CN106120216B - A kind of energy-efficient desizing and its device - Google Patents
A kind of energy-efficient desizing and its device Download PDFInfo
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- CN106120216B CN106120216B CN201610762649.6A CN201610762649A CN106120216B CN 106120216 B CN106120216 B CN 106120216B CN 201610762649 A CN201610762649 A CN 201610762649A CN 106120216 B CN106120216 B CN 106120216B
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- cloth
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- padding machine
- open width
- rope form
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Classifications
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B21/00—Successive treatments of textile materials by liquids, gases or vapours
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B17/00—Storing of textile materials in association with the treatment of the materials by liquids, gases or vapours
- D06B17/02—Storing of textile materials in association with the treatment of the materials by liquids, gases or vapours in superimposed, i.e. stack-packed, form; J-boxes
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/04—Carriers or supports for textile materials to be treated
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B3/00—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating
- D06B3/10—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of fabrics
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B3/00—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating
- D06B3/10—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of fabrics
- D06B3/18—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of fabrics combined with squeezing, e.g. in padding machines
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B3/00—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating
- D06B3/24—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of fabrics in roped form
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Materials Engineering (AREA)
- Treatment Of Fiber Materials (AREA)
Abstract
The invention discloses a kind of energy-efficient desizing devices, successively include open width entering cloth rack according to cloth feeding direction, first padding machine, the first steaming case, mesh belt steaming box, entering cloth rack among open width, the second padding machine, stacking box, third padding machine, rope form rinsing machine, the 4th padding machine, hold cloth case, Untwisting scutcher, drying machine, brushing suction device and open width folder.The invention also discloses a kind of energy-efficient desizings, comprising the following steps: cloth feeding;Roll compacting;Steaming;Roll compacting;Decatize;Open width cloth feeding;Roll compacting;It banks up;Roll compacting;Washing;Roll compacting;Expansion;Untwisting open-width dries cropping.Open width type and rope form type are collectively formed a whole set of desizing device, have the characteristics that efficient desizing by the present invention by the integration of a series of device.Meanwhile steam chest raw material of the invention is to be recyclable water vapour, it can be achieved that circulation is practical, has the characteristics that water-saving solar term.
Description
Technical field
The invention belongs to dyeing machine apparatus field, in particular to a kind of energy-efficient desizing and its device.
Background technique
Desizing is to remove the technical process of textile sizing material.The warp thread of the fabrics such as cotton, viscose glue and synthetic fibers is being weaved
It is preceding mostly to first pass through sizing.Slurry will affect the wetability of fabric in dyeing and finishing process, and hinder chemicals to fiber contacts, cotton
Fabric desizing has the effect that removal fiber middles divide impurity concurrently.
Summary of the invention
The invention reside in provide a kind of open width and rope form type is composed a kind of water-saving solar term and efficient desizing
And its device, it is suitably adapted for woven fabric open-width desizing, rope form washing, open width drying continuity, also can wash it by rope form after stamp
With.
In order to achieve the above objectives, a kind of energy-efficient desizing device, it is characterised in that: successively include flat according to cloth feeding direction
Width entering cloth rack, the first padding machine, the first steaming case, mesh belt steaming box, open width centre entering cloth rack, the second padding machine, stacking box, third are rolled
Vehicle, rope form rinsing machine, the 4th padding machine, Rong Buxiang, Untwisting scutcher, drying machine, brushing suction device and open width folder;
The mesh belt steaming box, including cabinet are provided with cropping Beater arm device and net in the cabinet according to progress direction
Band conveying mechanism;The cropping Beater arm device is arranged higher than mesh-belt conveying mechanism, and the cropping Beater arm device includes two shafts
Engaging member contact setting, the shaft engaging member includes transmission shaft, the transmission axis connection transmission gear, the transmission gear by
Motor drive is rotated, while transmission shaft being driven to rotate, and the transmission shaft two sides are provided with fixing axle, described two fixing axles
It is arranged in parallel with transmission shaft;Described two shaft engaging members are in 90 degree of perpendicular contact engaging settings;Under the mesh-belt conveying mechanism
Side is provided with saturated steam generator and heating device;
The stacking box includes cabinet, is additionally provided with hexagonal roller on the cabinet, along cloth feeding (fabric) direction, the case
It is disposed with " J " shape cloth storage trough, selvage guide ring, nylon roller in vivo, the cloth storage trough structure is the bevel structure of left low and right high;Institute
Stating selvage guide ring is hollow ring, and hollow structure is passed through for fabric, so that the fabric of open width is turn down into annular leading for selvage guide ring
Rope form;
The rope form rinsing machine includes body, and adjacent contact is provided with the first rubber roller and the second rubber roller, institute in the body
It states and is additionally provided with guide roller and roll in body, be provided with several on the roll and roll a little;
The appearance cloth case includes bracket, is provided with rubber roller and arc groove in the bracket.
