CN106048758B - A kind of spinning production information display system and its display methods - Google Patents
A kind of spinning production information display system and its display methods Download PDFInfo
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- CN106048758B CN106048758B CN201610584296.5A CN201610584296A CN106048758B CN 106048758 B CN106048758 B CN 106048758B CN 201610584296 A CN201610584296 A CN 201610584296A CN 106048758 B CN106048758 B CN 106048758B
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- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01D—MECHANICAL METHODS OR APPARATUS IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS
- D01D13/00—Complete machines for producing artificial threads
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- Spinning Or Twisting Of Yarns (AREA)
Abstract
The invention discloses a kind of spinning production information display systems, comprising: master controller, multiple sub-controllers, multiple connectors, for being separately connected master controller and sub-controller；A kind of spinning production information display methods is also disclosed, applied to a kind of spinning production information display system, comprising: A, the production relevant information for receiving a plurality of sub- production line；B, production information is obtained according to the production relevant information of a plurality of sub- production line and is shown.A kind of spinning production information display system in the present invention can control a plurality of sub- production line by controlling multiple sub-controllers using master controller, can also realize that the production information of a plurality of sub- production line is shown；A kind of spinning production information display methods in the present invention, the production relevant information that can handle a plurality of sub- production line obtain a variety of different production informations.The present invention can be widely used for field of textiles as a kind of spinning production information display system and its display methods.
Description
Technical field
The present invention relates to field of textiles, especially a kind of spinning production information display system and its display methods.
Background technique
A kind of spinning production line of German Barmag manufacture, every production line require to be equipped with a dedicated display, should
Dedicated display, can be to the SW6 type sub-controller of production line using keyboard and the display with special communication, display program
Be arranged technological parameter, while the display can show each equipment of production line warning message and some real time datas.But it should
Every production line of textile manufacturing system needs to be equipped with a dedicated display all for showing production information, undoubtedly will increase production
Cost；Moreover, after display receives sub-controller and sends the warning message to come up prompt can be made in main interface, then
Alarm content can be checked by being manually entered corresponding sub-interface, but alarm content does not store, if alarm content is not checked in time,
When the sub-interface receives new warning message again, old warning message just disappears, and is unfavorable for very much maintenance personal in this way
Diagnosis, maintenance to failure, what the display system of the textile manufacturing line was shown is all intuitive and single production information, display side
Formula is also not humane, is unable to meet production producer and shows deeper requirement to production information.
Summary of the invention
In order to solve the above-mentioned technical problem, the object of the present invention is to provide one kind can be with a plurality of sub- production line of centralized displaying
Production information, and can show the spinning production information display system of a variety of different production informations；Additionally provide a kind of place
The production relevant information for managing a plurality of sub- production line obtains the spinning production information display methods of a variety of different production informations.
The technical scheme adopted by the invention is that: a kind of spinning production information display system, comprising:
Master controller, the production sent for sending the control information for controlling sub- production line, reception and processing sub-controller
Relevant information is to show and count the production information of sub- production line；
Multiple sub-controllers, it is raw for receiving the control information of master controller transmission and controlling son according to the control information
The production relevant information of sub- production line is collected and forwarded to producing line；
Multiple connectors, for being separately connected master controller and sub-controller.
Further, the master controller include display for showing the production information of sub- production line, for sending,
Receive host, the keyboard for inputting information with process for producing relevant information, the input of the output end and host of the keyboard
End connection, the output end of the host and the input terminal of display connect.
Further, the connector includes RS232 interface.
Further, a kind of spinning production information display system further includes metering pump state measuring device, for surveying
Amount metering pump is opened, stops state and send it to master controller, the output end of the metering pump state measuring device and master control
The input terminal of device processed connects.
Further, described for showing that the display of the production information of sub- production line includes touch screen.
Further, the keyboard includes nonencoded keyboard.
It is of the present invention another solution is that a kind of spinning production information display methods, applied to described one
Kind spinning production information display system, comprising the following steps:
A, the production relevant information of a plurality of sub- production line is received；
B, production information is obtained according to the production relevant information of a plurality of sub- production line and is shown.
Further, a kind of spinning production information display methods includes that following warning message shows step:
S101, the prompt messages for receiving sub- production line；
S102, master controller receive warning message；
S103, master controller display and store warning message.
Further, a kind of spinning production information display methods further includes following spinning cake classification display step:
S201, the classification standard for setting spinning cake；
S202, the repiece time for determining spinning cake and fall the time；
S203, according to repiece time of spinning cake, fall the time and obtain the weight of spinning cake；
S204, spinning cake is referred in corresponding spinning cake classification according to the classification standard of spinning cake；
S205, record and statistics categorization results are simultaneously shown.
