CN106024430B - Outgoing line arranging machine and outgoing line pin arranging method - Google Patents
Outgoing line arranging machine and outgoing line pin arranging method Download PDFInfo
- Publication number
- CN106024430B CN106024430B CN201610626051.4A CN201610626051A CN106024430B CN 106024430 B CN106024430 B CN 106024430B CN 201610626051 A CN201610626051 A CN 201610626051A CN 106024430 B CN106024430 B CN 106024430B
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- aluminum cup
- outgoing line
- aluminum
- rotating disc
- outgoing
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Links
- 238000000034 method Methods 0.000 title claims abstract description 23
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims abstract description 94
- 229910052782 aluminium Inorganic materials 0.000 claims abstract description 94
- 239000000463 material Substances 0.000 claims abstract description 18
- 238000007599 discharging Methods 0.000 claims description 9
- 230000005484 gravity Effects 0.000 claims description 9
- 238000003466 welding Methods 0.000 claims description 8
- 238000005096 rolling process Methods 0.000 abstract description 12
- 239000011265 semifinished product Substances 0.000 abstract description 10
- 239000004411 aluminium Substances 0.000 abstract description 9
- 230000015572 biosynthetic process Effects 0.000 abstract description 5
- 230000009286 beneficial effect Effects 0.000 abstract description 3
- 239000003990 capacitor Substances 0.000 description 5
- 229910000831 Steel Inorganic materials 0.000 description 1
- 238000005452 bending Methods 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- WABPQHHGFIMREM-UHFFFAOYSA-N lead(0) Chemical compound [Pb] WABPQHHGFIMREM-UHFFFAOYSA-N 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 238000012163 sequencing technique Methods 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01G—CAPACITORS; CAPACITORS, RECTIFIERS, DETECTORS, SWITCHING DEVICES, LIGHT-SENSITIVE OR TEMPERATURE-SENSITIVE DEVICES OF THE ELECTROLYTIC TYPE
- H01G13/00—Apparatus specially adapted for manufacturing capacitors; Processes specially adapted for manufacturing capacitors not provided for in groups H01G4/00 - H01G11/00
- H01G13/006—Apparatus or processes for applying terminals
Landscapes
- Engineering & Computer Science (AREA)
- Power Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Feeding Of Articles To Conveyors (AREA)
- Wire Processing (AREA)
Abstract
The invention discloses an outgoing line pin arranging machine, which comprises: the fixed station, the surface of fixed station is equipped with the rolling disc, the both sides of rolling disc are equipped with aluminium cup material loading tray and aluminium cup unloading tray respectively, and the top of rolling disc is equipped with both ends open-ended stand pipe, be equipped with the guide way in the stand pipe, the oral area of guide way is equipped with down the silo, and the outside of rolling disc is equipped with the baffle partly encirclement, the surface of aluminium cup material loading tray is equipped with the deflector. The invention has the beneficial effects that: 1. the semi-finished products of the outgoing lines are directly put into special aluminum cups one by one, the aluminum cups are not required to be put into the aluminum cups again through intermediate links, the time is saved, and the errors are reduced; 2. the outgoing lines are directly not affected by external force and cannot be bent; 3. because the aluminum cup drives the outgoing line to rotate continuously in the process of loading the aluminum cup, the phenomenon of uneven height after loading is avoided, and the formation quality of the subsequent process is improved.
Description
Technical Field
The invention relates to an outgoing line arranging machine and an outgoing line pin arranging method, and belongs to the technical field of capacitor outgoing line manufacturing.
Background
The semi-finished product of the capacitor outgoing line spot welding forming process is required to be ordered regularly, the semi-finished product of the capacitor outgoing line is connected by arc welding of two materials, the materials with high specific gravity are arranged under the condition of free falling due to different specific gravity of the two materials, and the materials with low specific gravity are arranged on the surface of the semi-finished product, and the semi-finished product is required to be cleaned and formed in the subsequent process, so that the outgoing lines formed by spot welding are required to be arranged, the two different materials are arranged into a special aluminum cup according to different sizes, and the two materials are kept consistent, so that the subsequent process is convenient for automatic operation. In particular, the formation process can only be used for forming a certain material, otherwise, the material is scrapped.
