CN106040235A - Exhaust gas purification catalyst and method for producing the same - Google Patents

Exhaust gas purification catalyst and method for producing the same Download PDF

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Publication number
CN106040235A
CN106040235A CN201610212807.0A CN201610212807A CN106040235A CN 106040235 A CN106040235 A CN 106040235A CN 201610212807 A CN201610212807 A CN 201610212807A CN 106040235 A CN106040235 A CN 106040235A
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exhaust gas
gas purifying
microgranule
purifying catalyst
composition metal
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CN201610212807.0A
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CN106040235B (en
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白川翔吾
镰田友唯
宫崎达也
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Toyota Motor Corp
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Toyota Motor Corp
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J23/00Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00
    • B01J23/38Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of noble metals
    • B01J23/54Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of noble metals combined with metals, oxides or hydroxides provided for in groups B01J23/02 - B01J23/36
    • B01J23/56Platinum group metals
    • B01J23/63Platinum group metals with rare earths or actinides
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D53/00Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
    • B01D53/34Chemical or biological purification of waste gases
    • B01D53/92Chemical or biological purification of waste gases of engine exhaust gases
    • B01D53/94Chemical or biological purification of waste gases of engine exhaust gases by catalytic processes
    • B01D53/9445Simultaneously removing carbon monoxide, hydrocarbons or nitrogen oxides making use of three-way catalysts [TWC] or four-way-catalysts [FWC]
    • B01D53/945Simultaneously removing carbon monoxide, hydrocarbons or nitrogen oxides making use of three-way catalysts [TWC] or four-way-catalysts [FWC] characterised by a specific catalyst
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J23/00Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00
    • B01J23/002Mixed oxides other than spinels, e.g. perovskite
    • B01J35/61
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D2258/00Sources of waste gases
    • B01D2258/01Engine exhaust gases
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J2523/00Constitutive chemical elements of heterogeneous catalysts
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02ATECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
    • Y02A50/00TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE in human health protection, e.g. against extreme weather
    • Y02A50/20Air quality improvement or preservation, e.g. vehicle emission control or emission reduction by using catalytic converters

Abstract

The exhaust gas purification catalyst according to the present invention includes fine composite-metal particles containing Rh and Pd, wherein, when the fine composite-metal particles in the exhaust gas purification catalyst are analyzed by STEM-EDX, the average ratio of the amount of Pd with respect to the total amount of Rh and Pd in the fine composite-metal particles is 1.7 atomic % or more and 24.8 atomic % or less.

Description

Exhaust gas purifying catalyst and manufacture method thereof
Technical field
The present invention relates to exhaust gas purifying catalyst and manufacture method thereof.More specifically, the present invention Relate to exhaust gas purifying catalyst and manufacture method thereof that exhaust-gas purifying performance improves.
Background technology
From internal combustion engine (the such as internal combustion such as petrol engine or Diesel engine for automobile etc. Machine) in the waste gas discharged containing harmful components, such as carbon monoxide (CO), hydrocarbon (HC) With nitrogen oxides (NOx) etc..
Therefore, the waste gas being generally provided for decomposing these harmful components of removing in internal combustion engine is clean Gasifying device, utilizes and is arranged on the exhaust gas purifying catalyst in this waste gas purification apparatus, and these are harmful to Composition major part is innoxious.As such exhaust gas purifying catalyst, it is known that have such as three Unit's catalyst and NOxOcclusion reducing catalyst.
Three-way catalyst is to carry out CO under stoichiometric proportion (chemically correct fuel) atmosphere simultaneously And the oxidation of HC and NOxThe catalyst of reduction.
It addition, NOxOcclusion reducing catalyst is to be oxidized to by the NO in waste gas under dilute atmosphere NO2And occlusion, and under stoichiometric proportion atmosphere and under dense atmosphere, it is reduced into nitrogen (N2) Catalyst, make use of dilute atmosphere, stoichiometric proportion atmosphere to become with the waste gas of dense atmosphere dexterously The change divided.
But, even if in the case of using these catalyst, the purification of waste gas remains problem, Carry out various research.
The composition metal colloid of patent documentation 1 comprises Determination of multiple metal elements, this composition metal colloid Mean diameter be 2~12nm, and Determination of multiple metal elements base in the particle of this composition metal It is evenly distributed on Ben.Specifically, in patent documentation 1, disclose with molar ratio computing with The composition metal aqueous colloidal dispersion that palladium chloride solution and rhodium chloride solution are mixed by 1:1.
The exhaust gas purifying catalyst that CO or HC of patent documentation 2 purifies has containing Pd With the alloy of Ag, and this alloy is supported at carrier.
Prior art literature
Patent documentation
Patent documentation 1: JP 2002-102679 publication
Patent documentation 2: JP 2011-78857 publication
Summary of the invention
Invent problem to be solved
It is an object of the invention to, it is provided that a kind of exhaust gas purifying catalyst for waste gas purification, The composition metal microgranule wherein contained, and manufacture method.
For solving the means of problem
The inventors discovered that, by the following means, it is possible to resolve above-mentioned problem.
< 1 > exhaust gas purifying catalyst, it is to have the composition metal microgranule containing Rh and Pd Exhaust gas purifying catalyst, wherein,
Utilizing STEM-EDX, the microgranule in above-mentioned exhaust gas purifying catalyst is analyzed Time, the average proportions of the Pd total relative to Rh and Pd is that 1.7 more than atom % 24.8 are former Sub-below %,
Above-mentioned average proportions is by value calculated as below: random from exhaust gas purifying catalyst Select the microgranule of more than 10, utilize STEM-EDX to measure respectively selected whole micro- Grain, selects whole above-mentioned containing Rh and Pd from selected whole microgranules further Composition metal microgranule, amounts to the Pd of the above-mentioned each composition metal microgranule conjunction relative to Rh and Pd The ratio of meter, by this total divided by total number of selected whole above-mentioned composition metal microgranule.
Exhaust gas purifying catalyst described in < 2 > < 1 > item, it has dust carrier further, And above-mentioned composition metal microgranule is supported at above-mentioned dust carrier.
Exhaust gas purifying catalyst described in < 3 > < 2 > item, wherein, above-mentioned dust carrier is Selected from SiO2、MgO、ZrO2、CeO2、Al2O3、TiO2, they solid solution and The dust carrier of combinations thereof.
Exhaust gas purifying catalyst described in < 4 > < 2 > or < 3 > item, wherein, relative to upper Stating the quality of dust carrier, above-mentioned dust carrier is to contain more than below 0 mass % and 40 mass % There is CeO2
< 5 > exhaust gas purifying method, wherein, makes containing HC, CO under stoichiometric proportion atmosphere And NOxWaste gas connect with the exhaust gas purifying catalyst described in any one of < 1 >~< 4 > item Touch, thus by HC and CO oxidation and by NOxThe most originally purified.
< 6 > exhaust gas purifying method, wherein, makes containing NO under dilute atmospherexWaste gas and < 1 >~ Exhaust gas purifying catalyst described in any one contact of < 4 > item, by above-mentioned under dense atmosphere NOxThe most originally purified.
The manufacture method of < 7 > exhaust gas purifying catalyst, it is for including containing Rh ion, Pd Ion, reducing agent and protectant solution are heated to reflux, and thus generate composition metal microgranule The manufacture method of exhaust gas purifying catalyst, wherein,
The mol ratio of above-mentioned Rh ion and above-mentioned Pd ion is 70:30~99:1.
The method that < 8 > < 7 > item is recorded, it includes above-mentioned composition metal microgranule is supported at powder End carrier.
Method described in < 9 > < 8 > item, wherein, above-mentioned dust carrier is selected from SiO2、 MgO、ZrO2、CeO2、Al2O3、TiO2, their solid solution and combinations thereof Dust carrier.
Method described in < 10 > < 8 > or < 9 > item, wherein, carries relative to above-mentioned powder The quality of body, above-mentioned dust carrier is with more than containing CeO below 0 mass % and 40 mass %2
Invention effect
In accordance with the invention it is possible to provide a kind of exhaust gas purifying catalyst for waste gas purification, spy It not the composition metal microgranule wherein contained, and manufacture method.
Accompanying drawing explanation
Fig. 1 (a) is the scanning transmission type electronic display utilizing band energy dispersion-type X-ray analytical equipment The STEM of the exhaust gas purifying catalyst of the embodiment 1 that micro mirror (STEM-EDX) is analyzed Image, Fig. 1 (b) is to illustrate 10 extracted at random from the exhaust gas purifying catalyst of embodiment 1 The figure of the ratio (atom %) of the Pd of each microgranule total relative to Rh and Pd in individual microgranule.
