CN105910800A - Testing, code printing and sorting integrated device used for quantum tube - Google Patents
Testing, code printing and sorting integrated device used for quantum tube Download PDFInfo
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- CN105910800A CN105910800A CN201610433386.4A CN201610433386A CN105910800A CN 105910800 A CN105910800 A CN 105910800A CN 201610433386 A CN201610433386 A CN 201610433386A CN 105910800 A CN105910800 A CN 105910800A
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01M—TESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
- G01M11/00—Testing of optical apparatus; Testing structures by optical methods not otherwise provided for
- G01M11/02—Testing optical properties
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/34—Sorting according to other particular properties
- B07C5/342—Sorting according to other particular properties according to optical properties, e.g. colour
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41J—TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
- B41J3/00—Typewriters or selective printing or marking mechanisms characterised by the purpose for which they are constructed
- B41J3/44—Typewriters or selective printing mechanisms having dual functions or combined with, or coupled to, apparatus performing other functions
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Abstract
A testing, code printing and sorting integrated device used for a quantum tube comprises a chain-type conveying belt, a testing unit, a code printing unit, a sorting unit and a control host. The chain-type conveying belt, the testing unit, the code printing unit and the sorting unit are respectively connected with the control host. The chain-type conveying belt is provided with a plurality of shifts, and each shift is used for accommodating a quantum tube. The testing unit comprises an integrating ball, a blue light lamp strip and a first lamp tube support. The first lamp tube support is arranged between the integrating ball and the blue light lamp strip, and is used for accommodating the tested quantum tube. The code printing unit comprises a code printing machine, a code printing bench and a second lamp tube support. The code printing machine is arranged at one side of the code printing bench. The sorting unit comprises a sorting machine frame, a manipulator and a color block box. According to the invention, the illuminant color performance value of the quantum tube is tested by the testing unit, coding printing is carried out on the quantum tube by the code printing unit according to a certain rule, and finally quantum tubes with different color blocks are selected by the sorting unit, so that testing, code printing and sorting are integrated.
Description
Technical field
The effective collection test of a kind of quantum of the present invention, imprinting, the equipment of sorting one, relate to quantum pipe and manufacture automatic field.
Background technology
Inside background light source, chromaticity is a critically important parameter, and it is the aggregative indicator describing quality of colour.Chromaticity diagram is formulated by International Commission on Illumination (CIE), its chromaticity diagram be one by X, Y-axis coordinate diagram in the range of 0-1, wherein X-axis represents the red primaries ratio of light, Y-axis represents green primary color ratio, blue primary ratio can be calculated by 1-X-Y, just obtains white light by the mixing of these three base color.If chromaticity is not distinguished and is used in mixed way by backlight product; in will result in screen ranges, uneven illumination is even; color is the purest; the unfavorable conditions such as color gamut value is low, so different clients has different demands to chromaticity, it will usually given color lump scope; N number of region it is divided in coordinate; and the color lump of numbered different code, then select satisfactory color lump, undesirable set of color lump and be categorized as defective products or apply to other functional products.Various types of light sources for illumination has a general character, can not be by the classification of the outward appearance Direct Recognition product of product and performance, this is accomplished by artificial increasing on product and indicates, light source tests out the performance of product by test equipment, then further according to cryptoprinciple, classification and the performance of product are reduced to code or code name, then by the mode such as bat printing, coding, product are labeled.
Quantum pipe is a kind of novel backlight product-derived, and its photoelectric characteristic is unique, and it is by stimulation electrically or optically, can send the purest high-quality monochromatic light of various different colours according to the diameter of quantum dot.And quantum dot is applied to the cardinal principle of Display Technique, it is by ethereal blue light source, various sizes of quantum dot crystal in excitation quantum pipe, thus discharge pure HONGGUANG sub and pure green glow, and project above imaging system with remaining ethereal blue light, thus can send power spectrum concentration, the purest high-quality red green monochromatic light, the light-emitting phosphor characteristic of complete beyond tradition LED-backlit, it is achieved more preferably imaged color by quantum dot.But quantum pipe is also as traditional background light source, need light feature is tested, just can carry out knowing its parameter, then carry out coding mark, make product have external appearance characteristic, be exactly finally according to demand chromaticity therefrom filter out.Owing to the present quantum existing employing of pipe backlight is less, major part all also in sample research or development phase, so carry out testing at product, coding, the operation such as sorting be all individual operations or manual operations, such mode speed that operates is slow, accuracy is low, does not possess the shortcomings such as production.
Summary of the invention
For solving above-mentioned technical problem, the present invention provides the effective collection test of a kind of quantum, imprinting, the equipment of sorting one, the parameters such as quantum pipe illuminant color performance number, light efficiency, illumination are tested by the test cell of this equipment, according to certain rule, quantum is being carried out imprinting by imprinting unit, finally by separation unit, different color blocks quantum pipe is being selected.These three unit has been connected in order by main frame, integrates test, imprinting, sorts.
