CN106041525B - Automatic assembly device for infusion apparatus - Google Patents
Automatic assembly device for infusion apparatus Download PDFInfo
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- CN106041525B CN106041525B CN201610581220.7A CN201610581220A CN106041525B CN 106041525 B CN106041525 B CN 106041525B CN 201610581220 A CN201610581220 A CN 201610581220A CN 106041525 B CN106041525 B CN 106041525B
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- needle base
- plate
- positioning
- connecting pipe
- detection
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- 238000001802 infusion Methods 0.000 title claims abstract description 32
- 230000007246 mechanism Effects 0.000 claims abstract description 249
- 238000001514 detection method Methods 0.000 claims abstract description 94
- 239000000463 material Substances 0.000 claims description 27
- 238000013519 translation Methods 0.000 claims description 23
- 238000009423 ventilation Methods 0.000 claims description 16
- 239000007788 liquid Substances 0.000 claims description 10
- 230000006698 induction Effects 0.000 claims description 9
- 230000000007 visual effect Effects 0.000 claims description 9
- 230000008859 change Effects 0.000 claims description 5
- 238000007599 discharging Methods 0.000 claims description 3
- 238000007789 sealing Methods 0.000 claims description 3
- 239000012780 transparent material Substances 0.000 claims description 3
- 238000010586 diagram Methods 0.000 description 17
- 238000012360 testing method Methods 0.000 description 16
- 230000009471 action Effects 0.000 description 3
- 230000007547 defect Effects 0.000 description 3
- 230000005484 gravity Effects 0.000 description 3
- 238000005299 abrasion Methods 0.000 description 2
- 239000003814 drug Substances 0.000 description 2
- 238000003780 insertion Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 208000035143 Bacterial infection Diseases 0.000 description 1
- 208000022362 bacterial infectious disease Diseases 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000033228 biological regulation Effects 0.000 description 1
- 239000008280 blood Substances 0.000 description 1
- 210000004369 blood Anatomy 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 210000002249 digestive system Anatomy 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 239000000835 fiber Substances 0.000 description 1
- 230000001939 inductive effect Effects 0.000 description 1
- 230000037431 insertion Effects 0.000 description 1
- 238000001990 intravenous administration Methods 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 230000000149 penetrating effect Effects 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 238000012827 research and development Methods 0.000 description 1
- 210000003462 vein Anatomy 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P21/00—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Infusion, Injection, And Reservoir Apparatuses (AREA)
Abstract
The invention discloses an automatic assembly device of an infusion apparatus, and belongs to the technical field of medical equipment. The assembly device in the prior art cannot determine whether the assembled infusion apparatus is qualified or not, does not disclose the assembly of the mother needle base cover and the mother needle base, and cannot automatically complete the assembly of the whole infusion apparatus parts. The invention comprises a female needle base cover feeding mechanism for assembling a female needle base and a female needle base cover. A splicing detection mechanism for detecting the splicing length of the connecting pipe and the conduit is erected above the conveying belt mechanism adjacent to the connecting pipe feeding mechanism, the splicing detection mechanism used for detecting the splicing length of the pump connecting pipe and the connecting pipe is erected on the adjacent pump connecting pipe feeding mechanism above the conveying belt mechanism, and the conduction detection mechanism used for detecting the cementing completion conduit is erected on the adjacent female needle base feeding mechanism above the conveying belt mechanism. The invention can automatically assemble the infusion apparatus, automatically detect whether the infusion apparatus is qualified, has higher degree of automation and more reasonable structure, can effectively improve the assembly efficiency and saves the labor cost.
Description
Technical Field
The invention relates to an automatic assembly device of an infusion apparatus, and belongs to the technical field of medical equipment.
Background
The infusion apparatus is a disposable medical consumable material mainly used for intravenous infusion. The transfusion device is formed by connecting a catheter, a liquid stopping clamp, a connecting pipe, a mother needle base cover, a pump connecting pipe and the like. Because the infusion set directly sends the medicine into human blood through veins, the digestive system is bypassed, and higher requirements are put on the safety of the infusion set while the medicine effect is improved. To reduce bacterial infection and to increase assembly efficiency, mechanical equipment is generally used for automatic assembly.
Chinese patent application No.: 201110064554.4 an automatic kludge of transfusion system, including a frame, sliding connection has the pay-off slip table in the frame, be equipped with pay-off actuating mechanism between frame and the pay-off slip table, the both sides of pay-off slip table have set firmly a plurality of pairs of clamping stations that are the opposition and distribute, the entrance point of pay-off slip table is equipped with transfusion long tube loading attachment, one side of pay-off slip table is equipped with flow box assembly device in proper order, switch wheel assembly device, transfusion short tube assembly device and filter assembly device, the opposite side of pay-off slip table is equipped with drop bottle assembly device in proper order, two-way pipe assembly device, transfusion middle tube assembly device and contact pin assembly device, the exit end of pay-off slip table still is equipped with the unloader that can take out the transfusion system subassembly that assembles from the clamping station. However, the patent does not disclose a device for detecting the infusion apparatus, whether the assembled infusion apparatus is qualified or not cannot be determined, and meanwhile, the patent does not disclose the assembly of the female needle base cover and the female needle base, and the assembly of the whole infusion apparatus parts cannot be automatically completed.
The Chinese patent also discloses an assembly device of other parts of the transfusion system, and the Chinese patent application number is: 201210284180.1 discloses an air leakage detection device between a needle seat and an infusion tube of an infusion apparatus. Chinese patent application No.: 2013107553260 an assembly device of a medical catheter and a liquid stop clip is proposed. Chinese patent application No.: 201410036583.3A process and apparatus for coating the filter cover of medical plastic needle. However, these assembling devices can only complete the assembly of one assembly, and the assembly automation degree is not high.
Aiming at the defects existing in the prior art, the research and development are necessary to solve the defects existing in the prior art.
Disclosure of Invention
Aiming at the defects of the prior art, the invention aims to provide the automatic assembly device for the infusion apparatus, which can automatically assemble the infusion apparatus, automatically detect whether the infusion apparatus is qualified or not and has higher automation degree.