Fig. 2 (a) is the waste gas purification catalysis of the embodiment 2 utilizing STEM-EDX to be analyzed The STEM image of agent, Fig. 2 (b) be illustrate from the exhaust gas purifying catalyst of embodiment 2 random In 10 microgranules extracted, the ratio of the Pd of each microgranule total relative to Rh and Pd is (former Sub-%) figure.
Fig. 3 (a) is the waste gas purification catalysis of the embodiment 3 utilizing STEM-EDX to be analyzed The STEM image of agent, Fig. 3 (b) be illustrate from the exhaust gas purifying catalyst of embodiment 3 random In 10 microgranules extracted, the ratio of the Pd of each microgranule total relative to Rh and Pd is (former Sub-%) figure.
Fig. 4 (a) is the waste gas purification catalysis of the comparative example 1 utilizing STEM-EDX to be analyzed The STEM image of agent, Fig. 4 (b) be illustrate from the exhaust gas purifying catalyst of comparative example 1 random In 10 microgranules extracted, the ratio of the Pd of each microgranule total relative to Rh and Pd is (former Sub-%) figure.
Fig. 5 (a) is the waste gas purification catalysis of the comparative example 3 utilizing STEM-EDX to be analyzed The STEM image of agent, Fig. 5 (b) be illustrate from the exhaust gas purifying catalyst of comparative example 3 random In 10 microgranules extracted, the ratio of the Pd of each microgranule total relative to Rh and Pd is (former Sub-%) figure.
Fig. 6 is the appreciation condition about three-way catalyst, it is shown that time (minute) and temperature (DEG C) The figure of relation.
Fig. 7 is to illustrate embodiment 1~3 and the work of exhaust gas purifying catalyst of comparative example 1~3 Temperature (DEG C) when property is evaluated and NOxThe figure of the relation of purifying rate (%).
Fig. 8 is to illustrate embodiment 1~3 and the Pd phase of exhaust gas purifying catalyst of comparative example 1 Average proportions (atom %) and NO for the total of Rh and Pdx50% purification temperature (DEG C) The figure of relation.
Fig. 9 be illustrate to embodiment 1~3 and comparative example 1~3 exhaust gas purifying catalyst with NOxThe figure of the relation of 50% purification temperature (DEG C).
Figure 10 be illustrate by embodiment 1~3 and the carrier of comparative example 1 be replaced as Al respectively2O3 -ZrO2-TiO2, and with the addition of embodiment 1 '~3 ' and the comparative example 1 ' of Barium acetate wherein Time (second) when being exposed to dilute atmosphere and dense atmosphere of the sample of exhaust gas purifying catalyst and NOx The figure of the relation of output (ppm).
Figure 11 is the enlarged drawing being amplified of the part about Figure 10.
Figure 12 is to be shown in as NOxIn performance evaluation B of occlusion reducing catalyst, by dilute Atmosphere and dense atmosphere are constituted, NOxThe schematic diagram of 1 cyclic part of occlusion reduction circulation.
Figure 13 is about embodiment 4~11 (●) and the waste gas purification of comparative example 4~11 (■) The sample of catalyst, it is shown that the CeO in dust carrier2Content (quality %) and NOxDischarge Amount/NOxThe figure of the relation of hold-up (a.u.).
Figure 14 is about embodiment 4~11 (●) and the waste gas purification of comparative example 4~11 (■) The sample of catalyst, it is shown that the CeO in dust carrier2Content (quality %) and NOxPurify The figure of the relation of rate (%).
Figure 15 is about based on heating reduction (TPR:Temperature Programmed Reduction) appreciation condition of method, it is shown that the figure of the relation of time and temperature.
Figure 16 is to illustrate that the waste gas to embodiment 6 ' (solid line) and comparative example 6 ' (dotted line) is clean Change catalyst sample application heating reduction method time temperature (DEG C) and H2Consumption (TCD Signal) figure of relation of (a.u.).
Detailed description of the invention
Hereinafter, embodiments of the present invention are described in detail.Being explained, the present invention is not It is limited to following embodiment, various deformation can be carried out in the range of idea of the invention and come real Execute.
" exhaust gas purifying catalyst "
The exhaust gas purifying catalyst of the present invention has the composition metal microgranule containing Rh and Pd, and And when utilizing STEM-EDX that the microgranule in exhaust gas purifying catalyst is analyzed, Pd The average proportions of the total relative to Rh and Pd is 1.7 more than atom % 24.8 atom below %.
About conventional exhaust gas purifying catalyst, make platinum family element (such as platinum (Pt), rhodium (Rh) With palladium (Pd) etc.) it is supported at porous oxide carrier (such as aluminium oxide (Al2O3) etc.) Catalyst be widely known.
Wherein, about Rh, NOxReducing power high, as constituting exhaust gas purifying catalyst Catalyst metals and thought highly of.
But, Rh is easily oxidised, its NOxReducing power likely declines because of this oxidation. Accordingly, it is considered to the oxidation of Rh, make the Rh containing excess quantity in exhaust gas purifying catalyst.But It is, owing to Rh is the rare metal of very high price, therefore from the viewpoint of economy and environment, It is excessively used is undesirable.
Therefore, the present inventor is conceived to the Pd more weak with the affinity of oxygen and has carried out attentively grinding Studying carefully, result have developed the average of containing Rh and Pd and the Pd total relative to Rh and Pd Ratio becomes the composition metal microgranule of 1.7 more than atom % 24.8 atom below %.
In this composition metal microgranule, due to the oxidation of Pd suppression Rh, therefore can be for a long time Maintain the metallic state of Rh.Therefore, even if under the environmental condition that conventional Rh is easily oxidised, Such as under conditions of gas composition, pressure and temperature etc., it is possible to maintain or improve urging of Rh Change activity, and use Rh with applicable amount.
The present inventors have additionally discovered that, owing to Pd self also has high exhaust gas purifying ability, therefore As result, the composition metal microgranule containing Rh and Pd can be sent out due to both metallic elements Wave collaborative waste gas purification effect.
The exhaust gas purifying catalyst of the present invention the most optionally has dust carrier, and is combined Metal particle is supported at dust carrier.
In the case of composition metal microgranule is supported at this dust carrier, due to dust carrier Specific surface area is big, therefore can increase the contact surface of waste gas and composition metal microgranule.Thus, can make The performance of exhaust gas purifying catalyst improves.
< composition metal microgranule >
Composition metal microgranule contains Rh and Pd.
In the case of the particle diameter of composition metal microgranule is the least, specific surface area increase thus Rh NOxActive site quantity and the NO of PdxActive site increasing number, it is possible to can improve useless The NO of gas cleaning catalystxReducing power.
It addition, in the case of the particle diameter appropriateness of composition metal microgranule is big, it is possible to can be abundant Ground plays the NO of exhaust gas purifying catalystxDetergent power.
Accordingly, as the mean diameter of multiple composition metal microgranules, without particular limitation of, but can lift Go out the mean diameter more than 0nm, more than 1nm or more than 2nm.It addition, as multiple multiple Close the mean diameter of metal particle, without particular limitation of, but below 100nm, 70nm can be enumerated Below, below 40nm, below 10nm, below 7nm, 5nm, 4nm or below 3nm Mean diameter.
Specifically, as the particle diameter of composition metal microgranule, preferably 1nm~10nm scope Particle diameter, the particle diameter of more preferably 2nm~5nm scope, further preferred 2nm~3nm scope Particle diameter.
There is the composition metal microgranule of such particle diameter as catalyst component by use, can be real The composition metal microgranule that existing Rh and Pd coexists with nanometer level, thus can play and be brought by Pd Suppression Rh oxidation effect.Accordingly, it is capable to access NOxThe waste gas that purifying property improves Cleaning catalyst.
Being explained, unless otherwise indicated, in the present invention, " mean diameter " refers to using The equipment more than 10 particles to randomly choosing such as scanning transmission electron microscope (STEM) The arithmetic mean of instantaneous value of their measured value when equivalent circle diameter (Heywood diameter) is measured.
Sufficiently large in the average proportions of the Pd of the composition metal microgranule total relative to Rh and Pd In the case of, become prone to play the effect of the suppression Rh oxidation brought by Pd.It addition, In the case of this ratio is the most excessive, the NO of Rh can be substantially ensured thatxThe quantity of active site.
Particularly as the Pd of the multiple composition metal microgranules total relative to Rh and Pd Average proportions, can enumerate 1.7 more than atom %, 2 more than atom %, 3 more than atom %, 4 More than atom % and 5 more than atom %, and/or 24.8 below atom %, 20 below atom %, 15 below atom %, 13 below atom %, 10 below atom %, 8 below atom % and 6 are former The average proportions of sub-below %.
