CN105965846B - A kind of continuous co-extrusion self-reinforcing device and method of biomass wood-plastic foamed floor - Google Patents

A kind of continuous co-extrusion self-reinforcing device and method of biomass wood-plastic foamed floor Download PDF

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Publication number
CN105965846B
CN105965846B CN201610376632.7A CN201610376632A CN105965846B CN 105965846 B CN105965846 B CN 105965846B CN 201610376632 A CN201610376632 A CN 201610376632A CN 105965846 B CN105965846 B CN 105965846B
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extrusion
parts
mouth mold
continuous
taper mouth
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CN105965846A (en
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蔡建臣
蒋金云
周兆忠
王瑞银
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Zhejiang Qianlong New Material Co ltd
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Quzhou University
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/025General arrangement or layout of plant
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/25Component parts, details or accessories; Auxiliary operations
    • B29C48/36Means for plasticising or homogenising the moulding material or forcing it through the nozzle or die
    • B29C48/395Means for plasticising or homogenising the moulding material or forcing it through the nozzle or die using screws surrounded by a cooperating barrel, e.g. single screw extruders
    • B29C48/40Means for plasticising or homogenising the moulding material or forcing it through the nozzle or die using screws surrounded by a cooperating barrel, e.g. single screw extruders using two or more parallel screws or at least two parallel non-intermeshing screws, e.g. twin screw extruders
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K13/00Use of mixtures of ingredients not covered by one single of the preceding main groups, each of these compounds being essential
    • C08K13/04Ingredients characterised by their shape and organic or inorganic ingredients
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K7/00Use of ingredients characterised by shape
    • C08K7/02Fibres or whiskers
    • C08K7/04Fibres or whiskers inorganic
    • C08K7/06Elements
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L97/00Compositions of lignin-containing materials
    • C08L97/02Lignocellulosic material, e.g. wood, straw or bagasse
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K2201/00Specific properties of additives
    • C08K2201/011Nanostructured additives
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2203/00Applications
    • C08L2203/14Applications used for foams
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2205/00Polymer mixtures characterised by other features
    • C08L2205/03Polymer mixtures characterised by other features containing three or more polymers in a blend

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Health & Medical Sciences (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Organic Chemistry (AREA)
  • Mechanical Engineering (AREA)
  • Wood Science & Technology (AREA)
  • Materials Engineering (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Extrusion Moulding Of Plastics Or The Like (AREA)
  • Floor Finish (AREA)

Abstract

A kind of continuous co-extrusion self-reinforcing equipment of biomass wood-plastic foamed floor, including the conical double-screw extrusion main unit set gradually, co-extruding mould, taper mouth mold and dragger, it is characterised in that:Extrusion subsidiary engine is further included, the extrusion subsidiary engine is arranged on the top of the extrusion main unit, and the angle β between the extrusion subsidiary engine and the extrusion main unit is 20 ° 60 °, and the extrusion ratio R of the taper mouth mold is 2 10, and extrusion cone angle is 15 ° 60 °, wherein:S1:Taper mouth mold inlet end cross section accumulates;S0:Taper mouth mold port of export cross-sectional area;S:Sandwich layer floor cross-sectional area.The continuous co-extrusion self-reinforcing equipment of the present invention stretches the top layer of co-extrusion product by setting taper mouth mold and dragger, so that it produces plastic deformation, improves the tensile strength and ageing-resistant performance of product, extends product service life;Sandwich layer floor can be mitigated product weight, be improved the performances such as nail-holding ability, the impact resistance of product using the method for foaming at the same time.

