Summary of the invention
The object of the present invention is to provide a kind of tea piece automatic packaging machine and packing method, realize mechanical packaging, enhance productivity, improve the exterior quality of tea piece, reduce packing materials, reduce packing cost.
To achieve these goals, technical scheme of the present invention is:
A kind of tea piece automatic packaging machine comprises that U-shaped frock matrix, tray paper piece, bag tea mould, inboard push away cardboard, inboard sleeving, inboard platen trace plate, outer thruster cardboard, outside sleeving, outside platen trace plate, both sides paper folding board, heat-sealing head and transmission device; Form through hole on the U-shaped frock matrix; The tray paper piece is installed in the through hole and by the transmission mechanism control lifting; The bag tea mould is placed on the end face of tray paper piece by transmission device; The both sides paper folding board be installed in U-shaped frock matrix end face, be positioned at the left and right sides of through hole and done the translation motion of left and right sides paper folding by transmission mechanism control; The inboard pushes away cardboard and outer thruster cardboard is plugged in the through hole, is positioned at the inboard of tray paper piece and the outside and by the transmission mechanism control lifting action; The top that the inboard of the corresponding tray paper piece of inboard platen trace plate and outside platen trace plate and the outside are positioned at U-shaped frock matrix and by the transmission mechanism control lifting action; Inboard sleeving and outside sleeving are installed in the end face of U-shaped frock matrix, the inboard that is positioned at through hole and the outside and do translation motion by transmission mechanism control; Heat-sealing head is positioned at the top of tray paper piece and by the transmission mechanism control lifting action.
Described bag tea mould is the rectangular-shaped of hollow, its inboard and the outside all are uncovered, the outside connection for transmission plate of bag tea mould, driver plate is connected the action of control patrix by guide rod with horizontal transmission device, the upper end of driver plate also forms push pedal, and push pedal cooperates control demoulding action with transmission device, horizontal transmission device is installed on the mould sliding sleeve, the mould sliding sleeve is fixed on the mould slide bar, mould slide bar below installation mold bearing, and the mould bearing is connected with the die lifting transmission device.
The transmission device of described both sides paper folding board comprises the paper folding cylinder, paper folding guide rod banking stop, lower guide rod in the paper folding, low sleeve in the paper folding, the paper folding shifting board, the paper folding skewback, bearing, paper folding is leader fixed, left and right sides paper folding sliding sleeve, paper folding left and right sides guide rod and paper folding spring, low sleeve is fixed on the board of tea piece automatic packaging machine in paper folding cylinder and the paper folding, be fixed wtih paper folding shifting board and paper folding on the push rod of paper folding cylinder leader fixed, the upper end of lower guide rod is fixed with paper folding guide rod banking stop in the paper folding, the through hole of low sleeve and paper folding shifting board in the paper folding is passed in the centre, the lower end be fixed on paper folding leader fixed on, two paper folding skewbacks are fixed on the paper folding movable block, paper folding left and right sides guide rod be fixed on paper folding leader fixed on, left and right sides paper folding sliding sleeve is set on the guide rod of the paper folding left and right sides, two bearings are installed in respectively on the left and right sides paper folding sliding sleeve and with the inclined-plane of two paper folding skewbacks and cooperate, paper folding board is fixed on the below of left and right sides paper folding sliding sleeve, and the two ends of paper folding spring are against on the left and right sides paper folding sliding sleeve.
The transmission device of described inboard platen trace plate or outside platen trace plate comprises platen trace cylinder, platen trace guide rod banking stop, platen trace guide rod, platen trace sliding sleeve, platen trace shifting board, the rotating shaft of platen trace, platen trace mount pad and platen trace spring, platen trace cylinder and platen trace sliding sleeve are fixed on the board of tea piece automatic packaging machine, be fixed wtih platen trace shifting board on the push rod of platen trace cylinder, the upper end of platen trace guide rod is fixed with platen trace guide rod banking stop, the through hole of platen trace sliding sleeve and platen trace shifting board is passed in the centre, the lower end is fixed on the platen trace mount pad, the centre of platen trace shifting board has the triangle skewback, a pair of inboard platen trace plate or pair of outside platen trace plate are installed on the platen trace mount pad by the rotating shaft of platen trace, the upper end of a pair of inboard platen trace plate or pair of outside platen trace plate and skewback are conflicted, and the two ends of platen trace spring are against on platen trace shifting board and the platen trace mount pad.