Further, a kind of spinning production information display methods further includes that following winding information interface timing returns to step
It is rapid:
S301, setting timing；
S302, exit winding information interface start timing；
S303, timing is reached when the time, when not returning to winding information interface yet, the automatic code that sends returns to display volume
Around information interface.
Further, a kind of spinning production information display methods further includes following waste silk Information Statistics step:
S401, it starts to work and when there is no repiece when metering pump, starts to count waste silk；
S402, when metering pump stops working or when repiece, stops statistics waste silk.
It, can be with using master controller the beneficial effects of the present invention are: a kind of spinning production information display system in the present invention
A plurality of sub- production line is controlled by controlling multiple sub-controllers, can also realize that the production information of a plurality of sub- production line is shown, and
And it can show a variety of different production informations；A kind of spinning production information display methods, can handle a plurality of in the present invention
The production relevant information of sub- production line obtains a variety of different production informations, shows a greater variety of production informations.
Detailed description of the invention
Specific embodiments of the present invention will be further explained with reference to the accompanying drawing:
Fig. 1 is a kind of structural block diagram of spinning production information display system in the present invention；
Fig. 2 is a kind of step flow chart of spinning production information display methods in the present invention；
Fig. 3 is that warning message shows the step flow chart of step in a kind of spinning production information display methods in the present invention；
Fig. 4 is the life for determining spinning cake in the present invention in a kind of spinning production information display methods in spinning cake classification display step
Head time and the flow chart for falling the time；
Fig. 5 be in the present invention in a kind of spinning production information display methods in spinning cake classification display step spinning cake classification tool
Body flow chart；
Fig. 6 is to wind the specific of information interface timing return step in the present invention in a kind of spinning production information display methods
Flow chart of steps；
Fig. 7 is a kind of specific steps process of waste silk Information Statistics step in spinning production information display methods in the present invention
Figure.
Specific embodiment
It should be noted that in the absence of conflict, the features in the embodiments and the embodiments of the present application can phase
Mutually combination.
A kind of spinning production information display system is a kind of spinning production information display system in the present invention with reference to Fig. 1, Fig. 1
The structural block diagram of system, comprising:
Master controller, the production sent for sending the control information for controlling sub- production line, reception and processing sub-controller
Relevant information is to show and count the production information of sub- production line；
Multiple sub-controllers, it is raw for receiving the control information of master controller transmission and controlling son according to the control information
The production relevant information of sub- production line is collected and forwarded to producing line；
Multiple connectors, for being separately connected master controller and sub-controller.
In the present embodiment, multiple sub-controllers and master controller are connected using multiple connectors, realizes a main control
Device controls a plurality of sub- production line, and the production relevant information that master controller can also handle a plurality of sub- production line obtains production information,
And it shown, stored and is counted.Therefore, a kind of spinning production information display system can save production letter in the present invention
Display device is ceased, production cost is saved.
As the further improvement of technical solution, the master controller includes the production information for showing sub- production line
Display, for sending, receiving and the host of process for producing relevant information, the keyboard for inputting information, the keyboard it is defeated
The connection of the input terminal of outlet and host, the output end of the host and the input terminal of display connect.
As the further improvement of technical solution, the connector includes RS232 interface.
As the further improvement of technical solution, the display for showing the production information of sub- production line includes touching
Touch screen.In the present embodiment, using touch LCD display as display, touch LCD display has touch function, can
To help user to be more conveniently inputted into information as auxiliary tool.
As the further improvement of technical solution, the keyboard includes nonencoded keyboard.Nonencoded keyboard is complete by software
At keyboard identification function, it using simple hardware and a set of keyboard special coded program come the position of key range, then
Position code is converted into corresponding encoded information by look-up routine by central processing unit.The speed of nonencoded keyboard is lower, but
Structure is simple, and can be provided great convenience by software for redefining for certain keys.
In the present embodiment, can be used to replace existing using common display, host and keyboard as master controller
Multiple import dedicated displays, can save a large amount of spare parts costs in technology.Specifically: hand can be used by Communication Transform Interface
The communication information between computer multi collect dedicated display and production line sub-controller is mentioned, dedicated display is obtained and son controls
Special communication protocol between device；Host is parallel between dedicated display and sub-controller, a common display is recycled
Device shows content shown by dedicated display, by repeatedly modify, debug so that regular display can completely show it is dedicated
Display displayed content；Communication identification code corresponding to each key of original keyboard is detected, each key of new keyboard is then established
With the corresponding relationship of corresponding communication identification code, thus the work that sub-controller is arranged in information can be inputted to host by new keyboard
Skill parameter；Connect host and multiple sub-controllers by multiple RS232 interfaces again, so far, common display, host and
Keyboard can substitute multiple import dedicated displays completely, can control a plurality of sub- production line work and show a plurality of sub- production line
Production information.