Description

A kind of continuous co-extrusion self-reinforcing device and method of biomass wood-plastic foamed floor
Technical field
The present invention relates to a kind of extrusion equipment, a kind of continuous co-extrusion self-reinforcing of specially biomass wood-plastic foamed floor is set Standby and method.
Background technology
Biomass wood plastic composite is by wood powder(Sawdust, timber, branch)And agricultural residue(Rice husk, stalk, shell) And after other plant fiber crushes, be added to as filler in thermoplastic, by extrude, inject, be molded etc. it is traditional A kind of new material prepared by plastic processing method, it has the double grading of timber and plastics concurrently, for timber With good corrosion resistance, water resistance and mechanical property, and the dimensional stability of product is then improved for plastics And heat endurance, therefore have very wide application prospect.But common wood plastic composite is big, resistance to old there is also density , easily there is serious phenomena such as fading and being broken in use in the shortcomings of change poor performance, impact strength is low, nail-holding ability is poor.
Therefore need to search out a kind of extrusion equipment of biomass wood-plastic foamed floor and method, it is difficult to solve above-mentioned technology Topic, reaches reinforcing material performance, reduces the purpose of production cost.
The content of the invention
The purpose of the present invention is exactly to solve the above-mentioned problems in the prior art, there is provided a kind of biomass Wood-plastic foam The continuous co-extrusion self-reinforcing device and method of plate.
Technical scheme is as follows:
A kind of continuous co-extrusion self-reinforcing equipment of biomass wood-plastic foamed floor, including the conical double-screw set gradually squeeze Go out host, co-extruding mould, taper mouth mold and dragger, it is characterised in that:Extrusion subsidiary engine is further included, the extrusion subsidiary engine is arranged on The top of the extrusion main unit, the angle β between the extrusion subsidiary engine and the extrusion main unit are 20 ° -60 °, the conical opening The extrusion ratio R of mould is 2-10, and extrusion cone angle is 15 ° -60 °, wherein:
S1:Taper mouth mold inlet end cross section accumulates;S0:Taper mouth mold port of export cross-sectional area;S:Sandwich layer floor cross section Product.
A kind of continuous co-extrusion self-strengthening method of biomass wood-plastic foamed floor, comprises the following steps:
(1) base material material is added in conical double-screw extrusion main unit;
(2) top layer material is added in subsidiary engine is extruded, the extrusion subsidiary engine is co-extrusion extruder;
(3) base material material and top layer material are after screw rod melting shearing, into co-extruding mould, in base material material One layer of top layer material of surface co-extrusion, forms co-extrusion germule;
(4) and then above-mentioned co-extrusion germule is passed sequentially through taper mouth mold and dragger so that top layer material extruding force with It is plastically deformed under the collective effect of tractive force;
(5) cool down, obtain biomass wood-plastic foamed floor after sizing.
Base material material is biomass composite in the step (1), and the mass fraction of its component and each component is as follows: 20-40 parts of PP or PE;40-60 parts of wood powders or bamboo powder or powdered rice hulls;3-10 parts of calcium carbonate or mica or talcum powder;1-5 parts of Malaysias Anhydride-grafted polypropylene;1-2 parts of lubricants;1-3 parts of foaming agents.
The component of top layer material described in the step (2) and the mass fraction of each component are as follows:70-85 parts of PE or sarin Resin;3-10 parts of inorganic toners;1-6 parts of nano-calcium carbonates;1-6 parts of cenospheres;1-8 parts of carbon fibers, the wherein melting of PE refer to Number<1.
Co-extruding mould described in the step (3) is from left to right divided into two heating zones, and wherein one temperature of heating zone is set For 165 DEG C -180 DEG C, two temperature of heating zone is set as 155 DEG C -170 DEG C, skin depth 1-2mm.
Skin depth is 0.2-1mm in the step (4), and three temperature of heating zone of taper mouth mold is set as 150 DEG C -160 ℃。