The technical solution adopted in the present invention is:
Quantum effective collection test, imprinting, the equipment of sorting one, including chain conveyor, test cell, imprinting unit, separation unit, control main frame.Described chain conveyor, test cell, imprinting unit, separation unit are all connected with controlling main frame.
Described chain conveyor is provided with multiple gear, and each gear is used for placing quantum pipe.
Described test cell includes integrating sphere, blue-ray light bar, the first tube stand, and the first tube stand is between integrating sphere and blue-ray light bar, and the first tube stand is used for placing tested quantum pipe.
Described imprinting unit includes ink recorder, imprinting platform, the second tube stand；Ink recorder is positioned at imprinting platform side.
Described separation unit includes sorting frame, mechanical hand, color lump box, and described sorting frame is corresponding with the chain track level of chain conveyor.
Described chain conveyor side is provided with feeding mouth, and chain conveyor opposite side is provided with discharging opening.
Described control main frame includes that PC, PLC form.
Described color lump box amounts to 20, and A ~ T represents 20 different color lumps；It is 20 right that mechanical hand amounts to, and mechanical hand is by pneumatic or SERVO CONTROL, mechanical hand and 20 color lump A ~ T one_to_one corresponding.
Described quantum pipe is a kind of carrier changing blue light chromaticity, and the light that blue-ray light bar sends as blue light source, quantum pipe and the combination of blue-ray light bar has different chromaticity coordinates；Described integrating sphere is used for measuring optical parametric, is mainly used in testing light parameter such as chromaticity coordinate, light efficiency, illumination on X and Y-axis.
A kind of test of quantum pipe, imprinting, method for separating, quantum pipe enters chain conveyor by feeding mouth, initially enter test cell test fluorescent tube colourity, subsequently into imprinting unit imprinting, each color lump fluorescent tube is selected finally by separation unit, test cell, imprinting unit, separation unit control main frame by connecting, and discharging opening exports nonconforming fluorescent tube.
The effective collection test of a kind of quantum of the present invention, imprinting, the equipment of sorting one, have the advantage that
1), quantum pipe itself be not luminous body, the blue-ray light bar carried by the present invention realizes luminescence, and can have been measured the parameters such as optical parametric, chromatic value, light efficiency, illumination by test system.
2), owing to quantum pipe itself is not have outward appearance identification feature, after coding of the present invention, make product have differentiation feature, make product be easy to identify.
3), there is diversity, by the separation unit of the present invention by the product selecting of different color blocks out due to the chromatic value of quantum pipe.
4), by the logical design of mainframe program, it is ensured that product is that first test, again imprinting, the logic that finally sorts are smooth, it is ensured that product has streamline feature in this three big operation, possesses mass production.
5), mechanized operation, make product test, imprinting, separation velocity faster, more accurately.
Accompanying drawing explanation
Fig. 1 is the device structure schematic diagram of the present invention；
Fig. 2 is the chain gear time diagram of the present invention.
Fig. 3 is control host logic precedence diagram in present example.
Detailed description of the invention
Embodiment 1:
For testing, imprinting, the chromatic value parameter of sorting quantum pipe:
Quantum effective collection test, imprinting, the equipment of sorting one, including chain conveyor 3, test cell 4, imprinting unit 5, separation unit 6, control main frame 8, and described chain conveyor 3, test cell 4, imprinting unit 5, separation unit 6 are all connected with controlling main frame 8.
Described chain conveyor 3 is by driven by motor, and on chain conveyor 3, one has 35 gears, and each gear can place a quantum pipe 1, and the track width of chain conveyor 3 is adjustable, and transfer rate is adjustable.
Described test cell 4 includes integrating sphere 41, blue-ray light bar the 42, first tube stand 43, first tube stand 43 is between integrating sphere 41 and blue-ray light bar 42, first tube stand 43 is used for placing tested quantum pipe, and the first tube stand 43 is used for controlling tested quantum pipe between integrating sphere 41 and blue-ray light bar 42.
Described imprinting unit 5 includes ink recorder 51, imprinting platform the 52, second tube stand 53；Ink recorder 51 is positioned at imprinting platform 52 side.Ink recorder 51 is for carrying out ink coding in fluorescent tube one end, it is ensured that product has Expressive Features.Imprinting platform 52 is used for controlling quantum pipe position, it is ensured that the accurate difference in quantum pipe imprinting region.Second tube stand 53 is used for controlling quantum pipe and enters imprinting platform 52.
Described separation unit 6 includes sorting frame 61, mechanical hand 62, color lump box 63, and described sorting frame 61 is corresponding with the chain track level of chain conveyor 3.Sorting frame 61 is the support of solid mechanical hands 62, and position is corresponding with the chain track level of chain conveyor 3, can move up and down, can move forward and backward.Mechanical hand 62 can be unclamped and closed procedure by pneumatic or SERVO CONTROL.Releasing orientation is for can not pick up quantum pipe, and closure state is for picking up quantum pipe.
