CN106077992B - A kind of micro- slag gas-shielded flux-cored wire suitable for mold electric arc increasing material manufacturing - Google Patents

A kind of micro- slag gas-shielded flux-cored wire suitable for mold electric arc increasing material manufacturing Download PDF

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Publication number
CN106077992B
CN106077992B CN201610533124.5A CN201610533124A CN106077992B CN 106077992 B CN106077992 B CN 106077992B CN 201610533124 A CN201610533124 A CN 201610533124A CN 106077992 B CN106077992 B CN 106077992B
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component
metal
slag
cored wire
micro
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CN106077992A (en
Inventor
刘仁培
常超
沈泳华
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NANJING JIANG LIAN WELDING TECHNOLOGY Co Ltd
Nanjing University of Aeronautics and Astronautics
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Nanjing University of Aeronautics and Astronautics
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K35/00Rods, electrodes, materials, or media, for use in soldering, welding, or cutting
    • B23K35/02Rods, electrodes, materials, or media, for use in soldering, welding, or cutting characterised by mechanical features, e.g. shape
    • B23K35/0255Rods, electrodes, materials, or media, for use in soldering, welding, or cutting characterised by mechanical features, e.g. shape for use in welding
    • B23K35/0261Rods, electrodes, wires
    • B23K35/0266Rods, electrodes, wires flux-cored
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K35/00Rods, electrodes, materials, or media, for use in soldering, welding, or cutting
    • B23K35/22Rods, electrodes, materials, or media, for use in soldering, welding, or cutting characterised by the composition or nature of the material
    • B23K35/24Selection of soldering or welding materials proper
    • B23K35/30Selection of soldering or welding materials proper with the principal constituent melting at less than 1550 degrees C
    • B23K35/3033Ni as the principal constituent
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K9/00Arc welding or cutting
    • B23K9/04Welding for other purposes than joining, e.g. built-up welding
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K9/00Arc welding or cutting
    • B23K9/16Arc welding or cutting making use of shielding gas

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Plasma & Fusion (AREA)
  • Nonmetallic Welding Materials (AREA)

Abstract

The present invention relates to a kind of micro- slag gas-shielded flux-cored wires suitable for mold electric arc increasing material manufacturing, are made of steel band package powder core, comprising component A, component B and component C, component A includes according to weight percent:Rutile:30 ~ 45%, ice crystal:4 ~ 7%, fluorite:8 ~ 14%, marble:10 20%, magnesia:8 ~ 14%, potassium titanate:8 ~ 14%, albite:10~22%;Component B includes according to weight percent:Almag:5 ~ 20%, ferrotianium:5 ~ 15%, metallic nickel:26 ~ 40%, metal molybdenum:8 ~ 20%, crome metal:12 ~ 24%, 45# ferrosilicon:10 ~ 18%, manganese metal:10~28%;Component C is iron powder and impurity.Flux-cored wire postwelding of the present invention forms micro slag, thin and uniform fold is in deposited metal surface, slag is tilted and is come off automatically after cooling, it can realize not scarfing cinder multi-layer welding, and spatter is few, arc stability, liquid metal does not trickle, forming is beautiful, has excellent welding technological properties, and deposited metal has good comprehensive mechanical property.