The rope form cloth after washing is subjected to roll compacting cleaning to cooperate, third padding machine is rope form padding machine, and the rope form padding machine is
Rope form cloth feeding.
For the efficiency for improving decatize desizing, increase the steaming of water washing chamber washing and the second steaming case.According to cloth feeding direction, successively
Including open width entering cloth rack, water washing chamber, the 5th padding machine, the first padding machine, the first steaming case, mesh belt steaming box, entering cloth rack among open width,
Second steaming case, the second padding machine, stacking box, third padding machine, rope form rinsing machine, the 4th padding machine, Rong Buxiang, Untwisting scutcher dry
Dry machine, brushing suction device, open width folder.
For the efficiency for improving washing, the water washing chamber is rotary drum water washing chamber.
A kind of energy-efficient desizing, successively the following steps are included:
Step 1: cloth feeding;
Step 2: with the first padding machine roll compacting;
Step 3: the steaming in the first steaming case;
Step 4: with the second padding machine roll compacting;
Step 5: carrying out decatize with mesh belt steaming box;
Step 6: expansion cloth, again open width cloth feeding;
Step 7: with third padding machine roll compacting;
Step 8: open width cloth heap is set to rope form cloth pushing in case;
Step 9: roll compacting rope form cloth;
Step 10: being washed in rope form rinsing machine;
Step 11: with the 5th padding machine roll compacting;
Step 12: holding cropping expansion in cloth case;
Step 13: the untwisting open-width in Untwisting scutcher, expands into open width cloth for rope form cloth;
Step 14: roll compacting;
Dried step 15: open width is arranged into drying machine, after with brushing suction device carry out dust suction, and open width goes out
Cloth.
For the efficiency for improving desizing, it is additionally provided with washing process between the first step and second step, carries out roll compacting;
To improve decatize efficiency, steaming technique twice, and roll compacting are set between the 6th step and the 7th step.
Open width type and rope form type are collectively formed moving back for a whole set of by the integration of a series of device by the present invention
Sizing device, wherein by setting mesh belt steam chest decatize will be carried out by the fabric (cloth) of pre- steaming, to separate fabric and attachment
Open width cloth is then wound into rope form cloth and carries out rope form washing, greatly improves the desizing washing efficiency of fabric, most by object (dyestuff etc.)
Afterwards by rope form cloth push Untwisting scutcher carry out open-width formed open width cloth, after carry out drying and bristle cropping, have efficient desizing
The characteristics of.Meanwhile steam chest raw material of the invention is to be recyclable water vapour, it can be achieved that circulation is practical, has water-saving section
The characteristics of gas.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of desizing device of the present invention (process is from right to left);
Fig. 2 is the top view of desizing device of the present invention;
Fig. 3 is the structural schematic diagram of mesh belt steaming box of the present invention;
Fig. 4 is the structural schematic diagram of the cropping Beater arm device in mesh belt steaming box of the present invention;
Fig. 5 is the structural schematic diagram of stacking box of the present invention;
Fig. 6 is the schematic diagram of internal structure of rope form rinsing machine of the present invention;
Fig. 7 is the top view of rope form rinsing machine of the present invention;
Fig. 8 is the structural schematic diagram that the present invention holds cloth case.