Described color lump box 63 amounts to 20, and A ~ T represents 20 different color lumps；It is right, with 20 color lump A ~ T one_to_one corresponding that mechanical hand 62 amounts to 20.
Described chain conveyor 3 side is provided with feeding mouth 2, and chain conveyor 3 opposite side is provided with discharging opening 7.Feeding mouth 2 is the input of quantum pipe 1, and feeding mouth 2 allows single fluorescent tube to enter chain conveyor 3.Discharging opening 7 is for loading the not quantum pipe in chromatic value range.
Described quantum pipe 1 is a kind of carrier changing blue light chromaticity, and the light that blue-ray light bar 42 sends as blue light source, quantum pipe 1 and blue-ray light bar 42 combination has different chromaticity coordinates；Described integrating sphere 41 is used for measuring optical parametric, is mainly used in testing light chromaticity coordinate on X and Y-axis, and chromatic value.
Control main frame 8 and include testing software, imprinting software, sort software；
Its logical order is: go out chromaticity coordinate figure by test software test, again chromaticity coordinate value is transmitted to imprinting software, transmit again after compiled coding to ink recorder 51 perform imprinting operation, chromaticity coordinate value continues transmission to sorting software, sorting software judges affiliated color lump according to chromaticity coordinate value, then provides signal controlling machine tool hands relay.
The test of quantum pipe, imprinting, method for separating, quantum pipe 1 enters chain conveyor 3 by feeding mouth 2, initially enter test cell 4 and test fluorescent tube colourity, subsequently into imprinting unit 5 imprinting, each color lump fluorescent tube is selected finally by separation unit 6, test cell 4, imprinting unit 5, separation unit 6 control main frame 8 by connecting, and discharging opening 7 exports nonconforming fluorescent tube.
The gear explanation of chain conveyor 3 is:
As shown in Figure 2, the single transmission cycle of chain conveyor 3, and on chain continuous two gear interval times be T, it is defined as S gear in test cell 4 position, this position is effective gear starting point, imprinting unit 5 is entered after 5 gears in interval, imprinting unit 5 position is defined as S+5 gear, separation unit 6 is entered after 5 gears in interval, separation unit 6 initial position is defined as S+10 gear, and position of manipulator corresponding to color lump A is defined as S+10, so corresponding for color lump B position of manipulator is just for S+11 gear, position of manipulator corresponding for color lump C is just for gear S+12, the like, so corresponding for color lump T position of manipulator is just for S+29 gear.
The test of quantum pipe, imprinting, method for separating, work schedule is:
Such as Fig. 1, quantum pipe 1 enters chain conveyer belt 3 from single of feeding mouth 2, quantum pipe enter break time be T, and test period, imprinting cycle, distinguishing period are T, the intermittent cyclical of continuous two gears of chain conveyor 3 is also T, chain delivery 3 band is determined by T by motor control, rotating speed, and quantum pipe 1 initially enters test cell 4 after entering chain conveyor 3.
Test process is, after quantum pipe 1 enters chain conveyor S gear (such as Fig. 2), quantum pipe 1 is lifted by the first tube stand 43, enter back into integrating sphere 41 enters between luminous point and blue-ray light bar 42, the driving of moving of first tube stand 43 can use servomotor or cylinder to control, after quantum pipe has been placed, integrating sphere 41 starts test, here test uses quick test pattern, then data will be tested, and the transmission of chromaticity coordinate value is to controlling main frame 8, then the first tube stand 43 takes off the quantum pipe tested, and put into quantum pipe to S gear by original route return, whole test process completes in a cycle T, then the quantum pipe picking up next gear continues to repeat test operation.
After having tested, control main frame 8 and collect corresponding data, and data are analyzed, then it is compiled code according to control main frame 8 cryptoprinciple the most set in advance, postponing 5 cycles, and after 5T, the code signals that compiling is completed by control main frame 8 is to ink recorder 51, now quantum pipe enters S+5 gear, quantum pipe 3 is lifted the relevant position being placed on imprinting platform 52 by the second tube stand 53, second tube stand 53 motion drives, servomotor or cylinder can be used to control, ink recorder 51 is allowed to perform coding operation, after coding completes, second tube stand 53 takes off the quantum pipe that coding completes, and put into quantum pipe to S+5 gear by original route return, whole imprinting process completes in a cycle T, then the quantum pipe picking up next grade continues to repeat imprinting operation.
