团有限责任公司 Aluminum-magnesium-beryllium intermediate alloy and preparation method thereof
CN104726756A (en) * 2015-04-13 2015-06-24 河南泛锐复合材料研究院有限公司 High-performance beryllium-aluminum alloy and preparing method thereof
CN104862552A (en) * 2015-05-28 2015-08-26 马鸿斌 Novel aluminum alloy and preparation method thereof
CN105316552A (en) * 2015-12-02 2016-02-10 苏州龙腾万里化工科技有限公司 Beryllium aluminum alloy for instruments and meters of electrical equipment

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JP3504917B2 (en) * 2000-10-11 2004-03-08 日本碍子株式会社 Aluminum-beryllium-silicon alloy for automotive engine moving parts and casing members

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Publication number Priority date Publication date Assignee Title
CN104404279A (en) * 2014-11-29 2015-03-11 江西洪都航空工业集团有限责任公司 Aluminum-magnesium-beryllium intermediate alloy and preparation method thereof
CN104726756A (en) * 2015-04-13 2015-06-24 河南泛锐复合材料研究院有限公司 High-performance beryllium-aluminum alloy and preparing method thereof
CN104862552A (en) * 2015-05-28 2015-08-26 马鸿斌 Novel aluminum alloy and preparation method thereof
CN105316552A (en) * 2015-12-02 2016-02-10 苏州龙腾万里化工科技有限公司 Beryllium aluminum alloy for instruments and meters of electrical equipment

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