It addition, " the ratio of the total relative to Rh and Pd of the Pd in multiple composition metal microgranules Example flat close to the total relative to Rh and Pd of the Pd in multiple composition metal microgranules respectively All ratios " refer to there is answering of many ratios with the Pd close with the average proportions of this Pd Close metal particle.Such as, the average proportions at this Pd is to play the waste gas of the present invention significantly In the case of the such ratio of action effect of cleaning catalyst, " there is many to have and this Pd The composition metal microgranule of ratio of the close Pd of average proportions " mean to make that the present invention's is useless The action effect of gas cleaning catalyst improves further.
Related to this, as in terms of number benchmark 70%, 75%, 80%, 85%, 90% or The ratio of the Pd of the composition metal microgranule of more than 95% total relative to Rh and Pd, the most special Do not limit, but the total relative to Rh and Pd of the Pd in multiple composition metal microgranule can be enumerated More than the 20% of average proportions, more than 30%, more than 40% and more than 50%, and 190% Below, the average proportions of less than 180%, less than 170% and less than 160%.
Thus, can be for NOxPurify and maintain enough Rh active site quantity while, Effectively play the effect of the suppression Rh oxidation brought by Pd.Therefore, available NOxAlso The exhaust gas purifying catalyst that proper energy power significantly improves.
Be explained, it should be apparent that make Pd in multiple composition metal microgranule relative to Rh and The ratio of the total of Pd each deliberately away from the Pd in multiple composition metal microgranules relative to Rh With the average proportions of the total of Pd (such as, the Pd in multiple composition metal microgranules relative to Less than the 1% of the average proportions of the total of Rh and Pd, or 400% with first-class) be typically to hold Easy.
Being explained, in the present invention, " ratio of the Pd total relative to Rh and Pd " is Refer to that the Pd atomic number contained in composition metal microgranule is relative to Rh atom and the total of Pd atom The ratio of atomic number." ratio of the Pd total relative to Rh and Pd " in the present invention such as It is to count by using the optical meanss such as STEM-EDX that composition metal microgranule is analyzed The value calculated.It addition, in the present invention, " the average specific of the Pd total relative to Rh and Pd Example " refer to by value calculated as below: from exhaust gas purifying catalyst, randomly choose such as 10 Individual above, more than 100 or the microgranule of more than 1000, utilize STEM-EDX decile Not Ce Ding selected by whole microgranules, select all from selected whole microgranules further The composition metal microgranule containing Rh and Pd, amount to the Pd of each composition metal microgranule relative to The ratio of the total of Rh and Pd, by this total divided by selected whole composition metal microgranules Total number.
It addition, unless otherwise indicated, in the present invention, the ratio of " number benchmark " refers to waste gas The number of the composition metal microgranule of the specific composition of cleaning catalyst is micro-relative to whole composition metals The ratio of the number of grain.The composition metal microgranule of the exhaust gas purifying catalyst of the present invention has excellence Exhaust gas purifying ability.It is understood, therefore, that in terms of number benchmark at least 70% with On composition metal microgranule have and preferably constitute in the case of, the exhaust gas purifying catalyst of the present invention It is scaled its every specific mass, specific volume or specific surface area, further amounts of waste gas can be purified.
< dust carrier >
The composition metal microgranule of the present invention is capable of loading and carrying in dust carrier.
Hold the dust carrier of composition metal microgranule without particular limitation of, can be to urge at waste gas purification The technical field of agent is typically used as any metal-oxide of dust carrier.
As such dust carrier, such as, can enumerate silicon oxide (SiO2), magnesium oxide (MgO), Zirconium oxide (ZrO2), cerium oxide (CeO2), aluminium oxide (Al2O3), titanium oxide (TiO2) And solid solution or combinations thereof etc..
Acid carrier (such as SiO2) and reduction NOxThe compatibility of catalyst metals good.Alkali Property carrier (such as MgO) with occlusion NOxThe compatibility of K or Ba good.ZrO2At it There is can suppress under the such high temperature of sintering the sintering of this other dust carrier in its dust carrier, and And by combining with the Rh as catalyst metals, Steam Reforming reaction occurs thus generates H2, NO can be carried out efficientlyxReduction.CeO2There is under dilute atmosphere occlusion oxygen, dense OSC (the Oxygen Storage Capacity) characteristic of oxygen is released under atmosphere, therefore can be by it It is used in suitably among three-way catalyst etc..Acidity of Aikalinity pharmalyte (such as Al2O3) due to There is high specific surface area, therefore can use it for carrying out NO efficientlyxOcclusion and reduction. TiO2The effect of the sulfur poisoning of suppression catalyst metals can be played.
It will be appreciated that according to the characteristic of above-mentioned dust carrier, the waste gas purification catalysis of the present invention The exhaust gas purifying ability of agent, particularly NOxDetergent power is possibly based on selected powder and carries The kind of body, form, combine and ratio and/or amount and improve.
< Rh microgranule, CeO2And NOxRelation > of occlusion reduction mechanism
(NOxOcclusion reduction mechanism)
As it has been described above, NOxOcclusion reduction mechanism is following mechanism: by waste gas under dilute atmosphere NO be oxidized to NO2And occlusion, by this NO under stoichiometric proportion atmosphere and dense atmosphere2 It is reduced into nitrogen (N2)。
(at NOxOcclusion reduction mechanism uses Rh and NO during Rh microgranulexBehavior)
As it has been described above, Rh is easy to reduction NOxMetal, on the other hand, be also easier to Oxidized metal.Under dilute atmosphere under dilute atmosphere of particularly low temperature, Rh microgranule is major part Oxidized state.When this Rh oxide fine particle is exposed under dense atmosphere, Rh oxide Microgranule is reduced into Rh metal particle, thus it is believed that present the NO of RhxReducing power. That is, in order to make Rh present NOxReducing power, Rh needs to be metal particle rather than its oxidation The state of thing microgranule.
(at NOxOcclusion reduction mechanism uses CeO2Time CeO2And NOxBehavior)
CeO2Also have in addition to above-mentioned OSC characteristic and be prone to adsorb NO2Characteristic.Cause This, CeO2Occlusion and the NO of oxygen is carried out under dilute atmosphere2Absorption, under dense atmosphere release Oxygen and NO2.It is explained, CeO2It is prone to adsorb NO2Reason be regarded as due to CeO2 With Al2O3It is in a ratio of alkalescence.
The inventors discovered that, CeO under dense atmosphere2The suppression reduction of Rh oxide thus NOx Reduction insufficient, accordingly, with respect to NOxOcclusion reduction mechanism, Rh and CeO2Specific group Close improper.
It is thus possible, for instance comprising Rh microgranule and CeO2Exhaust gas purifying catalyst in, about NOxOcclusion reduction mechanism, due to the NO can not being occluded under dilute atmosphere under dense atmospherex Reduce fully, therefore a large amount of NOxIt is discharged to outside, the most likely observes high NOxSpike (spike).It is explained, " NOxSpike " refer to cut to dense atmosphere from dilute atmosphere When changing, NOxThe phenomenon that increases of moment output.
Related to this, present inventor has performed wholwe-hearted research, find to comprise containing Rh in employing With the composition metal microgranule of Pd and as the CeO of dust carrier2Exhaust gas purifying catalyst In the case of, the generation of this problem can be suppressed.
Do not limited by any principle, but this be regarded as due in above-mentioned composition metal microgranule, Owing to Pd can suppress the oxidation of Rh, therefore under dense atmosphere particularly under the dense atmosphere of low temperature, Rh oxide is prone to be reduced into Rh metal.
Therefore, the exhaust gas purifying catalyst in the present invention comprise above-mentioned composition metal microgranule and Containing CeO2Dust carrier in the case of, NO can be improved under dilute atmospherexAdsorbance, Under dense atmosphere, under the dense atmosphere of low temperature, particularly improve the catalysis activity of Rh simultaneously.Therefore, Exhaust gas purifying catalyst in the present invention contains the CeO as dust carrier2In the case of, can Improve waste gas especially with NOxThe detergent power of waste gas.
Especially, in the catalyst for purification of exhaust gas of the present invention, above-mentioned dust carrier is relative to powder The quality of end carrier is preferably with more than containing CeO below 0 mass % and 40 mass %2
At dust carrier relative to the quality of dust carrier with larger proportion, such as with more than 0 matter Amount % contains CeO2In the case of, above-mentioned NO can be improvedxAbsorbability.Therefore, powder The CeO that carrier contains2Amount relative to the quality of dust carrier can be more than 0 mass %, 5 More than quality %, more than 10 mass %, more than 15 mass %, more than 20 mass % or 24 matter Amount more than %.