After imprinting completes, control main frame 8 will collect data at S gear and judge, color block areas belonging to it is judged according to chromaticity data, then the result judged according to color lump performs imprinting operation, if program host judges that color lump belonging to it is color lump A, so system host is postponing 10 cycles, and after 10T, transmit a signal to color lump A correspondence mechanical hand 62 relay, after quantum pipe 3 picked up by mechanical hand 62, sorting frame 61 is moved rearwards by, then after sorting frame 61 is alignd with color lump box 63, mechanical hand 62 unclamps, put down quantum pipe, then sorting frame 61 is reverting to above chain conveyor 3, continue next operation；The like, if program host judges that color lump belonging to it is color lump T, so system host is postponing 29 cycles, and after 29T, transmit a signal to the relay of color lump A correspondence mechanical hand 62, after quantum pipe 3 picked up by mechanical hand 62, sorting frame 61 is moved rearwards by, then after sorting frame 61 is alignd with color lump box 63, mechanical hand 62 unclamps, put down quantum pipe, then sorting frame 61 is reverting to above chain conveyor 3, continue next operation, its corresponding relation is that color lump A correspondence postpones 10T, color lump B correspondence postpones 11T, color lump C correspondence postpones 12T, color lump D correspondence postpones 13T, color lump E correspondence postpones 14T, ..., this rule sets in program host.Whole assorting room completed within a cycle, then carried out the sorting operation of next cycle.
Above procedure is after test cell 4 is tested, control the quantum pipe that main frame 8 cannot be compiled by coding specification according to test data, control main frame 8 and cannot be carried out the quantum pipe of Classification and Identification according to test data, control main frame 8 and will judge that such fluorescent tube does not perform subsequent operation, it is sequentially transmitted by chain conveyor 3, until flowing into discharging opening 7, the quantum pipe in discharging opening 7 is substandard product or does not meets color lump and require product.
nullProgram host logical sequence such as Fig. 3，Test cell 4 is entered at quantum pipe，Control main frame 8 and optical signal detected，Perform test operation，After having tested，Control main frame 8 analyzing test data，And by built-in coding rule, data are compiled，After postponing 5T，Compiled code transmission to imprinting unit 5 is performed imprinting operation，Data test completed analyze judgement further，Control main frame 8, according to setting chromaticity scope, test data are carried out color lump classification，Judge to classify belonging to color lump as A as controlled main frame 8，Then control main frame 8 after postponing 10T, transfer transmission signals to the execution sorting operation of color lump A correspondence mechanical hand，Judge to classify belonging to color lump as B as controlled main frame 8，Then process control main frame 8 transfers transmission signals to color lump B correspondence mechanical hand after postponing 11T and performs sorting operation，Judge to classify belonging to color lump as C as controlled main frame 8，Then program host transfers transmission signals to color lump C correspondence mechanical hand after postponing 12T and performs sorting operation，……，As program host judges to classify belonging to color lump as T，Then control main frame 8 after postponing 29T, transfer transmission signals to the execution sorting operation of color lump T correspondence mechanical hand.
Embodiment 2:
For testing, imprinting, the light efficiency parameter of sorting quantum pipe:
Quantum effective collection test, imprinting, the equipment of sorting one, including chain conveyor 3, test cell 4, imprinting unit 5, separation unit 6, control main frame 8, and described chain conveyor 3, test cell 4, imprinting unit 5, separation unit 6 are all connected with controlling main frame 8.
Described chain conveyor 3 is by driven by motor, and on chain conveyor 3, one has 35 gears, and each gear can place a quantum pipe 1, and the track width of chain conveyor 3 is adjustable, and transfer rate is adjustable.
Described test cell 4 includes integrating sphere 41, blue-ray light bar the 42, first tube stand 43, first tube stand 43 is between integrating sphere 41 and blue-ray light bar 42, first tube stand 43 is used for placing tested quantum pipe, and the first tube stand 43 is used for controlling tested quantum pipe between integrating sphere 41 and blue-ray light bar 42.
Described imprinting unit 5 includes ink recorder 51, imprinting platform the 52, second tube stand 53；Ink recorder 51 is positioned at imprinting platform 52 side.Ink recorder 51 is for carrying out ink coding in fluorescent tube one end, it is ensured that product has Expressive Features.Imprinting platform 52 is used for controlling quantum pipe position, it is ensured that the accurate difference in quantum pipe imprinting region.Second tube stand 53 is used for controlling quantum pipe and enters imprinting platform 52.
Described separation unit 6 includes sorting frame 61, mechanical hand 62, color lump box 63, and described sorting frame 61 is corresponding with the chain track level of chain conveyor 3.Sorting frame 61 is the support of solid mechanical hands 62, and position is corresponding with the chain track level of chain conveyor 3, can move up and down, can move forward and backward.Mechanical hand 62 can be unclamped and closed procedure by pneumatic or SERVO CONTROL.Releasing orientation is for can not pick up quantum pipe, and closure state is for picking up quantum pipe.
Described color lump box 63 amounts to 20, and A ~ T represents 20 different color lumps；It is right, with 20 color lump A ~ T one_to_one corresponding that mechanical hand 62 amounts to 20.
