CN105967648A - 一种低导热烧结粘土空心砖及其制备方法 - Google Patents

一种低导热烧结粘土空心砖及其制备方法 Download PDF

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CN105967648A
CN105967648A CN201610207272.8A CN201610207272A CN105967648A CN 105967648 A CN105967648 A CN 105967648A CN 201610207272 A CN201610207272 A CN 201610207272A CN 105967648 A CN105967648 A CN 105967648A
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王慧
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Abstract

本发明公开了一种低导热烧结粘土空心砖及其制备方法,其由以下重量份的原料制成:黄磷矿渣23‑35、石英砂尾矿18‑27、硅酸钙11‑17、木节粘土38‑49、硅酸铝6‑12、煤渣16‑24、硬硅钙石15‑25、海泥24‑36、锂渣14‑22、水泥粉尘15‑20、砒砂岩10‑15、蛭石20‑25、黄糊精9‑14、纳米多孔二氧化硅气凝胶10‑15、牡蛎壳22‑28、羟乙基纤维素5‑10、海泡石14‑22、锯末8‑12、氧化锆7‑13、水适量。本发明采用煤渣、锯末、纳米多孔二氧化硅气凝胶、水泥粉尘等原料所制得的烧结粘土空心砖导热系数低,且强度高,耐腐蚀,耐老化,抗震稳定性好。