At dust carrier relative to the quality of dust carrier with small percentage, such as with 40 mass % Hereinafter contain CeO2In the case of, can be adequately suppressed by CeO2The oxidation of the Rh caused, And/or by under dense atmosphere from CeO2Reducing agent (the such as reduction such as hydrocarbon that the oxygen of middle releasing causes Agent) consumption.Therefore, the CeO that dust carrier contains2Amount relative to the matter of dust carrier Amount can be below below below 40 mass %, 35 mass % or 29 mass %.
The loading amount of the composition metal microgranule that dust carrier holds without particular limitation of, but the most relative More than dust carrier 100 mass parts, typically 0.01 mass parts, 0.05 mass parts with Loading amount more than upper, 0.1 mass parts, more than 0.5 mass parts or more than 1 mass parts, and/ Can be maybe below below below 5 mass parts, 3 mass parts or 1 mass parts.
〈NOxOcclusion material >
The exhaust gas purifying catalyst of the present invention optionally contains NOxOcclusion material.
NOxOcclusion material without particular limitation of, but can be basic matterial.As NOxOcclusion material Material, can enumerate: alkali metal and salt thereof, such as potassium (K) and potassium acetate etc.;Alkaline-earth metal and Its salt, such as barium (Ba) and Barium acetate etc.;And combinations thereof.
" exhaust gas purifying method "
By waste gas purification the method comprise the steps that make under stoichiometric proportion atmosphere containing HC, CO and NOxWaste gas contact with the exhaust gas purifying catalyst of the present invention, thus by HC and CO Aoxidize and by NOxOxidation purifies.
Preferably the method for the present invention is applied under stoichiometric proportion atmosphere the internal combustion engine of operating. Under stoichiometric proportion atmosphere, HC and CO as reducing agent and the NO as oxidantx React with theoretical equivalence ratio, H can be converted into2O、CO2And N2
Make the side that waste gas contacts under stoichiometric proportion atmosphere with the exhaust gas purifying catalyst of the present invention Method can be optional method.
It addition, the method comprise the steps that of waste gas purification is made containing NO under dilute atmospherex's Waste gas contacts with the exhaust gas purifying catalyst of the invention described above, by this NO under dense atmospherexReduction Purify.
Preferably the method for the present invention is applied under dilute atmosphere the internal combustion engine of operating.This is because Under dilute atmosphere, it is easy to by HC and CO oxidation and removing, on the other hand, be difficult to NOx Reduction and removing, thus produce substantial amounts of NOx
Make containing NO as under dilute atmospherexThe exhaust gas purifying catalyst of waste gas and the present invention connect The method touched, can use optional method.
" manufacture method of exhaust gas purifying catalyst "
Make the method comprise the steps that containing Rh ion, Pd of exhaust gas purifying catalyst Ion, reducing agent and protectant solution are heated to reflux, and thus generate composition metal microgranule Operation;Wherein, the mol ratio of above-mentioned Rh ion and above-mentioned Pd ion is 70:30~99:1.
Generally, the metal particle of nano-scale has different from block due to quantum size effect Electronic energy structure, thus demonstrate the electro-optical characteristic depending on particle size.And then, For the metal particle of the biggest nano-scale of specific surface area, expect as highly active catalysis Agent plays a role.
About the manufacture method of the metal particle of such nano-scale, following chemical reduction method It is known that add the reducing agents such as alcohol in comprising the mixed solution of salt of each metallic element, and As required while this mixed solution is carried out heating etc., each by what mixed solution comprised The ion of metallic element reduces simultaneously.
But, in the case of making different metal ion chemistry reduction, generally, oxidoreduction The ion of the metallic element that current potential is high is first reduced.Therefore, oxidation-reduction potential is sometimes generated high Metallic element be present in the low metallic element of the middle section of microgranule, oxidation-reduction potential and exist Composition metal microgranule in the so-called nucleocapsid structure of composition metal microgranule about.
Owing to, in the composition metal microgranule of this nucleocapsid structure, element is not evenly distributed, because of This, it is possible to the ability of catalyst can not be played fully.
It is thus possible, for instance patent document 1 discloses that to by palladium chloride solution with rhodium chloride solution to rub The composition metal aqueous colloidal dispersion irradiating laser bundle that you mix with 1:1 than meter, so that compound The method being evenly distributed of the element in metal colloid particle.
In contrast to this, in the method for the invention, laser etc. is not used.Therefore, it can with Less process number generates containing Rh and Pd and Elemental redistribution uniform composition metal microgranule. Therefore, it is possible to provide the manufacture method of economic and eco-friendly exhaust gas purifying catalyst.
Do not limited by any principle institute, but it is believed that laser etc. can not be used and generate from liquid phase Reason containing Rh and Pd and Elemental redistribution uniform composition metal microgranule is, the oxygen of Rh The oxidation-reduction potential (0.99V) changing reduction potential (0.758V) and Pd is close value, There is the reduction of each metal ion the most at substantially the same time.
Heat as to containing Rh ion, Pd ion, reducing agent and protectant solution Backflow time, without particular limitation of, but can enumerate more than 0.5 hour, more than 1 hour, 1.5 More than hour and more than 3 hours, and/or 48 hours below, less than 24 hours, 12 hours with The lower time with less than 6 hours.
It addition, the method for the present invention can optionally farther include to carry out generating to be combined During the operation of metal particle or after this operation, composition metal microgranule is supported at dust carrier Operation.
Order and method that composition metal microgranule is supported at dust carrier can be arbitrary order And method.Order and method that composition metal microgranule is supported at dust carrier can be such as such as Under order and method: to containing Rh ion, Pd ion, reducing agent and protectant molten After liquid is heated to reflux, this solution adds dust carrier and stirs, thus by compound gold Belong to microgranule and be supported at dust carrier.Thus, composition metal microgranule can be supported at powder efficiently Carrier.
< Rh ion and Pd ion >
Rh ion and Pd ion is contained containing reducing agent and protectant solution.
As the raw material of Rh ion, without particular limitation of, but such as can enumerate salt and the Rh of Rh Halogenide etc., and combinations thereof.As the raw material of Rh ion, can enumerate: Rh's Inorganic salt, such as nitrate, phosphate and sulfate etc.;The acylate of Rh, such as oxalic acid Salt and acetate etc.;The halogenide of Rh, such as fluoride, chloride, bromide and iodide Deng;And combinations thereof.
About the raw material of Pd ion, can refer to the record of the raw material of above-mentioned Rh ion.
The concentration of Rh ion and Pd ion without particular limitation of.As Rh ion and Pd ion Concentration, preferably their total ion concentration is in the range of 0.01M~0.20M.
As Rh ion and the mol ratio of Pd ion, without particular limitation of, but can with as mesh The mol ratio of Rh with Pd in target composition metal microgranule is relevant, such as can enumerate 70:30~ The mol ratio of 99:1, the mol ratio of 75:25~95:5 and the mol ratio of 80:20~90:10.
As long as the mol ratio of Rh ion and Pd ion can manufacture the waste gas purification of the above-mentioned present invention The composition metal microgranule of catalyst just without particular limitation of.Their mol ratio can be sent out with above-mentioned The Pd of the composition metal microgranule of the bright exhaust gas purifying catalyst total relative to Rh and Pd Average proportions is correlated with.In such a case it is possible to consider also archeus (the such as oxygen of these ions Change reduction potential or the solid solution easness of each element) determine their mol ratio.
< reducing agent >
Reducing agent is contained containing Rh ion, Pd ion and protectant solution.
Reducing agent can be used for reducing Rh ion and Pd ion thus generate composition metal microgranule. It addition, reducing agent can also optionally have the effect as solvent.
As reducing agent, without particular limitation of, but the most in normal conditions, there are such as 95 DEG C The reducing agent of the boiling point of above, more than 100 DEG C, more than 110 DEG C or more than 120 DEG C.
Owing to reducing agent has above-mentioned boiling point, therefore can effectively reduce Rh ion and Pd from Son, and the Elemental redistribution uniform composition metal microgranule that Rh and Pd can be generated.Therefore, make For to being heated to reflux containing Rh ion, Pd ion, reducing agent and protectant solution Temperature, the temperature more than boiling point of the most above-mentioned reducing agent.