Described chain conveyor 3 side is provided with feeding mouth 2, and chain conveyor 3 opposite side is provided with discharging opening 7.Feeding mouth 2 is the input of quantum pipe 1, and feeding mouth 2 allows single fluorescent tube to enter chain conveyor 3.Discharging opening 7 is used for loading quantum pipe not in the range of light efficiency.
Described quantum pipe 1 is a kind of carrier changing blue light chromaticity, and the light that blue-ray light bar 42 sends as blue light source, quantum pipe 1 and blue-ray light bar 42 combination has different chromaticity coordinates；Described integrating sphere 41 is used for measuring optical parametric, is mainly used in testing light efficiency.
Control main frame 8 and include testing software, imprinting software, sort software；
Its logical order is: go out light efficiency by test software test, again light efficiency data are transmitted to imprinting software, transmit again after compiled coding to ink recorder 51 perform imprinting operation, chromaticity coordinate value continues transmission to sorting software, sorting software judges affiliated color lump according to light efficiency numerical value, then provides signal controlling machine tool hands relay.
The test of quantum pipe, imprinting, method for separating, quantum pipe 1 enters chain conveyor 3 by feeding mouth 2, initially enter test cell 4 and test fluorescent tube light efficiency, subsequently into imprinting unit 5 imprinting, each color lump fluorescent tube is selected finally by separation unit 6, test cell 4, imprinting unit 5, separation unit 6 control main frame 8 by connecting, and discharging opening 7 exports nonconforming fluorescent tube.
The gear explanation of chain conveyor 3 is:
As shown in Figure 2, the single transmission cycle of chain conveyor 3, and on chain continuous two gear interval times be T, it is defined as S gear in test cell 4 position, this position is effective gear starting point, imprinting unit 5 is entered after 5 gears in interval, imprinting unit 5 position is defined as S+5 gear, separation unit 6 is entered after 5 gears in interval, separation unit 6 initial position is defined as S+10 gear, and position of manipulator corresponding to color lump A is defined as S+10, so corresponding for color lump B position of manipulator is just for S+11 gear, position of manipulator corresponding for color lump C is just for gear S+12, the like, so corresponding for color lump T position of manipulator is just for S+29 gear.
The test of quantum pipe, imprinting, method for separating, work schedule is:
Such as Fig. 1, quantum pipe 1 enters chain conveyer belt 3 from single of feeding mouth 2, quantum pipe enter break time be T, and test period, imprinting cycle, distinguishing period are T, the intermittent cyclical of continuous two gears of chain conveyor 3 is also T, chain delivery 3 band is determined by T by motor control, rotating speed, and quantum pipe 1 initially enters test cell 4 after entering chain conveyor 3.
Test process is, after quantum pipe 1 enters chain conveyor S gear (such as Fig. 2), quantum pipe 1 is lifted by the first tube stand 43, enter back into integrating sphere 41 enters between luminous point and blue-ray light bar 42, the driving of moving of first tube stand 43 can use servomotor or cylinder to control, after quantum pipe has been placed, integrating sphere 41 starts test, here test uses quick test pattern, then data will be tested, and light efficiency data transfer is to controlling main frame 8, then the first tube stand 43 takes off the quantum pipe tested, and put into quantum pipe to S gear by original route return, whole test process completes in a cycle T, then the quantum pipe picking up next gear continues to repeat test operation.
After having tested, control main frame 8 and collect corresponding data, and data are analyzed, then it is compiled code according to control main frame 8 cryptoprinciple the most set in advance, postponing 5 cycles, and after 5T, the code signals that compiling is completed by control main frame 8 is to ink recorder 51, now quantum pipe enters S+5 gear, quantum pipe 3 is lifted the relevant position being placed on imprinting platform 52 by the second tube stand 53, second tube stand 53 motion drives, servomotor or cylinder can be used to control, ink recorder 51 is allowed to perform coding operation, after coding completes, second tube stand 53 takes off the quantum pipe that coding completes, and put into quantum pipe to S+5 gear by original route return, whole imprinting process completes in a cycle T, then the quantum pipe picking up next grade continues to repeat imprinting operation.
After imprinting completes, control main frame 8 will collect data at S gear and judge, color block areas belonging to it is judged according to light efficiency data, then the result judged according to color lump performs imprinting operation, if program host judges that color lump belonging to it is color lump A, so system host is postponing 10 cycles, and after 10T, transmit a signal to color lump A correspondence mechanical hand 62 relay, after quantum pipe 3 picked up by mechanical hand 62, sorting frame 61 is moved rearwards by, then after sorting frame 61 is alignd with color lump box 63, mechanical hand 62 unclamps, put down quantum pipe, then sorting frame 61 is reverting to above chain conveyor 3, continue next operation；The like, if program host judges that color lump belonging to it is color lump T, so system host is postponing 29 cycles, and after 29T, transmit a signal to the relay of color lump A correspondence mechanical hand 62, after quantum pipe 3 picked up by mechanical hand 62, sorting frame 61 is moved rearwards by, then after sorting frame 61 is alignd with color lump box 63, mechanical hand 62 unclamps, put down quantum pipe, then sorting frame 61 is reverting to above chain conveyor 3, continue next operation, its corresponding relation is that color lump A correspondence postpones 10T, color lump B correspondence postpones 11T, color lump C correspondence postpones 12T, color lump D correspondence postpones 13T, color lump E correspondence postpones 14T, ..., this rule sets in program host.Whole assorting room completed within a cycle, then carried out the sorting operation of next cycle.
