CN105888120B - A kind of multi-functional composite, insulating brick and its manufacture craft - Google Patents

A kind of multi-functional composite, insulating brick and its manufacture craft Download PDF

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Publication number
CN105888120B
CN105888120B CN201610266590.1A CN201610266590A CN105888120B CN 105888120 B CN105888120 B CN 105888120B CN 201610266590 A CN201610266590 A CN 201610266590A CN 105888120 B CN105888120 B CN 105888120B
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layer
inorfil
mold
insulating brick
composite
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CN105888120A (en
Inventor
梁志坚
何继惟
阙秀明
纪范熙
刘静
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    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04CSTRUCTURAL ELEMENTS; BUILDING MATERIALS
    • E04C1/00Building elements of block or other shape for the construction of parts of buildings
    • E04C1/40Building elements of block or other shape for the construction of parts of buildings built-up from parts of different materials, e.g. composed of layers of different materials or stones with filling material or with insulating inserts
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B11/00Apparatus or processes for treating or working the shaped or preshaped articles
    • B28B11/24Apparatus or processes for treating or working the shaped or preshaped articles for curing, setting or hardening
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B13/00Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
    • B28B13/02Feeding the unshaped material to moulds or apparatus for producing shaped articles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B23/00Arrangements specially adapted for the production of shaped articles with elements wholly or partly embedded in the moulding material; Production of reinforced objects
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B3/00Producing shaped articles from the material by using presses; Presses specially adapted therefor
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B3/00Producing shaped articles from the material by using presses; Presses specially adapted therefor
    • B28B3/12Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein one or more rollers exert pressure on the material

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Ceramic Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Architecture (AREA)
  • Structural Engineering (AREA)
  • Civil Engineering (AREA)
  • Laminated Bodies (AREA)

Abstract

The present invention provides a kind of multi-functional composite, insulating brick and its manufacture crafts, including one or more layers unit composite layer, inorfil scrim layer, thin metal layer, it is covered with one or more layers unit composite layer above the inorfil scrim layer, thin metal layer is covered with above the unit composite layer of top;Unit composite layer is made of binder layer and the first inorfil scrim layer, and the first inorfil scrim layer is covered with above the binder layer, the beneficial effects of the present invention are:It is a kind of novel composite material, with very high effects of energy conservation and environmental protection, have high temperature resistant, fire-retardant, shockproof, insect prevention, waterproof and dampproof, lightweight anti-corrosion, it is non-toxic and tasteless it is pollution-free, also can directly veneer, intensity it is high, easy for installation, when the thickness cavity of holder, excellent heat dissipation performance, heat conductivility is good, and heat-proof quality is good, air circulation performance is good, and construction and installation are very convenient.

