CN105603658A - High-efficiency open-width rope washing machine - Google Patents
High-efficiency open-width rope washing machine Download PDFInfo
- Publication number
- CN105603658A CN105603658A CN201610125684.7A CN201610125684A CN105603658A CN 105603658 A CN105603658 A CN 105603658A CN 201610125684 A CN201610125684 A CN 201610125684A CN 105603658 A CN105603658 A CN 105603658A
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- fabric
- machine
- control system
- temperature
- washing
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Classifications
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B3/00—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating
- D06B3/10—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of fabrics
- D06B3/18—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of fabrics combined with squeezing, e.g. in padding machines
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B3/00—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating
- D06B3/24—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of fabrics in roped form
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Treatment Of Fiber Materials (AREA)
Abstract
The invention discloses a high-efficiency open-width rope washing machine. The high-efficiency open-width rope washing machine comprises a cloth feeding frame, a washing tank, a padder, a washing chamber, a door-shaped tension frame, a spraying steam chamber, an open-width processing device, a dryer and a cloth discharging device. The cloth feeding frame is provided with an edge guide, and the cloth feeding frame, the washing tank, the padder, the steam chamber, the washing chamber, the open-width processing device, the dryer for drying and the cloth discharging device are arranged in sequence. The tension frame is used for adjusting cloth tension in a whole operation process. The high-efficiency open-width rope washing machine has the advantages that washing quality of printed and dyed products is guaranteed, washing fastness is improved, and fabric handfeel is improved.
Description
Technical field
The present invention relates to printing technology field, particularly the efficient rinsing machine of a kind of open width rope form.
Background technology
Modern textile industry is in dyeing and printing process process, in order to remove the heavy look in the surface of fabric in the process such as printing and dyeing, unnecessary dyingMaterial, oar material, wall and other dirt, must wash and process to remove residual impurity and surperficial loose colour, and these just needUse washing equipment. The main technologic parameters that affects rinsing machine effect is addition and the washing time of temperature, auxiliary agent, powder,They are along with different fibers, dyestuff have certain variation, and the design parameter of washing process process is that washing time, quality reach a standardReliable guarantee.
But all rinsing machines are Full-width rinsing machine or rope form rinsing machine at present, do not have a kind of while can meet fabric flatThe washing equipment of width washing and rope form washing manufacturing requirements.
Summary of the invention
For solving the problems of the technologies described above, the invention provides the efficient rinsing machine of a kind of open width rope form, can significantly improve washing fastness,Improve cloth cover feel, improve the speed of a motor vehicle.
The technical scheme that the present invention is complete comprises:
The efficient rinsing machine of a kind of open width rope form, comprises entering cloth rack, rinsing bowl, padding machine, water washing chamber, gate-type tension bracket, spray vapourSteam box, open-width apparatus, drying machine, plaiting apparatus;
Described entering cloth rack be provided with edge guide with ensure fabric smooth enter subsequent processing, after entering cloth rack, be provided with for fabric and put downWidth washing, soak material and react, cool, steam and wash the rinsing bowl of use, be also provided with open width fabric is carried out to squezzing and hydraulic fluid, maintenanceCertain pick-up for rear operation processing padding machine, be provided with afterwards the bank up steaming box of decatize and fabric is entered of fabricThe rope form water washing chamber that the washing of row rope form, immersion liquid, steaming are washed, is provided with afterwards fabric in rope form is carried out open width expansion open-width apparatus and carried outThe drying machine of drying, is finally provided with after fabric treating completes the plaiting apparatus that is carried out open width and fallen into cloth car by plaiting device, withTime comprise the tension bracket for being adjusted in cloth in whole equipment running process.
Also comprise PLC automatic control system, PLC automatic control system connects and controls tension bracket, steaming box, padding machine and drying machine;The parameter of controlling comprises the speed of a motor vehicle, steam flow, temperature and steaming time, padding machine pressure, pick-up, tension force and drying machine temperature,Described control system is by being arranged at the different tension force of tensioner control of tension bracket; Described steaming box be provided with temperature sensor andPressure sensor, is adjusted by control system by the temperature and pressure of sensor feedback, so that it maintains control system is pre-If temperature and pressure under, control system can be controlled padding machine and switches different pressure to obtain different pick-ups, described dryingIn machine, be provided with temperature sensor, the baking room temperature by sensor feedback is adjusted heating power, so that it maintains control system is pre-If temperature under.
Described automatic control system is set corresponding preset mode according to different fabrics, for every kind of fabric be all preset with the speed of a motor vehicle,Steam flow, temperature and steaming time, padding machine pressure, pick-up, tension force and drying temperature.
Described automatic control system is also provided with process operation record.