The prior art is that a semi-finished product in a spot welding forming process adopts a method of freely falling and then loading into a special aluminum cup, adopts a method of firstly falling into a vibration disc, then re-loading and sequencing through the vibration disc, and then falling into the special aluminum cup, and has the following defects:
1. after the outgoing line falls into the vibration disc, the outgoing line is firstly randomly laid in the disc to continuously rotate and move, and as the number of the outgoing line in the disc is large at one time, the outgoing line surface and the material are affected by mutual friction, and tiny particles are generated by friction;
2. the steel wire is put into an aluminum cup after freely falling, and the height of the outgoing wire is uneven, so that the formation quality is affected;
3. the lead wire has a bending failure.
Disclosure of Invention
The invention aims to provide a capacitor outgoing line arranging machine and a method thereof. And directly filling the semi-finished products formed by electric welding of the outgoing lines of the capacitors into special aluminum cups one by one, and orderly arranging the semi-finished products.
In order to achieve the above object, the technical scheme of the present invention is as follows:
an outgoing line pin header comprising: the fixed station, the surface of fixed station is equipped with the rolling disc, the both sides of rolling disc are equipped with aluminium cup material loading tray and aluminium cup unloading tray respectively, and the top of rolling disc is equipped with both ends open-ended stand pipe, be equipped with the guide way in the stand pipe, the oral area of guide way is equipped with down the silo, and the outside of rolling disc is equipped with the baffle partly encirclement, the surface of aluminium cup material loading tray is equipped with the deflector.
As a preferable scheme, the bottoms of the rotating disc, the aluminum cup feeding tray and the aluminum cup discharging tray are respectively provided with a rotating motor.
Preferably, the included angle between the blanking groove and the horizontal plane is 60 degrees.
As a preferable scheme, a counting sensor is arranged in the middle of the blanking groove.
As an optimal scheme, the distance between the rotating disc and the baffle is 12-14 mm.
Preferably, an aluminum cup sensor is further arranged on the surface of the rotating disc.
As the preferable scheme, the outside of stand pipe still is equipped with the lifter, lifter and a slide bar fixed connection, the slide bar sets firmly in the surface of fixing base.
An outgoing line pin arranging method based on the outgoing line pin arranging machine comprises the following steps:
the semi-finished outgoing line is sent to a blanking groove, a controller switch is opened, a vibrator generates vibration, when the semi-finished outgoing line falls freely due to different specific gravities of materials, the specific gravity is high, and each outgoing line transmits signals to the controller for memorization through a counting sensor;
when the outgoing line falls, the outgoing line touches the guide groove to change the angle and vertically falls, and the direction cannot be changed after entering the aluminum cup because the guide groove is conical, and the outgoing line directly falls into the prepared empty aluminum cup;
the vibrator below the empty aluminum cup vibrates to drive the empty aluminum cup to continuously rotate to wait for the next outgoing line to continuously fall, and the outgoing lines can be orderly arranged and erected in the aluminum cup until the outgoing lines are filled into the empty aluminum cup according to a certain quantity;
when the number of outgoing lines in the aluminum cups reaches a preset number, the controller sends a signal to the rotating disc, the rotating disc rotates 90 degrees clockwise, the aluminum cups filled with the outgoing lines move the aluminum cup tray for feeding people along the baffle plate, and the aluminum cups flow into the next working procedure;
an empty aluminum cup is placed on the aluminum cup feeding tray, a sensor gives a signal to enable a motor to drive a rotating disc to rotate anticlockwise on the tray, the empty aluminum cup is driven to move towards a guide plate and are orderly arranged in the guide plate, a semicircular hole is fed when the four-station rotating disc rotates clockwise, and the next blanking is fed below a guide pipe;
the guide tube adjusts the upper and lower heights according to the length and size changes of the outgoing lines, so that the requirements of different sizes are met;
the guide groove in the guide pipe is always kept at a distance of 10-15 mm from the upper edge of the empty aluminum cup;
the aluminum cup feeding tray and the aluminum cup discharging tray are kept on the same horizontal line;
when the sensor is calculated to be free of signals in 10 seconds, the controller sends signals to stop the electric welding forming machine.