Description

一种低导热烧结粘土空心砖及其制备方法
技术领域
本发明涉及一种空心砖及其制备方法,具体涉及一种低导热烧结粘土空心砖及其制备方法。
背景技术
空心砖是建筑行业常用的墙体主材,由于质轻、消耗原材少等优势,已经成为国家建筑部门首先推荐的产品。烧结粘土空心砖是以粘土、矿物原料等为主要原料,经过原料处理、成型、烧结制成。烧结粘土空心砖具有质轻、强度高、保温、隔音降噪性能好,环保、无污染等优点,是框架结构建筑物的理想填充材料。近几年随着建筑行业的快速发展,对烧结粘土空心砖的性能要求越来越高。目前市场上的烧结粘土空心砖仍存在着隔热保温性能差的缺点,无法满足市场的需求。
发明内容
本发明的目的在于提供一种隔热保温性能优异的低导热烧结粘土空心砖及其制备方法。
为实现上述目的,本发明采用的技术方案如下:
一种低导热烧结粘土空心砖,由以下重量份的原料制成:黄磷矿渣23-35、石英砂尾矿18-27、硅酸钙 11-17、木节粘土 38-49、硅酸铝 6-12、煤渣 16-24、硬硅钙石 15-25、海泥24-36、锂渣 14-22、水泥粉尘15-20、砒砂岩 10-15、蛭石20-25、黄糊精9-14、纳米多孔二氧化硅气凝胶10-15、牡蛎壳 22-28、羟乙基纤维素5-10、海泡石14-22、锯末8-12、氧化锆 7-13、水适量。
一种低导热烧结粘土空心砖的制备方法,包括以下步骤:
(1)将蛭石、锂渣、牡蛎壳、氧化锆混合均匀,粉碎,过80-100目筛,加入适量的水,充分搅拌均匀,制球,粒径控制在4-6mm,然后将制得的生料球在85-95℃下干燥至含水率在4%以下,然后将干燥后的生料球置于微波炉焙烧炉内焙烧:先控制微波功率在600-700W,焙烧30-40min,再控制微波功率在850-950W,焙烧15-25min,冷却至室温,即得陶粒;
(2)将石英砂尾矿、硅酸铝、硬硅钙石、砒砂岩、海泡石混合均匀,然后送入转锤式矿物纤维粉碎机粉碎,得到初级矿物纤维,然后加入适量的水搅拌制成浓度为45-55%的浆状矿物纤维,然后加入相当于浆状矿物纤维重量4-7%的六偏磷酸钠、3-5%的木质素磺酸钠、2-3%的三乙醇胺和0.5-1%的月桂醇聚氧乙烯醚,在4000-6000r/min的转速下球磨分散15-25min,再在功率为600-800W的超声波下分散10-15min,过滤,洗涤,烘干后置于置于马弗炉内焙烧:先以8-10℃/min升温至810-870℃,保温10-15min,再以3-5℃/min降温至520-580℃,保温20-30min,冷却至室温,即得矿物纤维;
(3)将黄磷矿渣、木节粘土、煤渣、海泥、水泥粉尘、锯末混合均匀,再加入适量的水进行一次搅拌,搅拌速度为450-550r/min,搅拌时间为8-12min,搅拌均匀后静置陈化12-36h,然后向陈化后的原料中加入余下原料以及步骤(1)制得的陶粒和步骤(2)制得的矿物纤维进行二次混合,搅拌速度为500-700r/min,搅拌时间为10-15min;
(4)将步骤(3)制得的混合料加入空心砖制砖机中压制成型,脱模后将砖坯置于干燥窑中,在80-100℃温度下干燥至含水率≤3%,然后将烘干的砖坯送入烧结窑中,在980-1060℃温度下烧结2-3h,冷却至室温,即为所需的烧结粘土空心砖。
本发明的有益效果:
(1)本发明采用煤渣、锯末、纳米多孔二氧化硅气凝胶、水泥粉尘等原料所制得的烧结粘土空心砖导热系数低,隔热保温性能好,且强度高,耐腐蚀,耐老化,抗震稳定性好。
(2)本发明采用蛭石、锂渣、牡蛎壳、氧化锆等原料制得的陶粒和石英砂尾矿、硅酸铝、硬硅钙石、砒砂岩、海泡石等原料制得的矿物纤维相互复合,交错粘压在一起,均匀地分散在水泥空心砖中,可以显著降低烧结粘土空心砖的导热系数,使得其具有优异的隔热保温性能,同时还可以改善烧结粘土空心砖的耐腐蚀性、耐久性和力学性能。
具体实施方式
一种低导热烧结粘土空心砖,由以下重量(kg)的原料制成:黄磷矿渣30、石英砂尾矿 24、硅酸钙 13、木节粘土 45、硅酸铝 9、煤渣 19、硬硅钙石 20、海泥 33、锂渣 18、水泥粉尘17、砒砂岩 12、蛭石22、黄糊精10、纳米多孔二氧化硅气凝胶13、牡蛎壳 26、羟乙基纤维素8、海泡石18、锯末10、氧化锆 9、水适量。
一种低导热烧结粘土空心砖的制备方法,包括以下步骤:
(1)将蛭石、锂渣、牡蛎壳、氧化锆混合均匀,粉碎,过90目筛,加入适量的水,充分搅拌均匀,制球,粒径控制在5mm,然后将制得的生料球在90℃下干燥至含水率在4%以下,然后将干燥后的生料球置于微波炉焙烧炉内焙烧:先控制微波功率在650W,焙烧35min,再控制微波功率在900W,焙烧20min,冷却至室温,即得陶粒;
(2)将石英砂尾矿、硅酸铝、硬硅钙石、砒砂岩、海泡石混合均匀,然后送入转锤式矿物纤维粉碎机粉碎,得到初级矿物纤维,然后加入适量的水搅拌制成浓度为50%的浆状矿物纤维,然后加入相当于浆状矿物纤维重量6%的六偏磷酸钠、4%的木质素磺酸钠、2.5%的三乙醇胺和0.7%的月桂醇聚氧乙烯醚,在5000r/min的转速下球磨分散20min,再在功率为700W的超声波下分散12min,过滤,洗涤,烘干后置于置于马弗炉内焙烧:先以9℃/min升温至850℃,保温11min,再以4℃/min降温至570℃,保温24min,冷却至室温,即得矿物纤维;
(3)将黄磷矿渣、木节粘土、煤渣、海泥、水泥粉尘、锯末混合均匀,再加入适量的水进行一次搅拌,搅拌速度为500r/min,搅拌时间为10min,搅拌均匀后静置陈化24h,然后向陈化后的原料中加入余下原料以及步骤(1)制得的陶粒和步骤(2)制得的矿物纤维进行二次混合,搅拌速度为600r/min,搅拌时间为12min;
(4)将步骤(3)制得的混合料加入空心砖制砖机中压制成型,脱模后将砖坯置于干燥窑中,在90℃温度下干燥至含水率≤3%,然后将烘干的砖坯送入烧结窑中,在1020℃温度下烧结2h,冷却至室温,即为所需的烧结粘土空心砖。
上述实施例制得的水泥空心砖的主要性能检测结果如下表所示:
检测项目 单位 检测结果
表观密度 kg/m3 1282
抗压强度 MPa 7.4
导热系数 W/(m•K) 0.112