Described automatic control system is also provided with manual set model, for a certain concrete fabric, can manually set corresponding carSpeed, steam flow, temperature and steaming time, padding machine pressure, pick-up, tension force and drying temperature.
The parameter that described manual mode is set can store.
Described control system man-machine interface adopts touch-sensitive display.
Described drying machine is three column drying machines.
Utilize above-mentioned rinsing machine to carry out the method for fabric washing, it is characterized in that, comprise the steps:
1) untreated fabric is delivered to the assigned address of entering cloth rack by cloth car, and to align with equipment center in cloth cover center;
2), according to pending fabric type, in control system, select preset mode or manual input parameter;
3) by edge guide by the rinsing bowl of delivering to smooth fabric, utilize padding machine mangle;
4) then through the spray steaming box decatize of banking up, enter subsequently and enter again water washing chamber;
5) adjust by tension bracket the face tension that fabric is in operation, keep synchronous;
6) through carrying out again rope form washing after open width washing;
7) by open-width apparatus, fabric in rope form is carried out to open width expansion;
8) through drying machine, fabric is dried,
9) fall into cloth car through cloth-swinging system to plaiting apparatus.
The described speed of a motor vehicle is 100-150m/min, is especially 120m/min.
Padding machine pressure is left 0.8-1.0Mpa, middle 1.20Mp, right 0.8-1.0Mpa; Pick-up is 85-90%.
Tensioner tension force is 0.08-0.1MP;
Described drying machine temperature is 140-170 DEG C.
The present invention is with respect to the advantage of prior art: water-washing process is realized to the plyability of open width washing and rope form washing,Improve washing quality, whole-course automation control and record, according to the technique difference of every tissue substance, default different mode, realizesOperation standardization, stop quality problems. And functional diversities, for certain concrete fabric, can also realize personalizedManually set, be applicable to the working environment of Various Complex, and adopt touch screen, realized and inputted intuitively and set.Ensure quality, saved labour, improved standard.
Brief description of the drawings
Fig. 1 is the efficient rinsing machine structural representation of open width rope form disclosed by the invention.
In figure: 1 is entering cloth rack, 2 is rinsing bowl, and 3 is steaming box, and 4 is padding machine, and 5 is open-width apparatus, and 6 is water washing chamber, 7For drying machine, 8 is plaiting apparatus.
Detailed description of the invention
Below in conjunction with the drawings and specific embodiments, the present invention will be further described.
The efficient rinsing machine of a kind of open width rope form, comprises entering cloth rack 1, rinsing bowl 2, padding machine 4, gate-type tension bracket, spray steaming box3, open-width apparatus 5, water washing chamber 6, drying machine 7, plaiting apparatus 8;
Described entering cloth rack be provided with edge guide with ensure fabric smooth enter subsequent processing, after entering cloth rack, be provided with for fabric and put downWidth washing, soak material and react, cool, steam and wash the rinsing bowl of use, be also provided with open width fabric is carried out to squezzing and hydraulic fluid, maintenanceCertain pick-up for rear operation processing padding machine, be provided with afterwards the bank up steaming box of decatize and fabric is entered of fabricThe rope form water washing chamber that the washing of row rope form, immersion liquid, steaming are washed, is provided with afterwards fabric in rope form is carried out open width expansion open-width apparatus and carried outThe drying machine of drying, is finally provided with after fabric treating completes the plaiting apparatus that is carried out open width and fallen into cloth car by plaiting device, withTime comprise the tension bracket for being adjusted in cloth in whole equipment running process.
Also comprise PLC automatic control system, PLC automatic control system connects and controls tension bracket, steaming box, padding machine and bakingDry machine; The parameter of controlling comprises the speed of a motor vehicle, steam flow, temperature and steaming time, padding machine pressure, pick-up, tension force and dryingMachine temperature, described control system is by being arranged at the different tension force of tensioner control of tension bracket; Described steaming box is provided with temperatureSensor and pressure sensor, adjusted by control system by the temperature and pressure of sensor feedback, so that it maintains controlUnder the temperature and pressure of systemic presupposition processed, control system can be controlled padding machine and switches different pressure to obtain different pick-ups,In described drying machine, be provided with temperature sensor, adjust heating power by the baking room temperature of sensor feedback, so that it maintains controlAt the temperature of systemic presupposition processed. Described automatic control system is set corresponding preset mode according to different fabrics, for every kindFabric is all preset with the speed of a motor vehicle, steam flow, temperature and steaming time, padding machine pressure, pick-up, tension force and drying temperature. InstituteThe automatic control system of stating is also provided with process operation record. Described automatic control system is also provided with manual set model, for certainOne concrete fabric, can manually set the corresponding speed of a motor vehicle, steam flow, temperature and steaming time, padding machine pressure, pick-up,Tension force and drying temperature. The parameter that described manual mode is set can store. Described control system man-machine interface adopts and touchesScreen mode. Described drying machine is three column drying machines.