As reducing agent, without particular limitation of, but can enumerate alcohol, sweet alcohols and aldehydes etc. and they Combination.As reducing agent, alcohol, such as propanol, butanol and amylalcohol etc. can be enumerated;Glycol, example Such as ethylene glycol etc.;Aldehyde, such as valeral etc.;And combinations thereof.
As the amount of reducing agent, without particular limitation of, but the total mole relative to Rh and Pd, The mole of 1 times~100000 times scope, the mole of 1 times~50000 times scope can be enumerated Mole with 1 times~10000 times scope.
< protective agent >
Solution containing Rh ion, Pd ion and reducing agent contains protective agent.
Protective agent can prevent the excessive gathering each other of composition metal microgranule, and makes composition metal microgranule Appropriateness dispersion in the solution.Therefore, protective agent can make the multiple multiple of substantially uniform nano-scale Close metal particle appropriateness dispersion in exhaust gas catalyst.
As protective agent, without particular limitation of, but can enumerate: polyvinylpyrrolidone (PVP), Polyvinylpyrrolidone K25 (PVP-K25), polymine, polyallylamine, poly-(N- Carboxymethyl) allylamine, poly-(N, N-bis-carboxymethyl) allylamine and poly-(N-carboxymethyl) aziridine etc. And combinations thereof.Wherein, from the viewpoint of dissolubility height, preferably PVP.
As protectant concentration, as long as can prevent metal particle gathering each other from limiting the most especially Fixed, but such as total mole relative to Rh and Pd, can enumerate: 1 times~1000 times of models Mole, the mole of 1 times~500 times scope and the mole of 1 times~100 times scope enclosed. Here, in the case of protective agent is the polymer such as PVP, protectant molar concentration refers to it The mole of monomeric unit.
< solvent >
Optionally contain containing Rh ion, Pd ion, reducing agent and protectant solution Solvent.
Solvent without particular limitation of.As the boiling point of solvent, the boiling point of the most above-mentioned reducing agent.
Other > of <
About the element of the method for the present invention, can refer to the note of above-mentioned exhaust gas purifying catalyst Carry.
The present invention is further described with reference to embodiments illustrated below, it will be clear that the present invention Scope do not limited by these embodiments.
Embodiment
" embodiment 1 (liquid phase reduction) "
< comprises the preparation > of the mixed solution of catalyst metals
Measure the 0.078mmol chlorination Pd (PdCl as Pd ion2) and the distillation of 5mL They are mixed in the beaker of 100mL by water.It addition, measure 1.477mmol as Rh Chlorination Rh (the RhCl of ion3) and the distilled water of 5mL, by them at the beaker of 100mL Middle mixing.Solution A is prepared by these Pd solution and Rh solution being mixed.
Measure 3.452g as protectant PVP-K25 and 150mL as the 1-of reducing agent They are stirred in the separable flask of 500mL by propanol, are dissolved by PVP-K25, by This prepares solution B.
The 1-propanol of above-mentioned solution A 150mL is washed the 500mL being placed with above-mentioned solution B Separable flask in, and stir this mixed solution.Then, this mixed solution will be placed with The separable flask of 500mL immerses the oil bath of 102 DEG C, carries out N2Bubbling, is carried out It is heated to reflux continuing 1.5 hours.After having carried out being heated to reflux, above-mentioned mixed solution is cooled to Room temperature.
< catalyst metals on the powdery support hold >
On the other hand, in the beaker of 500mL, 80g is measured as dust carrier Al2O3-CeO2-ZrO2.In the beaker of this 500mL, add above-mentioned mixed solution and stir, Hot bath is utilized to make solvent evaporate.It addition, residue dried one evening that will obtain in drying oven Afterwards, crushed, persistently burnt till at 500 DEG C 2 hours in firing furnace.
The compacting > of < burned material
From firing furnace, take out burned material and load the sack of CIP (isostatic cool pressing processing method) In, and be vacuum-packed.With 1 ton/cm2It is suppressed, sieves, and strike with pestle Beat to granulate.Using this granule as the sample of exhaust gas purifying catalyst.It is explained, When taking out burned material from firing furnace, in the case of burned material is assembled, it is also possible to use pestle Broken burned material.
" embodiment 2 and 3 and comparative example 1 and 2 (liquid phase reduction) "
It is explained, in addition to the mole of change Rh and Pd, similarly to Example 1 Operation preparation embodiment 2 and 3 and the sample of exhaust gas purifying catalyst of comparative example 1 and 2.
" comparative example 3 (impregnation method) "
< comprises the preparation > of the mixed solution of catalyst metals
Measure the 0.09g nitric acid Pd (8.2 mass %) as Pd ion, and measure 1.57g Nitric acid Rh (2.75 mass %) as Rh ion.They are exchanged with the ion of 50mL Water stirs together in the beaker of 100mL, prepares solution C.
< catalyst metals on the powdery support hold >
On the other hand, the 25g Al as dust carrier is measured2O3-CeO2-ZrO2.By its with The ion exchange water of 150mL stirs together in the beaker of 500mL, prepares solution D.
While washing altogether with ion exchange water, above-mentioned solution C and solution D are mixed, prepare molten Liquid E.This solution E evaporation drying is made to become solid.It addition, by this drying solid in drying oven After drying over night, it is persistently burnt till 2 hours at 500 DEG C at firing furnace.
The compacting > of < burned material
From firing furnace, take out burned material and load the sack of CIP (isostatic cool pressing processing method) In, and be vacuum-packed.With 1 ton/cm2It is suppressed, sieves, and strike with pestle Beat to granulate.Using this granule as the sample of exhaust gas purifying catalyst.It is explained, When taking out burned material from firing furnace, in the case of burned material is assembled, it is also possible to use pestle Broken burned material.
Table 1 below shows embodiment 1~3 and comparative example 1~3 in the Rh that uses and The mole of Pd.
[table 1]
It is explained, " the 85:15 in table 1" represent in the sample of comparative example 3, Rh microgranule Exist by oneself with Pd microgranule, and contain Rh and Pd with molar ratio computing with 85:15.
< STEM-EDX analyzes >
Should to the sample of the exhaust gas purifying catalyst of preparation in embodiment 1~3 and comparative example 1~3 With STEM-EDX, thus from its STEM image, extract multiple metal particle as mensuration Point, evaluates composition and the particle diameter of metal particle at each measuring point.By embodiment 1~3 and compare The result of example 1 and 3 is shown in Fig. 1~5.It is explained, in the sample of arbitrary example, sample The mean diameter of product is about 3nm.
From Fig. 1 (a), microgranule exists in exhaust gas purifying catalyst dispersedly.
From Fig. 1 (b), above-mentioned microgranule is the composition metal microgranule containing Rh and Pd.It addition, From Fig. 1 (b), the Pd in these composition metal microgranules total relative to Rh and Pd Ratio is in the range of 2 atom %~13.5 atom %.In addition we know, by each compound gold The ratio belonging to the total relative to Rh and Pd of the Pd in microgranule carries out arithmetic average, Duo Gefu The average proportions closing the total relative to Rh and Pd of the Pd in metal particle is 7.5 atom %.
Thus, it can be known that the ratio of the total that the Pd in composition metal microgranule is relative to Rh and Pd The average proportions of the total relative to Rh and Pd of the Pd in multiple above-mentioned composition metal microgranules 27%~180% in the range of.
From Fig. 2 (a), microgranule exists in exhaust gas purifying catalyst dispersedly.
From Fig. 2 (b), above-mentioned microgranule is the composition metal microgranule containing Rh and Pd.It addition, From Fig. 2 (b), the Pd in these composition metal microgranules total relative to Rh and Pd Ratio is in the range of 12 atom %~31 atom %.In addition we know, by each compound gold The ratio belonging to the total relative to Rh and Pd of the Pd in microgranule carries out arithmetic average, Duo Gefu The average proportions closing the total relative to Rh and Pd of the Pd in metal particle is 16.5 atom %.
Thus, it can be known that the ratio of the total that the Pd in composition metal microgranule is relative to Rh and Pd The average proportions of the total relative to Rh and Pd of the Pd in multiple above-mentioned composition metal microgranules 72.7%~188% in the range of.
From Fig. 3 (a), microgranule exists in exhaust gas purifying catalyst dispersedly.
From Fig. 3 (b), above-mentioned microgranule is the composition metal microgranule containing Rh and Pd.It addition, From Fig. 3 (b), the Pd in these composition metal microgranules total relative to Rh and Pd Ratio is in the range of 5.5 atom %~46.4 atom %.In addition we know, by each compound The ratio of the total relative to Rh and Pd of the Pd in metal particle carries out arithmetic average, multiple The average proportions of the total relative to Rh and Pd of the Pd in composition metal microgranule is 24.8 former Sub-%.