In order to achieve the above purpose, the technical scheme of the invention is as follows:
the utility model provides an automatic assembly device of transfusion system, including the storage mechanism that is used for storing the pipe, get the pipe mechanism of getting of pipe from storage mechanism clamp, carry the conveyer belt mechanism of pipe, the feed mechanism that is used for assembling the pipe, finished product unloading mechanism, feed mechanism includes the liquid that ends that is used for assembling pipe and ending clamp press from both sides and presss from both sides feed mechanism, be used for assembling the connecting pipe feed mechanism of pipe and connecting pipe, be used for assembling the female needle base feed mechanism of pipe and female needle base, be used for assembling the pump takeover feed mechanism of connecting pipe and pump takeover, be used for assembling female needle base and female needle base lid feed mechanism. A splicing detection mechanism for detecting the splicing length of the connecting pipe and the conduit is erected above the conveying belt mechanism adjacent to the connecting pipe feeding mechanism, the splicing detection mechanism used for detecting the splicing length of the pump connecting pipe and the connecting pipe is erected on the adjacent pump connecting pipe feeding mechanism above the conveying belt mechanism, and the conduction detection mechanism used for detecting the cementing completion conduit is erected on the adjacent female needle base feeding mechanism above the conveying belt mechanism.
Further, the female needle base cover feeding mechanism comprises a material conveying mechanism and a material taking mechanism, the material conveying mechanism conveys the female needle base cover to the material taking mechanism, the material taking mechanism clamps the female needle base cover to the female needle base, and the tightening mechanism assembles the female needle base cover to the female needle base.
And a receiving mechanism is arranged below the material taking mechanism and adjacent to the material conveying mechanism, and comprises a dislocation plate for accommodating the base cover of the female needle and a receiving driving source for driving the dislocation plate to reciprocate.
The material conveying mechanism comprises a vibrating disc for enabling the mother needle base to be orderly arranged and a sliding plate for conveying the mother needle base cover which is orderly arranged, wherein the sliding plate is vertically arranged adjacent to the vibrating disc, one end of the sliding plate is connected with the outlet end of the vibrating disc, and the outlet of the other end of the sliding plate is aligned with the dislocation plate.
The tightening mechanism is arranged below the material taking mechanism and comprises a rotating piece extending into the concave cavity of the female needle base cover and a rotary driving source for driving the rotating piece to rotate.
The slide board is vertically arranged, and the female needle base cover falls onto the receiving mechanism under the gravity action of the female needle base cover, so that energy sources are saved and working space can be saved. The rotating piece is arranged to extend into the concave cavity at the end part of the female needle base cover, and then the rotating piece drives the female needle base cover to rotate, so that the female needle base cover is screwed on the female needle base, the assembly of the female needle base cover and the female needle base is completed, and the abrasion of the end face of the female needle base cover can be avoided.
Further, the dislocation board sets up the dislocation groove that holds female needle basic cover, and the shape in dislocation groove matches with the shape of female needle basic cover. The slide is offered and is supplied female needle basic lid gliding slide, and the slide width is bigger than the diameter of female needle basic lid and is less than the height of female needle basic lid.
Further, the front end of the rotating piece is provided with a rotating rod, and the end part of the rotating rod is provided with a protruding block matched with the cross groove of the base cover of the female needle.
Further, the grafting detection mechanism includes the locating component that is used for fixing the connecting pipe, set firmly the detection frame of locating component, the locating component is including the detection backup pad that is used for the locating connecting pipe, be used for supporting the layer board of pump takeover, be used for correcting the detection clamp finger of pump takeover and pipe, a visual detection subassembly is erect to locating component top, visual detection subassembly is including being used for taking a photograph the connecting pipe the module, be used for adjusting the regulation translation subassembly of module position of making a video recording, the module of making a video recording sets firmly on adjusting the translation subassembly. The positioning component is arranged to enable the pump connecting pipe and the connecting pipe to be kept horizontal, and then the detection clamp fingers are utilized to enable the pump connecting pipe and the connecting pipe to be accurately positioned. The visual detection assembly is utilized to carry out photographing analysis on the plugging length of the connecting pipe through the photographing module, unqualified plugging length can be accurately identified, and the connecting pipe is prevented from being directly contacted with the connecting pipe so that secondary pollution of the connecting pipe is avoided. The detection mechanism can also be used for detecting the plugging length of the connecting pipe and the catheter.
Further, the supporting plate is made of transparent materials, and an auxiliary light source is arranged below the supporting plate. The detection supporting plate is provided with a V-shaped groove for accommodating the connecting pipe.
Further, the upper end of the detection rack is provided with an induction component for detecting the position of the camera module, and the induction component comprises a transverse plate fixedly connected with the camera module, an inductor suspended below the transverse plate and an induction baffle matched with the inductor and fixedly arranged at the upper end of the detection rack.
Further, the conduction detection mechanism comprises a positioning mechanism for positioning the catheter and the mother needle base, and a detection mechanism for detecting whether the infusion apparatus is conducted or not, and the positioning mechanism comprises a tube clamping mechanism for positioning the catheter and a clamping mechanism for positioning the mother needle base.
The pipe clamping mechanism comprises a frame, a driving source, a first positioning part and a second positioning part, wherein the driving source drives the first positioning part and the second positioning part which are connected with the frame to clamp the catheter in a closing way.
The clamping mechanism comprises a clamping plate and a clamping driving source, and the clamping driving source drives the clamping plate to clamp the mother needle base in a closing mode.
The detection mechanism comprises an air ventilation rod capable of being connected with the female needle base in a sealing mode, an air supply assembly connected with the air ventilation rod, a first translation driving source for driving the air ventilation rod to be connected with the female needle base in an inserting mode, and a sensing assembly for detecting air ventilation pressure change. The clamping mechanism is positioned between the pipe clamping mechanism and the detection mechanism. The positioning mechanism clamps the catheter and the female needle base respectively, so that the position of the female needle base can be effectively fixed, and the detection mechanism is convenient to detect.
Further, the first locating part is provided with a third locating plate, a first locating plate provided with a V groove and a second locating plate provided with a protruding block in sequence, the second locating part is provided with the third locating plate, the second locating plate provided with the protruding block and the first locating plate provided with the V groove in sequence, and the driving source drives the protruding block of the second locating plate to enter the V groove of the first locating plate.