Label declaration
Open width entering cloth rack 1, water washing chamber 2, the 5th padding machine 3, the first padding machine 4, the first steaming case 5, mesh belt steaming box 6, cabinet
61, cropping Beater arm device 62, shaft engaging member 62, transmission shaft 621, fixing axle 622, transmission gear 623, steam generation facility
63, mesh-belt conveying mechanism 64, heating device 65, open width centre entering cloth rack 7, the second steaming case 8, the second padding machine 9, stacking box 10,
Third padding machine 11, rope form rinsing machine 12, body 121, the first rubber roller 122, the second rubber roller 123, roll 124 roll a little 1241, guiding
Roller 125, the 4th padding machine 13 hold cloth case 14, bracket 141, arc groove 142, rubber roller 143, Untwisting scutcher 15, drying machine 16, brush
Hair dust exhaust apparatus 17, open width folder 18.
Specific embodiment
Embodiment 1
Definition explanation: foraminous conveyer is that mesh belt is a in the process by chain, carrier bar, horseshoe chain or gear etc. in operating
Auxiliary rotating equipment operation guarantees the device of transmission process
A kind of energy-efficient desizing device successively includes open width entering cloth rack 1, the first padding machine 4, first steams according to cloth feeding direction
Tank-washer 5, mesh belt steaming box 6, open width centre entering cloth rack 7, the second padding machine 9, stacking box 10, third padding machine 11, rope form rinsing machine 12,
4th padding machine 13, appearance cloth case 14, Untwisting scutcher 15, drying machine 16, brushing suction device 17, open width folder 18,
The open width entering cloth rack 1 is used for open width into fabric (cloth);First padding machine 4, the second padding machine 9, third padding machine 11,
4th padding machine 13 is two rolling vehicles, and the third padding machine 11 is rope form padding machine, and the rope form padding machine is rope form cloth feeding.
The first steaming case 5 is for removing fixed dyestuff, concentrator.
The mesh belt steaming box 6, including cabinet 61 are provided with cropping hired roughneck dress according to progress direction in the cabinet 61
62 and mesh-belt conveying mechanism 64 are set,
The cropping Beater arm device 62 is arranged higher than mesh-belt conveying mechanism 64, the cropping Beater arm device 62,
The cropping Beater arm device 62 includes two contact settings of shaft engaging member 620, and fabric passes through two shafts and combines
Among part 620, cropping Beater arm device 62 use so that cropping uniformly put it is smooth, after will put smooth cropping and be transmitted to net
Band conveying mechanism 64.
The shaft engaging member 620 includes transmission shaft 621, and the transmission shaft 621 connects transmission gear 623, the transmission
Gear 623, which is driven by a motor, to be rotated, while transmission shaft 621 being driven to rotate, and 621 two sides of transmission shaft are provided with fixing axle
622, described two fixing axles 622 and transmission shaft 621 are arranged in parallel (as shown in the figure), and the fixing axle 622 is with transmission shaft 621
Rotation and pat fabric,
Described two shaft engaging members 620 are arranged in 90 degree of perpendicular contact engagings, i.e., and the two of described one of shaft 620
A fixing axle 622 and transmission shaft 621 are when in vertical lines, two fixing axles 622 and transmission shaft of another shaft 620
621 on lateral straight line.
The mesh-belt conveying mechanism 64 is for conveying fabric by mesh belt steaming box body 61, the mesh-belt conveying mechanism 64
Lower section is provided with saturated steam generator 63 and heating device 65, and the steam generation facility 63 is to utilize fuel or other energy
The thermal energy in source is heated as water the mechanical equipment of hot water or steam;The heating device 65 is used to protect the temperature in cabinet 61
It holds in higher level, to guarantee the abundance of steam.
The stacking box 10 includes cabinet 109, hexagonal roller 101 is additionally provided on the cabinet 109, along cloth feeding (fabric)
Direction is disposed with " J " shape cloth storage trough 108, selvage guide ring 102, nylon roller 103, the cloth storage trough 108 in the cabinet 109
Structure is the bevel structure of left low and right high, and open width fabric is promoted in J cloth storage trough 108 by hexagonal roller 101 carries out loose formula dipping, institute
It states in cloth storage trough 108 full of cleaning solution.The selvage guide ring 102 is hollow ring, and hollow structure is passed through for fabric, so that open width
Fabric turn down into rope form in annular leading for selvage guide ring 102.The cabinet 109 is equipped with spray tube, the spray of the spray tube
Mouth alignment hollow ring, so that spray tube carries out hydro-peening to fabric in rope form.Spray tube cleans fabric in rope form, carries out preparation for washing
Washing, and submissive fabric in rope form, in case the winding of fabric damages.