Thus, it can be known that the ratio of the total that the Pd in composition metal microgranule is relative to Rh and Pd The average proportions of the total relative to Rh and Pd of the Pd in multiple above-mentioned composition metal microgranules 22%~187% in the range of.
As it has been described above, " the ratio of the total relative to Rh and Pd of the Pd in composition metal microgranule The average specific of the example Pd in the multiple above-mentioned composition metal microgranules total relative to Rh and Pd In the range of about the 20%~about 190% of example ", in other words, refer to that there is many has and be somebody's turn to do The composition metal microgranule of the ratio of the Pd that the average proportions of Pd is close.
From Fig. 4 (a), microgranule exists in exhaust gas purifying catalyst dispersedly.By Fig. 4 (b) Understanding, above-mentioned microgranule is the metal particle containing only Rh.
From Fig. 5 (a), microgranule exists in exhaust gas purifying catalyst dispersedly.By Fig. 5 (b) Understanding, above-mentioned microgranule is to contain only Rh or contain only the metal particle of Pd.
" the evaluation A of catalyst "
About embodiment 1~3 and the sample of exhaust gas purifying catalyst of comparative example 1~3, evaluate As the performance of three-way catalyst, and about embodiment 1~3 and the waste gas purification of comparative example 1 The sample of catalyst, evaluates as NOxThe performance of occlusion reducing catalyst.
< is as the performance evaluation A > of three-way catalyst
As in performance evaluation A of three-way catalyst, the catalyst of gas flow type is used to comment Valency device.Specifically, test gas is made to flow by this catalyst test apparatus, by making The composition of the test gas after contacting is measured with sample with infrared measure (FT-IR).
Being explained, the quality of above-mentioned sample is 3g, the test gas during evaluation of three-way catalyst Body is to be constituted as follows: NO:0.15%, O2: 0.70%, CO2: 10.00%, CO:0.65%, C3H6: 0.10%, H2O:3.00%, N2: surplus.
Intensification speed it addition, be 20L/ minute by the flow rate set of test gas, in evaluating Degree is set as 20 DEG C/min, and is to comment in the range of 100 DEG C~400 DEG C in temperature Valency.The summary of this condition determination is shown in Fig. 6.
Specifically, the evaluation of three-way catalyst is by being carried out as follows: temperature (DEG C) and NOx The mensuration of purifying rate (%);And the average proportions of the total that Pd is relative to Rh and Pd is (former Sub-%) and NOxThe mensuration of 50% purification temperature (DEG C).Result is shown in Fig. 7 and Tu 8。
(temperature (DEG C) and NOxThe mensuration of purifying rate (%))
Fig. 7 is to illustrate embodiment 1~3 and the work of exhaust gas purifying catalyst of comparative example 1~3 Temperature (DEG C) when property is evaluated and NOxThe figure of the relation of purifying rate (%).By Fig. 7 Understand following (i)~(iii):
I () is at NOxPurifying rate becomes to be about in the range of 0%~about 60%, micro-with only having Rh The temperature of the sample of the comparative example 1 of grain is compared, and has the composition metal microgranule containing Rh and Pd The temperature of sample of embodiment 1~3 be lower temperature.Especially, at NOxPurifying rate (%) Become and be about in the range of 0%~about 95%, compared with the temperature of the sample of comparative example 1, implement The temperature of the sample of example 1 and 2 is lower temperature;
(ii) at NOxPurifying rate becomes to be about in the range of 5%~95%, and only has Pd microgranule The temperature of sample of comparative example 2 compare, there is composition metal microgranule containing Rh and Pd The temperature of the sample of embodiment 1~3 is lower temperature;
(iii) NO of the sample of the comparative example 3 and containing Rh microgranule and Pd microgranulexPurifying rate Compare, the NO of the sample of the embodiment 1~3 of the composition metal microgranule containing Rh and PdxOnly Rate is at least higher in the range of about 260 DEG C~400 DEG C.
Therefore, by above-mentioned (i)~(iii) it is understood that to have the composition metal containing Rh and Pd micro- The NO of the exhaust gas purifying catalyst of grainxPurifying rate with conventional containing Rh microgranule, Pd microgranule or The NO of the exhaust gas purifying catalyst of person's Rh microgranule and Pd microgranulexPurifying rate is compared higher, for Higher activity.
This is regarded as, because Pd inhibits the oxidation of Rh, can maintaining the gold of Rh for a long time Genus state, thus maintains or improves NOxDetergent power.
(average proportions (atom %) of the Pd total relative to Rh and Pd and NOx50% The mensuration of purification temperature (DEG C))
Fig. 8 is to illustrate embodiment 1~3 and the Pd phase of exhaust gas purifying catalyst of comparative example 1 Average proportions (atom %) and NO for the total of Rh and Pdx50% purification temperature (DEG C) The figure of relation.As shown in Figure 8, with the sample (Pd:0 of the comparative example 1 containing Rh microgranule Atom %) compare, there is the embodiment 1~3 of composition metal microgranule containing Rh and Pd Sample achieves the NO of 50% at lower temperaturesxPurifying rate.
It addition, represent the Pd total relative to Rh and Pd average proportions (atom %) with NOxThe curve of the relation of 50% purification temperature (DEG C) is downwardly projecting curve.By this Fig. 8 Understand, NOxThere is lower temperature scope compared with the past in 50% purification temperature, i.e. exists useless The temperature range of gas cleaning catalyst activation.It can therefore be understood that, should in the range of Pd relative to The average proportions of the total of Rh and Pd is for being suitable for purifying NOxPd relative to Rh and Pd The average proportions of total.
NO at the sample to the sample of embodiment 1~3 and comparative example 1x50% purification temperature When comparing, the NO of the sample (Pd:24.8 atom %) of embodiment 3x50% purifies temperature Degree (294.8 DEG C) is less than the 50%NO of the sample (Pd:0 atom %) of comparative example 1xPurify Temperature (296.9 DEG C).It addition, from the curve of Fig. 8, at Pd relative to Rh and Pd The average proportions of total in the case of more than 0 atom % and less than about 27 atom %, NOx 50% purification temperature is less than 296.9 DEG C, and then it is understood that less than 294.8 DEG C of embodiment 3 Within the temperature range of, exist and be best suited for purifying NOxThe Pd total relative to Rh and Pd Average proportions, according to the curve of Fig. 8, this most suitable average proportions be about 1.7 atom %~ 24.8 atom %.
Be explained, as it has been described above, if it is considered that Pd in composition metal microgranule relative to The ratio of the total of Rh and Pd Pd in multiple above-mentioned composition metal microgranules is relative to Rh In the range of about the 20%~about 190% of the average proportions of the total of Pd, then it is appreciated that In the sample of embodiment 1~3, the composition metal that there is the ratio that many has such Pd is micro- Grain, the ratio of this Pd with for purify NOx(about 1.7 is former for the average proportions of effective Pd Sub-%~about 24.8 atom %) close.It can therefore be understood that, due in multiple composition metal microgranules Pd in multiple above-mentioned composition metal microgranules of the ratio of the Pd total relative to Rh and Pd In the range of about the 20%~about 190% of the average proportions of the total relative to Rh and Pd, because of The NO of the sample of this embodiment 1~3xDetergent power improves further.
It is explained, table 2 and Fig. 9 shows embodiment 1~3 and comparative example 1~3 Sample and NOxThe relation of 50% purification temperature (DEG C).
[table 2]
It is explained, " the 85:15 in table 2" represent comparative example 3 sample in Rh microgranule and Pd microgranule exists by oneself, contains Rh and Pd with molar ratio computing with 85:15.
From table 2 and Fig. 9, with the NO of the sample of comparative example 2 and 3x50% purification temperature Compare, the NO of the sample of embodiment 1~3x50% purification temperature is low, therefore embodiment 1~3 The NO of samplexDetergent power is higher.
Especially, have employed liquid phase reduction embodiment 2 sample with have employed impregnation method Comparative example 3 sample in, the mol ratio of Rh with Pd in sample is roughly the same, but implement The NO of the sample of example 2x50% purification temperature is low more than 35 DEG C.
This is it is believed that be: in the sample of embodiment 2, and the microgranule of catalyst metals contains Rh And Pd, and Rh and Pd coexist with nanometer level.I.e., it is believed that Pd inhibits Rh's Oxidation, maintains the metallic state of Rh, and therefore Rh is activated, the sample of embodiment 2 NOx50% purification temperature step-down.
It addition, it can be said that owing to Pd self also has high exhaust gas purifying ability, result contains The composition metal microgranule having Rh and Pd has played collaborative waste gas due to both metallic elements Clean-up effect.
