CN106120153A - A kind of energy-efficient method for shaping of high resiliency any surface finish glue-free cotton - Google Patents
A kind of energy-efficient method for shaping of high resiliency any surface finish glue-free cotton Download PDFInfo
- Publication number
- CN106120153A CN106120153A CN201610750718.1A CN201610750718A CN106120153A CN 106120153 A CN106120153 A CN 106120153A CN 201610750718 A CN201610750718 A CN 201610750718A CN 106120153 A CN106120153 A CN 106120153A
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- Prior art keywords
- glue
- cotton
- baking oven
- surface finish
- energy
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Classifications
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- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
- D04H1/40—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
- D04H1/54—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties by welding together the fibres, e.g. by partially melting or dissolving
- D04H1/541—Composite fibres, e.g. sheath-core, sea-island or side-by-side; Mixed fibres
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
- D04H1/40—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
- D04H1/54—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties by welding together the fibres, e.g. by partially melting or dissolving
- D04H1/559—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties by welding together the fibres, e.g. by partially melting or dissolving the fibres being within layered webs
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Treatment Of Fiber Materials (AREA)
Abstract
The present invention relates to the energy-efficient method for shaping of a kind of high resiliency any surface finish glue-free cotton, include successively: proportioning raw materials, mixing, shredding, entrance hopper (storage bin), comb and parallel cotton fibers prior to spinning, lapping (forming different three bar line web), three groups of webs are carried out online lamination be combined, baking oven baking, molding, clot, packaging；Carrying out mixing shredding comb and parallel cotton fibers prior to spinning respectively by three groups of design raw material different ratio and form different three bar line web, by connection gap bridge, three groups of webs are carried out online stacking and be combined, baking oven baking, molding, clot, packaging form a follow-up line and produce.This composite inner uses elastic fiber, and top layer all uses low-melting fiber, and the glue-free cotton utilizing this method to produce has preferable elasticity, any surface finish, and its innovative approach is energy-efficient.
Description
Technical field
The present invention relates to the energy-efficient sizing of glue-free cotton, efficient particularly to a kind of high resiliency any surface finish glue-free cotton
Energy-conservation method for shaping, belongs to low-carbon (LC) production field.
Technical background
Glue-free cotton is the softest, but intensity is good, washable, is usually used in high-grade cotton-wadded quilt, garment lining, and seat liner, is glue spraying
Cotton substitute products, materials are better than gum sprayed cotton, it is not necessary to glue spraying, free from extraneous odour, non-stimulated to human body, good springiness, good hand touch, softness, cunning
The features such as refreshing, warmth retention property is good, more environmentally friendly.Product specification: 40g/-800g/, fabric width: 0.5m-3.2m.Its production is to pass through
Needled conventionally cotton production line adds baking oven and forms production line, and the baking oven for heating system of interpolation adds typically by conduction oil
Heat promotes oven temperature, and 16 meters of bilayers typically grown by baking oven, and working region temperature requirement reaches 160 DEG C-180 DEG C, whole produces
Journey energy consumption is big, and conduction oil boiler heating is also unfavorable for clean environment firendly.. along with society's progress of science and technology and modern enterprise
Management philosophy, " environmental protection, low-carbon (LC), the pollution-free " product advocated with country, as direction of industry, provides high-quality, relieved for numerous clients
Glue-free cotton and series of products, the energy-efficient method for shaping of a kind of high resiliency any surface finish glue-free cotton has been invented by my company.
Summary of the invention:
The shortcoming produced for above-mentioned glue-free cotton, it is an object of the invention to provide the height of a kind of high resiliency any surface finish glue-free cotton
Imitate energy-conservation method for shaping.The technology contents of the present invention is, the energy-efficient method for shaping of a kind of high resiliency any surface finish glue-free cotton.