A kind of tea piece automatic packaging method, as follows operation:
The first, tea cartridge is placed on the tray paper piece;
The second, will wrap the centre that tea mould is placed on tea cartridge by transmission device;
And will wrap tea mould, tea cartridge and tray paper piece by transmission device and be pressed into together in the through hole of U-shaped frock matrix, make the both sides of tea cartridge upwards turn up 90 degree;
The 3rd, by the paper folding board left and right sides paper folding of transmission mechanism control both sides, the both sides of tea cartridge are pressed in bag tea mould end face again behind doubling 90 degree;
And press down by the transmission mechanism control heat-sealing head and to carry out first time heat-sealing, make the tea cartridge heat-sealing that intersects;
The 4th, descend by the inboard platen trace of transmission mechanism control plate, two angles, inboard of tea cartridge are depressed, then push away cardboard by the transmission mechanism control inboard and rise, 90 degree are upwards rolled in the inboard of tea cartridge;
The 5th, to extrapolation, be pressed in bag tea mould end face after the inboard of tea cartridge outwards rolled over 90 degree again by the inboard sleeving of transmission mechanism control;
And press down by the transmission mechanism control heat-sealing head and to carry out second time heat-sealing, make the tea cartridge heat-sealing that intersects;
The 6th, the tealeaves piece is filled in the bag tea mould, will wrap again tea mould and from tea cartridge, extract out, the tealeaves piece is stayed sealed in the tea cartridge of left side, right side, inboard, five faces in top side and bottom side;
The 7th, descend by transmission mechanism control outside platen trace plate, two angles, the outside of tea cartridge are depressed, then rise by the outer thruster cardboard of transmission mechanism control, with 90 degree of folding on the lateral of tea cartridge;
The 8th, push inward by transmission mechanism control outside sleeving, after being rolled over 90 degree more inwards, the outside of tea cartridge is pressed in tealeaves piece end face;
And press down for the third time by the transmission mechanism control heat-sealing head and to seal, make the tea cartridge heat-sealing that intersects;
The 9th, by transmission device the tray paper piece is ejected from the through hole of U-shaped frock matrix, make tea cartridge and tealeaves piece together by jack-up, by transmission device the tea piece is dialled from tea piece automatic packaging machine again, namely finish the automatic packing of tea piece.
After adopting said structure, wrapping machine of the present invention and packing method have realized mechanization automatically packing in enormous quantities, packaging operation is very easy, greatly improved the production efficiency of tea piece packing, and, by mechanical packaging, make packing tea block length out, wide, high consistent size, all press smoothly by inboard platen trace plate and outside platen trace plate to four angles of tea cartridge in the packing, each corner seamed edge of tea piece is obvious, has greatly improved the exterior quality of tea piece, packing does not need unnecessary parcel, packing materials greatly reduces, and avoids the packing waste, and packing cost reduces greatly.
The invention will be further described below in conjunction with the drawings and specific embodiments.
Description of drawings
Fig. 1 is structural representation of the present invention; (limit by drawing, not shown outside sleeving, outside platen trace plate and both sides paper folding board)
Fig. 2 is the structure of bag tea mould of the present invention;
Fig. 3 is the transmission device schematic diagram of both sides of the present invention paper folding board;
Fig. 4 is the transmission device schematic diagram of the inboard platen trace plate of the present invention or outside platen trace plate;
Fig. 5 is schematic flow sheet of the present invention;
Fig. 6 is the station schematic diagram of rotary machine of the present invention;
Fig. 7 is the schematic diagram of tea piece packing in the prior art.