As the further improvement of technical solution, a kind of spinning production information display system further includes metering pump state
Measuring device for the opening of measuring pump, stops state and sends it to master controller, the metering pump state measuring device
Output end and master controller input terminal connect.
In the present embodiment, increase metering pump state measuring device, such as can use singlechip technology to realize, will examine
The start-stop status information of the metering pump measured is sent to master controller and is handled.
A kind of spinning production information display methods, applied to a kind of spinning production information display system, with reference to figure
2, Fig. 2 be a kind of step flow chart of spinning production information display methods in the present invention, comprising the following steps:
A, the production relevant information of a plurality of sub- production line is received；
B, production information is obtained according to the production relevant information of a plurality of sub- production line and is shown.
In the present embodiment, a kind of spinning production information display methods is provided, by the production for receiving a plurality of sub- production line
Relevant information, process for producing relevant information obtains production information, and is shown, the production relevant information includes warning note
Information, default winding time, real surplus winding time, metering pump status information.The production information includes warning message, silk
Cake class is other, winds information, waste silk rate.
As the further improvement of technical solution, a kind of spinning production information display methods includes following warning message
Show step:
S101, the prompt messages for receiving sub- production line；
S102, master controller receive warning message；
S103, master controller display and store warning message.
It in the present embodiment, is warning message in a kind of spinning production information display methods in the present invention with reference to Fig. 3, Fig. 3
The step flow chart for showing step, when master controller receives the prompt messages of a certain sub- production line, master controller hair
Control information is sent to notify it to send warning message to master controller to the sub-controller of the sub- production line, master controller receives
After warning message, warning message is shown and stored, warning message is stored in database table, and maintenance personal is facilitated to turn over
It looks into, preferably machine maintenance can be helped, improve the maintenance efficiency of equipment.
As the further improvement of technical solution, a kind of spinning production information display methods further includes following spinning cake point
Class shows step:
S201, the classification standard for setting spinning cake；
S202, the repiece time for determining spinning cake and fall the time；
S203, according to repiece time of spinning cake, fall the time and obtain the weight of spinning cake；
S204, spinning cake is referred in corresponding spinning cake classification according to the classification standard of spinning cake；
S205, record and statistics categorization results are simultaneously shown.
In the present embodiment, spinning cake can be divided into waste product, rouleau, middle volume, owed by the classification standard for setting spinning cake first
Weight, full volume and overweight these sixth types, all kinds of corresponding specific weight can be according to production actual sets.It is then determined the life of spinning cake
Head and falls the time at the time, is spinning cake classification display in a kind of spinning production information display methods in the present invention with reference to Fig. 4, Fig. 4
The repiece time of spinning cake is determined in step and falls the flow chart of time, and the winding information interface of each strip production line is shown
The default winding time and real surplus winding time at sub- each position of production line, winding information be for prompt operator which
A position will completely roll up, and fall silk preparation to carry out in advance.In the present embodiment, each strip production line is believed into respective winding
After ceasing interface, sub-controller sends winding information to master controller, and master controller receives the winding information of every strip production line, root
The repiece time of spinning cake is determined according to winding information and falls the time, specifically: sentenced according to the variation of real surplus winding time
It is disconnected, when the real surplus winding time at which position successively decreases by default winding time value, mean that the position starts spinning,
The time that i.e. master controller is shown at this time is the repiece time；When the real surplus winding time at the position stops constant, with regard to table
Show that the position stops production, fallen silk, the time that master controller is shown at this time is to fall time, every all portions of strip production line
It the repiece time of position and falls the time and is stored in database.