This glue-free cotton (is stored by proportioning, mixing, shredding, entrance hopper respectively with terylene short fiber, elastic fiber and low-melting fiber
Case), comb and parallel cotton fibers prior to spinning, lapping (forming different three bar line web), three groups of webs are carried out online stacking and are combined, baking oven baking, molding,
The procedure technology such as clot, packaging produces the glue-free cotton of any surface finish.This any surface finish glue-free cotton has three layers, and be exposed to outside is
Top layer, the internal layer being clipped in the middle, the proportioning on its top layer is mainly joined with the ratio of terylene short fiber 80%, low-melting fiber 20%
Material, the proportioning of internal layer is mainly with terylene short fiber 60%, elastic fiber 40%.Mainly baking oven baking is created in process of production
New: 1, to change boiler, oil-furnace heating method in the past, the direct double-layer heating of electricity consumption, on the basis of original, fully improve the thermal efficiency；
2, use glass tubing isolation naked light, solve the safety problem in production process；3, employing is heated the most simultaneously, it is ensured that cotton upper and lower two
Face is by thermal finalization, it is ensured that the integrity of finished product glue-free cotton sizing；4, hot blast transmission is used, during sizing cotton hot melt in an oven, again
Cotton can be made not shrink, can guarantee that again cotton has certain loft；5, set speed, make the glue-free cotton operation time in an oven；
6, determine cotton operation track in an oven by design, establish cotton positional distance in an oven, make cotton in haveing suffered production
Hot melt is consistent；7, the setting temperature of glue-free cotton controls baking oven import 165 DEG C；180 DEG C, baking oven working area；Baking oven exports 172 DEG C；8、
Glue-free cotton in baking oven exit, through one high temperature (180-200 DEG C) hot-pressing roller, (can adjust according to cotton grammes per square metre again by its pressure
Joint (0.6-2 Mpa)) process, make cloth cover smooth, thickness is uniformly unified, and makes up early stage baking oven not enough, it is ensured that glue-free cotton specification product
Matter is more perfect.
Glue-free cotton through cooling, makes glue-free cotton obtain optimal fixed effect, the most also after high temperature oven is shaped again
Ensure glue-free cotton any surface finish.
The present invention compared with prior art have the advantage that: the high resiliency any surface finish produced by said method is glue-free
Cotton, (1) can guarantee that and highlight the premium properties of glue-free cotton, and any surface finish, it is difficult to hair；(2) top layer uses low melting point fine
Peacekeeping terylene short fiber is toasted by baking oven, hot-pressing roller is allowed to firmly tangle；Internal layer uses elastic fiber and terylene short fiber to make web
There is preferable elasticity；(3) in process of production three groups of monolayer webs are combined by connecting online stacking of passing a bridge, improve life
Produce efficiency, improve product quality, more cost-effective on the basis of original；(4) use volume little, double-deck in terms of baking oven baking
Thermal effect, hot air circulation, high-temperature hot pressure roller, make heat effect be fully used.
The glue-free cotton produced by said method is prominent and ensure that the energy-conservation glue-free cotton of a kind of clean environment firendly is in production process
In really realize " environmental protection, low-carbon (LC), pollution-free ".
Detailed description of the invention
Embodiment 1
The energy-efficient method for shaping of a kind of high resiliency any surface finish glue-free cotton of the present embodiment includes successively: proportioning, mixes, open
Three groups of webs are carried out online stacking multiple by pine, entrance hopper (storage bin), comb and parallel cotton fibers prior to spinning, lapping (forming different three bar line web)
Close, baking oven baking, molding, clot, packaging.
This high resiliency any surface finish glue-free cotton has up of three layers, and the levels being exposed to outside is top layer, is clipped in the middle
Being internal layer, the proportioning raw materials on its top layer mainly carries out dispensing with the ratio of terylene short fiber 80%, low-melting fiber 20%, internal layer former
Material proportioning is mainly with terylene short fiber 60%, elastic fiber (ppt) 40%.Then the method tiled by multilamellar is mixed, with will not
Same fiber mixing dispersion；Dispensing after to be mixed is respectively fed to predetermined opener and carries out shredding, then sends in hopper and stores up
Deposit；Again by hopper feeding carding machine, the fiber after shredding being carried out combing, after combing, design surface is 30g/, and internal layer is
200g/㎡；Form three different line webs, by connection gap bridge, three groups of webs are carried out online stacking and be combined, then enter
Baking oven, uses double-deck thermal effect, and the setting temperature of glue-free cotton controls baking oven import 165 DEG C；180 DEG C, baking oven working area；Baking oven exports
172℃；Setting speed 16 ms/min, making the glue-free cotton operation time in an oven is 12 seconds, it is ensured that it is fixed that cotton upper and lower surface is heated
Type is consistent, it is ensured that the integrity of finished product glue-free cotton sizing；Employing hot blast transmits, and during sizing cotton hot melt in an oven, can make again cotton
Do not shrink, can guarantee that again cotton has certain loft；High temperature hot pressing be glue-free cotton in baking oven exit again through one high temperature
Its pressure of (180-200 DEG C) hot-pressing roller 0.8Mpa(can be adjusted (0.6-2 Mpa) according to cotton grammes per square metre and process, and makes cloth cover put down
Whole, thickness is uniformly unified, and makes up early stage baking oven not enough, it is ensured that glue-free cotton specification quality is more perfect.