Label declaration
U-shaped frock matrix 10 through holes 11
Tray paper piece 1
Bag tea mould 2 driver plates 21
Guide rod 22 push pedals 23
Horizontal transmission device 24 mould sliding sleeves 25
Mould slide bar 26 mould bearings 27
The inboard pushes away cardboard 3
Inboard sleeving 4
Inboard platen trace plate 5 platen trace cylinders 51
Platen trace guide rod banking stop 52 platen trace guide rods 53
Platen trace sliding sleeve 58 platen trace shifting boards 54
Skewback 541 platen trace rotating shafts 55
Platen trace mount pad 56 platen trace springs 57
Outer thruster cardboard 6
Outside sleeving
Outside platen trace plate 8
Both sides paper folding board 9 paper folding cylinders 91
Lower guide rod 92 in 921 paper foldings of paper folding guide rod banking stop
Low sleeve 922 paper folding shifting boards 93 in the paper folding
Paper folding skewback 931 bearings 94
Leader fixed 95 left and right sides paper folding sliding sleeves 96 of paper folding
Paper folding left and right sides guide rod 961 paper folding springs 97
Heat-sealing head 20.
The specific embodiment
As shown in Figure 1, a kind of tea piece automatic packaging machine that the present invention discloses, comprise U-shaped frock matrix 10, tray paper piece 1, bag tea mould 2, the inboard pushes away cardboard 3, inboard sleeving 4, inboard platen trace plate 5, outer thruster cardboard 6, outside sleeving is (identical with the structure of inboard sleeving 4 and the position is relative, limit by drawing, not shown), the structure of outside platen trace plate 8(and inboard platen trace plate 5 is identical and the position is relative, limit by drawing, not shown), both sides paper folding board 9(is limit by drawing, not shown), heat-sealing head 20 and transmission device, wherein, transmission device is divided into several parts corresponding to each member, be respectively applied to control each member action, realize relative control function, to finish mechanization production, because to those skilled in the art, the transmission device structure that can realize relatively controlling function can be various, not limited by this paper, therefore this paper does not do concrete diagram and description to whole transmission device, only simply introduce for the running part of each member.
U-shaped frock matrix 10 is for the packing basic platform.Form through hole 11 on the U-shaped frock matrix 10.
Tray paper piece 1 is to cooperate another basic platform of finishing packing with U-shaped frock matrix 10.Tray paper piece 1 is installed in the through hole 11, does lifting action by transmission mechanism control in through hole 11, and the concrete structure of transmission device is not limit, as long as can control 1 lifting of tray paper piece, Gu Tuzhong has no.Tray paper piece 1 sinks in the through hole 11 of U-shaped frock matrix 10 when the packing beginning, and through hole 11 is withdrawed from rising in the packing later stage.
Bag tea mould 2 is moulds of tea block size, and it has determined shape and the size of tea piece finished product.Bag tea mould 2 is placed on the end face of tray paper piece 1 by transmission device, the concrete structure of transmission device is not limit, as long as can control 2 liftings of bag tea mould, Gu Tuzhong has no.The form of bag tea mould 2 is not limit, and profile can be square, cuboid or triangular prism etc.This embodiment bag tea mould 2 is the rectangular-shaped of hollow as shown in Figure 2, its inboard and the outside all are uncovered, the outside connection for transmission plate 21 of bag tea mould 2, driver plate 21 is connected with horizontal transmission device 24 by guide rod 22 and drives bag tea mould 2 and move on the tray paper piece 1 and finish patrix, the upper end of driver plate 21 also forms push pedal 23, push pedal 23 cooperates with the transmission device (not shown), promoting push pedal 23 by transmission device when the demoulding drives bag tea moulds 2 and shifts out from tray paper piece 1 and finish the demoulding, horizontal transmission device 24 is installed on the mould sliding sleeve 25, mould sliding sleeve 25 is fixed on the mould slide bar 26, mould slide bar 26 below installation mold bearings 27, mould bearing 27 and die lifting transmission device (common mechanism, not shown) connect, mould sliding sleeve 25, mould slide bar 26, the horizontal transmission device 24 of mould bearing 27 and die lifting transmission mechanism control, guide rod 22, driver plate 21 and 2 oscilaltions of bag tea mould cooperate and finish patrix and the demoulding.