Description

A kind of micro- slag gas-shielded flux-cored wire suitable for mold electric arc increasing material manufacturing
Technical field
The present invention relates to technical field of welding materials more particularly to a kind of micro- slag gas suitable for mold electric arc increasing material manufacturing Protect flux-cored wire.
Background technology
Mold is the very big a kind of key spare parts of forging industry consumption, bears higher cyclic loading for a long time, easily Failure, scraps.The length of die life directly influences the efficiency of production, the quality of part and production cost.Mesh Before, generally the mold after failure is repaired using manual electric arc pile up welding, can effectively be prolonged the service life.But by hand Built-up welding cannot automatically continuous built-up welding, working efficiency is low, labor intensity is big, working environment is severe, welding quality is by human factor It influences big.With the development of increases material manufacturing technology, mold is repaired using mechanical arm and is lacked more than can effectively making up Point.But the report that the welding material special suitable for electric arc increasing material manufacturing is succeeded in developing is had no so far.
Therefore, the development of mold electric arc increasing material manufacturing moulding material and exploitation are urgent problems to be solved in the technology.Electricity Arc increasing material manufacturing flux-cored wire is the wlding for implementing automatic welding for robot.Robot welding flux-cored wire should have height Effect, continuous unbroken feature, and to processing performance with the requirement of higher technology.Mold electric arc increasing material manufacturing generally uses The mode of multiple tracks multi-layer welding, if the slag generated in the welding process mustn't go to timely cleaning, it will influence weld seam The mechanical property of Forming Quality and deposited metal, but if wanting molten slag removal, it is necessary to welding process is interrupted, and weldering can be destroyed The continuity connect reduces welding efficiency, increases workload.
Flux-cored wire slag primarily serves mechanical protection, Metallurgical processing and the important function for improving welding technological properties. Micro- slag gas-shielded flux-cored wire its chemical metallurgy condition compared with common gas protection wire is varied widely with metallurgical behavior, Molding and the performance of electric arc increasing material manufacturing deposited metal can be influenced to a certain extent.Problem above largely limits medicine Application of the core welding wire in mold electric arc increasing material manufacturing.
To solve the above problems, need to study flux for flux-cored wire formula, develop a kind of processing performance it is good, can be real Now continuous welding, micro- slag gas-shielded flux-cored wire that good mechanical performance is suitable for mold electric arc increasing material manufacturing become research at present Direction.
Invention content
The technical problems to be solved by the invention are to overcome the deficiencies of the prior art and provide a kind of mold electric arc that is suitable for increase Micro- slag gas-shielded flux-cored wire of material manufacture, solves the problems, such as scarfing cinder in mold electric arc increasing material manufacturing welding process, realizes weldering The continuity of termination process, and ensure the good welding technological properties of welding wire and the good mechanical property of deposited metal.
For solution more than technical problem, a kind of technical solution that the present invention takes is:
A kind of micro- slag gas-shielded flux-cored wire suitable for mold electric arc increasing material manufacturing is made of steel band package powder core, wraps A containing component, component B and component C, component A include according to weight percent:Rutile:30~45%, ice crystal:4~7%, firefly Stone:8~14%, marble:10-20%, magnesia:8~14%, potassium titanate:8~14%, albite:10~22%;Component B is pressed Include according to weight percent:Almag:5~20%, ferrotianium:5~15%, metallic nickel:26~40%, metal molybdenum:8~ 20%, crome metal:12~24%, 45# ferrosilicon:10~18%, manganese metal:10~28%;Component C be iron powder and impurity, component A The 2.2~5.4% of powder core total weight are accounted for, the weight ratio of component B and component C is 35~55: 100.
Preferably, steel band is H08A steel bands, and steel band ingredient percent range is as follows:C:0.01-0.02%, Mn: 0.20-0.25%, Si≤0.11%, S < 0.011%, P < 0.008%, surplus are the content of iron and impurity, wherein Si, S, P It is not 0.
Preferably, powder core filling rate 20-27%.
Preferably, the CO that protection gas is 20% in welding2With 80% Ar2Composition.
Above-mentioned micro- slag gas-shielded flux-cored wire suitable for mold electric arc increasing material manufacturing produces work using conventional flux-cored wire Skill manufactures, and specific production technology is:
(1) substance needed for powder core component is required in proportion with powder;
(2) powder core prepared in step 1 dried, sieve powder, mixed powder processing;
(3) steel band first passes through cleaning, drying, by overmolding Roller Machining into U row slots;
(4) medicinal powder is inserted in U-type groove steel band by certain filling rate, has then installed the U-shaped steel band of medicinal powder by being closed Molding roller rolls into flux cored wire;
(5) last flux cored wire is admitted to drawing machine, and reducing diameter by drawing processes to obtain welding wire.
Due to the use of above technical scheme, the present invention has the following advantages that compared with prior art:
1st, the present invention is suitable for micro- slag gas-shielded flux-cored wire of mold electric arc increasing material manufacturing, in each composition proportions of component A Under the conditions of, welding slag can obtain suitable viscosity and surface tension, since component A contents are only medicinal powder ingredient total amount 2.2-5.4%, the slag of generation is seldom, under surface tension effects, slag under molten condition can thin and uniform fold in Deposited metal surface, liquid metal do not trickle, and molding is good;In multi-layer multi-pass welding, due to the slag fusing point of generation Relatively low, slag is quickly converted to molten condition, and floating and weld pool surface again, after cooling, due to the slag and deposition of generation Expansion coefficients of metal wire difference is larger, and slag tilts automatically is detached from deposited metal surface, therefore can realize that not scarfing cinder is continuous Welding process;
2nd, the present invention is suitable for micro- slag gas-shielded flux-cored wire of mold electric arc increasing material manufacturing, and component B is alloy in medicinal powder Agent and deoxidier, nickel, molybdenum, chromium, manganese, silicon are added thereto as alloy strengthening element, almag, ferrotianium as strong deoxidier, In arc welding process, with the O in reaction zone2、CO2Reacting reduces arc atmosphere oxidisability, progress precedent desoxydation, and manganese, Silicon is other than as alloy strengthening element, and progress precipitation desoxydation plays a significant role in molten drop and molten bath, by a large amount of real It tests, present invention determine that deoxidier is matched with each component content of alloying constituent in medicine core component B, is had under the conditions of micro- slag gas shielded There is the deposited metal of excellent mechanical performances.
