CN106077048B - Tray type three-dimensional fermentation system without turning over tray and fermentation method thereof - Google Patents
Tray type three-dimensional fermentation system without turning over tray and fermentation method thereof Download PDFInfo
- Publication number
- CN106077048B CN106077048B CN201610629235.6A CN201610629235A CN106077048B CN 106077048 B CN106077048 B CN 106077048B CN 201610629235 A CN201610629235 A CN 201610629235A CN 106077048 B CN106077048 B CN 106077048B
- Authority
- CN
- China
- Prior art keywords
- tray
- fermentation
- lifting
- bottom plate
- organic materials
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
- 238000000855 fermentation Methods 0.000 title claims abstract description 271
- 230000004151 fermentation Effects 0.000 title claims abstract description 271
- 238000000034 method Methods 0.000 title claims abstract description 21
- 239000011368 organic material Substances 0.000 claims abstract description 123
- 239000000463 material Substances 0.000 claims abstract description 94
- 230000007246 mechanism Effects 0.000 claims abstract description 75
- 238000007599 discharging Methods 0.000 claims abstract description 15
- 238000010564 aerobic fermentation Methods 0.000 claims abstract description 8
- 230000005540 biological transmission Effects 0.000 claims abstract description 5
- 238000002156 mixing Methods 0.000 claims description 36
- 238000003756 stirring Methods 0.000 claims description 28
- 230000033001 locomotion Effects 0.000 claims description 25
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 19
- 239000004744 fabric Substances 0.000 claims description 18
- 229910000831 Steel Inorganic materials 0.000 claims description 14
- 239000010959 steel Substances 0.000 claims description 14
- 238000012216 screening Methods 0.000 claims description 12
- 239000005416 organic matter Substances 0.000 claims description 8
- 238000011049 filling Methods 0.000 claims description 6
- 239000002184 metal Substances 0.000 claims description 5
- 230000007306 turnover Effects 0.000 claims description 5
- 238000003466 welding Methods 0.000 claims description 5
- 230000005484 gravity Effects 0.000 claims description 4
- 239000000843 powder Substances 0.000 claims description 4
- 239000004677 Nylon Substances 0.000 claims description 3
- 230000009471 action Effects 0.000 claims description 3
- 238000005452 bending Methods 0.000 claims description 3
- 229920001778 nylon Polymers 0.000 claims description 3
- 239000004033 plastic Substances 0.000 claims description 3
- 239000000203 mixture Substances 0.000 claims description 2
- 230000001737 promoting effect Effects 0.000 claims description 2
- 238000011081 inoculation Methods 0.000 claims 1
- 238000004519 manufacturing process Methods 0.000 description 13
- 239000010815 organic waste Substances 0.000 description 9
- 210000003608 fece Anatomy 0.000 description 6
- 239000010871 livestock manure Substances 0.000 description 6
- 230000035699 permeability Effects 0.000 description 6
- 230000008569 process Effects 0.000 description 6
- 230000001965 increasing effect Effects 0.000 description 5
- 230000008901 benefit Effects 0.000 description 4
- 230000007613 environmental effect Effects 0.000 description 4
- 238000009423 ventilation Methods 0.000 description 4
- 230000000903 blocking effect Effects 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 239000010720 hydraulic oil Substances 0.000 description 3
- 238000009434 installation Methods 0.000 description 3
- 230000007480 spreading Effects 0.000 description 3
- 238000003892 spreading Methods 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 2
- 238000009833 condensation Methods 0.000 description 2
- 230000005494 condensation Effects 0.000 description 2
- 238000011068 loading method Methods 0.000 description 2
- 230000002265 prevention Effects 0.000 description 2
- 238000004080 punching Methods 0.000 description 2
- 230000004075 alteration Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 230000003028 elevating effect Effects 0.000 description 1
- 238000003912 environmental pollution Methods 0.000 description 1
- 239000004615 ingredient Substances 0.000 description 1
- 239000003921 oil Substances 0.000 description 1
- 239000011148 porous material Substances 0.000 description 1
- 230000000630 rising effect Effects 0.000 description 1
- 239000011435 rock Substances 0.000 description 1
- 239000002910 solid waste Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B09—DISPOSAL OF SOLID WASTE; RECLAMATION OF CONTAMINATED SOIL
- B09B—DISPOSAL OF SOLID WASTE NOT OTHERWISE PROVIDED FOR
- B09B3/00—Destroying solid waste or transforming solid waste into something useful or harmless
-
- C—CHEMISTRY; METALLURGY
- C05—FERTILISERS; MANUFACTURE THEREOF
- C05F—ORGANIC FERTILISERS NOT COVERED BY SUBCLASSES C05B, C05C, e.g. FERTILISERS FROM WASTE OR REFUSE
- C05F3/00—Fertilisers from human or animal excrements, e.g. manure
- C05F3/06—Apparatus for the manufacture
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02A—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
- Y02A40/00—Adaptation technologies in agriculture, forestry, livestock or agroalimentary production
- Y02A40/10—Adaptation technologies in agriculture, forestry, livestock or agroalimentary production in agriculture
- Y02A40/20—Fertilizers of biological origin, e.g. guano or fertilizers made from animal corpses
Landscapes
- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Chemical & Material Sciences (AREA)
- Organic Chemistry (AREA)
- Environmental & Geological Engineering (AREA)
- Processing Of Solid Wastes (AREA)
Abstract
The invention provides a tray type three-dimensional fermentation system without a tilting tray and a fermentation method thereof, wherein the tray type three-dimensional fermentation system comprises material lifting equipment and a fermentation tray, wherein the fermentation tray is arranged in a three-dimensional stacked manner, the material lifting equipment is arranged on one side of the fermentation tray, and a lifting discharge hole is positioned above the fermentation tray; the fermentation tray is provided with a tray side frame, a rotatable bottom plate, a bottom plate linkage mechanism and a bottom plate driving mechanism, the rotatable bottom plate is in transmission connection with the bottom plate driving mechanism through the bottom plate linkage mechanism, and the rotatable bottom plate, the bottom plate linkage mechanism and the bottom plate driving mechanism are arranged on the tray side frame; the organic materials are lifted into the fermentation tray through the material lifting equipment, aerobic fermentation is carried out in the fermentation tray, and the organic materials are discharged from the tray bottom of the fermentation tray through rotation of the rotatable bottom plate of the fermentation tray to finish discharging.
Description
Technical Field
The invention relates to the field of fermentation equipment, in particular to a tray type three-dimensional fermentation system without a turnover plate and a fermentation method thereof.
Background
According to the promulgation of authoritative departments, the quantity of industrial and agricultural organic solid wastes discharged by the whole society every year in China is more than 40 hundred million tons at present. About 70-80% of the organic waste discharged by the society is dispersed and discharged in small amount, wherein the amount of the organic waste is hundreds of kilograms and one or two tons per day. If the organic wastes discharged in a scattered and small amount are collected to a large project for centralized treatment and utilization, the problem of overlarge transportation distance and more production links for treatment and utilization obviously cause the great increase of treatment cost and no economy. This is also one of the main reasons why dispersed pollution sources of organic wastes currently exist widely. Therefore, to better solve the problems of environmental protection treatment and resource utilization of the organic waste discharged by society, a low-cost and small-sized three-dimensional fermentation device which has high efficiency and environmental protection performance and can meet the requirements of dispersed and small-amount organic waste on-site treatment according to local conditions is needed, so that the problems of environmental protection treatment and resource utilization of the organic waste discharged by society can be well solved. Application No.: 201610169976.0, the invention patent named self-discharging tray type three-dimensional fermentation system discloses the related technical scheme, the project use proves that the effect is very obvious, the design purpose is better achieved and the practical requirement of treatment and utilization of dispersed and small-amount discharged organic waste is met.