As can be seen from the above technical solutions, continuous co-extrusion self-reinforcing device and method of the invention cause top layer material to exist Taper mouth mold is continued through under extruding force and the collective effect of tractive force, plastic deformation on a large scale is produced, realizes interior molecules Chain height-oriented arrangement vertically, finally makes the performance of product be greatly improved.The performance of end article and taper mouth mold Extrusion ratio R sizes it is related.In general, the inlet area of taper mouth mold is certain, extrusion ratio is bigger, and discharge area is smaller, thing The deformation of material is more obvious, and the tensile strength and modulus of product are higher;Extrusion ratio is smaller, and discharge area is bigger, the deformation of material Gentler, plastic deformation is more uniform, and the tensile strength and modulus of product are lower.Wherein taper mouth mold can be with disassembled and assembled freely more Change, so as to provide facility to produce the co-extrusion wood-plastic composite floor of different extrusion ratios.The selection for extruding cone angle can be to taper mouth mold Length produce certain influence.It is small to extrude cone angle, material deformation is gentle, and plastic deformation is uniform;If it is big to extrude cone angle, material Deformation is violent, and the plastic deformation time is short, it is possible to causes material to deform non-uniform phenomenon.By setting taper mouth mold and traction Machine, and being stretched to the top layer of co-extrusion product, so that it produces plastic deformation, improves the tensile strength of product and ageing-resistant Performance, extends product service life.
Brief description of the drawings
Fig. 1 is a kind of knot of the continuous co-extrusion self-reinforcing equipment of biomass wood-plastic foamed floor provided in an embodiment of the present invention Structure schematic diagram.
Fig. 2 is a kind of structure diagram of taper mouth mold provided in an embodiment of the present invention.
Embodiment
The present invention is further described with reference to specific legend.
A kind of continuous co-extrusion self-reinforcing equipment of biomass wood-plastic foamed floor, including the conical double-screw set gradually squeeze Go out host 1, co-extruding mould 3, taper mouth mold 4 and dragger 7, further include extrusion subsidiary engine 2, the extrusion subsidiary engine 2 is arranged on described The vertical direction of conical double-screw extrusion main unit 1, it is described extrusion subsidiary engine 2 and the extrusion main unit 1 between angle β for 20 °- 60 °, the extrusion ratio R of the taper mouth mold 4 is 2-10, and extrusion cone angle is 15 ° -60 °, wherein:
S1:Taper mouth mold inlet end cross section accumulates;S0:Taper mouth mold port of export cross-sectional area;S:Sandwich layer floor cross section Product.
A kind of continuous co-extrusion self-strengthening method of biomass wood-plastic foamed floor, comprises the following steps:
(1) base material material 6 is added in conical double-screw extrusion main unit 1;
(2) top layer material 5 is added in subsidiary engine 2 is extruded, the extrusion subsidiary engine 2 is co-extrusion extruder;
(3) base material material 6 and top layer material 5 are after screw rod melting shearing, into co-extruding mould 3, in base material material 6 one layer of top layer material 5 of surface co-extrusion, forms co-extrusion germule;
(4) and then above-mentioned co-extrusion germule is made to pass sequentially through taper mouth mold 4 and dragger 7 so that top layer material 5 is extruding It is plastically deformed under power and the collective effect of tractive force;
(5) cool down, obtain biomass wood-plastic foamed floor after sizing.
Base material material is biomass composite in the step (1), and the mass fraction of its component and each component is as follows: 20-40 parts of PP or PE;40-60 parts of wood powders or bamboo powder or powdered rice hulls;3-10 parts of calcium carbonate or mica or talcum powder;1-5 parts of Malaysias Anhydride-grafted polypropylene;1-2 parts of lubricants;1-3 parts of foaming agents.
The component of top layer material described in the step (2) and the mass fraction of each component are as follows:70-85 parts of PE or sarin Resin;3-10 parts of inorganic toners;1-6 parts of nano-calcium carbonates;1-6 parts of cenospheres;1-8 parts of carbon fibers, the wherein melting of PE refer to Number<1.
Co-extruding mould 3 is from left to right divided into two heating zones described in the step (3), and wherein one 8 temperature of heating zone is set It is set to 165 DEG C -180 DEG C, 29 temperature of heating zone is set as 155 DEG C -170 DEG C, skin depth 1-2mm.
Skin depth is 0.2-1mm in the step (4), 3 10 temperature of heating zone of taper mouth mold be set as 150 DEG C- 160℃。
Finally illustrate, the above embodiments are merely illustrative of the technical solutions of the present invention and it is unrestricted, although with reference to compared with The present invention is described in detail in good embodiment, it will be understood by those of ordinary skill in the art that, can be to the skill of the present invention Art scheme technical scheme is modified or replaced equivalently, without departing from the objective and scope of technical solution of the present invention, it is encompassed by this hair Among bright right.

