CN106141765A - A kind of milling attachment for rail trimming - Google Patents
A kind of milling attachment for rail trimming Download PDFInfo
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- CN106141765A CN106141765A CN201610742217.9A CN201610742217A CN106141765A CN 106141765 A CN106141765 A CN 106141765A CN 201610742217 A CN201610742217 A CN 201610742217A CN 106141765 A CN106141765 A CN 106141765A
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- milling
- rail
- cutter assemblies
- mill cutter
- boots
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q5/00—Driving or feeding mechanisms; Control arrangements therefor
- B23Q5/22—Feeding members carrying tools or work
- B23Q5/26—Fluid-pressure drives
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q15/00—Automatic control or regulation of feed movement, cutting velocity or position of tool or work
- B23Q15/007—Automatic control or regulation of feed movement, cutting velocity or position of tool or work while the tool acts upon the workpiece
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q5/00—Driving or feeding mechanisms; Control arrangements therefor
- B23Q5/22—Feeding members carrying tools or work
- B23Q5/34—Feeding other members supporting tools or work, e.g. saddles, tool-slides, through mechanical transmission
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q2705/00—Driving working spindles or feeding members carrying tools or work
- B23Q2705/10—Feeding members carrying tools or work
- B23Q2705/104—Feeding members carrying tools or work for milling machines
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Machines For Laying And Maintaining Railways (AREA)
Abstract
nullThe present invention relates to rail trimming techniques field，Particularly relate to a kind of milling attachment for rail trimming，Including milling system、Alignment system、Longitudinal feed system、Frame and the traverse feed system being connected with frame，Milling system includes mill cutter assemblies，The milling cutter face of mill cutter assemblies and the upper surface of rail，Alignment system includes positioning boots，The lower surface of location boots and the upper surface of rail，Longitudinal feed system includes oil cylinder and servo longitudinal feed arrangement，Servo longitudinal feed arrangement is longitudinally disposed on milling system，The lower surface of servo longitudinal feed arrangement is connected with the upper surface of location boots，To adjust the lower surface the positioning boots pressure to the upper surface of rail，Oil cylinder is arranged in traverse feed system and is connected with milling system，With by driving milling system to vertically move，The lower surface according to the location boots pressure to the upper surface of rail，Adjust the milling cutter pressure in the face of rail upper surface of mill cutter assemblies，Thus change the mill cutter assemblies depth of cut to rail.
Description
Technical field
The present invention relates to rail trimming techniques field, particularly relate to a kind of milling attachment for rail trimming.
Background technology
At present high-speed railway, subway and inter-city train are at the positive high speed development of China, universal speed per hour operate in 250km with
On, F-Zero has been even more than 350km, and rail is the main foundation of carrying train, the highest train running speed, right
The indexs such as the surface roughness of rail and smooth degree propose the requirement of harshness, but rail is under high-speed cruising state, abrasion and
Disease is easily aggravated, and this two fold problem just makes the damage repair of rail become important content, and main employing of current rail trimming is beaten
Wearing into shape, carry out grinding by the composition molding of bull emery wheel, this mode can only carry out reconditioning to damaging less rail, encounters
During bigger damage, reshaping reparation of the most first polishing, the abrasion of bull emery wheel simultaneously is difficult to unanimously, and grinding accuracy is relatively
Low, the most existing polishing prosthetic device cannot change the polishing amount of self according to the formation state on the actual surface of rail, can only
Reconditioning being repeated with less polishing amount, until being repaired by Rail Surface smooth, reaching to repair requirement, the most existing rail
Sanding apparatus polishing speed is slow, inefficiency, it is difficult to ensure polishing precision.
Summary of the invention
(1) to solve the technical problem that
The technical problem to be solved in the present invention is to solve existing Rail Surface prosthetic device inefficiency, it is difficult to ensure
The problem of polishing precision.