The rope form rinsing machine 12 includes body 121, and adjacent contact is provided with 122 He of the first rubber roller in the body 121
Second rubber roller 123 is additionally provided with mono- group of guide roller 125 and roll 124(or a pair in the body 121), fabric enters rope form
In rinsing machine 12, for the first time across the first rubber roller 122 and the second rubber roller 123, roll is turned down in leading for guide roller 125
124 roll a little 1241 is padded, and roll 124 is immersed in washing lotion.Contact point when fabric is squeezed on roll 124 is
Roll a little 1241, then fabric passed through for second under the guiding of guide roller 125 again the first rubber roller 122 and the second rubber roller 123 it
Between, it so recycles, is provided with 5 on the roll 124 and rolls a little;
The body 121 every groups of appearance cloth amounts about 35m, 121 wallboard of body are added using SUS304 stainless steel plate through laser
Welding fabrication after work center processes automatically, the body 121 is interior to be made and is divided into using SUS304 stainless steel with mesh partition
Six lattice, described five, which roll a little 1241 structures, is located in lattice.First rubber roller 122 and the second rubber roller 123 are 210 mm rubber of diameter phi
Rubber roller, rubber material are packet fourth cyanogen rubber, and the kind of drive is that 4KW ac motor and cycloidal pinwheel reduction box drive through sprocket wheel shaft coupling
Dynamic, pressuring method is to push away pressurization under 100 mm of φ × 80-50 cylinder;It, can because fabric thickness difference cylinder voyage uses adjustable
Adjust 50 mm.Because washing fabric rolls a unbalance stress, it is easy to damage roll, for the service life for extending roll, roll includes in the case
Bearing, the bearing is using SN312 heavy bearing and 22312 heavy self-aligning roller bearings.Other top roller bearings use stainless steel
Bearing.
The appearance cloth case 14 includes bracket 141, is provided with rubber roller 143 and arc groove 142, the rubber roller in the bracket
143 raise fabric, so that fabric from top to bottom reaches arc groove 142 and carries out fabric expansion.
The Untwisting scutcher 15, drying machine 16, brushing suction device 17, open width folder 18, the Untwisting scutcher
15 be rope form Untwisting scutcher, and by steel plate, the composition such as seamless steel pipe, disengaging mode for cloth is rope form cloth feeding, open width cloth outputting.Light distribution
Electro-detection drives centering, and automatic untwisting can also carry out button untwisting, power 6KW with hand.
The drying machine 16 is used to dry fabric,
Brushing suction device 17 brushes off the dust for remaining in cloth cover for patting fabric.
Open width folder 18 is used for open width cloth outputting.
A kind of energy-efficient desizing: it is followed successively by
Step 1: cloth feeding;
Step 2: with the first padding machine roll compacting;
Step 3: the steaming in the first steaming case 5;
Step 4: with the second padding machine roll compacting;
Step 5: carrying out decatize with mesh belt steaming box 6;
Step 6: expansion cloth, again open width cloth feeding;
Step 7: with third padding machine roll compacting;
Step 8: open width cloth heap is set to rope form cloth pushing in case 10;
Step 9: roll compacting rope form cloth;
Step 10: being washed in rope form rinsing machine 12;
Step 11: with the 5th padding machine roll compacting;
Step 12: holding cropping expansion in cloth case 14;
Step 13: the untwisting open-width in Untwisting scutcher 15, expands into open width cloth for rope form cloth;
Step 14: roll compacting;
It is dried step 15: open width is arranged into drying machine 16, carries out dust suction, and open width with brushing suction device 17 afterwards
Cloth outputting.