The beneficial effects of the invention are mainly as follows:
1. the semi-finished products of the outgoing lines are directly put into special aluminum cups one by one, the aluminum cups are not required to be put into the aluminum cups again through intermediate links, the time is saved, and the errors are reduced;
2. the outgoing lines are directly not affected by external force and cannot be bent;
3. because the aluminum cup drives the outgoing line to rotate continuously in the process of loading the aluminum cup, the phenomenon of uneven height after loading is avoided, and the formation quality of the subsequent process is improved.
Drawings
FIG. 1 is a top view of the present invention;
FIG. 2 is a side view of the present invention;
in the figure: 1. a fixed table; 2. a rotating disc; 3. an aluminum cup blanking tray; 4. an aluminum cup feeding tray; 5. a baffle; 6. a guide plate; 7. an aluminum cup inductor; 8. a guide tube; 9. a guide groove; 10. discharging groove; 11. a rotating motor; 12. a vibrator.
Detailed Description
Referring to fig. 1, an outgoing line pin arranging machine includes: the fixed station 1, the surface of fixed station 1 is equipped with rolling disc 2, and rolling disc 2's both sides are equipped with aluminium cup material loading tray 4 and aluminium cup unloading tray 3 respectively, and rolling disc 2's top is equipped with both ends open-ended stand pipe 8, is equipped with guide way 9 in the stand pipe 8, and the oral area of guide way 9 is equipped with down silo 10, and rolling disc 2's outside is equipped with baffle 5 with partly surrounding, and aluminium cup material loading tray 4's surface is equipped with deflector 6.
The bottoms of the rotating disc 2, the aluminum cup feeding tray 4 and the aluminum cup discharging tray 3 are respectively provided with a rotating motor 11.
The angle between the blanking groove 10 and the horizontal plane is 60 degrees.
In order to accurately calculate the passing number of the outgoing lines in the blanking groove, a counting sensor is provided in the middle of the blanking groove 10.
The distance between the rotating disc 2 and the baffle 5 is 12-14 mm.
The surface of the rotating disc 2 is also provided with an aluminum cup sensor 7.
In order to uniformly arrange the outgoing lines in the aluminum cup, a vibrator 12 is also arranged at the bottom of the rotating disc.
An outgoing line pin arranging method based on the outgoing line pin arranging machine comprises the following steps:
the semi-finished outgoing line is sent to a blanking groove, a controller switch is opened, a vibrator generates vibration, when the semi-finished outgoing line falls freely due to different specific gravities of materials, the specific gravity is high, and each outgoing line transmits signals to the controller for memorization through a counting sensor;
when the outgoing line falls, the outgoing line touches the guide groove to change the angle and vertically falls, and the direction cannot be changed after entering the aluminum cup because the guide groove is conical, and the outgoing line directly falls into the prepared empty aluminum cup;
the vibrator below the empty aluminum cup vibrates to drive the empty aluminum cup to continuously rotate to wait for the next outgoing line to continuously fall, and the outgoing lines can be orderly arranged and erected in the aluminum cup until the outgoing lines are filled into the empty aluminum cup according to a certain quantity;
when the number of outgoing lines in the aluminum cups reaches a preset number, the controller sends a signal to the rotating disc, the rotating disc rotates 90 degrees clockwise, the aluminum cups filled with the outgoing lines move the aluminum cup tray for feeding people along the baffle plate, and the aluminum cups flow into the next working procedure;
an empty aluminum cup is placed on the aluminum cup feeding tray, a sensor gives a signal to enable a motor to drive a rotating disc to rotate anticlockwise on the tray, the empty aluminum cup is driven to move towards the guide cup and is orderly arranged in a guide plate, a semicircular hole is fed when the four-station rotating disc rotates clockwise, and the next blanking is fed below a guide tube;
the guide tube adjusts the upper and lower heights according to the length and size changes of the outgoing lines, so that the requirements of different sizes are met;
the guide groove in the guide pipe is always kept at a distance of 10-15 mm from the upper edge of the empty aluminum cup;
the aluminum cup feeding tray and the aluminum cup discharging tray are kept on the same horizontal line;
when the sensor is calculated to be free of signals in 10 seconds, the controller sends signals to stop the electric welding forming machine.