Specific embodiment
The present invention is described in further details below in conjunction with specific embodiment.It should be understood that these embodiments are for saying The bright basic principles, principal features and advantages of the present invention, and the present invention is not by the scope limitation of following embodiment.It is adopted in embodiment Implementation condition can do further adjustment according to specific requirement, and the implementation condition being not specified is usually the item in routine experiment Part.
Embodiment 1
A kind of micro- slag gas-shielded flux-cored wire suitable for mold electric arc increasing material manufacturing, it wraps up powder using H08A steel bands This product is made by flux-cored wire manufacture craft in core.Powder core includes component A, component B and component C, and component A is according to weight percent Than including:Rutile:32%, ice crystal (fluoride):6%, fluorite:12%, marble:10%, magnesia:12%, potassium titanate: 10%, albite:18%;Component B includes according to weight percent:Almag:6%, ferrotianium:6%, metallic nickel:28%, gold Belong to molybdenum:10%, crome metal:12%, 45# ferrosilicon:14%, manganese metal:24%;Component C be iron powder and inevitable impurity, Component A accounts for the 3.8% of powder core total weight, and the weight ratio of component B and component C is 38: 100, powder core filling rate 26%, steel band into Sub-prime amount percentage range is as follows:C:0.01-0.02%, Mn:0.20-0.25%, Si≤0.11%, S < 0.011%, P < 0.008%, surplus is iron and impurity, and the wherein content of Si, S, P is not 0.
The present embodiment be suitable for mold electric arc increasing material manufacturing micro- slag gas-shielded flux-cored wire welding when protection gas be 20% CO2With 80% Ar2Composition.
Embodiment 2
A kind of micro- slag gas-shielded flux-cored wire suitable for mold electric arc increasing material manufacturing, it wraps up powder using H08A steel bands This product is made by flux-cored wire manufacture craft in core.Powder core includes component A, component B and component C three parts, and component A is according to weight Amount percentage includes:Rutile:30%, ice crystal (fluoride):5%, fluorite:10%, marble:14%, magnesia:10%, Potassium titanate:13%, albite:18%;Component B includes according to weight percent:Almag:10%, ferrotianium:6%, metal Nickel:26%, metal molybdenum:10%, crome metal:12%, 45# ferrosilicon:17%, manganese metal:19%;Component C is iron powder and can not The impurity avoided, component A account for the 5.0% of powder core total weight, and the weight ratio of component B and component C is 40: 100, and powder core filling rate is 27%, steel band ingredient percent range is as follows:C:0.01-0.02%, Mn:0.20-0.25%, Si≤0.11%, S < 0.011%, P < 0.008%, surplus are iron and impurity, and the wherein content of Si, S, P is not 0.
The present embodiment be suitable for mold electric arc increasing material manufacturing micro- slag gas-shielded flux-cored wire welding when protection gas be 20% CO2With 80% Ar2Composition.
Embodiment 3
A kind of micro- slag gas-shielded flux-cored wire suitable for mold electric arc increasing material manufacturing, it wraps up powder using H08A steel bands This product is made by flux-cored wire manufacture craft in core.Powder core includes component A, component B and component C three parts, and component A is according to weight Amount percentage includes:Rutile:40%, ice crystal (fluoride):4%, fluorite:8%, marble:12%, magnesia:8%, titanium Sour potassium:11%, albite:17%;Component B includes according to weight percent:Almag:12%, ferrotianium:6%, metallic nickel: 26%, metal molybdenum:14%, crome metal:12%, 45# ferrosilicon:10%, manganese metal:20%;Component C is for iron powder and unavoidably Impurity, component A accounts for the 4.4% of powder core total weight, and the weight ratio of component B and component C is 42: 100, and powder core filling rate is 25%, steel band ingredient percent range is as follows:C:0.01-0.02%, Mn:0.20-0.25%, Si≤0.11%, S < 0.011%, P < 0.008%, surplus are iron and impurity, and the wherein content of Si, S, P is not 0.
The present embodiment be suitable for mold electric arc increasing material manufacturing micro- slag gas-shielded flux-cored wire welding when protection gas be 20% CO2With 80% Ar2Composition.
Embodiment 4
A kind of micro- slag gas-shielded flux-cored wire suitable for mold electric arc increasing material manufacturing, it wraps up powder using H08A steel bands This product is made by flux-cored wire manufacture craft in core.Powder core includes component A, component B and component C three parts, and component A is according to weight Amount percentage includes:Rutile:36%, ice crystal (fluoride):6%, fluorite:12%, marble:16%, magnesia:12%, Potassium titanate:8%, albite:10%;Component B includes according to weight percent:Almag:10%, ferrotianium:8%, metallic nickel: 28%, metal molybdenum:13%, crome metal:13%, 45# ferrosilicon:12%, manganese metal:16%;Component C is for iron powder and unavoidably Impurity, component A accounts for the 2.5% of powder core total weight, and the weight ratio of component B and component C is 40: 100, and powder core filling rate is 26%, steel band ingredient percent range is as follows:C:0.01-0.02%, Mn:0.20-0.25%, Si≤0.11%, S < 0.011%, P < 0.008%, surplus are iron and impurity, and the wherein content of Si, S, P is not 0.
It is 20% that the present embodiment, which is suitable for protection gas during micro- slag gas-shielded flux-cored wire welding of mold electric arc increasing material manufacturing, CO2With 80% Ar2Composition.
The processing performance and mechanical property of 1- of embodiment of the present invention embodiments 4 are as shown in the table:
Embodiment 1 Embodiment 2 Embodiment 3 Embodiment 4
Splashing and flue dust It is good It is good It is excellent It is good
Surface forming It is good It is good It is good It is excellent
Arc stability It is good It is good It is excellent It is good
0 DEG C of ballistic work (J) 68 65 74 70
Yield strength (MPa) 670 665 678 682
Tensile strength (MPa) 714 698 705 720
The contraction percentage of area (%) 13 12 17 15
A kind of micro- slag gas-shielded flux-cored wire suitable for mold electric arc increasing material manufacturing provided by the present invention, realizing makes The purpose of slag is not struck in continuous welding during carrying out mold increasing material manufacturing with flux-cored wire, and flux-cored wire can both meet mechanical property It can require, and with good welding technological properties, spatter is less, arc stability, and forming is good.
The present invention is described in detail above, the explanation of embodiment be merely used to help understand the present invention method and Its core concept, its object is to allow the personage for being familiar with this field technology that can understand present disclosure and implement according to this, and It cannot be limited the scope of the invention with this.Any equivalent change or modification in accordance with the spirit of the invention should all be contained Lid is within protection scope of the present invention.