However, in specific production practice, the self-discharging tray type three-dimensional fermentation system has the following defects and needs to be further improved.
Firstly, the phenomenon that fermented organic materials are scattered from the periphery of the tray is obvious in the using process of the production process, great inconvenience is brought to production, and the cleaning workload of operators is increased;
secondly, the rotatable bottom plate is easy to cause material caking to cause the blockage of ventilation holes of the punching plate, the ventilation quantity of the fermentation materials obtained from the rotatable bottom plate is insufficient, high-temperature water vapor in the fermentation materials cannot be smoothly emitted, the condensation is formed on the bottom plate, and the fermentation efficiency is greatly influenced;
thirdly, the frame of the side frame of the tray is welded by adopting non-porous sectional materials such as angle steel, square tubes and the like, the whole ventilation and air permeability of the tray are reduced, water vapor in materials cannot be smoothly emitted from the periphery of the tray, and the inner side of the tray is dewed, so that the fermentation efficiency is influenced, and the side frame of the tray is easily corroded due to humidity;
fourth, continuous type bucket elevator through perpendicular installation promotes to fermentation tray top, then will treat through horizontal installation's screw conveyer that organic material cloth to fermentation tray in, equipment structure is complicated a bit, production flow is long a bit, firstly makes equipment cause the cost to increase, secondly carries the organic material of treating fermentation that moisture is higher and have certain stickness, secondly causes bucket elevator and screw conveyer to be blocked up easily and make production break in the operation in-process, and the stability of equipment operation receives certain influence.
Therefore, to exert the good efficacy of the self-discharging tray type three-dimensional fermentation system, the problems are urgently needed to be solved, so that the self-discharging tray type three-dimensional fermentation system can be better applied to the social production practice of organic waste environmental protection treatment and resource utilization, and can exert good economic, ecological and social benefits.
Disclosure of Invention
The invention aims to solve the technical problems that a fermentation system is easy to block, the operation stability is poor, materials are scattered to pollute the environment, the production process is long, the process is complex and the cost is high, and therefore the invention provides a tray type three-dimensional fermentation system without a tilting tray and a fermentation method thereof.
The purpose of the invention is realized by adopting the following technical scheme.
A tray type three-dimensional fermentation system without a tilting tray comprises material lifting equipment and a fermentation tray, wherein the fermentation tray is arranged in a three-dimensional stacked mode, the material lifting equipment is arranged on one side of the fermentation tray, and a lifting discharge hole is located above the fermentation tray; the fermentation tray is provided with a tray side frame, a rotatable bottom plate, a bottom plate linkage mechanism and a bottom plate driving mechanism, the rotatable bottom plate is in transmission connection with the bottom plate driving mechanism through the bottom plate linkage mechanism, and the rotatable bottom plate, the bottom plate linkage mechanism and the bottom plate driving mechanism are arranged on the tray side frame; the organic materials are lifted into the fermentation tray through the material lifting equipment, aerobic fermentation is carried out in the fermentation tray, and the organic materials are discharged from the tray bottom of the fermentation tray through rotation of the rotatable bottom plate of the fermentation tray to finish discharging. Material lifting means is for promoting the cloth all-in-one, includes: the lifting distributing hopper is arranged on the F-shaped track beam; the two f-shaped track beams are arranged in parallel and are arranged on two sides of the lifting distributing hopper, the lifting distributing hopper is arranged between two tracks of the f-shaped track beam, the lifting driving mechanism is arranged at one end of the f-shaped track beam, the traction member is connected with the lifting driving mechanism and the lifting distributing hopper, the f-shaped track beam is connected and arranged on one side and right above the fermentation tray, the lifting distributing hopper is driven by the lifting driving mechanism to reciprocate up and down along the f-shaped track beam, and materials are lifted from a low position to any point above the topmost fermentation tray to be distributed.
Preferably, the inner side of the side frame of the fermentation tray is inclined inwards from top to bottom to form a conical tray with a large tray opening and a small tray bottom.
Preferably, the disc side frame is composed of a frame and a side net, the side net is fixedly installed on the inner side of the frame, the frame of the disc side frame is composed of a vertical bearing support and a side net inclined support, the side net inclined support is connected to the inner side of the vertical bearing support, the contact support part of the side net inclined support and the side net is a porous member, the side net is a woven wire net and is installed on the inner support surface of the side net inclined support through riveting.
Preferably, the rotatable bottom plate is composed of a rotating shaft, a shaft sleeve, a supporting framework and a bottom plate net, the shaft sleeve is respectively connected to two ends of the supporting framework, one end of the rotating shaft is connected in the shaft sleeve, and the bottom plate net is installed on the upper surface of the supporting framework.
Preferably, the supporting framework is formed by welding 2 to 6 flat steels in the radial direction and 2 to 20 (strip) flat steels or/and round steels in the axial direction in a combined manner, wherein the lower edges of the two pieces at the two sides are inclined inwards; the bottom plate net is a metal woven wire net and is mounted on the upper surface of the supporting framework through riveting.
Preferably, the inclination angle formed by the inner supporting surface of the side net inclined support and the horizontal plane of the plate bottom is 60-85 degrees; the shape of the rotating shaft of the rotatable bottom plate and the inner hole of the shaft sleeve are in corresponding equilateral polygons; the height of the side frame of the tray is 100-600 mm, and the aperture of the side net and the aperture of the bottom net of the tray are 2-10 mm.
Preferably, the f-shaped track beam is composed of a lower horizontal path, a lower curved path, a vertical path, an upper curved path and an upper horizontal path, wherein the vertical path is connected between the lower curved path and the upper curved path, the bending direction of the lower curved path is opposite to that of the upper curved path, the lower horizontal path is connected with the lower curved path, the upper horizontal path is connected with the upper curved path, and the upper horizontal path is horizontally arranged right above the fermentation tray.
Preferably, the lifting material distribution hopper is composed of a hopper body, a hopper bottom door, a lifting movement mechanism and a bearing rotating shaft, wherein the hopper bottom door is connected and installed at a lower discharge port of the hopper body, the hopper body is hinged with the lifting movement mechanism through the bearing rotating shaft, and the lifting movement mechanism is connected with a lifting driving mechanism through the traction member.
The hopper bottom door is driven to open and close through an air cylinder or an oil cylinder or manually opened and closed.
The lifting movement mechanism is composed of two roller seat plates, two rollers and two traction arms, the two roller seat plates are symmetrically connected and installed on the upper portions of two sides of a bucket body of the lifting cloth bucket through bearing rotating shafts respectively, the rollers are connected and installed on the roller seat plates through roller shafts, two rollers are installed on each roller seat plate, one side of each roller is provided with a protruding edge, the rollers are supported in track grooves of the f-shaped track beams, one end of each traction arm is connected to the corresponding roller seat plate, and the other end of each traction arm is hinged to the corresponding traction member.
The lifting driving mechanism is a braking speed reducing motor or a servo motor; the traction member is a chain or a wire rope; the f-shaped track beam is a segmented combination beam, and a chain guide rail and a supporting plate which are made of plastic or nylon materials are arranged on the f-shaped track beam.
Preferably, an anti-shaking device is arranged between the lifting movement mechanism and the bucket body, the anti-shaking device is connected to the lifting movement mechanism, and the anti-shaking device is composed of a friction member and a pressure member; the friction member is mounted on the bucket body and/or a pressure member mounted on the bucket body and/or the lift movement mechanism.
Preferably, the pressure member is a mechanical spring or an air cylinder, and a tensioning adjusting nut is further arranged on the pressure member to adjust the friction force between the friction member and the bucket body.
