CN105983796A - Production device for forging stranded welding wires and production technology of production device - Google Patents
Production device for forging stranded welding wires and production technology of production device Download PDFInfo
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- CN105983796A CN105983796A CN201610526051.7A CN201610526051A CN105983796A CN 105983796 A CN105983796 A CN 105983796A CN 201610526051 A CN201610526051 A CN 201610526051A CN 105983796 A CN105983796 A CN 105983796A
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- welding wire
- beam wheel
- production
- production equipment
- wheel assembly
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- 238000003466 welding Methods 0.000 title claims abstract description 58
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 45
- 238000005242 forging Methods 0.000 title claims abstract description 21
- 238000005516 engineering process Methods 0.000 title claims abstract description 12
- 238000000034 method Methods 0.000 claims abstract description 11
- 238000002485 combustion reaction Methods 0.000 claims description 10
- 230000005540 biological transmission Effects 0.000 claims description 8
- 230000000694 effects Effects 0.000 claims description 6
- 238000005452 bending Methods 0.000 claims description 3
- 238000005096 rolling process Methods 0.000 claims description 3
- 238000003825 pressing Methods 0.000 abstract 1
- 238000004804 winding Methods 0.000 abstract 1
- 229910000679 solder Inorganic materials 0.000 description 4
- 239000002184 metal Substances 0.000 description 3
- 229910000831 Steel Inorganic materials 0.000 description 2
- 230000008021 deposition Effects 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 239000010959 steel Substances 0.000 description 2
- HSFWRNGVRCDJHI-UHFFFAOYSA-N Acetylene Chemical compound C#C HSFWRNGVRCDJHI-UHFFFAOYSA-N 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000005253 cladding Methods 0.000 description 1
- 238000004033 diameter control Methods 0.000 description 1
- 239000003814 drug Substances 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 230000004907 flux Effects 0.000 description 1
- 230000004927 fusion Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 230000035515 penetration Effects 0.000 description 1
- 230000001737 promoting effect Effects 0.000 description 1
- 230000001681 protective effect Effects 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K35/00—Rods, electrodes, materials, or media, for use in soldering, welding, or cutting
- B23K35/40—Making wire or rods for soldering or welding
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K35/00—Rods, electrodes, materials, or media, for use in soldering, welding, or cutting
- B23K35/02—Rods, electrodes, materials, or media, for use in soldering, welding, or cutting characterised by mechanical features, e.g. shape
- B23K35/0255—Rods, electrodes, materials, or media, for use in soldering, welding, or cutting characterised by mechanical features, e.g. shape for use in welding
- B23K35/0261—Rods, electrodes, wires
- B23K35/0283—Rods, electrodes, wires multi-cored; multiple
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Wire Processing (AREA)
Abstract
The invention relates to a production device for forging stranded welding wires and a production technology of the production device. The device comprises a power device (1), multiple bearing seat devices (3), a wire pressing device (11), a straightening device (12), a forging device (13), a dragging device (15) and a wire winding device (16), all of which are sequentially arranged from front to back. Each bearing seat device (3) is provided with a rotating shaft (19). The first rotating shaft (19) is connected with the power device (1), and the rear end of the last rotating shaft (19) is provided with a stranding device (8). A cradle device (7) is arranged between every two adjacent rotating shafts (19). Each cradle device (7) is provided with a spool assembly (6). Bow belt devices (4) are arranged on the upper side and the lower side of each spool assembly (6). By means of the production device for forging the stranded welding wires and the production technology of the production device, the production process is greatly simplified, the requirement for the drawing process of the single wires is lowered, the production efficiency is greatly improved, and the manufacturing cost is saved.
Description
Technical field
The present invention relates to a kind of production equipment forging strand welding wire and production technology thereof, belong to welding wire production equipment technical field.
Background technology
Solder technology, as a kind of important material processing technique, is widely used in the industries such as machine-building, petrochemical industry, boats and ships, bridge, Aero-Space.Welding material mainly includes welding rod, welding wire, welding, solder flux, solder etc., and as China's Automation of Welding level improves constantly, the welding wire consumption adapting to automatic welding quickly increases.The welding productivity of raising metal arc welding is the importance promoting solder technology development, and improves welding deposition rate, reduces the important measures that thermal weld stress amount is raising welding quality and productivity.The size of gage of wire is the key factor of welding deposition rate.Require that there is certain flexibility and rigidity as welding wire, in order to coiling disc forming, the welding wire straightening with certain crooked radian being in use wound on wire reel, and need to be with certain rigidity, in order to it is sent to molten bath accurately.Traditional gage of wire is less, is not easy to the welding of band large-scale metal component, but excessive gage of wire has a strong impact on the flexibility of welding wire, particularly flux-cored wire, will be unable to into dish, though one-tenth dish, during being in use difficult to straightening, and use, energy consumption is excessive, and this is unfavorable for production and processing.