< is as NOxThe performance evaluation A > of occlusion reducing catalyst
As NOxIn the performance evaluation of occlusion reducing catalyst, employ 32g's Al2O3-ZrO2-TiO2As dust carrier, and quality based on sample is in terms of 11 mass % Use Barium acetate as NOxOcclusion material, in addition, have employed the property with three-way catalyst The embodiment 1 that can use in evaluating~3 and the same sample of the sample of comparative example 1.Hereinafter, will The sample (3g) of this performance evaluation is referred to as embodiment 1 ', 2 ' and 3 ' and the sample of comparative example 1 '.
It addition, as NOxIn the performance evaluation of occlusion reducing catalyst, employ gas stream The catalyst test apparatus of formula.Specifically, test gas flowing is made to be commented by this catalyst Valency device, by using infrared measure (FT-IR) to measure the test after contacting with sample The composition of gas.
Test gas is made up of dilute atmosphere and dense atmosphere, in this evaluation, the temperature of 450 DEG C Under be alternately repeated 60 seconds dilute atmosphere and 6 seconds dense atmosphere.Table 3 below shows dilute atmosphere and The composition of the test gas of dense atmosphere, and in Figure 10 and Figure 11, show evaluation result.
[table 3]
It addition, be 20L/ minute by the flow rate set of test gas, by air speed (SV:Space Velocity) it is set to 200000h-1.Being explained, air speed refers to the flow (body of test gas Long-pending/h) value that obtains divided by sample volume.
Be explained, as " λ " of the intensity index of dilute atmosphere be defined as " oxidant equivalent/ Reducing agent equivalent ".Such as, dense atmosphere, stoichiometric proportion atmosphere and dilute atmosphere can use λ respectively < 1, λ=1 and λ > 1 represent.
As shown in Figure 10, during dilute atmosphere of 60 seconds, there is NO occlusion on sample The most saturated, NOxThe trend that output (ppm) is gradually increased.It addition, as shown in Figure 10, During the dense atmosphere of 6 seconds (during this period, owing to there is not NO in test gas, because of This NOxOutput, die-offs) carry out so-called dense spike (rich spike) operation.And, During dilute atmosphere of 60 seconds then, it is known that there is NO by sample gradually occlusion and NO The trend that occlusion on sample is the most saturated.
Being explained, " dense spike " refers to the dense burning of very short time, thus can be by NOxInhale Stay the NO of material institute occlusionxReduction.
Figure 11 is the enlarged drawing that with a portion of amplification about Figure 10.As shown in Figure 11, NO with the sample of comparative example 1 'xOutput, is compared, the NO of the sample of embodiment 1 '~3 'x Output, is less.
This is regarded as owing to the microgranule of catalyst metals contains Rh and Pd, and Rh and Pd Coexisting with nanometer level, therefore Pd inhibits the oxidation of Rh, maintains the metallic state of Rh. Thus, it is believed that in the sample of embodiment 1 '~3 ', due to its NOxDetergent power maintain or Improve, NO can be purified fullyx, therefore NOxOutput, reduces.
Relatively, it is believed that in the sample of comparative example 1 ', the NO of RhxDetergent power because of The oxidation of Rh etc. and deteriorate, and NO can not be purified under dense atmosphere fullyx.Therefore, Due to the NO not being cleanedxIt is expelled directly out, therefore with the NO of the sample of embodiment 1 '~3 'x Output, is compared, the NO of the sample of comparative example 1 'xOutput, increases.
Being explained, as shown in Figure 11, the peak of dense spike reduces with the order of embodiment 1 '~3 '. This is regarded as because the content of the Pd in composition metal microgranule is the highest, and the oxidation of Rh is more subject to To suppression.
" embodiment 4~11 "
The catalyst metals of embodiment 2 is being supported in the operation of dust carrier, is using 16g By Al2O3And CeO2The dust carrier constituted replaces Al2O3-CeO2-ZrO2, and will burn Thing is become to be immersed in the barium acetate solution of 11 mass % using will be as NOxThe barium of occlusion material carries It is held in catalyst, in addition, in the same manner as the sample of the exhaust gas purifying catalyst of embodiment 2 (grain type, 1mm~1.7mm is straight for the sample of the exhaust gas purifying catalyst of preparation embodiment 4~11 Footpath, 3g).Being explained, the sample of the exhaust gas purifying catalyst of embodiment 4~11 is comprised The Al of dust carrier2O3And CeO2Mass ratio be respectively 100:0,90:10,76:24, 71:29,60:40,50:50,40:60 and 20:80.
" comparative example 4~11 "
The catalyst metals of comparative example 1 is being supported in the operation of dust carrier, is using 16g By Al2O3And CeO2The dust carrier constituted replaces Al2O3-CeO2-ZrO2, and will burn Thing is become to be immersed in the barium acetate solution of 11 mass % using will be as NOxThe barium of occlusion material carries It is held in catalyst, in addition, in the same manner as the sample of the exhaust gas purifying catalyst of comparative example 1 (grain type, 1mm~1.7mm is straight to prepare the sample of the exhaust gas purifying catalyst of comparative example 4~11 Footpath, 3g).Being explained, the sample of the exhaust gas purifying catalyst of comparative example 4~11 is comprised The Al of dust carrier2O3And CeO2Mass ratio be respectively 100:0,90:10,76:24, 71:29,60:40,50:50,40:60 and 20:80.
" the evaluation B of catalyst "
About embodiment 4~11 and the sample of exhaust gas purifying catalyst of comparative example 4~11, comment Valency is as NOxThe performance of occlusion reducing catalyst, it addition, for the sample of exhaust gas purifying catalyst Product, by application heating reduction (TPR:Temperature Programmed Reduction) Method evaluates reduction temperature.
< is as NOxThe performance evaluation B > of occlusion reducing catalyst
As NOxIn performance evaluation B of occlusion reducing catalyst, use gas flow type Catalyst test apparatus.Specifically, test gas is made to flow by this catalyst test apparatus, By using infrared measure (FT-IR) to measure the group of the test gas after contacting with sample Become.
Test gas is made up of dilute atmosphere and dense atmosphere, in this evaluation, the temperature of 400 DEG C Lower 60 seconds dilute atmosphere and 6 seconds dense atmosphere are set to 1 circulation, repeat 5 circulations.It addition, It is 20L/ minute by the flow rate set of test gas, air speed is set to 200000h-1.At following table The composition of the test gas of dilute atmosphere and dense atmosphere is shown in 4, and at table 5 below, figure The result of evaluation is shown in 13 and Figure 14.
Be explained, table 5 has been recorded embodiment 4~11 and the waste gas of comparative example 4~11 clean Details (form of microgranule, Rh and Pd of the dust carrier that the sample of change catalyst has Ratio, CeO in dust carrier2Content) and NOxOutput, is relative to NOxHold-up Ratio (NOxOutput/NOxHold-up).It is explained, in table 5, " NOxRow Output/NOxHold-up " be extract above-mentioned 5 circulation in 2~4 circulations, to they NOxOutput/NOxThe value that hold-up carries out arithmetic average and obtains.
[table 4]
[table 5]
" the NO of table 5 is described with reference to Figure 12xOutput/NOxHold-up ".Figure 12 is to show Go out as NOxIn performance evaluation B of occlusion reducing catalyst, by 60 seconds dilute atmosphere and 6 The NO that second dense atmosphere is constitutedxThe schematic diagram of occlusion reduction circulation.In fig. 12, dotted line represents The content (necessarily) of the NO of the dilute atmosphere before contacting with the sample of exhaust gas purifying catalyst;“S1” Region representation exhaust gas purifying catalyst under dilute atmosphere the occlusion of sample institute and/or absorption NOxTotal amount (NOxHold-up);Region (the also referred to as NO of " S2 "xSpike) represent The NO not being reduced discharged from the sample of exhaust gas purifying catalyst under dense atmospherexTotal amount (NOxOutput).That is, above-mentioned " NOxOutput/NOxHold-up " be equivalent to Figure 12 In " S2/S1 ".
(as NOxThe result of performance evaluation B of occlusion reducing catalyst)
Figure 13 is to illustrate embodiment 4~11 (●) and the waste gas purification of comparative example 4~11 (■) CeO in dust carrier shown in the sample of catalyst2Content (quality %) and NOxDischarge Amount/NOxThe figure of the relation of hold-up (a.u.).It is explained, about in dust carrier CeO2Content (quality %) and NOxOutput/NOxThe relation of hold-up (a.u.), also It is referred to table 5.