Claims (6)

1. a kind of continuous co-extrusion self-reinforcing equipment of biomass wood-plastic foamed floor, including the conical double-screw extrusion set gradually Host, co-extruding mould, taper mouth mold and dragger, it is characterised in that:Extrusion subsidiary engine is further included, the extrusion subsidiary engine is arranged on institute The top of extrusion main unit is stated, the angle β between the extrusion subsidiary engine and the extrusion main unit is 20 ° -60 °, the taper mouth mold Extrusion ratio R be 2-10, extrusion cone angle be 15 ° -60 °, wherein:
S1:Taper mouth mold inlet end cross section accumulates;S0:Taper mouth mold port of export cross-sectional area;S:Sandwich layer floor cross-sectional area.
A kind of 2. continuous co-extrusion self-strengthening method of biomass wood-plastic foamed floor, using the biomass wood described in claim 1 The continuous co-extrusion self-reinforcing equipment on modeling foaming floor carries out, and comprises the following steps:
(1) base material material is added in conical double-screw extrusion main unit;
(2) top layer material is added in subsidiary engine is extruded, the extrusion subsidiary engine is co-extrusion extruder;
(3) base material material and top layer material are after screw rod melting shearing, into co-extruding mould, on the surface of base material material One layer of top layer material of co-extrusion, forms co-extrusion germule;
(4) and then above-mentioned co-extrusion germule is made to pass sequentially through taper mouth mold and dragger so that top layer material is in extruding force and traction It is plastically deformed under the collective effect of power;
(5) cool down, obtain biomass wood-plastic foamed floor after sizing.
3. a kind of continuous co-extrusion self-strengthening method of biomass wood-plastic foamed floor according to claim 2, its feature exist In:Base material material is biomass composite in the step (1), and the mass fraction of its component and each component is as follows:20-40 parts PP or PE;40-60 parts of wood powders or bamboo powder or powdered rice hulls;3-10 parts of calcium carbonate or mica or talcum powder;1-5 parts of maleic anhydride grafting Polypropylene;1-2 parts of lubricants;1-3 parts of foaming agents.
4. a kind of continuous co-extrusion self-strengthening method of biomass wood-plastic foamed floor according to claim 2, its feature exist In:The component of top layer material described in the step (2) and the mass fraction of each component are as follows:70-85 parts of PE or sarin resin; 3-10 parts of inorganic toners;1-6 parts of nano-calcium carbonates;1-6 parts of cenospheres;1-8 parts of carbon fibers, the wherein melt index of PE<1.
5. a kind of continuous co-extrusion self-strengthening method of biomass wood-plastic foamed floor according to claim 2, its feature exist In:Co-extruding mould is divided into two heating zones from material inlet to material outlet described in the step (3), is followed successively by heating zone First, heating zone two, wherein one temperature of heating zone are set as 165 DEG C -180 DEG C, and two temperature of heating zone is set as 155 DEG C -170 DEG C, Skin depth is 1-2mm.
6. a kind of continuous co-extrusion self-strengthening method of biomass wood-plastic foamed floor according to claim 2, its feature exist In:Skin depth is 0.2-1mm in the step (4), sets heating zone three at taper mouth mold, its temperature be set as 150 DEG C- 160℃。
CN201610376632.7A 2016-05-31 2016-05-31 A kind of continuous co-extrusion self-reinforcing device and method of biomass wood-plastic foamed floor Active CN105965846B (en)

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DE102018201579A1 (en) * 2018-02-01 2019-08-01 Greiner Extrusion Group Gmbh WPC extrusion profile and apparatus and method for its production
CN108530847B (en) * 2018-04-24 2021-08-20 华南农业大学 Preparation method of PET wood-plastic composite material
CN109081998A (en) * 2018-07-10 2018-12-25 浙江琛盛新材料科技有限公司 A kind of co-extrusion material factory formula and technique
CN109354772A (en) * 2018-10-26 2019-02-19 安庆市悦发管业有限公司 A kind of preparation method of uvioresistant PE coil pipe material
CN113459454B (en) * 2021-06-09 2022-03-11 安徽森泰木塑科技地板有限公司 Reinforced foamed floor, extrusion die and equipment set for preparing same
CN113580464A (en) * 2021-07-29 2021-11-02 无锡市博宇塑机有限公司 Foaming extruder and using method thereof
CN114851459B (en) * 2022-04-21 2023-06-06 巩义市泛锐熠辉复合材料有限公司 Production equipment and preparation method of foam sandwich honeycomb plate

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CN205685695U (en) * 2016-05-31 2016-11-16 衢州学院 A kind of continuous co-extrusion self-reinforcing equipment of biomass wood-plastic foamed floor

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CN205685695U (en) * 2016-05-31 2016-11-16 衢州学院 A kind of continuous co-extrusion self-reinforcing equipment of biomass wood-plastic foamed floor

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挤出比对固态挤出成型自增强木塑复合材料性能的影响;蔡建臣;《工程塑料应用》;20130530;38-41 *

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Denomination of invention: A continuous co extrusion self strengthening equipment and method for biomass wood plastic foam flooring

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