The patent of invention of Application No. 200920045272.8 discloses a kind of multi-strand stranded welding wire, and it includes solid core welding wire and flux-cored wire, and a root wire is positioned at centre, referred to as core wire；Remaining welding wire is stranded around middle core wire, is referred to as periphery silk.It is big not that this stranded electrode overcomes traditional medicine core gage of wire, diameter is difficult to the shortcomings such as coiling, outspoken nature difference when increasing, stranded multiply flux-cored wire diameter excursion is big, it is possible to obtain bigger fusion penetration, molten wide and generous overlay cladding, the beneficially welding of band large-scale metal component.
Although aforementioned patents disclosing the structure of multi-strand stranded welding wire, but and the undisclosed equipment producing this multi-strand stranded welding wire, and use which kind of thread reaming machine to be the difficult problem manufacturing above-mentioned multi-strand stranded welding wire, existing cable stranding machine or steel wire rope stranding machine are all inapplicable.
Content of the invention
The technical problem to be solved is to provide a kind of production equipment forging strand welding wire and production technology thereof for above-mentioned prior art, it can be used in producing a kind of performance and preferably forges strand welding wire, enormously simplify production procedure, require to reduce to monofilament drawing process, require to reduce to strand process each monofilament lay pitch and string diameter, significantly improve production efficiency, save manufacturing cost.
The technical scheme that the present invention solves that the problems referred to above are used is: a kind of production equipment forging strand welding wire, it includes the power set being sequentially arranged from A-P, multiple bearing holder devices, cord grip, straightener, forge device, draw-gear and take-up, it is provided with rotating shaft on the plurality of bearing holder device, it wherein is connected by the first transmission device between first rotating shaft front end and power set, last rotating shaft rear end is provided with stranding device, between adjacent two rotating shafts, mounting bracket is provided with cradle device, it is provided with I-beam wheel assembly on described cradle device, the upper and lower both sides of described I-beam wheel assembly are provided with bow belting, it is provided with synchronizing shaft device below described rotating shaft, described synchronizing shaft device is all connected by the second transmission device with rotating shaft.
Power base is set below described power set.
It is provided with main machine base below the plurality of bearing holder device.
Described synchronizing shaft device is arranged on main machine base by multiple support seats.
The described device that forges is provided above electric control unit.
Described cord grip, straightener, forge and below device and draw-gear, be provided with traction base.
The quantity of described bearing holder device is four.
After-combustion on described I-beam wheel assembly has stranded electrode.
The production technology of a kind of production equipment forging strand welding wire, described technique comprises the steps:
Step one, on the I-beam wheel assembly of central hair single around the home welding wire, periphery silk I-beam wheel assembly on the many root wires of after-combustion；
It step 2, is installed on the I-beam wheel assembly of central hair on last cradle device, remaining cradle device is installed the I-beam wheel assembly of periphery silk；
Step 3, many root wires in the I-beam wheel of periphery silk for the after-combustion are led to the distributor plate of stranding device carry out uniform separated time by bending belting, directly leading out the single welding wire in the I-beam wheel of central hair to the distributor plate center of stranding device, under stranding device effect, many periphery silks are uniformly stranded in single, central silk periphery；
Step 4, stranded after welding wire under the effect of draw-gear, sequentially pass through cord grip, straightener, forge device, eventually enter into take-up and carry out rolling.
Compared with prior art, it is an advantage of the current invention that:
1st, the production device structure of the present invention is simple, and easy to operate, floor space is little, and cost of investment is low；
2nd, the present invention uses bow belting to replace seamless steel pipe cylinder wire, is conducive to improving twisting speed, substantially increases production efficiency, effectively reduces noise simultaneously；
3rd, many around the home root wires on the I-beam wheel assembly of present invention periphery silk, can be substantially reduced the quantity of I-beam wheel assembly, thus shorten the length of integral device, reduce floor space and equipment cost, be also beneficial to produce the welding wire of more complicated strand structure；
4th, draw-gear of the present invention uses servomotor or variable-frequency motor, can realize the lay pitch more accurately, and range of lay is adjustable, controllable；
5th, the technological process of production of the present invention is simple, requires to reduce to monofilament drawing process, requires to reduce to strand process each monofilament lay pitch and string diameter, significantly improves production efficiency, saved manufacturing cost.