Embodiment 2
The energy-efficient method for shaping of a kind of high resiliency any surface finish glue-free cotton of the present embodiment includes successively: proportioning, mixes, open
Three groups of webs are carried out online stacking multiple by pine, entrance hopper (storage bin), comb and parallel cotton fibers prior to spinning, lapping (forming different three bar line web)
Close, baking oven baking, molding, clot, packaging.
This high resiliency any surface finish glue-free cotton is by up of three layers, and the levels being exposed to outside is top layer, is clipped in the middle
Being internal layer, the proportioning raw materials on its top layer mainly carries out dispensing with the ratio of terylene short fiber 85%, low-melting fiber 15%, internal layer former
Material proportioning is mainly with terylene short fiber 70%, elastic fiber ppt30%.Then the method tiled by multilamellar is mixed, with by difference
Fiber mixing dispersion；Dispensing after to be mixed is respectively fed to predetermined opener and carries out shredding, then sends in hopper and stores；
Again by hopper feeding carding machine, the fiber after shredding being carried out combing, after combing, design surface is 20g/, and internal layer is 150g/
㎡；Form three different line webs, by connection gap bridge, three groups of webs carried out online stacking and be combined, then enter baking oven,
Using double-deck thermal effect, the setting temperature of glue-free cotton controls baking oven import 165 DEG C；180 DEG C, baking oven working area；Baking oven exports 172 DEG C；
Setting speed 16 ms/min, making the glue-free cotton operation time in an oven is 12 seconds, it is ensured that cotton upper and lower surface is by thermal finalization one
Cause, it is ensured that the integrity of finished product glue-free cotton sizing；Employing hot blast transmits, and during sizing cotton hot melt in an oven, cotton can be made again not receive
Contracting, can guarantee that again cotton has certain loft；High temperature hot pressing be glue-free cotton in baking oven exit again through one high temperature (180-
200 DEG C) its pressure of hot-pressing roller 1Mpa(can be adjusted (0.6-2 Mpa) according to cotton grammes per square metre and process, and makes cloth cover smooth, thickness
The most unified, make up early stage baking oven not enough, it is ensured that glue-free cotton specification quality is more perfect.
Example 1 and the comparison of example 2: example 1 and example 2 top layer and internal layer use same materials, and simply proportioning is different, warp
Cross production, its top layer is bright and clean, formed in quill thickness, top layer thin, elastic preferably.Use volume little, double-deck in process of production
Thermal effect, hot air circulation, high-temperature hot pressure roller.Highlight and ensure that a kind of high resiliency any surface finish glue-free cotton is real real in process of production
Existing environmental protection, low-carbon (LC), pollution-free.
Claims (6)
1. the energy-efficient method for shaping of a high resiliency any surface finish glue-free cotton, it is characterised in that: include successively: raw material is joined
Three groups of webs are carried out by ratio, mixing, shredding, entrance hopper (storage bin), comb and parallel cotton fibers prior to spinning, lapping (forming different three bar line web)
Online lamination is combined, baking oven baking, molding, clot, packaging.
The energy-efficient method for shaping of a kind of high resiliency any surface finish glue-free cotton the most as claimed in claim 1, it is characterised in that:
Proportioning raw materials includes: the proportioning on top layer mainly carries out dispensing with the ratio of terylene short fiber 80-90%, low-melting fiber 10-20%, interior
The proportioning of layer is mainly with terylene short fiber 50-60%, elastic fiber 40-60%.