Above procedure is after test cell 4 is tested, control the quantum pipe that main frame 8 cannot be compiled by coding specification according to test data, control main frame 8 and cannot be carried out the quantum pipe of Classification and Identification according to test data, control main frame 8 and will judge that such fluorescent tube does not perform subsequent operation, it is sequentially transmitted by chain conveyor 3, until flowing into discharging opening 7, the quantum pipe in discharging opening 7 is substandard product or does not meets color lump and require product.
nullProgram host logical sequence such as Fig. 3，Test cell 4 is entered at quantum pipe，Control main frame 8 and optical signal detected，Perform test operation，After having tested，Control main frame 8 analyzing test data，And by built-in coding rule, data are compiled，After postponing 5T，Compiled code transmission to imprinting unit 5 is performed imprinting operation，Data test completed analyze judgement further，Control main frame 8, according to setting light valid value scope, test data are carried out color lump classification，Judge to classify belonging to color lump as A as controlled main frame 8，Then control main frame 8 after postponing 10T, transfer transmission signals to the execution sorting operation of color lump A correspondence mechanical hand，Judge to classify belonging to color lump as B as controlled main frame 8，Then process control main frame 8 transfers transmission signals to color lump B correspondence mechanical hand after postponing 11T and performs sorting operation，Judge to classify belonging to color lump as C as controlled main frame 8，Then program host transfers transmission signals to color lump C correspondence mechanical hand after postponing 12T and performs sorting operation，……，As program host judges to classify belonging to color lump as T，Then control main frame 8 after postponing 29T, transfer transmission signals to the execution sorting operation of color lump T correspondence mechanical hand.
Embodiment 3:
For testing, imprinting, the illumination parameter of sorting quantum pipe:
Quantum effective collection test, imprinting, the equipment of sorting one, including chain conveyor 3, test cell 4, imprinting unit 5, separation unit 6, control main frame 8, and described chain conveyor 3, test cell 4, imprinting unit 5, separation unit 6 are all connected with controlling main frame 8.
Described chain conveyor 3 is by driven by motor, and on chain conveyor 3, one has 35 gears, and each gear can place a quantum pipe 1, and the track width of chain conveyor 3 is adjustable, and transfer rate is adjustable.
Described test cell 4 includes integrating sphere 41, blue-ray light bar the 42, first tube stand 43, first tube stand 43 is between integrating sphere 41 and blue-ray light bar 42, first tube stand 43 is used for placing tested quantum pipe, and the first tube stand 43 is used for controlling tested quantum pipe between integrating sphere 41 and blue-ray light bar 42.
Described imprinting unit 5 includes ink recorder 51, imprinting platform the 52, second tube stand 53；Ink recorder 51 is positioned at imprinting platform 52 side.Ink recorder 51 is for carrying out ink coding in fluorescent tube one end, it is ensured that product has Expressive Features.Imprinting platform 52 is used for controlling quantum pipe position, it is ensured that the accurate difference in quantum pipe imprinting region.Second tube stand 53 is used for controlling quantum pipe and enters imprinting platform 52.
Described separation unit 6 includes sorting frame 61, mechanical hand 62, color lump box 63, and described sorting frame 61 is corresponding with the chain track level of chain conveyor 3.Sorting frame 61 is the support of solid mechanical hands 62, and position is corresponding with the chain track level of chain conveyor 3, can move up and down, can move forward and backward.Mechanical hand 62 can be unclamped and closed procedure by pneumatic or SERVO CONTROL.Releasing orientation is for can not pick up quantum pipe, and closure state is for picking up quantum pipe.
Described color lump box 63 amounts to 20, and A ~ T represents 20 different color lumps；It is right, with 20 color lump A ~ T one_to_one corresponding that mechanical hand 62 amounts to 20.
Described chain conveyor 3 side is provided with feeding mouth 2, and chain conveyor 3 opposite side is provided with discharging opening 7.Feeding mouth 2 is the input of quantum pipe 1, and feeding mouth 2 allows single fluorescent tube to enter chain conveyor 3.Discharging opening 7 is for loading the not quantum pipe in illumination range.
Described quantum pipe 1 is a kind of carrier changing blue light chromaticity, and the light that blue-ray light bar 42 sends as blue light source, quantum pipe 1 and blue-ray light bar 42 combination has different chromaticity coordinates；Described integrating sphere 41 is used for measuring optical parametric, is mainly used in testing illumination.