(2) technical scheme
In order to solve above-mentioned technical problem, the invention provides a kind of milling attachment for rail trimming, including milling
System, alignment system, longitudinal feed system, frame and the traverse feed system being connected with described frame, described milling system bag
Including mill cutter assemblies, the milling cutter face of described mill cutter assemblies and the upper surface of rail, described alignment system includes positioning boots, described
The lower surface of location boots includes oil cylinder and servo longitudinal feed arrangement with the upper surface of rail, described longitudinal feed system,
Described servo longitudinal feed arrangement is longitudinally disposed on described milling system, the lower surface of described servo longitudinal feed arrangement and institute
The upper surface stating location boots connects, to adjust the lower surface of the described location boots pressure to the upper surface of described rail, described oil
Cylinder is arranged in described traverse feed system and is connected with described milling system, with by driving described milling system longitudinally to move
Dynamic, according to the lower surface of the described location boots pressure to the upper surface of described rail, adjust faced by the milling cutter of described mill cutter assemblies
The pressure of described rail upper surface, thus change the described mill cutter assemblies depth of cut to described rail.
Wherein, described milling system also includes the main shaft control device being connected with described mill cutter assemblies, described Spindle control
Device drives described mill cutter assemblies milling, and by the depth of cut of described mill cutter assemblies, controls described servo longitudinal feeding dress
Put the lower surface the adjusting described location boots pressure to the upper surface of described rail.
Wherein, also include that milling self adaptation feedback device, described milling self adaptation feedback device are arranged in described frame,
It is described fixed that described main shaft control device controls the adjustment of described length feed servomechanism installation by described milling self adaptation feedback device
The lower surface of the position boots pressure to the upper surface of described rail.
Wherein, described traverse feed system includes horizontal servo feeding apparatus, and described horizontal servo feeding apparatus drives institute
State oil cylinder transverse shifting, thus drive described milling system transverse shifting；Described milling system also includes being arranged at described milling cutter
The guard assembly in the outside of assembly, described alignment system also includes that lateral positioning device, described lateral positioning device are arranged at institute
State the bottom of guard assembly, and the contacts side surfaces of the one side of described lateral positioning device and rail, with by detection with described
Horizontal servo feeding apparatus described in the distance controlling of rail side adjusts the lateral attitude of described milling system.
Wherein, also including digital control system, described lateral positioning device controls described horizontal servo by described digital control system
Feed arrangement adjusts the lateral attitude of described milling system, and described milling self adaptation feedback device is controlled by described digital control system
Described length feed servomechanism installation adjusts the lower surface of the described location boots pressure to the upper surface of described rail.
Wherein, described lateral positioning device is provided with sensor with the surface of the contacts side surfaces of rail, and described sensor will become
Change signal to send to described digital control system.
Wherein, described mill cutter assemblies includes that cutterhead matrix and knife rest, described knife rest annular are arranged at described cutterhead matrix
On outer circumference surface.
Wherein, described longitudinal feed system also include longitudinal rail, described traverse feed system also include cross slide way and
Cross bearer, described cross slide way is fixed in described frame, and the cross bar of described cross bearer moves along described cross slide way,
Vertical frame bar is connected with described longitudinal rail, described oil cylinder be arranged at described cross bearer on drive described milling system along institute
State longitudinal rail to move.
Wherein, also include that manual rotation system, described manual rotation system are connected with described mill cutter assemblies, with in maintenance institute
When stating mill cutter assemblies, described mill cutter assemblies is rotated.
Wherein, described frame is installed on the vehicle frame side plate of rail engineering automobile.