Claims (2)

1.一种低导热烧结粘土空心砖,其特征在于,由以下重量份的原料制成:黄磷矿渣23-35、石英砂尾矿 18-27、硅酸钙 11-17、木节粘土 38-49、硅酸铝 6-12、煤渣 16-24、硬硅钙石 15-25、海泥 24-36、锂渣 14-22、水泥粉尘15-20、砒砂岩 10-15、蛭石20-25、黄糊精9-14、纳米多孔二氧化硅气凝胶10-15、牡蛎壳 22-28、羟乙基纤维素5-10、海泡石14-22、锯末8-12、氧化锆 7-13、水适量。
2.一种如权利要求1所述的低导热烧结粘土空心砖的制备方法,其特征在于,包括以下步骤:
(1)将蛭石、锂渣、牡蛎壳、氧化锆混合均匀,粉碎,过80-100目筛,加入适量的水,充分搅拌均匀,制球,粒径控制在4-6mm,然后将制得的生料球在85-95℃下干燥至含水率在4%以下,然后将干燥后的生料球置于微波炉焙烧炉内焙烧:先控制微波功率在600-700W,焙烧30-40min,再控制微波功率在850-950W,焙烧15-25min,冷却至室温,即得陶粒;
(2)将石英砂尾矿、硅酸铝、硬硅钙石、砒砂岩、海泡石混合均匀,然后送入转锤式矿物纤维粉碎机粉碎,得到初级矿物纤维,然后加入适量的水搅拌制成浓度为45-55%的浆状矿物纤维,然后加入相当于浆状矿物纤维重量4-7%的六偏磷酸钠、3-5%的木质素磺酸钠、2-3%的三乙醇胺和0.5-1%的月桂醇聚氧乙烯醚,在4000-6000r/min的转速下球磨分散15-25min,再在功率为600-800W的超声波下分散10-15min,过滤,洗涤,烘干后置于置于马弗炉内焙烧:先以8-10℃/min升温至810-870℃,保温10-15min,再以3-5℃/min降温至520-580℃,保温20-30min,冷却至室温,即得矿物纤维;
(3)将黄磷矿渣、木节粘土、煤渣、海泥、水泥粉尘、锯末混合均匀,再加入适量的水进行一次搅拌,搅拌速度为450-550r/min,搅拌时间为8-12min,搅拌均匀后静置陈化12-36h,然后向陈化后的原料中加入余下原料以及步骤(1)制得的陶粒和步骤(2)制得的矿物纤维进行二次混合,搅拌速度为500-700r/min,搅拌时间为10-15min;
(4)将步骤(3)制得的混合料加入空心砖制砖机中压制成型,脱模后将砖坯置于干燥窑中,在80-100℃温度下干燥至含水率≤3%,然后将烘干的砖坯送入烧结窑中,在980-1060℃温度下烧结2-3h,冷却至室温,即为所需的烧结粘土空心砖。
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CN112876225A (zh) * 2021-02-08 2021-06-01 新疆硅质耐火材料有限公司 一种烧结耐高温轻质隔热材料及其制备方法
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