Concrete operation method is: first untreated fabric is delivered to the assigned address of entering cloth rack by cloth car, and cloth cover center is wantedAlign with equipment center; According to pending fabric type, in control system, select preset mode or manual input parameter; LogicalCross edge guide by the rinsing bowl of delivering to smooth fabric; The speed of a motor vehicle is 120m/min, then through the spray steaming box decatize of banking up, withAfter enter and enter again water washing chamber; Adjust the face tension of fabric in reruning by tension bracket, tension force is 0.09MP, keeps synchronous;Through carrying out again rope form washing after open width washing; By open-width apparatus, fabric in rope form is carried out to open width expansion; Through drying machine 140At-170 DEG C, fabric is dried, fall into cloth car through cloth-swinging system to plaiting apparatus.
Above the present invention is described in detail. Having applied specific case has herein carried out principle of the present invention and embodimentSet forth, the explanation of above embodiment is just for helping to understand core concept of the present invention, in the situation that does not depart from the principle of the inventionUnder, also can carry out some improvement and modification to the present invention, these improvement and modification also fall within the scope of protection of the present invention.
Claims (10)
1. the efficient rinsing machine of open width rope form, is characterized in that, comprises entering cloth rack, rinsing bowl, padding machine, water washing chamber, gate-typeTension bracket, spray steaming box, open-width apparatus, drying machine, plaiting apparatus;
Described entering cloth rack be provided with edge guide with ensure fabric smooth enter subsequent processing, after entering cloth rack, be provided with for fabric and put downWidth is washed, is soaked material and reacts, cools, steams the rinsing bowl of washing use,
Also be provided with open width fabric carried out to squezzing and hydraulic fluid, keep certain pick-up to supply the padding machine of rear operation processing,
Be provided with afterwards the bank up steaming box of decatize and fabric is carried out to the water washing chamber that rope form washing, immersion liquid, steaming are washed of fabric,
Be provided with afterwards the drying machine that fabric in rope form is carried out open width expanding unit and dried,
Finally be provided with after fabric treating completes the plaiting apparatus that carries out open width and fall into cloth car by plaiting device,
Comprise the tension bracket for being adjusted in cloth in whole equipment running process simultaneously.
2. rinsing machine claimed in claim 1, is characterized in that, also comprises PLC automatic control system, and PLC controls system automaticallySystem connects and controls tension bracket, steaming box, padding machine and drying machine; The parameter of controlling comprises the speed of a motor vehicle, steam flow, temperature and vapourThe steaming time, padding machine pressure, pick-up, tension bracket and drying machine temperature; Described control system is by being arranged at the tension force of tension bracketThe tension force that device control is different; Described steaming box is provided with temperature sensor and pressure sensor, the temperature by sensor feedback andPressure is adjusted by control system, so that it maintains under the default temperature and pressure of control system; Control system can be controlledPadding machine switches different pressure to obtain different pick-ups, in described drying machine, is provided with temperature sensor, passes through sensor feedbackBaking room temperature adjust heating power so that it maintains at the default temperature of control system.
3. the rinsing machine described in claim 1 or 2, is characterized in that, described automatic control system is established according to different fabricsFixed corresponding preset mode, is all preset with the speed of a motor vehicle for every kind of fabric, steam flow, temperature and steaming time, padding machine pressure,Pick-up, tension force and drying temperature.
4. rinsing machine claimed in claim 1, is characterized in that, described automatic control system is also provided with process operation record.
5. rinsing machine claimed in claim 1, is characterized in that, described automatic control system is also provided with manual set model,For a certain concrete fabric, can manually set the corresponding speed of a motor vehicle, steam flow, temperature and steaming time, padding machine pressure, rollRemaining rate, tension force and drying temperature.
6. rinsing machine claimed in claim 5, is characterized in that, the parameter that described manual mode is set can store.
7. rinsing machine claimed in claim 6, is characterized in that, described control system man-machine interface adopts touch-sensitive display.
8. the rinsing machine described in claim 5-7 any one, is characterized in that, described drying machine is three column drying machines.