(3) beneficial effect
The technique scheme of the present invention has the advantage that the present invention is for milling attachment traverse feed that rail is rebuild
System drives longitudinal feed system to move, thus changes the lateral attitude of milling system, makes milling cutter face and the location of mill cutter assemblies
The upper surface of the lower surface alignment rail of the location boots of system, the oil cylinder of longitudinal feed system upwards can bear whole milling system
System from gravity, can give downwards milling system one controlled normal pressure, milling system can depend under the support of oil cylinder
Move downward by its deadweight, and this moves downward through oil cylinder and plays an effect supported and buffer so that milling system
Being at the uniform velocity to fall, the movable end of servo longitudinal apparatus for feeding is provided with location boots, and the extension and contraction control of servo longitudinal apparatus for feeding is fixed
Position boots move relative to the position of mill cutter assemblies, and the lower surface of location boots is in same water when milling with the milling cutter face of mill cutter assemblies
In plane, the lower surface of location boots all the time with the upper surface of rail, bear by servo longitudinal apparatus for feeding give downward
Normal pressure, when servo longitudinal apparatus for feeding drive location boots on move time, location boots for Rail Surface pressure reduce time, oil cylinder
For maintaining location boots constant at the pressure of Rail Surface with mill cutter assemblies, so increasing the mill cutter assemblies pressure for Rail Surface
Power, on the contrary the most also can reduce the mill cutter assemblies pressure for Rail Surface, and thus moving up and down of location boots controls milling cutter group
Part is relative to Rail Surface feed and withdrawing, and therefore the present invention is when rebuilding rail, it is possible to more accurately and science to rail table
The all types of damage disease in face is repaired, and perfect in shape and function, milling efficiency are high, it is possible to change according to actual Rail Surface situation in time
Become the depth of cut of milling, Milling Accuracy and repairing quality high, use the campaign-styled milling mode of milling system, it is achieved to rail etc.
The precise forming milling of strip part, it is not necessary to extra manpower and materials, work efficiency is high and easy to use.
Except the technical characteristic of technical scheme that described above present invention solves the technical problem that, constitute and there is this
Outside the advantage that the technical characteristic of a little technical schemes is brought, the other technologies feature of the present invention and these technical characteristics bring
Advantage, will further illustrate in conjunction with accompanying drawing.
Accompanying drawing explanation
Fig. 1 is the structural representation of the milling attachment that the embodiment of the present invention is rebuild for rail；
Fig. 2 is the side view of the milling attachment that the embodiment of the present invention is rebuild for rail；
Fig. 3 is the A-A sectional view of Fig. 1；
Fig. 4 is the structural representation of the knife rest of the milling attachment that the embodiment of the present invention is rebuild for rail；
Fig. 5 is the milling component operation anterior angle schematic diagram of the milling attachment that the embodiment of the present invention is rebuild for rail.
In figure: 11: mill cutter assemblies；12: main shaft control device；13: milling self adaptation feedback device；14: guard assembly；
21: location boots；22: lateral positioning device；31: oil cylinder；32: servo longitudinal feed arrangement；33: longitudinal rail；4: frame；51:
Laterally servo feeding apparatus；52: cross slide way；53: cross bearer；6: rail；7: digital control system；8: manual rotation system；
111: knife rest.
Detailed description of the invention
For making the purpose of the embodiment of the present invention, technical scheme and advantage clearer, below in conjunction with the embodiment of the present invention
In accompanying drawing, the technical scheme in the embodiment of the present invention is clearly and completely described, it is clear that described embodiment is
A part of embodiment of the present invention rather than whole embodiments.Based on the embodiment in the present invention, ordinary skill people
The every other embodiment that member is obtained on the premise of not making creative work, broadly falls into the scope of protection of the invention.
In describing the invention, it should be noted that unless otherwise clearly defined and limited, term " is installed ", " phase
Even ", " connection " should be interpreted broadly, for example, it may be fixing connection, it is also possible to be to removably connect, or be integrally connected；Can
To be mechanical connection, it is also possible to be electrical connection；Can be to be joined directly together, it is also possible to be indirectly connected to by intermediary, Ke Yishi
The connection of two element internals.For the ordinary skill in the art, can understand that above-mentioned term is at this with concrete condition
Concrete meaning in invention.
Additionally, in describing the invention, except as otherwise noted, " multiple ", " many ", " many groups " be meant that two or
Two or more, " several ", " some ", " some groups " are meant that one or more.