Further, the first positioning plate is provided with a plurality of V-shaped grooves for guiding the guide pipe and accommodating the protruding blocks, and the bottom of the V-shaped groove is provided with a first arc-shaped groove for accommodating the guide pipe. The second locating plate is provided with a plurality of protruding blocks matched with the V-shaped grooves, and the end parts of the protruding blocks are provided with second arc-shaped grooves for accommodating the guide pipes. The plurality of V grooves are arranged at one time, so that a plurality of guide pipes can be fixed, and the working efficiency is improved. The first arc-shaped groove is arranged for accommodating the guide pipe, so that the guide pipe is prevented from being crushed while the guide pipe is positioned.
Compared with the prior art, the invention has the following beneficial effects:
1. according to the female needle base cover feeding mechanism, the sliding plate is vertically arranged, and the female needle base cover falls onto the receiving mechanism under the action of gravity of the female needle base cover, so that energy consumption is saved. The dislocation board cooperatees with the slide, and the dislocation board slides from the slide bottom, and female needle base lid relies on gravity action to fall into the dislocation groove of dislocation board automatically from the slide. Utilize dislocation board to connect the material, simple structure connects the material effectual. According to the invention, the rotating piece is arranged to extend into the concave cavity at the end part of the female needle base cover, and then the rotating piece drives the female needle base cover to rotate, so that the female needle base cover is screwed on the female needle base, the assembly of the female needle base cover and the female needle base is completed, and the abrasion of the end face of the female needle base cover can be avoided.
2. The plugging detection mechanism is provided with the positioning component so that the pump connecting pipe and the connecting pipe are kept horizontal, and further the detection clamp fingers are utilized to accurately position the pump connecting pipe and the connecting pipe. According to the invention, the visual detection assembly is utilized to carry out photographing analysis on the plugging length of the connecting pipe through the photographing module, so that the unqualified plugging length can be identified efficiently and accurately, and secondary pollution of the connecting pipe caused by direct contact with the connecting pipe is avoided.
3. The guide pipe is positioned by the first positioning part and the second positioning part which can be buckled together, and the female needle base is firmly fixed on the positioning mechanism by the clamping plate. The positioning mechanism provided by the invention is used for clamping the catheter and the female needle base respectively, so that the position of the female needle base can be effectively fixed, the detection mechanism is convenient to detect, and the detection safety is improved.
The invention can automatically assemble the infusion apparatus, automatically detect whether the infusion apparatus is qualified, has higher degree of automation and more reasonable structure, can effectively improve the assembly efficiency and saves the labor cost.
Drawings
FIG. 1 is a schematic diagram of the overall structure of the present invention;
FIG. 2 is a schematic view of the structure of the female needle base cover;
FIG. 3 is a schematic view of a structure of a parent needle base cover converted to a certain angle;
FIG. 4 is a schematic diagram of the overall structure of the feeding mechanism of the female needle base cover of the invention;
FIG. 5 is a schematic diagram of a part of a feeding mechanism of a female needle base cover;
FIG. 6 is a schematic diagram of the assembly of the receiving mechanism and the extracting mechanism of the female needle base cover feeding mechanism of the present invention;
FIG. 7 is a schematic view of a part of a material receiving mechanism of the feeding mechanism of the female needle base cover;
FIG. 8 is a schematic diagram of a material taking mechanism of the female needle base cover feeding mechanism of the present invention;
FIG. 9 is a schematic diagram of a clamping finger structure of a female needle base cover feeding mechanism of the invention;
FIG. 10 is a schematic view of a tightening mechanism of the female needle base cap feeding mechanism of the present invention;
FIG. 11 is a schematic diagram of a rotor structure of the feeding mechanism of the female needle base cover of the present invention;
FIG. 12 is a schematic diagram of the overall mechanism of the plug-in detection mechanism of the present invention;
FIG. 13 is a schematic view of a positioning assembly of the plugging detection mechanism of the present invention;
FIG. 14 is a schematic view showing the structure of the positioning assembly of the plugging detection mechanism of the present invention for converting a certain angle;
FIG. 15 is a schematic view of a partially enlarged structure of the plugging detection mechanism of the present invention;
FIG. 16 is a schematic diagram of the structure of the sensing assembly of the plugging detection mechanism of the present invention;
FIG. 17 is a schematic diagram of the whole structure of the conduction testing mechanism of the present invention;
FIG. 18 is a schematic diagram of a positioning mechanism of the conduction testing mechanism according to the present invention;
FIG. 19 is a schematic view of a tube clamping mechanism of the conduction testing mechanism of the present invention;
FIG. 20 is a schematic view of a first positioning portion of the conduction testing mechanism according to the present invention;
FIG. 21 is a schematic diagram of a second positioning portion of the conduction testing mechanism according to the present invention;
FIG. 22 is a schematic diagram of a first positioning plate structure of the conduction testing mechanism of the present invention;
FIG. 23 is a schematic diagram of a second positioning plate structure of the conduction testing mechanism of the present invention;
FIG. 24 is a schematic view of a third positioning plate structure of the conduction testing mechanism of the present invention;
FIG. 25 is a schematic diagram illustrating the assembly of a first positioning portion and a second positioning portion of a conduction measurement mechanism according to the present invention;
FIG. 26 is a schematic diagram illustrating the assembly of a clamping mechanism and a pipe-clamping mechanism of a conduction testing mechanism according to the present invention;
FIG. 27 is a schematic view of a structure of a clamping plate of a conduction testing mechanism according to the present invention;
FIG. 28 is a schematic diagram of a detection mechanism of the conduction detection mechanism of the present invention;
FIG. 29 is a schematic view of a vent rod of the conduction testing mechanism of the present invention;
FIG. 30 is a schematic view of a master needle base structure;
fig. 31 is a schematic view of an infusion set.