The beneficial effects of the invention are mainly as follows:
1. the semi-finished products of the outgoing lines are directly put into special aluminum cups one by one, the aluminum cups are not required to be put into the aluminum cups again through intermediate links, the time is saved, and the errors are reduced;
2. the outgoing lines are directly not affected by external force and cannot be bent;
3. because the aluminum cup drives the outgoing line to rotate continuously in the process of loading the aluminum cup, the phenomenon of uneven height after loading is avoided, and the formation quality of the subsequent process is improved.
The foregoing description is only illustrative of the preferred embodiments of the present invention and is not intended to limit the scope of the invention, but rather the equivalent variations and modifications in shape, construction, characteristics and spirit according to the scope of the claims should be construed to be included in the scope of the claims.
Claims (2)
1. An outgoing line pin arranging machine, which is characterized by comprising: the aluminum cup feeding tray is characterized by comprising a fixed table, wherein a rotating disc is arranged on the surface of the fixed table, an aluminum cup feeding tray and an aluminum cup discharging tray are respectively arranged on two sides of the rotating disc, guide pipes with openings at two ends are arranged above the rotating disc, guide grooves are formed in the guide pipes, a discharging groove is formed in the opening part of each guide groove, a baffle is arranged on the outer side of the rotating disc in a semi-encircling mode, and guide plates are arranged on the surface of the aluminum cup feeding tray; the bottoms of the rotating disc, the aluminum cup feeding tray and the aluminum cup discharging tray are respectively provided with a rotating motor; the included angle between the blanking groove and the horizontal plane is 60 degrees; a counting sensor is arranged in the middle of the blanking groove; the distance between the rotating disc and the baffle is 12-14 mm; an aluminum cup inductor is further arranged on the surface of the rotating disc; the outside of stand pipe still is equipped with the lifter, lifter and a slide bar fixed connection, the slide bar sets firmly in the surface of fixing base.
2. An outgoing line pin arranging method based on the outgoing line pin arranging machine as claimed in claim 1, and characterized by comprising the following steps:
the semi-finished outgoing line is sent to a blanking groove, a controller switch is opened, a vibrator generates vibration, when the semi-finished outgoing line falls freely due to different specific gravities of materials, the specific gravity is high, and each outgoing line transmits signals to the controller for memorization through a counting sensor;
when the outgoing line falls, the outgoing line touches the guide groove to change the angle and vertically falls, and the direction cannot be changed after entering the aluminum cup because the guide groove is conical, and the outgoing line directly falls into the prepared empty aluminum cup;
the vibrator below the empty aluminum cup vibrates to drive the empty aluminum cup to continuously rotate to wait for the next outgoing line to continuously fall, and the outgoing lines can be orderly arranged and erected in the aluminum cup until the outgoing lines are filled into the empty aluminum cup according to a certain quantity;
when the number of outgoing lines in the aluminum cups reaches a preset number, the controller sends a signal to the rotating disc, the rotating disc rotates 90 degrees clockwise, the aluminum cups filled with the outgoing lines move the aluminum cup tray for feeding people along the baffle plate, and the aluminum cups flow into the next working procedure;
an empty aluminum cup is placed on the aluminum cup feeding tray, a sensor gives a signal to enable a motor to drive a rotating disc to rotate anticlockwise on the tray, the empty aluminum cup is driven to move towards the guide cup and is orderly arranged in a guide plate, a semicircular hole is fed when the four-station rotating disc rotates clockwise, and the next blanking is fed below a guide tube;