As depicted in figs. 1 and 2, the embodiment of the present invention provide for rail trimming milling attachment, including milling system,
Alignment system, longitudinal feed system, frame 4 and the traverse feed system being connected with frame 4, milling system includes mill cutter assemblies
11, the milling cutter face of mill cutter assemblies 11 and the upper surface of rail 6, alignment system includes positioning boots 21, the following table of location boots 21
Face and the upper surface of rail 6, longitudinal feed system includes oil cylinder 31 and servo longitudinal feed arrangement 32, servo longitudinal feeding
Device 32 is longitudinally disposed on milling system, and the lower surface of servo longitudinal feed arrangement 32 is connected with the upper surface of location boots 21,
To adjust the lower surface positioning boots 21 pressure to the upper surface of rail 6, oil cylinder 31 is arranged in traverse feed system and and milling
System of cutting connects, with by driving milling system to vertically move, according to the lower surface pressure to the upper surface of rail 6 of location boots 21
Power, adjusts the milling cutter pressure in the face of rail 6 upper surface of mill cutter assemblies 11, thus changes the mill cutter assemblies 11 feed to rail 6
The degree of depth.
The present invention drives longitudinal feed system to move for the milling attachment traverse feed system of rail trimming, thus changes
The lateral attitude of milling system, makes the milling cutter face of mill cutter assemblies be directed at the upper table of rail with the lower surface of the location boots of alignment system
Face, the oil cylinder of longitudinal feed system upwards can bear whole milling system from gravity, milling system one can be given downwards
Individual controlled normal pressure, milling system can rely on its deadweight to move downward under the support of oil cylinder, and this moves downward
Play one by oil cylinder to support and the effect of buffering so that milling system is at the uniform velocity to fall, the activity of servo longitudinal apparatus for feeding
End is provided with location boots, and the extension and contraction control location boots of servo longitudinal apparatus for feeding move relative to the position of mill cutter assemblies, position boots
Lower surface be in same level with the milling cutter face of mill cutter assemblies when milling, the lower surface of location boots all the time with rail
Upper surface, bears the downward normal pressure given by servo longitudinal apparatus for feeding, when servo longitudinal apparatus for feeding drives location
When moving on boots, when location boots reduce for the pressure of Rail Surface, oil cylinder is for maintaining location boots and mill cutter assemblies at Rail Surface
Pressure constant, so increasing mill cutter assemblies for the pressure of Rail Surface, otherwise the most also can reduce mill cutter assemblies for steel
The pressure of track surface, thus location boots move up and down control mill cutter assemblies relative to Rail Surface feed and withdrawing, therefore this
Bright when rebuilding rail, it is possible to more accurate and science the damage disease all types of to Rail Surface is repaired, and function is complete
Kind, milling efficiency height, it is possible to change the depth of cut of milling, Milling Accuracy and repairing quality in time according to actual Rail Surface situation
Height, uses the campaign-styled milling mode of milling system, it is achieved the precise forming milling to strip parts such as rail, it is not necessary to extra
Manpower and materials, work efficiency is high and easy to use.
Wherein, as it is shown on figure 3, milling system also includes the main shaft control device 12 being connected with mill cutter assemblies 11, main shaft control
Device 12 processed drives mill cutter assemblies 11 milling, and by the depth of cut of mill cutter assemblies 11, controls servo longitudinal feed arrangement 32
Adjust the lower surface positioning boots 21 pressure to the upper surface of rail 6.Wherein, the milling attachment for rail trimming of the present invention
Also including that milling self adaptation feedback device 13, milling self adaptation feedback device 13 are arranged in frame 4, main shaft control device 12 leads to
Cross milling self adaptation feedback device 13 and control the lower surface of the length feed servomechanism installation 32 adjustment location boots 21 upper table to rail 6
The pressure in face.On the one hand main shaft control device drives mill cutter assemblies to carry out milling action, on the other hand by main shaft control device
Control the torque value of motor of mill cutter assemblies rotation, the downward positive pressure value of pushing means etc. and feed back to milling self adaptation feedback device
In, draw the milling amount of mill cutter assemblies by carrying out contrasting with the torque setting value in milling self adaptation feedback device, normal pressure
Whether normal, thus milling self adaptation feedback device is anti-according to the pressure that the torque feedback amount of mill cutter assemblies and pushing means are downward
Feedback amount, controls servo longitudinal apparatus for feeding, changes location boots up and down motion distance and adjusts the milling amount of mill cutter assemblies.Main shaft control
Device processed uses rolling bearing structure, and gear, belt transmission milling cutter linear velocity are preferably 3-5m/s.