Description of the drawings: 1-stock mechanism, 2-catheter taking mechanism, 3-liquid stopping clamp feeding mechanism, 4-connecting pipe feeding mechanism, 5-mother needle base feeding mechanism, 6-pump connecting pipe feeding mechanism, 7-finished product discharging mechanism, 8-conveyer belt mechanism, 10-conduction measuring mechanism, 11-mother needle base cover feeding mechanism, 12-insertion detection mechanism, 101-frame, 1010-mother needle base, 1011-conduction slide rail, 1012-fixed plate, 1013-catheter, 1020-catheter clamping mechanism, 102-first positioning part, 1021-first mounting plate, 1022-first driving source, 103-second positioning part, 1031-second mounting plate, 1032-second driving source, 104-first positioning plate, 1041-V groove, 1042-first arc groove, 105-second positioning plate, 1051-protruding block, 1052-second arc groove, 106-third positioning plate, 10-screw hole, 108-clamping mechanism, 1081-clamping plate, 10811-reducing groove, 1083-slide, 1084-clamping portion, 109-detecting mechanism, 1091-detecting bracket, 1092-reducing valve, 1093-gas collecting tube, 1094-ventilation plate, 1095-ventilation rod, 10951-reducing cavity, 10952-retainer ring, 1096-sensing component, 1097-first translation driving source, 1098-bearing plate, 111-feeding mechanism, 11-vibration plate, 1112-slide plate, 11121-sliding cavity, 112-receiving mechanism, 1122-dislocating plate, 11221-dislocating groove, 11222-connecting plate, 1123-receiving driving source, 1124-slide rail, 113-take-off mechanism, 1131-carriage, 1132-translation plate, 1133-lifting drive source, 1134-lifting carriage, 1135-gripping finger drive source, 1136-gripping finger, 1137-second translation drive source, 114-base, 115-female needle base, 1151-cross recess, 1152-cavity, 116-tightening mechanism, 1161-rotary drive source, 1162-support plate, 1163-rotor, 11631-rotor bar, 11632-boss, 1164-movement plate, 1166-movement drive source, 121-positioning assembly, 1211-pallet, 1212-detection support plate, 1213-pallet drive source, 1214-support drive source, 1215-carriage, 1216-detection carrier plate, 1217-detection gripping finger, 1218-third translation drive source, 122-visual detection assembly, 1221-camera module, 1223-light source, 1224-auxiliary light source, 123-detection frame, 126-pump adapter, 1261-connection tube, 124-adjustment assembly, 1241-mounting plate, 1242-electrical adjustment plate, 1243-mounting plate, 1243-125-cylinder, sensor assembly, 1252-sensor assembly, 125-sensor assembly, and so on-level gauge.
Detailed Description
The present invention will be described in further detail with reference to the drawings and examples, in order to make the objects, technical solutions and advantages of the present invention more apparent. It should be understood that the specific embodiments described herein are for purposes of illustration only and are not intended to limit the scope of the invention.
On the contrary, the invention is intended to cover any alternatives, modifications, equivalents, and variations as may be included within the spirit and scope of the invention as defined by the appended claims. Further, in the following detailed description of the present invention, certain specific details are set forth in order to provide a better understanding of the present invention. The present invention will be fully understood by those skilled in the art without the details described herein.
As shown in fig. 1, an automatic assembly device for an infusion apparatus comprises a stock mechanism 1 for storing a catheter 1013, a catheter taking mechanism 2 for clamping the catheter from the stock mechanism 1, a conveyor belt mechanism 8 for conveying the catheter, a feeding mechanism for assembling the catheter, and a finished product discharging mechanism 7, wherein the feeding mechanism comprises a liquid stopping clamp feeding mechanism 3 for assembling the catheter and a liquid stopping clamp, a connecting pipe feeding mechanism 4 for assembling the catheter and a connecting pipe 1261, a female needle base feeding mechanism 5 for assembling the catheter and a female needle base 1010, a pump connecting pipe feeding mechanism 6 for assembling the connecting pipe and a pump connecting pipe 126, and a female needle base cover feeding mechanism 11 for assembling the female needle base and a female needle base cover 115; the splicing detection mechanism 12 for detecting the splicing length of the connecting pipe and the conduit is erected on the adjacent connecting pipe feeding mechanism 4 above the conveying belt mechanism 8, the splicing detection mechanism 12 for detecting the splicing length of the pump connecting pipe and the connecting pipe is erected on the adjacent pump connecting pipe feeding mechanism 6 above the conveying belt mechanism 8, and the conduction detection mechanism 10 for detecting the cementing completion conduit is erected on the adjacent female needle base feeding mechanism 5 above the conveying belt mechanism 8.
As shown in fig. 2-3, the female needle base cover 115 has a cap-like structure, and is internally provided with internal threads that mate with the female needle base external threads, and for ease of assembly, the outer end of the female needle base cover is provided with a cross-shaped cavity 1152 and a cavity 1152.
As shown in fig. 4-11, the feeding mechanism of the female needle base cover comprises a feeding mechanism 111 and a taking mechanism 113, and a receiving mechanism 112 is arranged below the taking mechanism 113 and adjacent to the feeding mechanism 111. The feeding mechanism 111 feeds the mother needle base cover 115 to the receiving mechanism 112, and the extracting mechanism 113 grips the mother needle base cover from the receiving mechanism 112 and moves onto the mother needle base, and the tightening mechanism 116 assembles the mother needle base cover onto the mother needle base.
The receiving mechanism 112 includes a dislocation plate 1122 for accommodating the mother needle base 115, and a receiving driving source 1123 for driving the dislocation plate 1122 to reciprocate. The offset plate 1122 is provided with an offset groove 11221 for receiving the female needle base cover 115, and the shape of the offset groove 11221 matches the shape of the female needle base cover 115. A connecting plate 11222 is fixedly arranged at the lower end of the dislocation plate 1122, the connecting plate is in threaded connection with the movable end of the material receiving driving source 1123, and the material receiving driving source 1123 is fixedly arranged on a base 114. The base 114 is slidably coupled to the dislocation plate 1122 via a slide rail 1124. The sliding rail 1124 is penetrated through the connecting plate 11222, and a certain distance is kept between the connecting plate and the sliding rail 1124.
The feeding mechanism 111 comprises a vibrating tray 1111 for orderly arranging the mother needle base and a sliding plate 1112 for conveying the orderly arranged mother needle base cover 115, wherein the sliding plate 1112 is vertically arranged adjacent to the vibrating tray 1111, one end of the sliding plate 1112 is connected with the outlet end of the vibrating tray 1111, and the other end of the sliding plate is aligned with the dislocation plate 1122. The slide plate 1112 is provided with a slide way for sliding the mother needle base cover 115, and the width of the slide way is larger than the diameter of the mother needle base cover 115 and smaller than the height of the mother needle base cover 115. The outlet at the lower end of the slideway is connected with a sliding cavity 11121.