According to the repiece time of spinning cake, falls the time and obtain the weight of spinning cake；Spinning cake is returned according to the classification standard of spinning cake
Class is into corresponding spinning cake classification, is silk in a kind of spinning production information display methods in the present invention with reference to Fig. 5, Fig. 5 specifically
Cake classification display step in spinning cake classification specific flow chart, according to the repiece time at each position judge position whether repiece, if
Non- repiece then return continue to judge position whether repiece, otherwise, repiece position presses default winding speed and carries out spinning, and according to
The time that falls at each position judges whether position falls silk, if not falling silk, return continues to carry out spinning by default winding speed, no
Then, according to the repiece time, fall the specification of time, preset winding speed and silk the weight of spinning cake be calculated, referring next to
The spinning cake classification standard of setting, each spinning cake is referred in corresponding classification, and is got off with charting, while can also be by class
The modes such as group, production line, daily or several days count board production efficiency or full-rolling rate, then workshop can be believed according to production
It ceases the accurate data that display system provides and formulates assessed form, employee also receives the objective data of system offer, can specification employee
Guidelines are strictly pressed, production efficiency is improved.In addition, increasing the statistics to short weight rate and overweight rate, so as to produce more
The satisfactory spinning cake of weight, reduces overweight rate and short weight rate, and the reduction of overweight rate reduces the raw material of downstream production process
Consumption, and the reduction of short weight rate then improves the full-rolling rate of downstream process.In addition, if some position is by falling silk to next repiece
Time interval be greater than setting time, in corresponding table by the position be labeled as " time-out ", to facilitate administrative staff to chase after
The reason of having confiscated timely repiece.
As the further improvement of technical solution, a kind of spinning production information display methods further includes following winding letter
Cease interface timing return step:
S301, setting timing；
S302, exit winding information interface start timing；
S303, timing is reached when the time, when not returning to winding information interface yet, the automatic code that sends returns to display volume
Around information interface.
It in the present embodiment, is to wind information in a kind of spinning production information display methods in the present invention with reference to Fig. 6, Fig. 6
The specific steps flow chart of interface timing return step, firstly, setting timing, such as 3 minutes；During normal production, each item
Sub- production line enters respective winding information interface, and operator is facilitated to carry out falling silk operation preparation；Then judge sub- production line
Whether winding information interface has been exited, if not exiting, return continues to judge whether sub- production line exits winding information interface, no
Then start timing, start timing, and judges whether the sub- production line for having dropped out winding information interface returns to display winding information bound
Face stops timing if having returned to winding information interface, cancels timing, otherwise continues to judge whether timing time reaches timing
Time returns if not reaching and continues to judge whether the sub- production line for having dropped out winding information interface returns to display winding information
Interface, otherwise auto-returned winds information interface, because sub-controller is just when each sub- production line only enters winding information interface
The default winding time and real surplus winding time for sending each position leave winding information interface, master control to master controller
Device processed can not receive default winding time and real surplus winding time, influence subsequent production control.Technique in production process
Or operator needs to exit winding information interface sometimes, enters other interfaces for a long time and is arranged or checks parameter, causes to lead
Controller can not receive default winding time and real surplus winding time for a long time, cause record and mistake of statistics, pass through
Winding information interface timing return step ensures that the time for exiting winding information interface every time is no more than timing, avoids
It exits after winding information interface enters other interfaces, forgets to return to winding information interface；The reality that can also will be currently received
Border residue winding time value is made comparisons with the real surplus winding time value retained when exiting winding information interface, is made accurately
Compensation guarantees that record, the data of statistics are accurate.
As the further improvement of technical solution, a kind of spinning production information display methods further includes following waste silk letter
Cease statistic procedure:
S401, it starts to work and when there is no repiece when metering pump, starts to count waste silk；
S402, when metering pump stops working or when repiece, stops statistics waste silk.
In the present embodiment, waste silk Information Statistics step is mainly and passes through winding information interface to obtain each position of sub- production line
Repiece and fall information, and continuously detect the corresponding metering pump in each position with metering pump state measuring device and open, stop signal, and
It is sent to master controller, master controller is according to known each position repiece and falls information and new received metering pump is opened, stops letter
Breath, judges automatically and records time and the waste silk amount of metering pump wastage, so as to calculate, count each teams and groups, each strip
The waste silk amount and waste silk rate of production line.By waste silk Information Statistics step, accurate examination data is provided for workshop, thus
It supervises employee strictly to produce by operating instruction, reduces waste silk rate, achieve the effect that save raw material.
With reference to Fig. 7, Fig. 7 be in the present invention in a kind of spinning production information display methods waste silk Information Statistics step it is specific
Flow chart of steps is described as follows: being set the winding speed at each position and the specification of silk first, is conveniently used for calculating waste silk
Amount；Then judge whether the metering pump at each position of sub- production line is opened, returned if being not switched on and continue to judge whether metering pump is beaten
It opens, otherwise judges whether repiece returns if repiece and continues to determine whether repiece, otherwise start at sub- production line each position
Waste silk amount is calculated according to the specification of winding speed and silk；Finally, judge the metering pump at each position of sub- production line whether close or
Whether repiece continues to calculate waste silk amount, and continue to judge the metering pump at each position if two kinds of situations do not occur at each position
Whether close or whether repiece, if two kinds of situations have an a kind of generation or two kinds occur simultaneously, stops calculating waste silk amount.