Preferably, a travel switch or/and a sensor are/is mounted on the upper horizontal path of the f-shaped track beam.
Preferably, when the fermentation tray is of a multilayer laminated structure, the height of the bottom of the one-to-one or/and two, three or four layers of fermentation trays is 1.5-2.5 times that of the fermentation tray above the bottom of the one-to-one or/and two, three or four layers of fermentation trays.
Preferably, when the fermentation trays are in a multilayer laminated structure, the rotating directions of the rotatable bottom plates of two layers of fermentation trays adjacent to each other up and down are opposite.
Preferably, exempt from to turn over a set tray formula three-dimensional fermentation system still include automatic blending device, batching lifting means, agitated vessel, crushing equipment, screening equipment, quotation equipment of paving, clinker conveying equipment, wherein automatic blending device set up install in batching lifting means the place ahead, agitated vessel install in batching lifting means below, crushing equipment install in the agitated vessel below, screening equipment install in the crushing equipment below with the top of the promotion cloth fill of promotion cloth all-in-one, quotation equipment of paving installs in the fermentation tray top at the top layer, clinker conveying equipment install in bottom fermentation tray below with between the automatic blending device.
Treat that fermented organic material passes through automatic batching device allotment in proportion carries into batching lifting means, batching lifting means will treat that fermented organic material promotes to go into among the agitated vessel, arrange its below after the agitated vessel accomplishes the stirring crushing among the crushing equipment, the material warp after the crushing screening equipment falls into its below promote the cloth all-in-one, promote the cloth all-in-one and promote organic material promotion and discharge and lay in the fermentation tray of top layer, quotation paving means paves the quotation with organic material, after the fermentation is ripe, unloads into grog conveying equipment.
The invention also provides a tray type three-dimensional fermentation method without turning over trays, which comprises the following steps:
step one, blending organic materials: the organic material and the fermentation recycled material with the water content of 10-30 percent are put in proportion through an automatic batching device or manually, so that the comprehensive water content of the mixed organic material is 38-50 percent;
step two, stirring the organic materials: putting the mixed organic material with the water content of 38-50% into stirring equipment or uniformly stirring by manpower;
step three, crushing organic materials: crushing the organic materials which are fully and uniformly stirred by crushing equipment or manually crushing the organic materials into powder;
step four, lifting the organic materials: putting the crushed organic matter material into a lifting hopper of a multi-point discharging intermittent bucket elevator, and lifting the organic matter material to a high position above a topmost fermentation tray which is arranged in a stacked and three-dimensional manner through a lifting and distributing all-in-one machine;
fifthly, palletizing organic materials: discharging the powdery organic material from a lifting distributing hopper of the lifting and distributing all-in-one machine into a fermentation tray on the uppermost layer, filling the fermentation tray with the organic material, and paving and leveling the surface of the material by paving equipment or manpower;
step six, fermenting organic materials: carrying out aerobic fermentation on the organic materials in the fermentation trays, wherein the organic materials fall into the fermentation trays at the lower layer by layer in a certain layer of fermentation tray or are discharged from the fermentation tray at the topmost layer through the tray bottom, the organic materials are gradually heated to 60-75 ℃ after the fermentation temperature is gradually raised, and then are gradually cooled to the normal temperature, the organic materials are fermented to be mature, and the moisture content is reduced to below 35%;
step seven, clinker unloading: the fermented materials in the fermentation tray are automatically unloaded from the bottom of the fermentation tray under the action of gravity by rotating the rotatable bottom plate of the fermentation tray for the next use link; the rotatable bottom plate of the fermentation tray is closed, and the empty fermentation tray continues to be charged for fermentation.
Further, the organic material is one or more than one mixture, and the organic material is fermented by fermenting the return material and naturally inoculating.
Compared with the prior art, the invention has obvious advantages and beneficial effects. By the technical scheme, the invention at least has the following advantages and beneficial effects:
firstly, due to the innovative design of the fermentation tray with a large upper part and a small lower part, when the tray overturns the self-discharging rotatable bottom plate to support materials in the tray, the tray only supports the materials in the range of the bottom edge of the tray, the materials which are vertically above the tray and around the tray opening are not supported, and the supported materials can only fall into the tray edge when collapsing and cannot scatter outside the tray opening; in addition, when the materials are unloaded from the upper layer of tray to the lower layer of tray, the openings of the lower layer of tray are larger than the bottoms of the upper layer of tray, so the materials cannot spill out of the openings of the lower layer of tray in the falling process; thirdly, the materials leaked from the side net of the tray can only fall into the tray opening of the next layer of tray, so that the problem of leakage of the tray is well solved, and the problem of environmental pollution caused by the leakage is avoided;
secondly, due to the adoption of a combined structure of the framework and the woven wire mesh, the permeability is improved by more than 30% compared with that of the punching bottom plate, the material air permeability is better, and the woven wire mesh has the characteristics of smooth outer surface, high elasticity and small thickness, so that the problem that the material blocks meshes can be well avoided, and the whole rotatable bottom plate can always keep good ventilation and air permeability in the use process, thereby ensuring the high efficiency and the operation stability of fermentation, and avoiding the blocking problem possibly caused by the material;
the contact part of the disc side frame and the disc side net is completely provided with a perforated part, so that the problem of air permeability is effectively solved, the moisture condensation of water vapor in the fermentation process is avoided, the fermentation efficiency is further improved, the disc side frame is prevented from being corroded by high-temperature water vapor, and the service life is longer;
the appearance of a rotating shaft of the rotatable bottom plate and an inner hole of the shaft sleeve adopt the design of an equilateral polygon section, so that the structure is simpler, the manufacturing and the installation are simpler and more convenient, the cost is lower, and the transmission operation is firmer and more reliable;
and fifthly, the innovative-designed lifting and distributing integrated machine is adopted to replace a vertical continuous bucket elevator and a horizontally-mounted spiral conveyor to distribute materials, so that the structure is simpler, the production flow is simplified, the equipment manufacturing cost is obviously reduced, the phenomenon of blocking is not realized, and the running stability is higher.
The foregoing description is only an overview of the technical solutions of the present invention, and in order to make the technical means of the present invention more clearly understood, the present invention may be implemented in accordance with the content of the description, and in order to make the above and other objects, features, and advantages of the present invention more clearly understood, the following preferred embodiments are described in detail with reference to the accompanying drawings.
Drawings
FIG. 1 is a schematic front view of the structure of the preferred embodiment of the present invention;
FIG. 2 is a schematic top view of the structure of the preferred embodiment of the present invention;
FIG. 3 is a left side view of the structure of the preferred embodiment of the present invention;
FIG. 4 is a schematic front view of the structure of the cloth lifting and distributing integrated machine of the present invention;
FIG. 5 is a schematic front view of a lifting cloth bucket of the lifting and distributing integrated machine of the present invention;
FIG. 6 is a front view schematically illustrating the structure of a preferred embodiment of the fermentation tray of the present invention;
FIG. 7 is a schematic top view of the structure of a preferred embodiment of the fermentation tray of the present invention;
FIG. 8 is a schematic structural view of a rotatable bottom plate of a fermentation tray according to a preferred embodiment of the present invention;
FIG. 9 is a schematic structural view of a preferred embodiment of the rotatable base of the present invention;
FIG. 10 is a longitudinal cross-sectional view of a preferred embodiment of the rotatable base plate of the present invention;
FIG. 11 is a cross-sectional view of a preferred embodiment of the rotatable base plate of the present invention.