When the normal milling of milling machine, Motor torque is setting value, and servo longitudinal feed arrangement downward pressure is setting value, by
When Rail Surface smooth degree causes milling amount to reduce, Motor torque will reduce, location boots force value increases, respectively with setting value
Between there is a difference, when difference arrives after certain ultimate value, and digital control system will send instruction, control servo longitudinal feeding and fill
Putting drive location boots to move up, milling system is in Gravitative Loads lower feeding, when milling surplus increases, motor torque values, longitudinal direction
Servo feeding apparatus be pressed downward against force value arrive normal range time, servo longitudinal feed system feed-disabling, by that analogy, work as milling
Surplus increases suddenly, motor torque values raise, servo longitudinal feed arrangement be pressed downward against force value be reduced to set safety value time, numerical control
System is considered mill cutter assemblies and produces collision, controls servo longitudinal feed arrangement and drives location boots rapidly to lower feeding, makes oil
Cylinder lifts milling system, plays safeguard protection effect.
Wherein, traverse feed system includes that horizontal servo feeding apparatus 51, horizontal servo feeding apparatus 51 drive oil cylinder 31
Transverse shifting, thus drive milling system transverse shifting；Milling system also includes the protection being arranged at outside the 11 of mill cutter assemblies
Assembly 14, alignment system also includes that lateral positioning device 22, lateral positioning device 22 are arranged at the bottom of guard assembly 14, and side
To the contacts side surfaces of the one side of positioner 22 Yu rail 6, with the horizontal servo of distance controlling by detection with rail 6 side
Feed arrangement 51 adjusts the lateral attitude of milling system.Lateral positioning device is internally installed makes lateral positioning device be close to all the time
At the hold-down mechanism of the medial surface of rail, grating sensor or current vortex displacement that lateral positioning device is installed by its side pass
Sensor detection lateral positioning device and the relative movement distance of rail side, control horizontal servo feed from there through testing result
Device drives oil cylinder movement, thus controls milling system to inner or outer movement, is adjusted according to the actual trend of rail with this
Mill cutter assemblies and the alignment work of rail.Milling cutter, by mill cutter assemblies and milling region full envelope all the time, is prevented by guard system
Automatically iron filings dust is collected by the dust exhaust apparatus of self, it is achieved dustless and safe milling while protecting.
Wherein, the milling attachment for rail trimming of the present invention also includes that digital control system, lateral positioning device 22 are passed through
Digital control system controls horizontal servo feeding apparatus 51 and adjusts the lateral attitude of milling system, and milling self adaptation feedback device 13 passes through
Digital control system controls length feed servomechanism installation 32 and adjusts the lower surface of location boots 21 pressure to the upper surface of rail 6.Wherein,
Lateral positioning device 22 is provided with sensor with the surface of the contacts side surfaces of rail 6, and variable signal is sent to numerical control system by sensor
System.Pressure feedback amount downward to the torque feedback amount of mill cutter assemblies and pushing means is fed back to number by milling self adaptation feedback device
In Ore-controlling Role, by carrying out whether contrast draws described milling amount with the torque setting value in digital control system, normal pressure setting value
Normally, drawing the amount of moving up and down of length feed servomechanism installation, last digital control system controls length feed servomechanism installation and makes to determine
The position up and down motion of boots thus control milling amount；When rail is turned, lateral positioning device can produce relative movement, its move away from
From by being input to digital control system after sensor detection reading, therefore the variable quantity of displacement is converted to telecommunications by lateral positioning device
Number processed by digital control system, then digital control system control horizontal servo feeding apparatus drive mill cutter assemblies to inner or outer movement,
I.e. move to bend direction thus keep milling cutter beginning assembly whole just to Rail Surface, along with the bend of rail follows movement automatically.
Application milling self adaptation feedback device by location boots and lateral precision positioning device control milling cutter at climb and fall and
The change of energy self adaptation rail during turning, milling self adaptation feedback device makes to position the upper of boots by servo longitudinal feed arrangement
Lower motion thus control milling amount；Change in displacement is converted to the signal of telecommunication, by computer program control by lateral precision positioning device
System, by horizontal driven by servomotor emery wheel to inner or outer movement, thus keeps milling cutter the most just to Rail Surface, thus realizes closing
Ring controls milling feed, it is achieved permanent removal amount milling, greatly improves milling attachment automatization in rail dress work
Degree.