Embodiment 2
A kind of energy-efficient desizing device, other are as described in Example 1, and difference is: successively including flat according to cloth feeding direction
Width entering cloth rack 1, water washing chamber 2, the 5th padding machine 3, the first padding machine 4, the first steaming case 5, mesh belt steaming box 6, open width centre entering cloth rack
7, the second steaming case 8, the second padding machine 9, stacking box 10, third padding machine 11, rope form rinsing machine 12, the 4th padding machine 13, appearance cloth case 14,
Untwisting scutcher 15, drying machine 16, brushing suction device 17, open width folder 18.
The water washing chamber 2 is preferably rotary drum water washing chamber, and the 5th padding machine 3 is for fabric (cloth) after roll compacting washing;It is described
Steaming case 5 promotes the decatize efficiency of mesh belt steaming box 6, substantially increases the efficiency of desizing for wet and prewashing fabric,
A kind of energy-efficient desizing, other as described in Example 1, difference is: the first step and second step it
Between be additionally provided with washing process, case 2 is washed with water and is washed, and the 5th padding machine 3 carry out roll compacting;6th step and the 7th
Steam cycle twice is set between step, is carried out in the second steam chest, and roll compacting.
The above examples are only used to illustrate the technical scheme of the present invention and are not limiting, those of ordinary skill in the art are to this hair
Other modifications or equivalent replacement that bright technical solution is made, as long as it does not depart from the spirit and scope of the technical scheme of the present invention,
It should all cover within the scope of the claims of the present invention.
Claims (1)
1. a kind of energy-efficient desizing device, it is characterised in that: according to cloth feeding direction, the energy-efficient desizing device successively includes
Open width entering cloth rack, the first padding machine, the first steaming case, mesh belt steaming box, open width centre entering cloth rack, the second padding machine, stacking box, third
Padding machine, rope form rinsing machine, the 4th padding machine, Rong Buxiang, Untwisting scutcher, drying machine, brushing suction device and open width folder;
The mesh belt steaming box, including cabinet are provided with cropping Beater arm device and mesh belt according to cloth feeding direction in the cabinet
Conveying mechanism;The cropping Beater arm device is arranged higher than mesh-belt conveying mechanism, and the cropping Beater arm device includes two shaft knots
Component contact setting, the shaft engaging member includes transmission shaft, and the transmission axis connection transmission gear, the transmission gear is by electricity
Machine drive is rotated, while transmission shaft being driven to rotate, and the transmission shaft two sides are provided with fixing axle, described two fixing axles and
Transmission shaft is arranged in parallel;Described two shaft engaging members are in 90 degree of perpendicular contact engaging settings;Below the mesh-belt conveying mechanism
It is provided with saturated steam generator and heating device;
The stacking box includes cabinet, is additionally provided with hexagonal roller on the cabinet, along cloth feeding direction, is successively set in the cabinet
It is equipped with " J " shape cloth storage trough, selvage guide ring, nylon roller, " J " the shape cloth storage trough structure is the bevel structure of left low and right high;Cloth is by six
Angle roller, which is promoted in " J " shape cloth storage trough, carries out loose formula dipping, is full of cleaning solution in " J " the shape cloth storage trough;The selvage guide ring is
Hollow ring, hollow structure are passed through for cloth, so that the cloth of open width turn down into rope form in annular leading for selvage guide ring;On the cabinet
Equipped with spray tube, the spray port of the spray tube is directed at hollow ring, so that spray tube carries out hydro-peening to cloth;
The rope form rinsing machine includes body, and adjacent contact is provided with the first rubber roller and the second rubber roller, the machine in the body
It is additionally provided with guide roller and roll in vivo, several is provided on the roll and rolls a little;
The appearance cloth case includes bracket, is provided with rubber roller and arc groove in the bracket;The third padding machine is rope form padding machine, institute
Stating rope form padding machine is rope form cloth feeding, and the water washing chamber is rotary drum water washing chamber.
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CN105133227A (en) * | 2015-09-15 | 2015-12-09 | 江阴市永欣印染机械有限公司 | Transverse squeezing type rope washing machine |
CN105603658A (en) * | 2016-03-04 | 2016-05-25 | 愉悦家纺有限公司 | High-efficiency open-width rope washing machine |
CN206127651U (en) * | 2016-08-31 | 2017-04-26 | 绍兴永通印花有限公司 | Energy -conserving high -efficient destarch device |
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