[ description of main reference symbols ]
1: automatic blending device 2: batching lifting device
3: material mixing equipment 4: material crushing equipment
5: material screening equipment 6: lifting and distributing integrated machine
61: the "f" shaped rail beam 611: lower horizontal road
612: lower curve 613: vertical road
614: an upper curved road 615: upper horizontal channel
62: lifting the cloth hopper 621: bucket body
622: hopper bottom door 623: lifting movement mechanism
6231: roller seat plate 6232: roller wheel
6233: the draft arm 624: bearing rotating shaft
625: the anti-shake device 63: lifting drive mechanism
64: the pulling member 7: disk surface paving equipment
8: fermentation tray 81: dish side frame
811: frame 8111: vertical load bearing support
8112: side net diagonal support 812: side net
82: rotatable bottom plate 821: rotating shaft
822: the shaft sleeve 823: supporting framework
824: the pan bottom net 83: bottom plate linkage mechanism
84: bottom plate drive mechanism 9: clinker collecting funnel
10: clinker conveying equipment 11: travel switch
Detailed Description
To further illustrate the technical means and effects of the present invention adopted to achieve the predetermined objects, the following detailed description will be given to the specific implementation, structure, features and effects of a tray-type fermentation system without turning over tray and the fermentation method thereof according to the present invention with reference to the accompanying drawings and preferred embodiments.
Example 1:
referring to fig. 1 to 11, the invention provides a tray type three-dimensional fermentation system without a tilting tray, which comprises a material lifting device 6 and a fermentation tray 8, wherein the fermentation tray 8 is three-dimensionally stacked, the lifting and distributing integrated machine 6 is arranged at one side of the fermentation tray 8, and a lifting and distributing hopper 62 is positioned above the topmost fermentation tray 8; the fermentation tray 8 is provided with a tray side frame 81, a rotatable bottom plate 82, a bottom plate linkage mechanism 83 and a bottom plate driving mechanism 84, wherein the rotatable bottom plate 82 is in transmission connection with the bottom plate driving mechanism 84 through the bottom plate linkage mechanism 83, and the rotatable bottom plate 82, the bottom plate linkage mechanism 83 and the bottom plate driving mechanism 84 are installed on the tray side frame 81; organic materials are lifted into the fermentation tray 8 through the lifting and distributing all-in-one machine 6, aerobic fermentation is carried out in the fermentation tray 8, the organic materials are discharged from the tray bottom of the fermentation tray 8 through rotation of the rotatable bottom plate 82 of the fermentation tray 8, discharging is completed, and tray turning-free fermentation operation is achieved.
In order to avoid the overflow of the tray edge of the fermentation tray 8 in the fermentation operation process, the fermentation tray 8 is designed in such a way that the inner side of the tray side frame 81 is inclined inwards from top to bottom to form a conical fermentation tray 8 with a large tray opening and a small tray bottom.
The tray side frame 81 of the conical fermentation tray 8 is composed of a frame 811 and a side net 812, wherein the side net 812 is fixedly installed inside the frame 811; the frame 811 of the tray side frame 81 is composed of a vertical bearing support 8111 and a side net tilt support 8112, the side net tilt support 8112 is connected to the inner side of the vertical bearing support 8111; the contact supporting part of the side net inclined support 8112 and the side net 812 is a porous component; the side net 812 is a woven wire net and is mounted on the inner supporting surface of the side net inclined support 8112 through riveting.
In order to further improve the air permeability and avoid the material from blocking the meshes, the rotatable bottom plate 82 is composed of a rotating shaft 821, a shaft sleeve 822, a supporting framework 823 and a bottom plate net 824, wherein the shaft sleeve 822 is respectively connected to two ends of the supporting framework 823, one end of the rotating shaft 821 is connected in the shaft sleeve 822, and the bottom plate net 824 is installed on the upper surface of the supporting framework 823.
The supporting framework 823 is formed by welding 2 flat steels in the radial direction and 2 round steels in the axial direction in a combined manner, wherein the two lower edges at the two sides are inclined inwards; the tray bottom net 824 is a metal woven wire net and is mounted on the upper surface of the support framework 823 through riveting.
In order to prevent the overflow of the fermentation tray 8, the inclination angle of the inner supporting surface of the side net inclined support 8112 and the horizontal plane of the tray bottom is 60 degrees according to the depth of the fermentation tray 8.
In order to simplify the apparatus and reduce the manufacturing cost, the shape of the rotating shaft 821 of the rotatable base plate 82 and the inner hole of the sleeve 822 are of corresponding equilateral hexagons; according to the characteristics of organic materials to be fermented, the height of the tray side frame 81 is 100mm, and the pore diameter of the side net 812 and the tray bottom net 824 is 2 mm. The floor link mechanism 83 is a link, and the floor drive mechanism 84 is a hydraulic cylinder.
The lifting and distributing integrated machine 6 mainly comprises two f-shaped track beams 61, two lifting and distributing hoppers 62, a lifting driving mechanism 63 and a traction member 64, wherein the two f-shaped track beams 61 are arranged in parallel and are connected and installed on one side and right above the fermentation tray 8, the lifting and distributing hoppers 62 are installed between the two f-shaped track beams 61, the lifting driving mechanism 63 is installed at the upper end or the lower end of the f-shaped track beams 61, the traction member 64 is connected between the lifting driving mechanism 63 and the lifting and distributing hoppers 62, and the lifting and distributing hoppers 62 lift materials to any point above the topmost fermentation tray 8 from a low position along the f-shaped track beams 61 under the driving of the lifting driving mechanism 63 and discharge the materials, so that the organic materials are fully paved on the whole fermentation tray 8.
The f-shaped track beam 61 is composed of a lower horizontal channel 611, a lower curved channel 612, a vertical channel 613, an upper curved channel 614 and an upper horizontal channel 615, wherein the vertical channel 613 is connected between the lower curved channel 612 and the upper curved channel 614, the bending direction of the lower curved channel 612 is opposite to that of the upper curved channel 614, the lower horizontal channel 611 is connected with the lower curved channel 612, the upper horizontal channel 615 is connected with the upper curved channel 614, and the upper horizontal channel 615 is horizontally arranged right above the fermentation tray 8 at the uppermost layer. The f-shaped track beam 61 can be made of H-shaped steel.
The lifting distributing hopper 62 is composed of a hopper body 621, a hopper bottom door 622, a lifting movement mechanism 623 and a bearing rotating shaft 624, wherein the hopper bottom door 622 is connected and installed at a lower discharge port of the hopper body 621, the hopper body 621 is hinged with the lifting movement mechanism 623 through the bearing rotating shaft 624, and the lifting movement mechanism 623 is connected with a lifting driving mechanism 63 through a traction member 64. The bucket bottom door 622 is driven to open and close through a hydraulic oil cylinder. The lifting driving mechanism 63 is a braking speed reducing motor, and a servo motor can also be used; the pulling member 64 is a chain, and a wire rope may be used.
The lifting movement mechanism 623 is composed of two roller seat plates 6231, two rollers 6232 and two traction arms 6233, the two roller seat plates 6231 are symmetrically connected and mounted on the upper parts of the two sides of the bucket body 621 of the lifting cloth bucket 62 through bearing rotating shafts 624 respectively, the rollers 6232 are connected and mounted on the roller seat plates 6231 through roller shafts, two rollers 6232 are mounted on each roller seat plate 6231, the rollers 6232 are supported in the track grooves of the f-shaped track beam 61, one end of each traction arm 6233 is connected to the roller seat plate 6231, and the other end is hinged to the traction member 64.
The f-shaped track beam 61 is a segmented composite beam on which a chain guide and a pallet made of plastic or nylon are arranged.