6th, invention increases the operation forging; one can be produced and forge strand welding wire; compared with existing strand welding wire, its surfacing, circularity is higher; electric conductivity continuity is good; little with the frictional force of ignition tip, welding gas protective value is good, and surface manufactures control difficulty and welding process molten bath control difficulty is low; internal memory stress is little, and stranded rear string diameter control accuracy is high.
Brief description
Fig. 1 is the structural representation of a kind of production equipment forging strand welding wire of the present invention.
Fig. 2 is the structural representation of after-combustion stranded electrode on I-beam wheel assembly in Fig. 1.
Wherein:
Power set 1
First transmission device 2
Bearing holder device 3
Bow belting 4
Synchronizing shaft device 5
I-beam wheel assembly 6
Cradle device 7
Stranding device 8
Power base 9
Main machine base 10
Cord grip 11
Straightener 12
Forge device 13
Traction base 14
Draw-gear 15
Take-up 16
Electric control unit 17
Second transmission device 18
Front rotary shaft 19
Mounting bracket 20
Support seat 21
Welding wire 22.
Detailed description of the invention
Below in conjunction with accompanying drawing embodiment, the present invention is described in further detail.
nullAs shown in Figure 1，A kind of production equipment forging strand welding wire in the present embodiment，It includes the power base 9 being sequentially arranged from A-P、Main machine base 10、Traction base 14 and take-up 16，It is provided with power set 1 on described power base 9，It is disposed with multiple bearing holder device 3 from A-P on described main machine base 10，It is provided with rotating shaft 19 on each bearing holder device 3，Between adjacent two rotating shafts 19, mounting bracket 20 is provided with cradle device 7，It is provided with I-beam wheel assembly 6 on described cradle device 7，Described cradle device is provided with bow belting 4 in both sides about 7，It is connected by the first transmission device 2 between described power set 1 with first rotating shaft 19 front end，Last rotating shaft 19 rear end described is provided with stranding device 8，On described main machine base 10, multiple support seats 21 are provided with synchronizing shaft device 5，It is all connected by the second transmission device 18 between described synchronizing shaft device 5 with multiple rotating shafts 19，It is disposed with cord grip 11 from A-P on described traction base 14、Straightener 12、Forge device 13 and draw-gear 15；
Described cradle device 7 two ends are connected by between bearing with installation 20 so that when mounting bracket 20 rotates with rotating shaft 19, cradle device remains motionless；
Described bow belting 4 two ends are fixing with mounting bracket 20 to be connected, so that bow belting 4 rotates with rotating shaft 19；
It is evenly arranged with multiple lead-in wire mouth on described bow belting 4 medial surface；
Described draw-gear 15 uses servomotor or variable-frequency motor traction；
The described device 13 that forges is provided above electric control unit 17.
As in figure 2 it is shown, after-combustion has stranded electrode 22 on described I-beam wheel assembly 6.
Its production technology is as follows:
Step one, on the I-beam wheel assembly of central hair single around the home welding wire, periphery silk I-beam wheel assembly on the many root wires of after-combustion；
It step 2, is installed on the I-beam wheel assembly of central hair on last cradle device, remaining cradle device is installed the I-beam wheel assembly of periphery silk；
Step 3, many root wires in the I-beam wheel of periphery silk for the after-combustion are led to the distributor plate of stranding device carry out uniform separated time by bending belting, directly leading out the single welding wire in the I-beam wheel of central hair to the distributor plate center of stranding device, under stranding device effect, many periphery silks are uniformly stranded in single, central silk periphery；
Step 4, stranded after welding wire under the effect of draw-gear, sequentially pass through cord grip, straightener, forge device, eventually enter into take-up and carry out rolling.
In addition to the implementation, present invention additionally comprises other embodiments, the technical scheme that all employing equivalents or equivalence substitute mode are formed, all should fall within the scope of the hereto appended claims.
Claims (9)
- null1. the production equipment forging strand welding wire，It is characterized in that: it includes the power set (1) being sequentially arranged from A-P、Multiple bearing holder devices (3)、Cord grip (11)、Straightener (12)、Forge device (13)、Draw-gear (15) and take-up (16)，It is provided with rotating shaft (19) on the plurality of bearing holder device (3)，It wherein is connected by the first transmission device (2) between first rotating shaft (19) front end and power set (1)，Last rotating shaft (19) rear end is provided with stranding device (8)，Between adjacent two rotating shafts (19), mounting bracket (20) is provided with cradle device (7)，It is provided with I-beam wheel assembly (6) on described cradle device (7)，The upper and lower both sides of described I-beam wheel assembly (6) are provided with bow belting (4)，Described rotating shaft (19) lower section is provided with synchronizing shaft device (5)，Described synchronizing shaft device (5) is all connected by the second transmission device (18) with rotating shaft (19).