Both sides paper folding board 9 is for the member of automatically packing tea piece left and right sides.Both sides paper folding board 9 is installed in the end face of U-shaped frock matrix 10, lay respectively at the left and right sides of through hole 11, done the translation motion of left and right sides paper folding by transmission mechanism control both sides paper folding board 9, the concrete structure of transmission device is not limit, as long as can control 9 translations of both sides paper folding board.The transmission device of this embodiment both sides paper folding board 9 comprises paper folding cylinder 91 as shown in Figure 3, paper folding guide rod banking stop 921, lower guide rod 92 in the paper folding, low sleeve 922 in the paper folding, paper folding shifting board 93, paper folding skewback 931, bearing 94, paper folding leader fixed 95, left and right sides paper folding sliding sleeve 96, paper folding left and right sides guide rod 961 and paper folding spring 97, low sleeve 922 is fixed on the board (ordinary constitution of tea piece automatic packaging machine in paper folding cylinder 91 and the paper folding, do not look out among the figure) on, be fixed wtih paper folding shifting board 93 and paper folding leader fixed 95 on the push rod of paper folding cylinder 91, the upper end of lower guide rod 92 is fixed with paper folding guide rod banking stop 921 in the paper folding, the through hole of low sleeve 922 and paper folding shifting board 93 in the paper folding is passed in the centre, the lower end is fixed in the paper folding leader fixed 95, two paper folding skewbacks 931 are fixed on the paper folding movable block 93, paper folding left and right sides guide rod 961 is fixed in the paper folding leader fixed 95, left and right sides paper folding sliding sleeve 96 is set on the paper folding left and right sides guide rod 961, two bearings 94 are installed in respectively on the left and right sides paper folding sliding sleeve 96 and with the inclined-plane of two paper folding skewbacks 931 and cooperate, paper folding board 9 is fixed on the below of left and right sides paper folding sliding sleeve 96, and the two ends of paper folding spring 97 are against on the left and right sides paper folding sliding sleeve 96.During use, paper folding cylinder 91 presses down, driving paper folding shifting board 93 and paper folding mount pad 95 moves down together, when the paper folding guide rod banking stop 921 of 92 upper ends of lower guide rod in the paper folding contacts with low sleeve 922 in the paper folding, paper folding mount pad 95 arrives the most the next, paper folding shifting board 93 continues to move down, two paper folding skewbacks 931 of paper folding shifting board 93 are being pressed two bearings 94, drive left and right sides paper folding sliding sleeve 96 and both sides paper folding board 9 fixed thereon overcome the effect of paper folding spring 97 and move inward, the tea cartridge both sides are rolled over 90 degree inward, this moment, tea cartridge overlapped, so that 20 heat-sealings of aftermentioned heat-sealing head are fixing.After the heat-sealing, paper folding cylinder 91 resets, and under 97 effects of paper folding spring, both sides paper folding board 9 resets, and each member automatically resets.