Because the operation in-process that promotes cloth fill 62 and go up and down, the bucket body 621 is done the swing of freedom around bearing pivot 624 and is unfavorable for going on of operation, this embodiment is in it installs anti-rock device 625 to set up between promotion motion 623 and the bucket body 621. The shaking prevention device 625 is connected to the lifting movement mechanism 623, and the shaking prevention device 625 is composed of a friction member and a pressure member; the friction member is mounted on the bucket 621 and/or the pressure member mounted on the bucket 621 and/or the elevating movement mechanism 623.
This anti-sway device 625 sets up adjustable tensioning spring and friction disc between lifting motion mechanism 623 and bucket body 621, makes lifting cloth fill 62 when doing the lifting operation, and lifting cloth fill 62 is being dragged the operation on "f" shape track roof beam 61 by lift actuating mechanism 63 and traction member 64, and the angle of lifting motion mechanism 623 changes along with the appearance change of "f" shape track roof beam 61, and its bucket body 621 can keep perpendicular downwards again and be unlikely to the fore-and-aft sway under self gravity all the time.
In order to realize the automatic control operation of the lifting distributing hopper 62 for throwing the organic materials at any position of the topmost fermentation tray 8, travel switches 11 are arranged on the lower horizontal channel 611 and the upper horizontal channel 615 of the f-shaped track beam 61, and the automatic control operation can also be realized by installing photoelectric sensors.
As shown in fig. 1 to 11, in the preferred embodiment of the present invention, in order to improve the automation degree of the equipment and reduce the labor force, the turn-over-free tray type three-dimensional fermentation system further comprises an automatic blending device 1, a blending lifting device 2, a material stirring device 3, a material crushing device 4, a material screening device 5, a tray surface paving device 7 and a clinker conveying device 10, wherein the automatic blending device 1 is installed in front of the blending lifting device 2, the material stirring device 3 is installed below the blending lifting device 2, the material crushing device 4 is installed below the material stirring device 3, the material screening device 5 is installed below the material crushing device 4 and above a lifting distributing hopper 61 of the lifting and distributing all-in-one machine 6, the tray surface paving device 7 is installed above the topmost fermentation tray 8, the clinker conveying equipment 10 is arranged below the bottommost fermentation tray 8 and between the automatic batching device 1; in order to facilitate the collection of the fermented and matured organic materials discharged from the bottommost fermentation tray 8 onto the clinker conveying device 10, a clinker collecting hopper 9 is also provided, which is mounted below the bottommost fermentation tray 8 and above the clinker conveying device 10 in a connected manner.
Treat that fermented organic material passes through 1 proportion allotment of automatic blending device carries into batching lifting means 2, batching lifting means 2 will treat that fermented organic material promotes to go into in the material mixing equipment 3, discharge its below after the stirring is accomplished to material mixing equipment 3 crushing in the material crushing equipment 4, material warp after the crushing material screening equipment 5's screening falls into its below promote in the cloth fill 61 of promotion cloth all-in-one 6, the bucket elevator 6 of unloading multiple spot promotes organic material and puts into in the fermentation tray 8 at top layer side by side, quotation spreading equipment 7 is with organic material shakeout quotation.
The ingredient lifting equipment 2 is an intermittent bucket elevator; the material stirring equipment 3 is a spiral double-shaft stirrer; the material crushing equipment 4 is a horizontal double-shaft chain crusher; the material screening device 5 is a vibrating screen; the disk surface paving equipment 7 is a self-walking spiral roller paving machine; the clinker conveyor device 10 is a belt conveyor.
In order to properly prolong the fermentation period of the materials, increase the fermentation maturity and reduce the moisture without increasing the number of layers of the fermentation trays 8, the heights of the first layer to the third layer in each layer of the fermentation trays 8 are 300mm, and the height of the fourth layer is 1.5 times of the height of the first layer, namely 450mm, so that the purpose of combining two days of fermentation materials into the same fermentation tray 8 for fermentation is achieved.
When the fermentation tray 8 is mounted and used in a multilayer stacking manner, in order to avoid that the rotatable bottom plates 82 rotate in one direction when the fermentation tray 8 is unloaded, so that the fermentation materials move forward in one direction uniformly and then overflow from the side of the forward movement to the tray surface, when the bottom plate linkage mechanism 83 and the bottom plate driving mechanism 84 are mounted, two adjacent layers adopt different mounting angles, and the rotating directions of the rotatable bottom plates 82 of the fermentation tray 8 are opposite.
The tray type three-dimensional fermentation method without the tilting tray, which is carried out by the tray type three-dimensional fermentation system without the tilting tray, comprises the following steps:
step one, blending organic materials: putting the organic material and the fermentation recycled material with the water content of 10-30% into a bin of an automatic batching device 1, and putting the automatic batching device 1 in proportion to ensure that the comprehensive water content of the mixed organic material is 38-50%;
step two, stirring the organic materials: putting the mixed organic material with the water content of 38-50% into a material stirring device 3 through a material mixing and lifting device 2 and uniformly stirring;
step three, crushing organic materials: putting the organic materials fully and uniformly stirred by the material stirring device 3 into a material crushing device 4 and crushing into powder;
step four, lifting the organic materials: putting the crushed organic matter material into a lifting distributing hopper 61 of a lifting distributing all-in-one machine 6, and lifting the organic matter material to a high position above a topmost fermentation tray 8 which is arranged in a stacked and three-dimensional manner through the lifting distributing all-in-one machine 6;
fifthly, palletizing organic materials: discharging the powdery organic material from a lifting distributing hopper 61 of the lifting distributing all-in-one machine 6 into the fermentation tray 8 at the uppermost layer, filling the fermentation tray 8 with the organic material and spreading the surface of the material to be smooth;
step six, fermenting organic materials: carrying out aerobic fermentation on the organic materials in the fermentation trays 8, wherein the organic materials fall into the fermentation trays 8 at the lower layer by layer in a certain layer of fermentation tray 8 or from the fermentation tray 8 at the topmost layer through the tray bottom discharging material, the organic materials are subjected to fermentation temperature gradually rising to 60-75 ℃ and then gradually falling back to the normal temperature, the organic materials are fermented to be mature, and the moisture content is reduced to below 35%;
step seven, clinker unloading: the materials which are already fermented and matured in the fermentation tray 8 are automatically unloaded from the bottom of the fermentation tray 8 under the action of gravity by rotating the rotatable bottom plate 82 of the fermentation tray 8 for the next using link; the rotatable bottom plate 82 of the fermentation tray 8 is closed and the empty fermentation tray 8 continues to be charged for fermentation.