Control main frame 8 and include testing software, imprinting software, sort software；
Its logical order is: go out illumination by test software test, again illumination data is transmitted to imprinting software, transmit again after compiled coding to ink recorder 51 perform imprinting operation, chromaticity coordinate value continues transmission to sorting software, sorting software judges affiliated color lump according to illumination numerical value, then provides signal controlling machine tool hands relay.
The test of quantum pipe, imprinting, method for separating, quantum pipe 1 enters chain conveyor 3 by feeding mouth 2, initially enter test cell 4 and test fluorescent tube illumination, subsequently into imprinting unit 5 imprinting, each color lump fluorescent tube is selected finally by separation unit 6, test cell 4, imprinting unit 5, separation unit 6 control main frame 8 by connecting, and discharging opening 7 exports nonconforming fluorescent tube.
The gear explanation of chain conveyor 3 is:
As shown in Figure 2, the single transmission cycle of chain conveyor 3, and on chain continuous two gear interval times be T, it is defined as S gear in test cell 4 position, this position is effective gear starting point, imprinting unit 5 is entered after 5 gears in interval, imprinting unit 5 position is defined as S+5 gear, separation unit 6 is entered after 5 gears in interval, separation unit 6 initial position is defined as S+10 gear, and position of manipulator corresponding to color lump A is defined as S+10, so corresponding for color lump B position of manipulator is just for S+11 gear, position of manipulator corresponding for color lump C is just for gear S+12, the like, so corresponding for color lump T position of manipulator is just for S+29 gear.
The test of quantum pipe, imprinting, method for separating, work schedule is:
Such as Fig. 1, quantum pipe 1 enters chain conveyer belt 3 from single of feeding mouth 2, quantum pipe enter break time be T, and test period, imprinting cycle, distinguishing period are T, the intermittent cyclical of continuous two gears of chain conveyor 3 is also T, chain delivery 3 band is determined by T by motor control, rotating speed, and quantum pipe 1 initially enters test cell 4 after entering chain conveyor 3.
Test process is, after quantum pipe 1 enters chain conveyor S gear (such as Fig. 2), quantum pipe 1 is lifted by the first tube stand 43, enter back into integrating sphere 41 enters between luminous point and blue-ray light bar 42, the driving of moving of first tube stand 43 can use servomotor or cylinder to control, after quantum pipe has been placed, integrating sphere 41 starts test, here test uses quick test pattern, then data will be tested, and illumination data transfer is to controlling main frame 8, then the first tube stand 43 takes off the quantum pipe tested, and put into quantum pipe to S gear by original route return, whole test process completes in a cycle T, then the quantum pipe picking up next gear continues to repeat test operation.
After having tested, control main frame 8 and collect corresponding data, and data are analyzed, then it is compiled code according to control main frame 8 cryptoprinciple the most set in advance, postponing 5 cycles, and after 5T, the code signals that compiling is completed by control main frame 8 is to ink recorder 51, now quantum pipe enters S+5 gear, quantum pipe 3 is lifted the relevant position being placed on imprinting platform 52 by the second tube stand 53, second tube stand 53 motion drives, servomotor or cylinder can be used to control, ink recorder 51 is allowed to perform coding operation, after coding completes, second tube stand 53 takes off the quantum pipe that coding completes, and put into quantum pipe to S+5 gear by original route return, whole imprinting process completes in a cycle T, then the quantum pipe picking up next grade continues to repeat imprinting operation.
After imprinting completes, control main frame 8 will collect data at S gear and judge, color block areas belonging to it is judged according to illumination data, then the result judged according to color lump performs imprinting operation, if program host judges that color lump belonging to it is color lump A, so system host is postponing 10 cycles, and after 10T, transmit a signal to color lump A correspondence mechanical hand 62 relay, after quantum pipe 3 picked up by mechanical hand 62, sorting frame 61 is moved rearwards by, then after sorting frame 61 is alignd with color lump box 63, mechanical hand 62 unclamps, put down quantum pipe, then sorting frame 61 is reverting to above chain conveyor 3, continue next operation；The like, if program host judges that color lump belonging to it is color lump T, so system host is postponing 29 cycles, and after 29T, transmit a signal to the relay of color lump A correspondence mechanical hand 62, after quantum pipe 3 picked up by mechanical hand 62, sorting frame 61 is moved rearwards by, then after sorting frame 61 is alignd with color lump box 63, mechanical hand 62 unclamps, put down quantum pipe, then sorting frame 61 is reverting to above chain conveyor 3, continue next operation, its corresponding relation is that color lump A correspondence postpones 10T, color lump B correspondence postpones 11T, color lump C correspondence postpones 12T, color lump D correspondence postpones 13T, color lump E correspondence postpones 14T, ..., this rule sets in program host.Whole assorting room completed within a cycle, then carried out the sorting operation of next cycle.