Spinning cake classification display step, winding information interface timing return step, waste silk Information Statistics step in the present invention,
The method for being the repiece sent using sub- production line sub-controller and the record and statistical data that fall information, and then formed, with
Again it cloth payout, design and makes wiring board and detects the repiece at each position and compared with a signal is fallen, method of the invention does not have to
Increase material cost, installs, do not affect the normal production without shutting down.
It is to be illustrated to preferable implementation of the invention, but the invention is not limited to the implementation above
Example, those skilled in the art can also make various equivalent variations on the premise of without prejudice to spirit of the invention or replace
It changes, these equivalent deformations or replacement are all included in the scope defined by the claims of the present application.
Claims (8)
1. a kind of spinning production information display system characterized by comprising
Master controller is related to the production that sub-controller is sent is handled for sending the control information for controlling sub- production line, reception
Information is to show and count the production information of sub- production line；
Multiple sub-controllers, for receiving the control information of master controller transmission and controlling son production according to the control information
The production relevant information of sub- production line is collected and forwarded to line；
Multiple connectors, for being separately connected master controller and sub-controller；
Further include metering pump state measuring device, for the opening of measuring pump, stops state and send it to master controller, institute
The input terminal of the output end and master controller of stating metering pump state measuring device connects；
The master controller receives the winding information of every strip production line and determines the repiece time of spinning cake according to winding information；
When metering pump starts to work and do not have repiece, the master controller starts to count waste silk；When metering pump stops working
Or repiece when, the master controller stops statistics waste silk.
2. a kind of spinning production information display system according to claim 1, which is characterized in that the master controller includes
For showing the display of the production information of sub- production line, for sending, receiving and the host of process for producing relevant information, be used for
Input the keyboard of information, the input terminal of the output end of the keyboard and host connects, the output end of the host and display
Input terminal connection.
3. a kind of spinning production information display system according to claim 1 or 2, which is characterized in that the connector packet
Include RS232 interface.
4. a kind of spinning production information display system according to claim 2, which is characterized in that described for showing sub- life
The display of the production information of producing line includes touch screen.
5. a kind of spinning production information display system according to claim 2 or 4, which is characterized in that the keyboard includes
Nonencoded keyboard.
6. a kind of spinning production information display methods is applied to a kind of spinning production according to any one of claims 1 to 5
Information display system, which comprises the following steps:
A, the production relevant information of a plurality of sub- production line is received；
B, production information is obtained according to the production relevant information of a plurality of sub- production line and is shown；
Further include following spinning cake classification display step:
S201, the classification standard for setting spinning cake；
S202, the repiece time for determining spinning cake and fall the time；
S203, according to repiece time of spinning cake, fall the time and obtain the weight of spinning cake；
S204, spinning cake is referred in corresponding spinning cake classification according to the classification standard of spinning cake；
S205, record and statistics categorization results are simultaneously shown；
It receives the winding information of every strip production line and determines the repiece time of spinning cake according to winding information；
The spinning production information display methods further includes following waste silk Information Statistics step:
S401, it starts to work and when there is no repiece when metering pump, starts to count waste silk；
S402, when metering pump stops working or when repiece, stops statistics waste silk.
7. a kind of spinning production information display methods according to claim 6, which is characterized in that including following warning message
Show step:
S101, the prompt messages for receiving sub- production line；
S102, master controller receive warning message；
S103, master controller display and store warning message.
8. a kind of spinning production information display methods according to claim 6, which is characterized in that further include following winding letter
Cease interface timing return step:
S301, setting timing；
S302, exit winding information interface start timing；
S303, timing is reached when the time, when not returning to winding information interface yet, the automatic code that sends returns to display winding letter
Cease interface.
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| JP2021055227A (en) * | 2019-10-01 | 2021-04-08 | 村田機械株式会社 | Fiber waste generation amount calculation device, air spinning machine, and fiber waste generation amount output method |
| CN110803576B (en) * | 2019-11-11 | 2021-04-27 | 南通新帝克单丝科技股份有限公司 | Winding device for polymer monofilaments |
| JP2022043543A (en) | 2020-09-04 | 2022-03-16 | 村田機械株式会社 | Textile machine |
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| CN205907406U (en) * | 2016-07-21 | 2017-01-25 | 广东新会美达锦纶股份有限公司 | Spinning production information display system |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP3705431A1 (en) * | 2019-03-06 | 2020-09-09 | Murata Machinery, Ltd. | Waste yarn emission amount output device and textile machine |
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| CN106048758A (en) | 2016-10-26 |
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