Claims (1)

1. a kind of micro- slag gas-shielded flux-cored wire suitable for mold electric arc increasing material manufacturing is made of steel band package powder core, special Sign is:Comprising component A, component B and component C, the component A includes according to weight percent:Rutile:30~45%, ice Spar:4~7%, fluorite:8~14%, marble:10-20%, magnesia:8~14%, potassium titanate:8~14%, albite:10 ~22%;The component B includes according to weight percent:Almag:5~20%, ferrotianium:5~15%, metallic nickel:26~ 40%, metal molybdenum:8~20%, crome metal:12~24%, 45# ferrosilicon:10~18%, manganese metal:10~28%;The component C is iron powder and impurity, and the component A accounts for the 2.2~5.4% of powder core total weight, and the weight ratio of the component B and component C is 35 ~55: 100;The steel band is H08A steel bands, and the steel band ingredient percent range is as follows:C:0.01-0.02%, Mn: 0.20-0.25%, Si≤0.11%, S < 0.011%, P < 0.008%, surplus are the content of iron and impurity, wherein Si, S, P It is not 0;Powder core filling rate is 20-27%;The CO that protection gas is 20% in welding2With 80% Ar2Composition.
CN201610533124.5A 2016-07-07 2016-07-07 A kind of micro- slag gas-shielded flux-cored wire suitable for mold electric arc increasing material manufacturing Active CN106077992B (en)

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