Above procedure is after test cell 4 is tested, control the quantum pipe that main frame 8 cannot be compiled by coding specification according to test data, control main frame 8 and cannot be carried out the quantum pipe of Classification and Identification according to test data, control main frame 8 and will judge that such fluorescent tube does not perform subsequent operation, it is sequentially transmitted by chain conveyor 3, until flowing into discharging opening 7, the quantum pipe in discharging opening 7 is substandard product or does not meets color lump and require product.
nullProgram host logical sequence such as Fig. 3，Test cell 4 is entered at quantum pipe，Control main frame 8 and optical signal detected，Perform test operation，After having tested，Control main frame 8 analyzing test data，And by built-in coding rule, data are compiled，After postponing 5T，Compiled code transmission to imprinting unit 5 is performed imprinting operation，Data test completed analyze judgement further，Control main frame 8, according to setting brightness value scope, test data are carried out color lump classification，Judge to classify belonging to color lump as A as controlled main frame 8，Then control main frame 8 after postponing 10T, transfer transmission signals to the execution sorting operation of color lump A correspondence mechanical hand，Judge to classify belonging to color lump as B as controlled main frame 8，Then process control main frame 8 transfers transmission signals to color lump B correspondence mechanical hand after postponing 11T and performs sorting operation，Judge to classify belonging to color lump as C as controlled main frame 8，Then program host transfers transmission signals to color lump C correspondence mechanical hand after postponing 12T and performs sorting operation，……，As program host judges to classify belonging to color lump as T，Then control main frame 8 after postponing 29T, transfer transmission signals to the execution sorting operation of color lump T correspondence mechanical hand.
The above embodiments are only the preferred technical solution of the present invention, and are not construed as the restriction for the present invention, and the embodiment in the application and the feature in embodiment, can mutual combination in any in the case of not conflicting.The technical scheme that protection scope of the present invention should be recorded with claim, is protection domain including the equivalents of technical characteristic in the technical scheme that claim is recorded.Equivalent the most in this range is improved, also within protection scope of the present invention.
Claims (7)
1. quantum effective collection test, imprinting, the equipment of sorting one, including chain conveyor (3), test cell (4), imprinting unit (5), separation unit (6), control main frame (8), it is characterised in that: described chain conveyor (3), test cell (4), imprinting unit (5), separation unit (6) are all connected with controlling main frame (8)；Described chain conveyor (3) is provided with multiple gear, and each gear is used for placing quantum pipe (1)；Described test cell (4) includes integrating sphere (41), blue-ray light bar (42), the first tube stand (43), first tube stand (43) is positioned between integrating sphere (41) and blue-ray light bar (42), and the first tube stand (43) is used for placing tested quantum pipe；Described imprinting unit (5) includes ink recorder (51), imprinting platform (52), the second tube stand (53)；Ink recorder (51) is positioned at imprinting platform (52) side；Described separation unit (6) includes sorting frame (61), mechanical hand (62), color lump box (63), and described sorting frame (61) is corresponding with the chain track level of chain conveyor (3).
Quantum effective collection test the most according to claim 1, imprinting, the equipment of sorting one, it is characterised in that: described chain conveyor (3) side is provided with feeding mouth (2), and chain conveyor (3) opposite side is provided with discharging opening (7).
Quantum effective collection test the most according to claim 1, imprinting, the equipment of sorting one, it is characterised in that: described control main frame 8 includes that PC, PLC form.
Quantum effective collection test the most according to claim 1, imprinting, the equipment of sorting one, it is characterised in that: described color lump box (63) amounts to 20, and A ~ T represents 20 different color lumps；
It is 20 right that mechanical hand (62) amounts to, and mechanical hand (62) passes through pneumatic or SERVO CONTROL, mechanical hand (62) and 20 color lump A ~ T one_to_one corresponding.
Quantum effective collection test the most according to claim 1, imprinting, the equipment of sorting one, it is characterized in that: described quantum pipe (1) is a kind of carrier changing blue light chromaticity, blue-ray light bar (42) is as blue light source, and the light that quantum pipe (1) and blue-ray light bar (42) combination send has the parameters such as different chromaticity coordinate, light efficiency, illumination；Described integrating sphere (41) is used for measuring optical parametric, is mainly used in testing light parameter such as chromaticity coordinate, light efficiency, illumination on X and Y-axis.
6. use the quantum pipe test of any one equipment, imprinting, method for separating as described in claim 1 ~ 4, it is characterized in that: quantum pipe (1) enters chain conveyor (3) by feeding mouth (2), initially enter test cell (4) test fluorescent tube colourity, subsequently into imprinting unit (5) imprinting, each color lump fluorescent tube is selected finally by separation unit (6), test cell (4), imprinting unit (5), separation unit (6) control main frame (8) by connecting, and discharging opening (7) exports nonconforming fluorescent tube.
7. quantum effective collection test, imprinting, the equipment of sorting one, it is characterised in that: the application in quantum pipe chromatic value, light efficiency, illumination test.
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