The energy-efficient method for shaping of a kind of high resiliency any surface finish glue-free cotton the most as claimed in claim 1, it is characterised in that:
Proportioning raw materials, mixing, shredding, entrance hopper (storage bin), comb and parallel cotton fibers prior to spinning, lapping are carried out by three lines simultaneously, and form different cottons
Net.
The energy-efficient method for shaping of a kind of high resiliency any surface finish glue-free cotton the most as claimed in claim 1, it is characterised in that:
Carrying out online stacking from three groups of webs to be combined, baking oven baking, molding, clot, packaging form a follow-up line and produce.
The energy-efficient method for shaping of a kind of high resiliency any surface finish glue-free cotton the most as claimed in claim 4, it is characterised in that:
Baking oven toasts: use volume thermal effect little, double-deck, hot air circulation, high-temperature hot pressure roller in terms of baking oven baking.
The energy-efficient method for shaping of a kind of high resiliency any surface finish glue-free cotton the most as claimed in claim 5, it is characterised in that:
The setting temperature of glue-free cotton controls baking oven import 165 DEG C；180 DEG C, baking oven working area；Baking oven exports 172 DEG C；Glue-free cotton is at baking oven
Exit is again through one high temperature (180-200 DEG C) hot-pressing roller (its pressure can be adjusted 0.6-2 Mpa according to cotton grammes per square metre)
Processing, make cloth cover smooth, thickness is uniformly unified, and makes up early stage baking oven not enough, it is ensured that glue-free cotton specification quality is more perfect.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610750718.1A CN106120153A (en) | 2016-08-30 | 2016-08-30 | A kind of energy-efficient method for shaping of high resiliency any surface finish glue-free cotton |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610750718.1A CN106120153A (en) | 2016-08-30 | 2016-08-30 | A kind of energy-efficient method for shaping of high resiliency any surface finish glue-free cotton |
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| CN106120153A true CN106120153A (en) | 2016-11-16 |
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| CN201610750718.1A Pending CN106120153A (en) | 2016-08-30 | 2016-08-30 | A kind of energy-efficient method for shaping of high resiliency any surface finish glue-free cotton |
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107245808A (en) * | 2017-06-27 | 2017-10-13 | 杭州豫扬新材料科技有限公司 | It is a kind of for new glue-free cotton of sofa and preparation method thereof |
| CN109594198A (en) * | 2018-12-18 | 2019-04-09 | 江苏盛纺纳米材料科技股份有限公司 | A kind of cloth and its preparation process and application |
| CN110453374A (en) * | 2019-07-11 | 2019-11-15 | 丹东天皓净化材料有限公司 | A kind of step absorption slagging-off fiber filter material processing method |
| CN111002645A (en) * | 2019-12-27 | 2020-04-14 | 湖南名品实业股份有限公司 | Method for manufacturing high-efficiency warm velvet fiber core material |
| CN111945292A (en) * | 2020-07-27 | 2020-11-17 | 西安工程大学 | High-elasticity non-woven material for drying roll and preparation method thereof |
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| CN103614857A (en) * | 2013-11-25 | 2014-03-05 | 常熟市金羽纤维制品厂 | Super-elastic glue-free wadding |
| CN105350179A (en) * | 2015-11-30 | 2016-02-24 | 丹阳市宇晟纺织新材料有限公司 | Production technology of down-imitated high-elasticity non-glue cotton |
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107245808A (en) * | 2017-06-27 | 2017-10-13 | 杭州豫扬新材料科技有限公司 | It is a kind of for new glue-free cotton of sofa and preparation method thereof |
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| CN110453374A (en) * | 2019-07-11 | 2019-11-15 | 丹东天皓净化材料有限公司 | A kind of step absorption slagging-off fiber filter material processing method |
| CN111002645A (en) * | 2019-12-27 | 2020-04-14 | 湖南名品实业股份有限公司 | Method for manufacturing high-efficiency warm velvet fiber core material |
| CN111945292A (en) * | 2020-07-27 | 2020-11-17 | 西安工程大学 | High-elasticity non-woven material for drying roll and preparation method thereof |
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Application publication date: 20161116 |