The material taking mechanism 113 comprises a bracket 1131 arranged above the material receiving mechanism, a clamping finger 1136 used for clamping the female needle base cover 115, and a clamping finger driving source 1135 used for driving the clamping finger 1136 to open and close. The upper end of the bracket 1131 is slidably connected with a translation plate 1132, the translation plate 1132 is screwed with the movable end of a second translation driving source 1137, and the lower end thereof is vertically provided with a lifting driving source 1133 for driving the clamping finger 1136 to lift. The movable end of the lifting driving source 1133 is connected with the clamping finger driving source 1135 through a lifting frame 1134, and the movable end of the clamping finger driving source 1135 is connected with the clamping finger 1136. The lifting frame 1134 is T-shaped, the upper end of the lifting frame is screwed with the lifting driving source 1133, and the side surface of the lifting frame is screwed with the clamping finger driving source 1135.
The tightening mechanism 116 is below the extracting mechanism and comprises a rotating member 1163 extending into the female needle base cover cavity 1152 and a rotary driving source 1161 for driving the rotating member 1163 to rotate. The tightening mechanism 116 is provided with a mobile driving source 1166, the mobile driving source 1166 is fixedly arranged on the base, the movable end of the mobile driving source 1166 is connected with a mobile plate 1164, the upper end of the mobile plate 1164 is fixedly provided with a supporting plate 1162, the supporting plate 1162 is provided with a rotary driving source 1161 in a penetrating way, and the front end of the rotary driving source 1161 is fixedly connected with a rotary piece 1163. The front end of the rotating member 1163 is provided with a rotating rod 11631, and the end of the rotating rod 11631 is provided with a protruding block 11632 for being matched with the cross groove 1151 of the female needle base cover.
As shown in fig. 12 to 16, the plugging detection mechanism includes a positioning unit 121 for fixing the connection pipe 1261, and a detection frame 123 for fixing the positioning unit 121. The positioning assembly 121 includes a test support plate 1212 for positioning the connection tube, a carrier plate 1211 for supporting the pump adapter 126, and test fingers 1217 for calibrating the pump adapter 126 and the catheter. A bottom plate 1231 is fixedly arranged on the lower end surface of the detection frame 123, and a pallet driving source 1213 and a support driving source 1214 are fixedly arranged on the upper end surface of the bottom plate 1231. The movable end of the tray driving source 1213 is screwed with a tray 1215, the upper end of the tray 1215 is fixedly connected with the tray 1211, the auxiliary light source 1224 is installed in the middle of the tray 1215, and the tray 1211 is made of a sheet transparent material. The movable end of the support driving source 1214 is screwed with the detection support plate 1212, and the detection support plate 1212 is provided with a V-shaped groove for accommodating the connection tube 1261. A third translation driving source 1218 is erected adjacent to the supporting plate 1211 of the detection frame 123, the movable end of the third translation driving source 1218 is screwed with a detection bearing plate 1216, the detection bearing plate 1216 is fixedly provided with a detection clamping finger driving source, and the movable end of the detection clamping finger driving source is fixedly connected with a detection clamping finger 1217.
A visual detection assembly 122 is arranged above the positioning assembly 121, the visual detection assembly 122 comprises a camera module 1221 for photographing the connecting pipe 1261, and an adjusting translation assembly 124 for adjusting the position of the camera module 1221, and a light source 1223 is arranged in the middle of the detection frame 123 by the visual detection assembly 122. The adjusting translation assembly 124 is fixedly arranged at the upper end of the detecting frame 123, the adjusting translation assembly 124 comprises an electric cylinder 1244 fixedly arranged at the upper end of the detecting frame 123, an adjusting bottom plate 1243 connected with the movable end of the electric cylinder 1244, an adjusting plate 1242 in threaded connection with the adjusting bottom plate 1243, and a mounting plate 1241 fixedly arranged on the adjusting plate 1242, and the camera module 1221 is fixedly arranged on the mounting plate 1241. The image capturing module 1221 is connected to an analysis control module for analyzing the photograph captured by the image capturing module 1221.
The upper end of the detection frame 123 is provided with an induction component 125 for detecting the position of the camera module 1221, and the induction component 125 comprises a transverse plate 1253 fixedly connected with the camera module 1221, an inductor 1251 suspended below the transverse plate 1253, and an induction baffle 1252 fixedly arranged at the upper end of the detection frame 123 and matched with the inductor 1251. The inductive baffle 1252 is provided with a U-shaped through groove corresponding to the position of the connecting pipe 1261. The sensor 1251 may be a fiber optic sensor 1251, an infrared sensor 1251, and preferably an infrared sensor 1251.
As shown in fig. 17-18, the conduction testing mechanism comprises a positioning mechanism for positioning the catheter 1013 and the mother needle base 1010, and a detection mechanism 109 for detecting whether the mother needle base is conducted, wherein the positioning mechanism comprises a tube clamping mechanism 1020 for positioning the catheter, and a clamping mechanism 108 for positioning the mother needle base. The clamping mechanism 108 is located intermediate the tube clamping mechanism 1020 and the detection mechanism 109.
As shown in fig. 19-25, the tube clamping mechanism 1020 includes a frame 101, a driving source, a first positioning portion 102, and a second positioning portion 103, wherein the driving source drives the first positioning portion 102 and the second positioning portion 103 connected to the frame 101 to clamp the tube 1013. The lower end surface of the first mounting plate 1021 of the first positioning portion 102 is sequentially provided with a third positioning plate 106, a first positioning plate 104 provided with a V-groove 1041, and a second positioning plate 105 provided with a protruding block 1051, and the upper end surface of the second mounting plate 1031 of the second positioning portion 103 is sequentially provided with the third positioning plate 106, the second positioning plate 105 provided with the protruding block 1051, and the first positioning plate 104 provided with the V-groove 1041. The first positioning portion 102 and the second positioning portion 103 respectively include a plurality of groups of first positioning plates 104 and second positioning plates 105 which are arranged side by side. The first positioning portion 102 and the second positioning portion 103 are respectively slidably connected to a clamping plate 1081 for clamping the female needle base 1010, and the clamping plate 1081 is provided with a groove for accommodating the clamping plate 1081.