Inboard platen trace plate 5 and outside platen trace plate 8 are for the first member of automatically packing tea piece inboard and the outside.(the two is that the installation site is different with the outside in the inboard of inboard platen trace plate 5 and outside platen trace plate 8 corresponding tray paper pieces 1, structure is all identical with transmission device), lay respectively at the top of U-shaped frock matrix 10, by the transmission mechanism control lifting action, the concrete structure of transmission device is not limit, as long as can control inboard platen trace plate 5 and outside platen trace plate 8 liftings.The transmission device of the inboard platen trace plate 5 of this embodiment or outside platen trace plate 8 comprises platen trace cylinder 51 as shown in Figure 4, platen trace guide rod banking stop 52, platen trace guide rod 53, platen trace sliding sleeve 58, platen trace shifting board 54, platen trace rotating shaft 55, platen trace mount pad 56 and platen trace spring 57, platen trace cylinder 51 and platen trace sliding sleeve 58 are fixed on the board (ordinary constitution of tea piece automatic packaging machine, do not look out among the figure) on, be fixed wtih platen trace shifting board 54 on the push rod of platen trace cylinder 51, the upper end of platen trace guide rod 53 is fixed with platen trace guide rod banking stop 52, the through hole of platen trace sliding sleeve 58 and platen trace shifting board 54 is passed in the centre, the lower end is fixed on the platen trace mount pad 56, the centre of platen trace shifting board 54 has triangle skewback 541, a pair of inboard platen trace plate 5 or pair of outside platen trace plate 8 are installed on the platen trace mount pad 56 by platen trace rotating shaft 55, the upper end of a pair of inboard platen trace plate 5 or pair of outside platen trace plate 8 and skewback 541 are conflicted, and the two ends of platen trace spring 57 are against on platen trace shifting board 54 and the platen trace mount pad 56.During use, platen trace cylinder 51 presses down, driving platen trace shifting board 54 moves down, promoting platen trace mount pad 56 by platen trace spring 57 simultaneously moves down together, when the platen trace guide rod banking stop 52 of platen trace guide rod 53 upper ends contacts with platen trace sliding sleeve 58, platen trace mount pad 56 arrives the most the next, platen trace shifting board 54 continues to move down, the skewback 541 of platen trace shifting board 54 backs down the top of a pair of inboard platen trace plate 5 or pair of outside platen trace plate 8 outward, the bottom of a pair of inboard platen trace plate 5 or pair of outside platen trace plate 8 is under the effect of platen trace rotating shaft 55, press from both sides inwards, with vestige of tea cartridge folding, be beneficial to aforementioned inboard and push away cardboard 3 and outer thruster cardboard 6 with turning up on the inboard of tea cartridge or the lateral, make packing more attractive in appearance.After impression was finished, platen trace cylinder 51 resetted, and under 57 effects of platen trace spring, each member automatically resets.
The inboard pushes away cardboard 3 and outer thruster cardboard 6 is for the second component of automatically packing tea piece inboard and the outside.The inboard pushes away cardboard 3 and outer thruster cardboard 6 is plugged in the through hole 11, lay respectively at inboard and the outside of tray paper piece 1, in through hole 11, do lifting action by transmission mechanism control, the concrete structure of transmission device is not limit, push away cardboard 3 and outer thruster cardboard 6 liftings as long as can control the inboard, Gu Tuzhong has no.
Inboard sleeving 4 and outside sleeving are for the 3rd member of automatically packing tea piece inboard and the outside.Inboard sleeving 4 and outside sleeving are installed in the end face of U-shaped frock matrix 10, lay respectively at inboard and the outside of through hole 11, do translation motion by transmission mechanism control, the concrete structure of transmission device is not limit, as long as can control inboard sleeving 4 and outside sleeving translation, Gu Tuzhong has no.
Heat-sealing head 20 is members of fixing for the tea cartridge heat-sealing.Heat-sealing head 20 is positioned at the top of tray paper piece 1, and by the transmission mechanism control lifting action, the concrete structure of transmission device is not limit, and needs only controlled end socket 20 liftings that heat, and Gu Tuzhong has no.
During the present invention is applied to produce, can be only at fixing board a set of equipment be installed, also can be finished corresponding packaging operation at different stations at the many complete equipments of rotary machine installation, to realize the synchronous packing of a plurality of equipment, raise the efficiency.Shown in Fig. 5,6, these embodiment concrete steps are as follows.