Wherein, as shown in Figure 4, mill cutter assemblies 11 includes that cutterhead matrix and knife rest 111, knife rest 111 annular are arranged at cutterhead
On the outer circumference surface of matrix.Mill cutter assemblies is made up of cutterhead matrix and knife rest, and knife rest is made up of tool-post structure and two kinds of shaping blades,
Shaping blades layout is rail enveloping surface；Milling uses tuno-miller and milling cutter linear velocity to be 3-5m/s.In the present embodiment preferably
60 groups of identical knife rests constitute circumference milling cutter, and knife rest is made up of tool-post structure and circular arc blade, right angle blade, 2 circular arc cuttves
Sheet and 6 right angle blades are arranged on a tool-post structure.Consider facing cutter diameter, milling cutter rotary speed, vehicle forward speed
Degree, milling back engagement of the cutting edge, as it is shown in figure 5, mill cutter assemblies work time have one more than 0 milling working rake angle, generally 1 degree～
2 degree, mill cutter assemblies has positive working rake angle and can reduce milling heating, the collection being conducive to milling iron filings, extend making of milling cutter
Use the life-span.Mill cutter assemblies uses alloy steel matrix, hard alloy steel blade, and tuno-miller, blade layout enveloping surface is according to track
Shape customizes.
Wherein, longitudinal feed system also includes that longitudinal rail 33, traverse feed system also include cross slide way 52 and cross
Bracket 53, cross slide way 52 is fixed in frame 4, and the cross bar of cross bearer 53 transversely guide rail 52 moves, and vertical frame bar is with vertical
Direction guiding rail 33 connects, oil cylinder 31 be arranged at cross bearer 53 on drive milling system move along longitudinal rail 33.Cross torr
Frame is arranged in frame by cross slide way, and under the driving of horizontal servo feeding apparatus, the cross bar of cross bearer is transversely led
The transverse movement of rail, thus realize milling system transverse shifting and change the function of lateral attitude, the support body of milling system is by vertical
Direction guiding rail is arranged on the vertical frame bar of cross bearer, and realizes milling by being arranged on the driving of the oil cylinder above cross bearer
Moving up and down of the support body of system, thus control mill cutter assemblies and move up and down.Cross slide way, longitudinal rail, horizontal servo feed
Each axle of device and servo longitudinal feed arrangement moves both can be with single shaft control, it is also possible to multichannel coordinated signals simultaneously, supported
Using linear roller guide supporting, drive and use screw mandrel to drive, cross slide way and longitudinal rail have extreme position location, double
Position detection and feedback device, it is ensured that the mobile security of linear axis and milling location.
Wherein, the milling attachment for rail trimming of the present invention also includes manual rotation system 8, manual rotation system 8
It is connected with mill cutter assemblies 11, mill cutter assemblies 11 is rotated when keeping in repair mill cutter assemblies 11.When mill cutter assemblies blade or
When knife rest damages, staff can realize the replacing of blade or knife rest by operating manual rotary system.
Wherein, frame 4 is installed on the vehicle frame side plate of rail engineering automobile.For driving milling attachment and the rail of the present invention
The telecontrol equipment producing relative motion is rail engineering automobile, and the frame of milling attachment is arranged on the vehicle frame side plate of rail engineering automobile
On.Cutting with turnning and milling and need not extra manpower and materials, easy to use, work efficiency is high, it is ensured that Milling Accuracy.