9. utilize rinsing machine described in claim 1-8 any one to carry out the method for fabric washing, it is characterized in that, comprise as followsStep:
1) untreated fabric is delivered to the assigned address of entering cloth rack by cloth car, and to align with equipment center in cloth cover center;
2), according to pending fabric type, in control system, select preset mode or manual input parameter;
3) by edge guide by the rinsing bowl of delivering to smooth fabric, utilize padding machine mangle;
4) then through the spray steaming box decatize of banking up, enter subsequently and enter again water washing chamber;
5) adjust by tension bracket the face tension that fabric is in operation, keep synchronous;
6) through carrying out again rope form washing after open width washing;
7) by open-width apparatus, fabric in rope form is carried out to open width expansion;
8) through drying machine, fabric is dried,
9) fall into cloth car through cloth-swinging system to plaiting apparatus.
10. method claimed in claim 9, is characterized in that, the speed of a motor vehicle is 100-150m/min, and padding machine pressure is left 0.8-1.0Mpa, middle 1.20Mp, right 0.8-1.0Mpa; Pick-up is 85-90%, and tensioner tension force is 0.08-0.1MP; InstituteThe drying machine temperature of stating is 140-170 DEG C.
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Cited By (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106120217A (en) * | 2016-08-31 | 2016-11-16 | 绍兴永通印花有限公司 | The loose formula rope form washing process of a kind of efficient energy-saving and device |
CN106120216A (en) * | 2016-08-31 | 2016-11-16 | 绍兴永通印花有限公司 | A kind of efficient energy-saving desizing and device thereof |
CN106283457A (en) * | 2016-09-02 | 2017-01-04 | 立信染整机械(深圳)有限公司 | Fabric drive mechanism under the liquid of continuous way open-width water washing device |
CN106958102A (en) * | 2016-11-29 | 2017-07-18 | 江苏川徽科技有限公司 | A kind of open-Width Continuous water wash system |
CN107604557A (en) * | 2017-10-23 | 2018-01-19 | 广东溢达纺织有限公司 | Weave cotton cloth and neutralize wash water processing unit and method |
CN108796896A (en) * | 2018-06-29 | 2018-11-13 | 深圳同益新中控实业有限公司 | A kind of cloth rinsing machine and a kind of method for washing of cloth |
CN110735264A (en) * | 2019-11-19 | 2020-01-31 | 江阴市永欣印染机械有限公司 | showering type rope-shaped washing machine |
CN110924005A (en) * | 2019-12-23 | 2020-03-27 | 郎溪合众机电设备有限公司 | Chemical fiber fabric continuous rope-shaped boiling and bleaching combination machine |
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Cited By (12)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106120217A (en) * | 2016-08-31 | 2016-11-16 | 绍兴永通印花有限公司 | The loose formula rope form washing process of a kind of efficient energy-saving and device |
CN106120216A (en) * | 2016-08-31 | 2016-11-16 | 绍兴永通印花有限公司 | A kind of efficient energy-saving desizing and device thereof |
CN106120216B (en) * | 2016-08-31 | 2019-03-19 | 绍兴永通印花有限公司 | A kind of energy-efficient desizing and its device |
CN106120217B (en) * | 2016-08-31 | 2019-07-09 | 绍兴永通印花有限公司 | A kind of energy-efficient loose formula rope form washing process and device |
CN106283457A (en) * | 2016-09-02 | 2017-01-04 | 立信染整机械(深圳)有限公司 | Fabric drive mechanism under the liquid of continuous way open-width water washing device |
CN106283457B (en) * | 2016-09-02 | 2018-08-17 | 立信染整机械(深圳)有限公司 | Fabric driving mechanism under the liquid of continous way open-width water washing device |
CN106958102A (en) * | 2016-11-29 | 2017-07-18 | 江苏川徽科技有限公司 | A kind of open-Width Continuous water wash system |
CN107604557A (en) * | 2017-10-23 | 2018-01-19 | 广东溢达纺织有限公司 | Weave cotton cloth and neutralize wash water processing unit and method |
CN107604557B (en) * | 2017-10-23 | 2020-06-12 | 广东溢达纺织有限公司 | Device and method for treating neutralized washing water in woven fabric |
CN108796896A (en) * | 2018-06-29 | 2018-11-13 | 深圳同益新中控实业有限公司 | A kind of cloth rinsing machine and a kind of method for washing of cloth |
CN110735264A (en) * | 2019-11-19 | 2020-01-31 | 江阴市永欣印染机械有限公司 | showering type rope-shaped washing machine |
CN110924005A (en) * | 2019-12-23 | 2020-03-27 | 郎溪合众机电设备有限公司 | Chemical fiber fabric continuous rope-shaped boiling and bleaching combination machine |
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Denomination of invention: An open width rope type high-efficiency washing machine Effective date of registration: 20221108 Granted publication date: 20181218 Pledgee: Qilu bank Limited by Share Ltd. Binzhou branch Pledgor: YUYUE HOME TEXTILE Co.,Ltd. Registration number: Y2022980021231 |
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