the guide tube adjusts the upper and lower heights according to the length and size changes of the outgoing lines, so that the requirements of different sizes are met;
the guide groove in the guide pipe always keeps a distance of 10-15 mm from the upper edge of the empty aluminum cup;
the aluminum cup feeding tray and the aluminum cup discharging tray are kept on the same horizontal line; when the sensor is calculated to be free of signals in 10 seconds, the controller sends signals to stop the electric welding forming machine.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610626051.4A CN106024430B (en) | 2016-08-02 | 2016-08-02 | Outgoing line arranging machine and outgoing line pin arranging method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610626051.4A CN106024430B (en) | 2016-08-02 | 2016-08-02 | Outgoing line arranging machine and outgoing line pin arranging method |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN106024430A CN106024430A (en) | 2016-10-12 |
| CN106024430B true CN106024430B (en) | 2024-03-29 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610626051.4A Active CN106024430B (en) | 2016-08-02 | 2016-08-02 | Outgoing line arranging machine and outgoing line pin arranging method |
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| Country | Link |
|---|---|
| CN (1) | CN106024430B (en) |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111634476A (en) * | 2020-04-26 | 2020-09-08 | 南通南铭电子有限公司 | Capacitor lead-out wire arrangement device and working method thereof |
Citations (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2043427U (en) * | 1988-04-06 | 1989-08-23 | 张运潮 | Burr-removing machine for diode lead |
| CN2370548Y (en) * | 1999-02-04 | 2000-03-22 | 朱清恩 | Improved winding needle |
| JP2002128263A (en) * | 2000-10-25 | 2002-05-09 | Jcc Engineering Co Ltd | Method and device for supplying electronic part lead wire |
| JP2003045749A (en) * | 2001-05-21 | 2003-02-14 | Hi-Mecha Corp | Method of forming aluminum electrolytic capacitor, temporary bent die, temporary bent lead guide, regular bending die, and manufacturing method by automatic processor |
| JP2011077117A (en) * | 2009-09-29 | 2011-04-14 | Sanyo Electric Co Ltd | Method of manufacturing capacitor element and arranging device for use therein |
| CN201804556U (en) * | 2010-07-08 | 2011-04-20 | 福群科技集团有限公司 | Automatic needle inserting machine |
| CN203339132U (en) * | 2013-06-24 | 2013-12-11 | 安徽中鑫半导体有限公司 | Wire-arranging machine with protective device |
| CN204075637U (en) * | 2014-09-19 | 2015-01-07 | 郭红宇 | Manual row's pin machine |
| CN204302299U (en) * | 2014-12-19 | 2015-04-29 | 中宜环科仪器江苏有限公司 | Three-dimensional sample mechanical arm |
| CN206059183U (en) * | 2016-08-02 | 2017-03-29 | 南通南铭电子有限公司 | Lead-out wire arranges machine |
-
2016
- 2016-08-02 CN CN201610626051.4A patent/CN106024430B/en active Active
Patent Citations (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2043427U (en) * | 1988-04-06 | 1989-08-23 | 张运潮 | Burr-removing machine for diode lead |
| CN2370548Y (en) * | 1999-02-04 | 2000-03-22 | 朱清恩 | Improved winding needle |
| JP2002128263A (en) * | 2000-10-25 | 2002-05-09 | Jcc Engineering Co Ltd | Method and device for supplying electronic part lead wire |
| JP2003045749A (en) * | 2001-05-21 | 2003-02-14 | Hi-Mecha Corp | Method of forming aluminum electrolytic capacitor, temporary bent die, temporary bent lead guide, regular bending die, and manufacturing method by automatic processor |
| JP2011077117A (en) * | 2009-09-29 | 2011-04-14 | Sanyo Electric Co Ltd | Method of manufacturing capacitor element and arranging device for use therein |
| CN201804556U (en) * | 2010-07-08 | 2011-04-20 | 福群科技集团有限公司 | Automatic needle inserting machine |
| CN203339132U (en) * | 2013-06-24 | 2013-12-11 | 安徽中鑫半导体有限公司 | Wire-arranging machine with protective device |
| CN204075637U (en) * | 2014-09-19 | 2015-01-07 | 郭红宇 | Manual row's pin machine |
| CN204302299U (en) * | 2014-12-19 | 2015-04-29 | 中宜环科仪器江苏有限公司 | Three-dimensional sample mechanical arm |
| CN206059183U (en) * | 2016-08-02 | 2017-03-29 | 南通南铭电子有限公司 | Lead-out wire arranges machine |
Also Published As
| Publication number | Publication date |
|---|---|
| CN106024430A (en) | 2016-10-12 |
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