The first positioning plate 104 is provided with a plurality of V-grooves 1041 for guiding the conduit 1013 and accommodating the protruding block 1051, and a first arc-shaped groove 1042 for accommodating the conduit 1013 is provided at the bottom of the V-grooves 1041. The second positioning plate 105 is provided with a plurality of protruding blocks 1051 matching with the V-grooves 1041, and the end of the protruding block 1051 is provided with a second arc-shaped groove 1052 for accommodating the catheter 1013. The third positioning plate 106 of the first positioning portion 102 extends below the first arc-shaped slot 1042 of the first positioning portion 102, and the third positioning plate 106 of the second positioning portion 103 extends above the second arc-shaped slot 1052 of the second positioning portion 103 to compress the conduit 1013.
The first positioning portion 102 and the second positioning portion 103 are respectively connected with the frame 101 in a sliding manner through the guide rail 1011. The driving source drives the protruding block 1051 of the first positioning portion 102 to enter the V-shaped groove 1041 of the second positioning portion 103, and simultaneously the protruding block 1051 of the second positioning portion 103 enters the V-shaped groove 1041 of the first positioning portion 102, so that the first arc-shaped groove 1042 and the second arc-shaped groove 1052 are buckled to clamp the conduit 1013.
The driving source includes: a first drive source 1022 for driving the first positioning unit 102, and a second drive source 1032 for driving the second positioning unit 103. The first driving source 1022 is fixedly arranged at the upper end of the frame 101, the movable end of the first driving source 1022 is in threaded connection with the upper end of the first positioning portion 102, the second driving source 1032 is fixedly arranged at the lower end of the frame 101, and the movable end of the second driving source 1032 is in threaded connection with the lower end of the second positioning portion 103. The driving source is a cylinder.
Screw holes 107 are respectively formed in the same positions of the first positioning plate 104, the second positioning plate 105 and the third positioning plate 106, and bolts penetrate through the screw holes 107 of the first positioning plate 104, the second positioning plate 105 and the third positioning plate 106 so that the first positioning plate, the second positioning plate and the third positioning plate are fastened and connected together.
As shown in fig. 26-27, the clamping mechanism 108 includes a clamping plate 1081, and a clamping drive source that drives the clamping plate 1081 to close and clamp the female needle base. The clamping plate 1081 comprises a first clamping plate and a second clamping plate, the first clamping plate and the second clamping plate are respectively and fixedly connected with a clamping part 1084, and the end parts of the two clamping parts 1084 are respectively and fixedly connected with the movable end of a clamping driving source for driving the first clamping plate and the second clamping plate to be closed. The clamping portion 1084 is slidably connected to the first positioning portion and the second positioning portion through a slide 1083. The upper and lower clamping driving sources are fixedly arranged on a fixing plate 1012 of the frame. The groove of the clamping plate 1081 is a reducing groove 10811, and the shape of the reducing groove 10811 is matched with the shape of the female needle base 1010.
As shown in fig. 28-29, the detection mechanism 109 includes an air vent 1095 capable of sealing the insertion female needle base, an air supply assembly connected to the air vent 1095, a first translational drive source 1097 for driving the air vent 1095 to insert the female needle base, and a sensing assembly 1096 for detecting a change in air pressure of air vent. The detection mechanism 109 is provided with a detection bracket 1091 adjacent to the clamping mechanism 108, and the upper end surface of the detection bracket 1091 is slidably connected with the bearing plate 1098. The upper end of the bearing plate 1098 is fixedly provided with an ventilation plate 1094, the adjacent ventilation plate 1094 is fixedly provided with a sensing assembly 1096, and the lower end of the bearing plate 1098 is in threaded connection with the movable end of the first translation driving source 1097. The frame side sets up relief pressure valve 1092, relief pressure valve 1092 one end is connected with the subassembly of supplying air, and the gas collecting tube 1093 is connected to the other end. The gas collecting tube 1093 is provided with two outlet ends, one end of the gas collecting tube is connected with the sensing assembly 1096, and the other end of the gas collecting tube is connected with a gas collecting rod. The ventilation rod 1095 is disposed on a ventilation plate 1094, and the ventilation plate 1094 is screwed with the movable end of the first translation driving source 1097. The front end of the ventilation rod 1095 is a diameter-reducing cavity 10951, and a retainer ring 10952 is arranged in the middle. The sensing assembly 1096 includes a pressure gauge to measure air pressure, a pressure display to display pressure.
As shown in fig. 30, the master needle base structure.
As shown in fig. 31, the infusion set is composed of a tube 1013, a stopper 132, a connecting tube 1261, a mother needle base 1010, a mother needle base cap 115, a pump connecting tube 126, and the like.
The working principle of the invention is as follows:
a large number of guide pipes are placed on the storage mechanism, the guide pipe taking mechanism clamps the guide pipes from the storage mechanism and places the guide pipes on the conveying belt mechanism 8, the conveying belt mechanism 8 drives the guide pipes to translate, the liquid stopping clamp feeding mechanism assembles the liquid stopping clamp at one end of the guide pipes on the conveying belt mechanism 8, and the conveying belt mechanism 8 drives the guide pipes to translate continuously after the assembly is completed. And then the connecting pipe feeding mechanism assembles the connecting pipe to the other end of the guide pipe, and after the assembling is completed, the conveying belt mechanism 8 drives the guide pipe to continuously translate. And then the grafting detection mechanism detects the grafting length of connecting pipe and pipe, unqualified abandon, and qualified pipe continues translation. And then the female needle base feeding mechanism assembles the female needle base on the catheter, the pump connecting pipe feeding mechanism assembles the pump connecting pipe on the connecting pipe, and after the assembly is completed, the conveying belt mechanism 8 drives the catheter to continuously translate. And then the grafting detection mechanism detects the grafting length of pump takeover and connecting pipe, unqualified abandon, and qualified pipe continues translation. And then the conduction detection mechanism detects whether the assembled conduit is conducted or leaked, unqualified conduit is discarded, and qualified conduit continues to translate. And then the female needle base cover feeding mechanism assembles the female needle base cover on the female needle base, and after the female needle base cover feeding mechanism finishes, the finished product blanking mechanism conveys away the assembled infusion apparatus.