As shown in Figure 13, about the sample of the exhaust gas purifying catalyst of comparative example 4~11 (■), Along with the CeO in dust carrier2Content rises, NOxOutput/NOxThe value line of hold-up Property ground rise.This is regarded as due to the CeO in dust carrier2Content is the most, Rh oxide Reduction get over by CeO2Suppression, and reducing agent (reducing agent such as such as hydrocarbon) is by this Oxygen consumption.
It addition, as shown in Figure 13, about the exhaust gas purifying catalyst of embodiment 4~7 (●) Sample, as the CeO in dust carrier2Content is in the scope more than 0 mass % and less than 29% Time interior, NOxOutput/NOxThe value of hold-up is little and almost identical.This be regarded as due to In the composition metal microgranule containing Rh and Pd, Pd can suppress the oxidation of Rh, therefore exists Inhibit by CeO under dense atmosphere2The oxidation of the Rh caused, thus most of NO of institute's occlusionx It is cleaned.
Being explained, as shown in Figure 13, the waste gas purification about embodiment 8~11 (●) is urged The sample of agent, along with the CeO in dust carrier2Content is in 40 mass %~80 mass % In the range of rise, NOxOutput/NOxThe value of hold-up rises linearly.But, by scheming 13 it is understood that about NOxOutput/NOxThe value of hold-up, is being respectively compared embodiment 8 With comparative example 8, embodiment 9 and comparative example 9, embodiment 10 and comparative example 10 and embodiment 11 and comparative example 11 in the case of, be all the NO of embodimentxOutput/NOxHold-up It is worth less.“NOxOutput/NOxThe value of hold-up is little " represent that exhaust gas purifying catalyst is inhaled The most of NO stayedxIt is cleaned.
Figure 14 is about embodiment 4~11 (●) and the waste gas purification of comparative example 4~11 (■) The sample of catalyst, it is shown that the CeO in dust carrier2Content (quality %) and NOxPurify The figure of the relation of rate (%).
As shown in Figure 14, the CeO in comparing these dust carriers2The embodiment that content is identical With the exhaust gas purifying catalyst (such as, embodiment 7 and the combination of comparative example 7) of comparative example In the case of, the NO of the exhaust gas purifying catalyst of embodimentxPurifying rate is clean higher than the waste gas of comparative example Change the NO of catalystxPurifying rate.
It addition, from the curve of the embodiment of Figure 14, about the CeO in dust carrier2's Content, more than 0 mass % (embodiment 4) and 40 mass % (embodiment 8) below In the range of, it is achieved that extra high NOxPurifying rate.This be regarded as due to be combined with compound Metal particle and CeO2Exhaust gas purifying catalyst in, under dilute atmosphere, improve NOxSuction While attached amount, under dense atmosphere, improve the catalysis activity of Rh.
The evaluation B > of < reduction temperature
Carry out the evaluation of reduction temperature, show the result in Figure 16.
It is explained, specifically, by carrying out in the order coming by the operation of following (1)~(6) Carry out the evaluation of reduction temperature:
(1) by the Sample introduction sample cell of 50mg exhaust gas purifying catalyst.
(2) according to gas generation apparatus, sample cell, desiccant and thermal conductivity detector (TCD) (TCD: Thermal Conductivity Detector) order constitute evaluating apparatus.
(3) make by O2The gas that 10 volume % and helium 90 volume % are constituted with 30mL/ minute from Gas generation apparatus passes through to sample cell flowing, makes gas with the programming rate of 20 DEG C/min simultaneously The temperature of body is warming up to 500 DEG C.
(4), after the temperature at this gas reaches 500 DEG C, this constant temperature is maintained 10 minutes, Thereafter the temperature of this gas is cooled to 50 DEG C.
(5) gas being made up of Ar 100 volume % is made to flow to sample cell from gas generation apparatus Pass through.
(6) make by H21 volume % and Ar 99 volume % constitute gas with 30mL/ minute from Gas generation apparatus passes through to sample cell flowing, makes gas with the programming rate of 10 DEG C/min simultaneously The temperature of body is warming up to 500 DEG C.
Being explained, the effect of the desiccant of above-mentioned (2) is that capture is by the gas of sample cell The water comprised.It addition, thermal conductivity detector (TCD) (TCD) measures along with the gas of gas componant change The change of thermal conductivity, thus calculates the concentration of gas.
It addition, the sample of the exhaust gas purifying catalyst of above-mentioned (1) is respectively adopted embodiment 6 ' and compares The sample of example 6 '.Embodiment 6 ' and comparative example 6 ' are respectively as embodiment 6 and comparative example 6 The sample that ground makes, except not carrying out as NOxThe barium of occlusion material be supported at carrier Operation.
It is explained, about above-mentioned operation (1)~(6), figure 15 illustrates a series of flow process.
(result of the evaluation B of reduction temperature)
Figure 16 is to illustrate that the sample to embodiment 6 ' and the exhaust gas purifying catalyst of comparative example 6 ' should By temperature during heating reduction (TPR:Temperature Programmed Reduction) method (DEG C) and H2The figure of the relation of consumption (TCD signal) (a.u.).
In figure 16, solid line represents the sample of the exhaust gas purifying catalyst of embodiment 6 ', dotted line Represent the sample of the exhaust gas purifying catalyst of comparative example 6 '.As shown in Figure 16, embodiment 6 ' The H of temperature2The peak of consumption is about 115 DEG C, and the H of the temperature of comparative example 6 '2Consumption Peak be about 170 DEG C.It can thus be appreciated that, the compound gold of the exhaust gas purifying catalyst of embodiment 6 ' Belong to microgranule, Rh the most therein is converted into metal from its oxide at lower temperatures.
This is regarded as owing to, in this composition metal microgranule, Rh and Pd coexists with nanometer level, Present the effect of the suppression Rh oxidation brought by Pd significantly.
Although describe the preferred embodiments of the invention in detail, but those skilled in the art's meeting Understand, about the device used in the present invention, equipment and reagent etc., can to its manufacturer, Grade and quality etc. are changed, without deviating from the scope of claims.

Claims (10)

1. exhaust gas purifying catalyst, it is to have the composition metal microgranule containing Rh and Pd Exhaust gas purifying catalyst, wherein,
Utilizing STEM-EDX, the microgranule in described exhaust gas purifying catalyst is analyzed Time, the average proportions of the Pd total relative to Rh and Pd is that 1.7 more than atom % 24.8 are former Sub-below %,
Described average proportions is by value calculated as below: random from exhaust gas purifying catalyst Select the microgranule of more than 10, utilize STEM-EDX to measure respectively selected whole micro- Grain, selects whole containing described in Rh and Pd from selected whole microgranules further Composition metal microgranule, amounts to the Pd of the described each composition metal microgranule conjunction relative to Rh and Pd The ratio of meter, by this total divided by total number of selected whole described composition metal microgranule.
2. the exhaust gas purifying catalyst described in claim 1, it has dust carrier further, And described composition metal microgranule is supported at described dust carrier.
3. the exhaust gas purifying catalyst described in claim 2, wherein, described dust carrier is choosing From SiO2、MgO、ZrO2、CeO2、Al2O3、TiO2, their solid solution and it The dust carrier of combination.
4. the exhaust gas purifying catalyst described in Claims 2 or 3, wherein, relative to described powder The quality of end carrier, described dust carrier is to contain more than below 0 mass % and 40 mass % CeO2
5. exhaust gas purifying method, wherein, makes containing HC, CO under stoichiometric proportion atmosphere And NOxWaste gas contact with the exhaust gas purifying catalyst described in any one of Claims 1 to 4, Thus by HC and CO oxidation and by NOxThe most originally purified.
6. exhaust gas purifying method, wherein, makes containing NO under dilute atmospherexWaste gas and right Require the exhaust gas purifying catalyst contact described in 1~4 any one, by described NO under dense atmospherex The most originally purified.
7. the manufacture method of exhaust gas purifying catalyst, it is for including containing Rh ion, Pd Ion, reducing agent and protectant solution are heated to reflux, and thus generate composition metal microgranule The manufacture method of exhaust gas purifying catalyst, wherein,
The mol ratio of described Rh ion and described Pd ion is 70:30~99:1.
8. the method described in claim 7, it includes described composition metal microgranule is supported at powder End carrier.
9. the method described in claim 8, wherein, described dust carrier is selected from SiO2、 MgO、ZrO2、CeO2、Al2O3、TiO2, their solid solution and combinations thereof Dust carrier.
10. the method described in claim 8 or 9, wherein, relative to described dust carrier Quality, described dust carrier is with more than containing CeO below 0 mass % and 40 mass %2
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