The first, finish paper at the 1st station: tea cartridge (heat sealable wrapper) is placed on the tray paper piece 1.
The second, at the 2nd station bag tea mould 2: will wrap the centre that tea mould 2 is placed on tea cartridge by transmission device, will wrap tea mould 2 and tea cartridge holds up in the lump by tray paper piece 1.
Again between the 2nd and 3 stations, will wrap in the through hole 11 that tea mould 2, tea cartridge and tray paper piece 1 be pressed into U-shaped frock matrix 10 together by transmission device, make the both sides of tea cartridge upwards turn up 90 degree.
The 3rd, in the 3rd paper folding of station both sides and heat-sealing: by paper folding board 9 left and right sides paper foldings of transmission mechanism control shown in Figure 3 both sides, the both sides of tea cartridge are pressed in bag tea mould 2 end faces behind doubling 90 degree more inwards.
Press down by transmission mechanism control heat-sealing head 20 again and carry out the heat-sealing first time, make the tea cartridge heat-sealing that intersects.
The 4th, push away cardboard 3 risings in 5 declines of the inboard platen trace of the 4th station plate and inboard: descend by the inboard platen trace of transmission mechanism control shown in Figure 4 plate 5, two angles, inboard of tea cartridge are depressed, then push away cardboard 3 by the transmission mechanism control inboard and rise, 90 degree are upwards rolled in the inboard of tea cartridge.
The 5th, in the inboard platen of the 5th station and heat-sealing: to extrapolation, be pressed in bag tea mould 2 end faces after the inboard of tea cartridge outwards rolled over 90 degree again by the inboard sleeving 4 of transmission mechanism control.
Press down by transmission mechanism control heat-sealing head 20 again and carry out the heat-sealing second time, make the tea cartridge heat-sealing that intersects.
The 6th, at the 6th station plug tea, return-charge tea mould 2: the tealeaves piece is filled in the bag tea mould 2, to wrap tea mould 2 by transmission device again and from tea cartridge, extract out, and the tealeaves piece be stayed sealed in the tea cartridge of left side, right side, inboard, five faces in top side and bottom side.
The 7th, being contained in platen trace plate 8 declines of the 6th station outside and outer thruster cardboard 6 rises: descend by transmission mechanism control shown in Figure 4 outside platen trace plate 8, two angles, the outside of tea cartridge are depressed, then rise by the outer thruster cardboard 6 of transmission mechanism control, with 90 degree of folding on the lateral of tea cartridge.
The 8th, in the 7th station outside platen and heat-sealing: push inward by transmission mechanism control outside sleeving, be pressed in tealeaves piece end face after 90 degree are rolled in the outside of tea cartridge more inwards.
Press down for the third time by transmission mechanism control heat-sealing head 20 again and seal, make the tea cartridge heat-sealing that intersects.
The 9th, in the 8th station tea piece blanking: by transmission device tray paper piece 1 is ejected from the through hole 11 of U-shaped frock matrix 10, make the tea piece finished of packing together by jack-up, by transmission device the tea piece is dialled from tea piece automatic packaging machine again, so far finished the automated production of the tea piece packings such as paper, platen, paper folding, heat-sealing, plug tea, paper folding, heat-sealing, blanking.
The present invention is because use the bag tea mould, and the size of bag tea mould and the required tea piece size that contracts out are mated, and guarantee the dimensional uniformity of tea piece; Because each limit of bag tea mould is the right angle, each corner of the tea cartridge after folding also is the right angle, and after the tea piece packaged, each corner seamed edge of tea piece was obvious; Mechanization of the present invention automatically packing in enormous quantities, production efficiency is high, and packing materials is economized, and packing cost reduces greatly.
It below only is preferred implementation of the present invention; it is not the restriction to protection scope of the present invention; all and of the present invention gordian techniquies do not have to produce difference in essence, to the deduction or replace of above-mentioned embodiment, all should be regarded as falling within the protection domain of this case.