During use, the milling attachment of two present invention is by the overall inverted rail engineering automobile that is arranged on of respective frame
Body bottom, the most corresponding two parallel rail, milling system is arranged on cross bearer, horizontal servo feeding apparatus drive
Move and mill cutter assemblies is directed at rail, by oil cylinder by whole main shaft control device downwards near Rail Surface, until location boots pressure
On Rail Surface, use servo longitudinal apparatus for feeding to drive location boots to move up and down, indirect control mill cutter assemblies moves down
Dynamic, and position the shift action of boots, control further through milling self adaptation feedback device, when rail smooth degree is relatively big or occurs
When upward slope, descending and irregular projection, its actual milling amount can produce change, and milling self adaptation feedback device can be by detection milling
Cutting change in torque, pressure, automatically control location boots moves up and down feed and the withdrawing indirectly controlling mill cutter assemblies,
Thus realize being accurately positioned milling, whole milling attachment is followed rail engineering automobile and is travelled forward, and two milling systems are in fortune of advancing
During Dong, use " feeding cutter " mode to complete automatic rail milling, when rail enters bend, controlled by lateral positioning device
Make horizontal servo feeding apparatus to move in real time, to ensure that mill cutter assemblies covers rail full surface milling all the time.Whole milling process
Using dry milling mode, guard assembly is by milling system and milling region full envelope all the time, and automatically collects iron filings dust, both ring
Protect and safety.
In sum, the present invention drives longitudinal feed system to move for the milling attachment traverse feed system of rail trimming
Dynamic, thus change the lateral attitude of milling system, make the lower surface pair in the milling cutter face of mill cutter assemblies and the location boots of alignment system
The upper surface of quasi-rail, the oil cylinder of longitudinal feed system upwards can bear whole milling system from gravity, can give downwards
Giving one controlled normal pressure of milling system, milling system can rely on its deadweight to move downward under the support of oil cylinder, and
This moves downward through oil cylinder and plays an effect supported and buffer so that milling system is at the uniform velocity to fall, and servo longitudinal is given
The movable end entering device is provided with location boots, and the extension and contraction control location boots of servo longitudinal apparatus for feeding are relative to the position of mill cutter assemblies
Mobile, the lower surface of location boots milling cutter face with mill cutter assemblies when milling is in same level, the lower surface of location boots
All the time with the upper surface of rail, the downward normal pressure given by servo longitudinal apparatus for feeding is born, when servo longitudinal feeds
Device drives when moving on the boots of location, and when location boots reduce for the pressure of Rail Surface, oil cylinder is for maintaining location boots and milling cutter group
Part is constant at the pressure of Rail Surface, so increasing the mill cutter assemblies pressure for Rail Surface, otherwise the most also can reduce milling
Knife assembly is for the pressure of Rail Surface, and thus the control mill cutter assemblies that moves up and down of location boots relative to Rail Surface feed and moves back
Cutter, therefore the present invention is when rebuilding rail, it is possible to more accurate and science the damage disease all types of to Rail Surface is carried out
Repair, perfect in shape and function, milling efficiency height, it is possible to change the depth of cut of milling, milling essence in time according to actual Rail Surface situation
Degree and repairing quality are high, use the campaign-styled milling mode of milling system, it is achieved the precise forming milling to strip parts such as rail
Cutting, it is not necessary to extra manpower and materials, work efficiency is high and easy to use.
Last it is noted that above example is only in order to illustrate technical scheme, it is not intended to limit；Although
With reference to previous embodiment, the present invention is described in detail, it will be understood by those within the art that: it still may be used
So that the technical scheme described in foregoing embodiments to be modified, or wherein portion of techniques feature is carried out equivalent；
And these amendment or replace, do not make appropriate technical solution essence depart from various embodiments of the present invention technical scheme spirit and
Scope.
Claims (10)
1. the milling attachment for rail trimming, it is characterised in that: include milling system, alignment system, length feed system
System, frame and the traverse feed system being connected with described frame, described milling system includes mill cutter assemblies, described mill cutter assemblies
Milling cutter face and the upper surface of rail, described alignment system includes positioning boots, and the lower surface of described location boots is upper with rail
Surface contacts, and described longitudinal feed system includes oil cylinder and servo longitudinal feed arrangement, and described servo longitudinal feed arrangement is longitudinally
Being arranged on described milling system, the lower surface of described servo longitudinal feed arrangement is connected with the upper surface of described location boots, with
Adjusting the lower surface of the described location boots pressure to the upper surface of described rail, described oil cylinder is arranged at described traverse feed system
Above and it is connected with described milling system, with by driving described milling system to vertically move, according to the lower surface of described location boots
Pressure to the upper surface of described rail, adjusts the milling cutter pressure in the face of described rail upper surface of described mill cutter assemblies, thus
Change the described mill cutter assemblies depth of cut to described rail.