The female needle base cover feeding mechanism assembles the female needle base cover to the working principle of the female needle base:
the female needle base cover 1155 is vibrated out of the vibration plate 1111 and sequentially enters the slide way, the female needle base cover 115 freely falls down from the slide way and is stored in the sliding cavity 11121, the material receiving driving source 1123 drives the dislocation plate 1122 to slide through the lower end of the sliding plate 1112, the female needle base cover 115 falls into the dislocation groove 11221, the material receiving driving source dislocation plate returns to the position below the clamping fingers, the lifting driving source drives the clamping fingers to descend so that the female needle base cover 115 falls into the clamping range of the clamping fingers, the clamping fingers are driven by the clamping fingers to close and clamp the female needle base cover 115, the lifting driving source drives the clamping fingers to ascend, the second translational driving source drives the clamping fingers to translate onto the female needle base clamping mechanism, the female needle base cover and the female needle base are made to lean together, the moving driving source 1166 drives the rotating member 1163 to translate and insert into the concave cavity 1152 of the female needle base cover, the protruding block 11632 enters the cross groove 1151, the clamping fingers are driven by the rotating driving source 1161 to rotate, the rotating member 1163 drives the rotating member 1163 to rotate so that the female needle base cover is made to rotate, and the female needle base cover is screwed on the female needle base cover 115.
The plug-in detection mechanism detects the plug-in length of the pump connecting pipe and the connecting pipe:
the electric cylinder 1244 of the adjustment translation assembly 124 drives the camera module 1221 in motion, and sends a signal to the analysis control module when the sensor 1251, which is attached to the camera module 1221, moves into the U-shaped slot of the sensor plate 1252. Simultaneously, the conveying belt drives the connecting pipe 1261 and the pump connecting pipe 126 to translate below the camera module 1221, the supporting plate driving source 1213 drives the supporting plate 1211 to ascend and lift the pump connecting pipe 126, so that the pump connecting pipe 126 keeps horizontal, the supporting driving source 1214 drives the detection supporting plate 1212 to ascend, and the connecting pipe 1261 falls into the V-shaped groove of the detection supporting plate 1212. Further, the third translational drive source 1218 drives the detection clamp finger 1217 to translate so that the pump adapter falls within the clamping range of the detection clamp finger 1217, and the detection clamp finger drive source drives the detection clamp finger 1217 to close the clamp pump adapter, correcting the position of the pump adapter so that the pump adapter can be accurately aligned with the camera module 1221. The analysis control module further controls the camera module 1221 to take a picture of the connecting pipe 1261 and analyze and compare the taken picture to see whether the plugging length meets the requirement, if so, the connecting pipe 1261 is conveyed to the next assembly station by the conveyor belt, and if not, the connecting pipe 1261 is conveyed to the pipe taking device by the conveyor belt to be discarded.
The working principle of the conduction testing mechanism for testing whether the assembled catheter is conducted or not is that:
the catheter 1013 having the mother needle base 1010 mounted thereon is transported to the effective clamping range of the first and second positioning portions 102 and 103, and the transport position of the catheter 1013 can be preset so that the catheter 1013 is directly opposite to the first and second arc grooves 1042 and 1052 because the position of the mother needle base 1010 positioning mechanism is unchanged. Even if there is an error in the moving position of the guide tube 1013, since the first positioning plate 104 is provided with the V-groove 1041, the guide tube 1013 having an offset can be guided to fall into the first arc-shaped groove 1042. The first driving source 1022 drives the first positioning portion 102 to descend, and the second driving source 1032 drives the second positioning portion 103 to ascend, and meanwhile, the third positioning plate 106 of the second positioning portion 103 extends above the second arc-shaped slot 1052 of the second positioning portion 103 because the third positioning plate 106 of the first positioning portion 102 extends below the first arc-shaped slot 1042 of the first positioning portion 102. When the first positioning part 102 and the second positioning part 103 are buckled with each other to clamp the catheter 1013, the female needle base 1010 enters the groove of the clamping plate 1081, the upper clamping driving source and the lower clamping driving source drive the first clamping plate and the second clamping plate to be closed, so that the female needle base 1010 is fixed in the groove of the clamping plate 1081 to finish positioning of the female needle base 1010, and meanwhile, the upper and lower third positioning plates 106 squeeze the catheter 1013, so that the positioning of the catheter 1013 and the female needle base 1010 of the plugging catheter 1013 is more fastened, and the catheter 1013 cannot move even if a larger external force acts on the female needle base 1010. The first translation driving source 1097 drives the gas collection tube 1093 to be inserted into the female needle base, the gas supply assembly supplies gas through the gas collection tube 1093, the gas collection rod ventilates the female needle base, the pressure gauge detects the change of the gas pressure, the pressure display displays the change of the gas pressure, and whether the female needle base is glued with the catheter or not is judged according to a preset standard value.
The foregoing description of the preferred embodiments of the invention is not intended to be limiting, but rather is intended to cover all modifications, equivalents, and alternatives falling within the spirit and principles of the invention.