- 2. a kind of production equipment forging strand welding wire according to claim 1, it is characterised in that: described power set (1) lower section arranges power base (9).
- 3. a kind of production equipment forging strand welding wire according to claim 1, it is characterised in that: the plurality of bearing holder device (3) lower section is provided with main machine base (10).
- 4. a kind of production equipment forging strand welding wire according to claim 3, it is characterised in that: described synchronizing shaft device (5) is arranged on main machine base (10) by multiple supports seat (21).
- 5. a kind of production equipment forging strand welding wire according to claim 1, it is characterised in that: the described device (13) that forges is provided above electric control unit (17).
- 6. a kind of production equipment forging strand welding wire according to claim 1, it is characterised in that: described cord grip (11), straightener (12), forge device (13) and draw-gear (15) lower section be provided with traction base (14).
- 7. a kind of production equipment forging strand welding wire according to claim 1, it is characterised in that: the quantity of described bearing holder device (3) is four.
- 8. a kind of production equipment forging strand welding wire according to claim 1, it is characterised in that: the upper after-combustion of described I-beam wheel assembly (6) has stranded electrode (22).
- 9. the production technology of the production equipment forging strand welding wire, it is characterised in that described technique comprises the steps:Step one, on the I-beam wheel assembly of central hair single around the home welding wire, periphery silk I-beam wheel assembly on the many root wires of after-combustion；It step 2, is installed on the I-beam wheel assembly of central hair on last cradle device, remaining cradle device is installed the I-beam wheel assembly of periphery silk；Step 3, many root wires in the I-beam wheel of periphery silk for the after-combustion are led to the distributor plate of stranding device carry out uniform separated time by bending belting, directly leading out the single welding wire in the I-beam wheel of central hair to the distributor plate center of stranding device, under stranding device effect, many periphery silks are uniformly stranded in single, central silk periphery；Step 4, stranded after welding wire under the effect of draw-gear, sequentially pass through cord grip, straightener, forge device, eventually enter into take-up and carry out rolling.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610526051.7A CN105983796A (en) | 2016-07-04 | 2016-07-04 | Production device for forging stranded welding wires and production technology of production device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610526051.7A CN105983796A (en) | 2016-07-04 | 2016-07-04 | Production device for forging stranded welding wires and production technology of production device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN105983796A true CN105983796A (en) | 2016-10-05 |
Family
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610526051.7A Pending CN105983796A (en) | 2016-07-04 | 2016-07-04 | Production device for forging stranded welding wires and production technology of production device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN105983796A (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110047629A (en) * | 2019-05-06 | 2019-07-23 | 徐小梅 | A kind of twisted equipment of cable alignment |
| CN110280922A (en) * | 2019-07-01 | 2019-09-27 | 佛山科学技术学院 | A kind of cable formula welding wire and preparation method thereof for high-entropy alloy electric arc increasing material manufacturing |
| CN110280921A (en) * | 2019-07-01 | 2019-09-27 | 佛山科学技术学院 | A kind of cable formula welding wire and preparation method thereof for high-entropy alloy built-up welding |
| CN110315237A (en) * | 2019-07-23 | 2019-10-11 | 佛山科学技术学院 | A kind of cable formula welding wire and the method for preparing high-entropy alloy part |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN110047629A (en) * | 2019-05-06 | 2019-07-23 | 徐小梅 | A kind of twisted equipment of cable alignment |
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| CN110280922A (en) * | 2019-07-01 | 2019-09-27 | 佛山科学技术学院 | A kind of cable formula welding wire and preparation method thereof for high-entropy alloy electric arc increasing material manufacturing |
| CN110280921A (en) * | 2019-07-01 | 2019-09-27 | 佛山科学技术学院 | A kind of cable formula welding wire and preparation method thereof for high-entropy alloy built-up welding |
| CN110315237A (en) * | 2019-07-23 | 2019-10-11 | 佛山科学技术学院 | A kind of cable formula welding wire and the method for preparing high-entropy alloy part |
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Effective date of registration: 20171229 Address after: No. 18, Fenghuang Mountain Road, Jiangyin hi tech Industrial Development Zone, Jiangyin City, Wuxi, Jiangsu Applicant after: Jiangsu Lian Jie Welding Technology Co., Ltd. Address before: 213000 Jiangsu province Changzhou City Tianning District Jing Fu Yuan Building 6 unit 1101 Room B Applicant before: Liang Yu |
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Application publication date: 20161005 |
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