In one embodiment of the invention, the tilting-free tray type three-dimensional fermentation method for fermenting the pig manure with the moisture content of 75% comprises the following steps:
step one, blending organic materials: put into automatic blending device 1's feed bin respectively with 75% of moisture content's pig manure and 25% of moisture content's fermentation feed back, automatic blending device 1 is according to 1: 1, the water content of the mixed organic materials is 50 percent;
step two, stirring the organic materials: putting the mixed organic material with the water content of 50% into a material stirring device 3 through a material mixing and lifting device 2 and uniformly stirring;
step three, crushing organic materials: putting the organic materials fully and uniformly stirred by the material stirring device 3 into a material crushing device 4 and crushing into powder;
step four, lifting the organic materials: putting the crushed organic matter material into a lifting distributing hopper 61 of a lifting distributing all-in-one machine 6, and lifting the organic matter material to a high position above a topmost fermentation tray 8 which is arranged in a stacked and three-dimensional manner through the lifting distributing all-in-one machine 6;
fifthly, palletizing organic materials: discharging the powdery organic material from a lifting distributing hopper 61 of the lifting distributing all-in-one machine 6 into the fermentation tray 8 at the uppermost layer, filling the fermentation tray 8 with the organic material and spreading the surface of the material to be smooth;
step six, fermenting organic materials:
on the first day of fermentation operation, the organic materials are naturally inoculated in the fermentation tray 8 for aerobic fermentation for 24 hours, and the fermentation temperature of the organic materials is gradually increased to 60 ℃ after 12 hours;
on the second day of the fermentation operation, the hydraulic oil cylinder of the bottom plate driving mechanism 84 of the bottom plate linkage mechanism 83 of the fermentation tray 8 at the uppermost layer is started during the operation, so that the rotatable bottom plate 82 of the fermentation tray 8 at the uppermost layer vertically rotates for 90 degrees from the horizontal state; the organic materials in the fermentation state in the fermentation tray 8 at the uppermost layer fall into the fermentation tray 8 at the second layer; then the hydraulic oil cylinder of the bottom plate driving mechanism 82 drives the bottom plate linkage mechanism 83 to act, so that the rotatable bottom plate 82 of the uppermost layer fermentation tray 8 is rotated back to the horizontal closing state; then, repeating the operations from the first step to the fifth step, and filling the powdery organic material into the fermentation tray 8 at the uppermost layer for fermentation;
the third day of the fermentation operation, such as the first day and the second day, the operation process is similar; during operation, the fermented organic materials in the second layer of fermentation tray 8 fall into the third layer of fermentation tray 8; closing the rotatable bottom plate 82 of the second layer of fermentation trays 8; opening the rotatable bottom plate 82 of the uppermost fermentation tray 8 to enable the fermented organic materials in the uppermost fermentation tray 8 to fall into the second fermentation tray 8, and closing the rotatable bottom plate 82 of the uppermost fermentation tray 8; then, repeating the operations from the first step to the fifth step, and filling the powdery organic material into the fermentation tray 8 at the uppermost layer for fermentation;
on the fourth day of the fermentation operation, the materials in the third layer and the second layer of fermentation trays 8 are firstly unloaded into the fourth layer of fermentation trays 8, and the rotatable bottom plates 82 of the second layer and the third layer of fermentation trays 8 are closed; the organic materials in the fermentation tray 8 at the uppermost layer are unloaded into the fermentation tray 8 at the second layer; repeating the operations from the first step to the fifth step as in the first day, and putting the powdery organic material into the fermentation tray 8 at the uppermost layer for fermentation;
on the fifth day of the fermentation operation, the organic materials in the second layer of fermentation tray 8 are unloaded into the third layer of fermentation tray 8, and the rotatable bottom plate 82 of the second layer of fermentation tray 8 is closed; the organic materials in the fermentation tray 8 at the uppermost layer are unloaded into the fermentation tray 8 at the second layer, and the rotatable bottom plate 82 of the fermentation tray 8 at the uppermost layer is closed; repeating the operations from the first step to the fifth step as in the first day, and loading the powdery organic material into the uppermost fermentation tray 8 for fermentation. While the organic materials merged in the fourth layer of fermentation tray 8 continue to ferment in the tray;
step seven, clinker unloading: on the sixth day of the fermentation operation, the organic materials in the fourth layer of fermentation tray 8 are fermented for four days and five days, the fermentation temperature is reduced to normal temperature, the moisture content is reduced to be below 30 percent, the organic materials are fermented to be mature, the rotatable bottom plate 82 is opened to discharge the mature organic materials from the bottom of the tray, the mature organic materials fall into the clinker collecting hopper 9 below the tray, and then the mature organic materials are conveyed to the automatic batching device 1 through the clinker conveying equipment 10 below the clinker collecting hopper 9, wherein one part of the mature organic materials are used as fermentation recycled materials, and the other part of the mature organic materials are used for production and use in the next link; closing the rotatable bottom plate 82 of the fourth layer of fermentation trays 8; the materials in the third layer and the second layer of fermentation trays 8 are firstly unloaded into the fourth layer of fermentation trays 8, and the rotatable bottom plates 82 of the second layer and the third layer of fermentation trays 8 are closed; the organic materials in the fermentation tray 8 at the uppermost layer are unloaded into the fermentation tray 8 at the second layer; repeating the operations from the first step to the fifth step as in the first day, and loading the powdery organic material into the uppermost fermentation tray 8 for fermentation.
Example 2:
this embodiment is substantially the same as embodiment 1 except that:
in the tray type three-dimensional fermentation system without the tilting tray, the supporting framework 823 is formed by welding 6 flat steels in the radial direction and 20 flat steels in the axial direction in a combined manner, wherein the two lower edges at the two sides are inclined inwards; the tray bottom net 824 is a metal woven wire net and is mounted on the upper surface of the support framework 823 through riveting.
The inclination angle of the inner supporting surface of the side net inclined support 8112 and the horizontal plane of the plate bottom is 85 degrees.
The height of the tray side frame 81 is 600mm, and the aperture of the side net 812 and the tray bottom net 824 is 10 mm.
In each layer of fermentation tray 8, the height of the first layer to the third layer is 300mm, and the height of the fourth layer is 2.5 times of the height of the first layer, namely the height is 750mm, so that the purpose of combining two days of fermentation materials into the same fermentation tray 8 for fermentation is achieved.
The tray type three-dimensional fermentation method without the tilting tray is used for fermenting the pig manure with the water content of 75 percent, and in the first step, the blending of organic materials is as follows: put into automatic blending device 1's feed bin respectively with 75% of moisture content's pig manure and 1% of moisture content's fermentation feed back, automatic blending device 1 is according to 1: 1 was added so that the water content of the mixed organic material was 38%.
In the sixth step, fermentation of organic materials: the fermentation temperature of the organic material was gradually increased to 75 ℃ over 12 hours.
Example 3:
this embodiment is substantially the same as embodiment 1 except that:
in the tray type three-dimensional fermentation system without the tilting tray, the supporting framework 823 is formed by welding 4 flat steels in the radial direction and 10 flat steels in the axial direction in a combined manner, wherein the two lower edges at the two sides are inclined inwards; the tray bottom net 824 is a metal woven wire net and is mounted on the upper surface of the support framework 823 through riveting.
The inclination angle of the inner supporting surface of the side net inclined support 8112 and the horizontal plane of the plate bottom is 75 degrees.
The height of the tray side frame 81 is 350mm, and the aperture of the side net 812 and the tray bottom net 824 is 6 mm.
In each layer of fermentation tray 8, the height of the first layer to the third layer is 300mm, and the height of the fourth layer is 2 times of the height of the first layer, namely the height is 600mm, so that the purpose of combining two days of fermentation materials into the same fermentation tray 8 for fermentation is achieved.
The tray type three-dimensional fermentation method without the tilting tray is used for fermenting the pig manure with the water content of 75 percent, and in the first step, the blending of organic materials is as follows: put into automatic blending device 1's feed bin respectively with 75% of moisture content's pig manure and 15% of moisture content's fermentation feed back, automatic blending device 1 is according to 1: 1 so that the water content of the mixed organic material is 45%.
In the sixth step, fermentation of organic materials: the fermentation temperature of the organic material was gradually increased to 65 ℃ over 12 hours.
Although the present invention has been described with reference to a preferred embodiment, it should be understood that various changes, substitutions and alterations can be made herein without departing from the spirit and scope of the invention as defined by the appended claims.