Claims (4)
1. The automatic assembly device for the infusion apparatus comprises a storage mechanism (1) for storing the catheter, a catheter taking mechanism (2) for clamping the catheter from the storage mechanism (1), a conveying belt mechanism (8) for conveying the catheter, a feeding mechanism for assembling the catheter and a finished product discharging mechanism (7), and is characterized in that the feeding mechanism comprises a liquid stopping clamp feeding mechanism (3) for assembling the catheter and a liquid stopping clamp, a connecting pipe feeding mechanism (4) for assembling the catheter and a connecting pipe, a female needle base feeding mechanism (5) for assembling the catheter and a female needle base, a pump connecting pipe feeding mechanism (6) for assembling the connecting pipe and a pump connecting pipe, and a female needle base cover feeding mechanism (11) for assembling the female needle base and a female needle base cover; erecting a splicing detection mechanism (12) for detecting the splicing length of a connecting pipe and a guide pipe on an adjacent connecting pipe feeding mechanism (4) above a conveying belt mechanism (8), erecting a splicing detection mechanism (12) for detecting the splicing length of a pump connecting pipe and the connecting pipe on an adjacent pump connecting pipe feeding mechanism (6) above the conveying belt mechanism (8), erecting a conduction detection mechanism (10) for detecting a cementing finished guide pipe on an adjacent female needle base feeding mechanism (5) above the conveying belt mechanism (8), wherein the female needle base cover feeding mechanism comprises a conveying mechanism (111) and a material taking mechanism (113), the conveying mechanism (111) conveys a female needle base cover (115) to the material taking mechanism (113), the material taking mechanism clamps the female needle base cover to a female needle base, and a screwing mechanism (116) assembles the female needle base cover to the female needle base; a receiving mechanism (112) is arranged below the material taking mechanism (113) and adjacent to the material conveying mechanism (111), and the receiving mechanism (112) comprises a misplacement plate (1122) for accommodating a mother needle base cover and a receiving driving source (1123) for driving the misplacement plate (1122) to reciprocate; the material conveying mechanism (111) comprises a vibrating disc (1111) for enabling the mother needle base to be orderly arranged and a sliding plate (1112) for conveying the mother needle base covers which are orderly arranged, wherein the sliding plate (1112) is vertically arranged adjacent to the vibrating disc (1111), one end of the sliding plate is connected with the outlet end of the vibrating disc (1111), and the other end of the sliding plate is aligned with the dislocation plate (1122); the tightening mechanism (116) is arranged below the material taking mechanism and comprises a rotating piece (1163) extending into the concave cavity (1152) of the female needle base cover and a rotary driving source (1161) for driving the rotating piece (1163) to rotate;
the dislocation plate (1122) is provided with a dislocation groove (11221) for accommodating the mother needle base cover, and the shape of the dislocation groove (11221) is matched with that of the mother needle base cover; the sliding plate (1112) is provided with a sliding way for sliding the mother needle base cover, the width of the sliding way is larger than the diameter of the mother needle base cover and smaller than the height of the mother needle base cover, the front end of the rotating piece (1163) is provided with a rotating rod (11631), the end part of the rotating rod (11631) is provided with a protruding block (11632) matched with a cross groove (1151) of the mother needle base cover, the inserting detection mechanism comprises a positioning component (121) for fixing the connecting pipe (1261) and a detection rack (123) for fixing the positioning component (121), the positioning component (121) comprises a detection supporting plate (1212) for positioning the connecting pipe, a supporting plate (1211) for supporting the pump connecting pipe (126), a detection clamping finger (1217) for correcting the pump connecting pipe (126) and a guide pipe, a visual detection component (122) is erected above the positioning component (121), the visual detection component (122) comprises a camera module (1221) for photographing the connecting pipe (1261), and an adjusting translation component (124) for adjusting the position of the camera module (1221), and the camera module (124) is fixedly arranged on the camera module (124).
The conduction detection mechanism comprises a positioning mechanism for positioning the catheter (1013) and the mother needle base (1010), and a detection mechanism (109) for detecting whether the infusion apparatus is conducted, wherein the positioning mechanism comprises a tube clamping mechanism (1020) for positioning the catheter (1013) and a clamping mechanism (108) for positioning the mother needle base (1010); the pipe clamping mechanism (1020) comprises a frame (101), a driving source, a first positioning part (102) and a second positioning part (103), wherein the driving source drives the first positioning part (102) and the second positioning part (103) which are connected with the frame (101) to clamp the catheter (1013) in a closing way; the clamping mechanism (108) comprises a clamping plate (1081) and a clamping driving source, and the clamping driving source drives the clamping plate to clamp the mother needle base (1010) in a closing manner; the detection mechanism (109) comprises an ventilation rod (1095) capable of being connected with the female needle base (1010) in a sealing mode, an air supply assembly connected with the ventilation rod (1095), a first translation driving source (1097) for driving the ventilation rod (1095) to be connected with the female needle base (1010) in a plugging mode, and a sensing assembly (1096) for detecting ventilation air pressure change; the clamping mechanism (108) is positioned between the pipe clamping mechanism (1020) and the detection mechanism (109);
the first positioning part (102) is sequentially provided with a third positioning plate (106), a first positioning plate (104) provided with a V-shaped groove (1041) and a second positioning plate (105) provided with a protruding block (1051) in parallel, the second positioning part (103) is sequentially provided with the third positioning plate (106), the second positioning plate (105) provided with the protruding block (1051) in parallel, the first positioning plate (104) provided with the V-shaped groove (1041) in parallel, and the driving source drives the protruding block (1051) of the second positioning plate (105) to enter the V-shaped groove (1041) of the first positioning plate (104).
2. The automatic assembly device for an infusion apparatus according to claim 1, wherein the supporting plate (1211) is made of transparent material, and an auxiliary light source (1224) is arranged below the supporting plate (1211); the detection support plate (1212) is provided with a V-shaped groove for accommodating the connecting pipe (1261).
3. The automatic assembly device for an infusion apparatus according to claim 2, wherein an induction component (125) for detecting the position of the camera module (1221) is arranged at the upper end of the detection frame (123), and the induction component (125) comprises a transverse plate (1253) fixedly connected with the camera module (1221), an inductor (1251) suspended below the transverse plate (1253), and an induction baffle (1252) matched with the inductor (1251) at the upper end of the fixedly arranged detection frame (123).
4. The automatic assembly device for infusion apparatus according to claim 1, wherein the first positioning plate (104) is provided with a plurality of V-grooves (1041) for guiding the catheter (1013) and accommodating the protruding block (1051), and a first arc-shaped groove (1042) for accommodating the catheter (1013) is provided at the bottom of the V-grooves (1041); the second positioning plate (105) is provided with a plurality of protruding blocks (1051) matched with the V-shaped grooves (1041), and the end parts of the protruding blocks (1051) are provided with second arc-shaped grooves (1052) for accommodating the guide pipes (1013).
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CN111408936B (en) * | 2020-03-31 | 2021-07-13 | 鹰潭荣嘉集团医疗器械实业有限公司 | Detection module and medical infusion apparatus assembly line thereof |
CN112345520B (en) * | 2020-09-28 | 2024-02-13 | 台州学院 | Medical accessory assembly detection method and device based on deep learning |
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