Milling attachment for rail trimming the most according to claim 1, it is characterised in that: described milling system also includes
The main shaft control device being connected with described mill cutter assemblies, described main shaft control device drives described mill cutter assemblies milling, and passes through
The depth of cut of described mill cutter assemblies, controls described servo longitudinal feed arrangement and adjusts the lower surface of described location boots to described steel
The pressure of the upper surface of rail.
Milling attachment for rail trimming the most according to claim 2, it is characterised in that: also include that milling self adaptation is anti-
Feedback device, described milling self adaptation feedback device is arranged in described frame, and described main shaft control device is by described milling certainly
Adapt to feedback device and control the lower surface of the described length feed servomechanism installation adjustment described location boots upper surface to described rail
Pressure.
Milling attachment for rail trimming the most according to claim 3, it is characterised in that: described traverse feed system bag
Including horizontal servo feeding apparatus, described horizontal servo feeding apparatus drives described oil cylinder transverse shifting, thus drives described milling
System transverse shifting；Described milling system also includes the guard assembly being arranged at the outside of described mill cutter assemblies, and described location is
System also includes that lateral positioning device, described lateral positioning device are arranged at the bottom of described guard assembly, and described lateral register
The one side of device and the contacts side surfaces of rail, to enter by detecting the horizontal servo with described in the distance controlling of described rail side
The lateral attitude of described milling system is adjusted to device.
Milling attachment for rail trimming the most according to claim 4, it is characterised in that: also include digital control system, institute
State lateral positioning device and control the horizontal of the described horizontal servo feeding apparatus described milling system of adjustment by described digital control system
Position, it is described fixed that described milling self adaptation feedback device controls the adjustment of described length feed servomechanism installation by described digital control system
The lower surface of the position boots pressure to the upper surface of described rail.
The most according to claim 5 for rail trimming milling attachment, it is characterised in that: described lateral positioning device with
The surface of the contacts side surfaces of rail is provided with sensor, and variable signal is sent to described digital control system by described sensor.
Milling attachment for rail trimming the most according to claim 1, it is characterised in that: described mill cutter assemblies includes cutter
Dish matrix and knife rest, described knife rest annular is arranged on the outer circumference surface of described cutterhead matrix.
Milling attachment for rail trimming the most according to claim 1, it is characterised in that: described longitudinal feed system is also
Including longitudinal rail, it is described that described traverse feed system also includes that cross slide way and cross bearer, described cross slide way are fixed on
In frame, the cross bar of described cross bearer moves along described cross slide way, and vertical frame bar is connected with described longitudinal rail, described oil
Cylinder be arranged at described cross bearer on drive described milling system move along described longitudinal rail.
Milling attachment for rail trimming the most according to claim 1, it is characterised in that: also include manual rotation system
System, described manual rotation system is connected with described mill cutter assemblies, to enter described mill cutter assemblies when keeping in repair described mill cutter assemblies
Row rotates.
10. according to the milling attachment for rail trimming described in claim 1-9 any one, it is characterised in that: described machine
Frame is installed on the vehicle frame side plate of rail engineering automobile.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610742217.9A CN106141765A (en) | 2016-08-26 | 2016-08-26 | A kind of milling attachment for rail trimming |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610742217.9A CN106141765A (en) | 2016-08-26 | 2016-08-26 | A kind of milling attachment for rail trimming |
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| Publication Number | Publication Date |
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| CN106141765A true CN106141765A (en) | 2016-11-23 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610742217.9A Pending CN106141765A (en) | 2016-08-26 | 2016-08-26 | A kind of milling attachment for rail trimming |
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| CN (1) | CN106141765A (en) |
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| CN107421413A (en) * | 2017-06-15 | 2017-12-01 | 中车北京二七机车有限公司 | A kind of milling detection means |
| CN111774625A (en) * | 2020-07-24 | 2020-10-16 | 中国铁建高新装备股份有限公司 | Steel rail milling vehicle and steel rail finish milling operation control system thereof |
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Application publication date: 20161123 |