Claims (15)
1. A tray type three-dimensional fermentation system without a tilting tray comprises material lifting equipment and a fermentation tray, wherein the fermentation tray is arranged in a three-dimensional stacked mode, the material lifting equipment is arranged on one side of the fermentation tray, and a lifting discharge hole is located above the fermentation tray; the fermentation tray is provided with a tray side frame, a rotatable bottom plate, a bottom plate linkage mechanism and a bottom plate driving mechanism, the rotatable bottom plate is in transmission connection with the bottom plate driving mechanism through the bottom plate linkage mechanism, and the rotatable bottom plate, the bottom plate linkage mechanism and the bottom plate driving mechanism are arranged on the tray side frame; wherein the organic material passes through material lifting equipment promotes into in the fermentation tray carry out aerobic fermentation in the fermentation tray, the organic material passes through fermentation tray the rotation of rotatable bottom plate is followed the bottom of a plate of fermentation tray is discharged and is accomplished and unload, its characterized in that, material lifting equipment is for promoting the cloth all-in-one, includes: the lifting distributing hopper is arranged on the F-shaped track beam; the two f-shaped track beams are arranged in parallel and are arranged on two sides of the lifting distributing hopper, the lifting distributing hopper is arranged between the two tracks of the f-shaped track beam, the lifting driving mechanism is arranged at one end of the f-shaped track beam, the traction member is connected with the lifting driving mechanism and the lifting distributing hopper, the f-shaped track beam is connected and arranged on one side and right above the fermentation tray, the lifting distributing hopper is driven by the lifting driving mechanism to reciprocate up and down along the f-shaped track beam, and materials are lifted from a low position to any point above the topmost fermentation tray to be distributed;
the lifting distributing hopper consists of a hopper body, a hopper bottom door, a lifting movement mechanism and a bearing rotating shaft, wherein the hopper bottom door is connected and installed at a lower discharge port of the hopper body, the hopper body is hinged with the lifting movement mechanism through the bearing rotating shaft, and the lifting movement mechanism is connected with a lifting driving mechanism through the traction member; the hopper bottom door is driven to open and close through an air cylinder or an oil cylinder or manually opened and closed; the lifting motion mechanism is composed of two roller seat plates, two rollers and a traction arm, the two roller seat plates are symmetrically connected and installed on the upper parts of two sides of a bucket body of the lifting cloth bucket through bearing rotating shafts respectively, the rollers are connected and installed on the roller seat plates through roller shafts, two rollers are installed on each roller seat plate, one side of each roller is provided with a protruding edge, the rollers are supported in track grooves of the f-shaped track beams, one end of the traction arm is connected to the roller seat plates, and the other end of the traction arm is hinged to the traction member; the lifting driving mechanism is a braking speed reducing motor or a servo motor; the traction member is a chain or a wire rope; the f-shaped track beam is a segmented combination beam, and a chain guide rail and a supporting plate which are made of plastic or nylon materials are arranged on the f-shaped track beam.
2. The tray-type stereo fermentation system without turning over tray as claimed in claim 1, wherein the inner side of the tray side frame of the fermentation tray is inclined inward from top to bottom to form a cone-shaped tray with large tray mouth and small tray bottom.
3. The turn-free tray type three-dimensional fermentation system of claim 2, wherein the tray side frame is composed of a frame and a side net, the side net is fixedly installed inside the frame, the frame of the tray side frame is composed of a vertical bearing support and a side net inclined support, the side net inclined support is connected to the inner side of the vertical bearing support, the contact support part of the side net inclined support and the side net is a porous member, the side net is a woven wire net and is installed on the inner support surface of the side net inclined support through riveting.
4. The tray type three-dimensional fermentation system without turning over tray of claim 1, wherein the rotatable bottom plate is composed of a rotating shaft, a shaft sleeve, a supporting frame and a tray bottom net, the shaft sleeve is respectively connected to two ends of the supporting frame, one end of the rotating shaft is connected in the shaft sleeve, and the tray bottom net is installed on the upper surface of the supporting frame.
5. The tray type three-dimensional fermentation system without the tilting tray as claimed in claim 4, wherein the supporting framework is formed by welding 2 to 6 flat steels in the radial direction and 2 to 20 flat steels or/and round steels in the axial direction, and the lower edges of the two sheets at the two sides are inclined inwards; the bottom plate net is a metal woven wire net and is mounted on the upper surface of the supporting framework through riveting.
6. The tray type three-dimensional fermentation system without turning over the tray of claim 3, wherein the inner supporting surface of the side net inclined support and the horizontal plane of the tray bottom form an inclination angle of 60-85 degrees; the shape of the rotating shaft of the rotatable bottom plate and the inner hole of the shaft sleeve are in corresponding equilateral polygons; the height of the side frame of the tray is 100-600 mm, and the aperture of the side net and the aperture of the bottom net of the tray are 2-10 mm.
7. The tray-type three-dimensional fermentation system without turning over trays of claim 1, wherein the f-shaped track beam is composed of a lower horizontal track, a lower curved track, a vertical track, an upper curved track and an upper horizontal track, wherein the vertical track is connected between the lower curved track and the upper curved track, the bending direction of the lower curved track is opposite to that of the upper curved track, the lower horizontal track is connected with the lower curved track, the upper horizontal track is connected with the upper curved track, and the upper horizontal track is horizontally arranged right above the fermentation trays.
8. The tray type three-dimensional fermentation system without the turnover plate as claimed in claim 1, wherein an anti-shaking device is arranged between the lifting movement mechanism and the bucket body, the anti-shaking device is connected to the lifting movement mechanism, and the anti-shaking device is composed of a friction member and a pressure member; the friction member is mounted on the bucket body and/or a pressure member mounted on the bucket body and/or the lift movement mechanism.
9. The tray type three-dimensional fermentation system without the turnover plate as claimed in claim 8, wherein the pressure member is a mechanical spring or an air cylinder, and a tension adjusting nut is further arranged on the pressure member to adjust the friction force between the friction member and the bucket body.
10. The tray type stereo fermentation system without the turnover plate of claim 7, wherein the upper horizontal path of the f-shaped track beam is provided with a travel switch or/and a sensor.
11. The tray type three-dimensional fermentation system without turning over a tray of claim 1, wherein when the fermentation tray is a multi-layer laminated structure, the height of the bottom of the one-to-one or/and two, three or four layers of fermentation trays is 1.5 to 2.5 times that of the fermentation tray above the fermentation tray.
12. The tray type three-dimensional fermentation system without turning over a tray of claim 1, wherein when the fermentation trays are in a multi-layer laminated structure, the rotating directions of the rotatable bottom plates of two adjacent layers of fermentation trays are opposite.
13. The three-dimensional fermentation system of claim 1 ~ 12, further comprising an automatic blending device, a blending lifting device, a stirring device, a crushing device, a screening device, a pallet paving device, and a clinker conveying device, wherein the automatic blending device is installed in front of the blending lifting device, the stirring device is installed below the blending lifting device, the crushing device is installed below the stirring device, the screening device is installed below the crushing device and above a lifting distributing hopper of the lifting and distributing all-in-one machine, the pallet paving device is installed above the topmost fermentation pallet, the clinker conveying device is installed between the bottommost fermentation pallet and the automatic blending device, organic materials to be fermented are proportioned by the automatic blending device and conveyed into the blending lifting device, the blending lifting device lifts the organic materials to be fermented into the stirring device, the stirring device discharges the organic materials to be fermented into the crushing device below the stirring device after stirring, the crushed materials are sieved by the screening device, fall into the lifting distributing device below the stirring device, the lifting device lifts the organic materials into the fermentation pallet, and conveys the organic materials into the clinker conveying device.
14. A tray-free three-dimensional fermentation method using the tray-free three-dimensional fermentation system of claim 13, comprising the steps of: step one, blending organic materials: the organic material and the fermentation recycled material with the water content of 10-30 percent are put in proportion through an automatic batching device or manually, so that the comprehensive water content of the mixed organic material is 38-50 percent; step two, stirring the organic materials: putting the mixed organic material with the water content of 38-50% into stirring equipment or uniformly stirring by manpower; step three, crushing organic materials: crushing the organic materials which are fully and uniformly stirred by crushing equipment or manually crushing the organic materials into powder; step four, lifting the organic materials: putting the crushed organic matter material into a lifting hopper of a multi-point discharging intermittent bucket elevator, and lifting the organic matter material to a high position above a topmost fermentation tray which is arranged in a stacked and three-dimensional manner through a lifting and distributing all-in-one machine; fifthly, palletizing organic materials: discharging the powdery organic material from a lifting distributing hopper of the lifting distributing all-in-one machine into a fermentation tray at the uppermost layer, filling the fermentation tray with the organic material, and paving the surface of the material smoothly by paving equipment or manpower; step six, fermenting organic materials: carrying out aerobic fermentation on the organic materials in the fermentation trays, wherein the organic materials fall into the fermentation trays at the lower layer by layer in one layer of the fermentation trays or are discharged from the fermentation tray at the topmost layer through the tray bottom, the organic materials are subjected to gradual fermentation temperature rise to 60-75 ℃ and then gradually fall back to the normal temperature, the organic materials are fermented to be mature, and the moisture content is reduced to below 35%; step seven, clinker unloading: the fermented materials in the fermentation tray are automatically unloaded from the bottom of the fermentation tray under the action of gravity by rotating the rotatable bottom plate of the fermentation tray for the next use link; the rotatable bottom plate of the fermentation tray is closed, and the empty fermentation tray continues to be charged for fermentation.
15. The turn-free tray type three-dimensional fermentation method of claim 14, wherein the organic material is one or more than one mixture, and the organic material is fermented by fermentation recycle and natural inoculation.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610629235.6A CN106077048B (en) | 2016-08-02 | 2016-08-02 | Tray type three-dimensional fermentation system without turning over tray and fermentation method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610629235.6A CN106077048B (en) | 2016-08-02 | 2016-08-02 | Tray type three-dimensional fermentation system without turning over tray and fermentation method thereof |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN106077048A CN106077048A (en) | 2016-11-09 |
| CN106077048B true CN106077048B (en) | 2020-01-14 |
Family
ID=57453821
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610629235.6A Active CN106077048B (en) | 2016-08-02 | 2016-08-02 | Tray type three-dimensional fermentation system without turning over tray and fermentation method thereof |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN106077048B (en) |
Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106673742B (en) * | 2016-11-21 | 2021-08-31 | 广西力源宝科技有限公司 | Vertical tray fermentation system and fermentation method |
| CN113735643B (en) * | 2021-09-30 | 2023-04-14 | 湖南特沃斯生态科技股份有限公司 | Preparation process of bio-organic fertilizer |
Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4052261A (en) * | 1975-09-27 | 1977-10-04 | Standard-Messo Duisburg Gesellschaft Fuer Chemietechnik Mit Beschraenkter Haftung & Co. | Process and apparatus for the fermentation of carbohydrate-containing nutrient substrate |
| EP2505634A1 (en) * | 2011-03-31 | 2012-10-03 | Technelep srl | A solid state fermentation plant |
| CN104210807A (en) * | 2014-09-01 | 2014-12-17 | 长沙开元仪器股份有限公司 | Material lifting device |
| CN105060965A (en) * | 2015-07-20 | 2015-11-18 | 广西力源宝科技有限公司 | Fermentation tray for solid organic materials |
| CN105060947A (en) * | 2015-07-20 | 2015-11-18 | 广西力源宝科技有限公司 | Method for resource utilization of organic solid waste fertilizer |
| CN105669266A (en) * | 2016-03-23 | 2016-06-15 | 广西力源宝科技有限公司 | Self-discharging pallet type stereoscopic fermentation system |
| CN205966741U (en) * | 2016-08-02 | 2017-02-22 | 广西力源宝科技有限公司 | Exempt from three -dimensional fermentation system of tilting disk tray formula |
Family Cites Families (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US9551012B2 (en) * | 2012-12-28 | 2017-01-24 | T.C. Ege Universitesi | Production of trichoderma citrinoviride micropropagules as a biocontrol agent by means of an economical process |
-
2016
- 2016-08-02 CN CN201610629235.6A patent/CN106077048B/en active Active
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4052261A (en) * | 1975-09-27 | 1977-10-04 | Standard-Messo Duisburg Gesellschaft Fuer Chemietechnik Mit Beschraenkter Haftung & Co. | Process and apparatus for the fermentation of carbohydrate-containing nutrient substrate |
| EP2505634A1 (en) * | 2011-03-31 | 2012-10-03 | Technelep srl | A solid state fermentation plant |
| CN104210807A (en) * | 2014-09-01 | 2014-12-17 | 长沙开元仪器股份有限公司 | Material lifting device |
| CN105060965A (en) * | 2015-07-20 | 2015-11-18 | 广西力源宝科技有限公司 | Fermentation tray for solid organic materials |
| CN105060947A (en) * | 2015-07-20 | 2015-11-18 | 广西力源宝科技有限公司 | Method for resource utilization of organic solid waste fertilizer |
| CN105669266A (en) * | 2016-03-23 | 2016-06-15 | 广西力源宝科技有限公司 | Self-discharging pallet type stereoscopic fermentation system |
| CN205966741U (en) * | 2016-08-02 | 2017-02-22 | 广西力源宝科技有限公司 | Exempt from three -dimensional fermentation system of tilting disk tray formula |
Also Published As
| Publication number | Publication date |
|---|---|
| CN106077048A (en) | 2016-11-09 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN105669266B (en) | Self-discharging tray type three-dimensional fermentation system | |
| CN106077048B (en) | Tray type three-dimensional fermentation system without turning over tray and fermentation method thereof | |
| CN202765867U (en) | Material distribution machine and garbage processing system thereof | |
| CN206678185U (en) | With reference to the sunk type concrete mixing plant in stock ground | |
| CN202765669U (en) | Material distribution machine and garbage treatment system with same | |
| CN206678187U (en) | A kind of sunk type stabilized soil mixing station | |
| CN202130852U (en) | Material falling device for material falling of weighing hopper | |
| CN206240340U (en) | The system that a kind of filter-pressing coal slime cake and gravity treatment Coarse Coal are uniformly blended | |
| CN106746473A (en) | For the dry belt drying system of sludge from wastewater treatment plant and drying means | |
| CN205966741U (en) | Exempt from three -dimensional fermentation system of tilting disk tray formula | |
| CN214934273U (en) | Semi coke screening system | |
| CN103482282A (en) | Household garbage bin and garbage treatment system | |
| CN111170028A (en) | Many hoppers of sulphur feeding conveying system | |
| CN206765101U (en) | With reference to the sunk type stabilized soil mixing station in stock ground | |
| CN206678188U (en) | Sunk type stabilized soil mixing station | |
| CN115971202A (en) | Construction waste recycling treatment equipment and treatment method | |
| CN206765100U (en) | Sunk type concrete mixing plant | |
| CN113498759A (en) | Automatic three-dimensional breeding system and method for hermetia illucens | |
| CN210655318U (en) | Hundred thousand tons of dry powder coal ash storehouse storehouses | |
| CN210525493U (en) | Concrete mixing plant loading attachment | |
| CN209937330U (en) | Concrete mixing plant for building | |
| CN206767916U (en) | The belt drying system dried for sludge from wastewater treatment plant | |
| CN206351959U (en) | Biomass fuel rehandling facilities | |
| CN202828645U (en) | Household garbage storage bin and garbage disposal system | |
| CN205710478U (en) | Self-discharging tray-type three-dimensional fermentation system |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| GR01 | Patent grant | ||
| GR01 | Patent grant |