Description

A kind of multi-functional composite, insulating brick and its manufacture craft
【Technical field】
The present invention relates to a kind of multi-functional composite, insulating brick more particularly to a kind of multi-functional composite, insulating brick and Its manufacture craft.
【Background technology】
Insulating brick structure function on the market is single, does not have high temperature resistant, fire-retardant, shockproof, insect prevention, waterproof and dampproof, lightweight Anti-corrosion, it is non-toxic and tasteless it is pollution-free, not directly veneer, surface effect be poor, intensity difference, finishing are inconvenient, heat dissipation performance is poor, leads Hot property is poor, and heat-proof quality is poor, and air circulation performance is poor, and construction and installation are inconvenient.
【Invention content】
It is single it is an object of the invention to solve insulating brick structure function on the market, do not have high temperature resistant, fire-retardant, anti- Shake, insect prevention, waterproof and dampproof, lightweight anti-corrosion, it is non-toxic and tasteless it is pollution-free, not directly veneer, surface effect be poor, intensity difference, dress Inconvenience is repaiied, heat dissipation performance is poor, and heat conductivility is poor, and heat-proof quality is poor, and air circulation performance is poor, the deficiency of construction and installation inconvenience And a kind of multi-functional composite, insulating brick and its manufacture craft provided.
The present invention is achieved through the following technical solutions:A kind of multi-functional composite, insulating brick, including one layer or Multilevel-cell composite layer, inorfil scrim layer, thin metal layer, the inorfil scrim layer top are covered with one layer or more The unit composite layer top of layer unit composite layer, top is covered with thin metal layer;
Unit composite layer is made of binder layer and the first inorfil scrim layer, and the first nothing is covered with above the binder layer Machine fiber mesh layer of cloth.
Further, it is additionally provided with holder below the inorfil scrim layer.
Further, the binder layer is cement plate.
Further, the main material of the holder is dry mixing cement mortar.
A kind of multi-functional composite, insulating brick fabrication processing, includes the following steps:
(1) mold is placed:The mold of plane is placed on to the position properly produced, is transmitted to below hopper by conveyer belt;
(2) feeding is promoted:The a variety of materials for forming binder layer are promoted into container;
(3) material measures:A variety of materials of the automatic meter glassware by automatic gradually decentralization composition binder layer according to the ratio;
(4) blowing stirs:The a variety of materials for forming binder layer are put into hopper and a certain amount of water carries out uniform stirring 10-15 minutes;
(5) mold upper berth grid cloth:Inorfil scrim layer is equipped on mold;
(6) base-material under feed opening:The automatic average rate of hopper is gradually expected on mold down;
(7) grid cloth and roll-in are repaved:The first inorfil scrim layer end face on reel is clamped with mechanical equipment to be dragged in On base-material face above to mold, with rolling equipment roll-in, base-material is paved with entire mold;
(8) step (6) and (7) are not repeated according to the thickness of design requirement or repeat step (6) and (7) repeatedly;
(9) thin metal layer on another reel finally is clamped with mechanical equipment again, thin metal layer is overlayed on most upper Face and roll-in;
(10) conveyer belt is sent on mold;
(11) rack is served again waits for integrally curing;
(12) according to requiring scale trimming;
(13) it conserves:It steps up intensity naturally to conserve or use steam curing to water curing 28 days and reaches national mark It is accurate.
(14) holder makes:Get out the holder swage of corresponding size;
(15) dry mixing cement mortar is made in proportion:One kind that chloride metal salt and water are mixed in a certain ratio preparation is light Yellow liquid is added in cement mortar;
(16) by (13) be completed the piece cut be placed on step (15) swage tool in, thin metal layer upward, high-pressure unit into Row presswork;
(17) water curing 28 days are given, naturally to conserve or use steam curing, intensity is stepped up and is up to state standards.
Further, the formula of the binder layer is inorfil 2-6%;Cement base 50-70%;Light-weight inorganic filler is Expanded perlite, vermiculite, floating bead, diatomite 10-20%;Magnesia (MgO), magnesium chloride (MgCl2) high molecular polymer 2- 5%;High-performance modified dose of 2-6%;Adhesion additive 3-6%.
Further, the cement mortar formula of the holder is:PII42.5R cement:Water:Latex:Fine sand=1:0.32~ 0.35:0.1:1。
Further, the adhesion additive is modified carboxyl styrene-butadiene latex.
The advantageous effect of patent of the present invention is:It is a kind of novel composite material, there is very high effects of energy conservation and environmental protection, Have high temperature resistant, fire-retardant, shockproof, insect prevention, waterproof and dampproof, lightweight anti-corrosion, it is non-toxic and tasteless it is pollution-free, also can directly veneer, intensity it is high, Easy for installation, excellent heat dissipation performance, heat conductivility is good, and heat-proof quality is good, and air circulation performance is good, and construction and installation are very convenient.
【Description of the drawings】
Fig. 1 is the multi-functional composite, insulating brick structure schematic diagram of the present invention;
Fig. 2 is the multi-functional composite, insulating brick supporting structure schematic diagram of the present invention;
Reference numeral:1, unit composite layer;2, inorfil scrim layer;21, holder;3, thin metal layer.
【Specific implementation mode】
Below in conjunction with the accompanying drawings and specific implementation mode is described further the present invention:
As shown in Figure 1 and Figure 2, a kind of multi-functional composite, insulating brick, including it is one or more layers unit composite layer 1, inorganic Fiber mesh layer of cloth 2, thin metal layer 3,2 top of the inorfil scrim layer are covered with one or more layers unit composite layer 1, most 1 top of unit composite layer of top layer is covered with thin metal layer 3;
Unit composite layer 1 is made of binder layer and the first inorfil scrim layer, and first is covered with above the binder layer Inorfil scrim layer.
Preferably, 2 lower section of the inorfil scrim layer is additionally provided with holder 21.
Preferably, the binder layer is cement plate.
Preferably, 21 main material of the holder is dry mixing cement mortar.
A kind of multi-functional composite, insulating brick fabrication processing, includes the following steps:
(1) mold is placed:The mold of plane is placed on to the position properly produced, is transmitted to below hopper by conveyer belt;
(2) feeding is promoted:The a variety of materials for forming binder layer are promoted into container;
(3) material measures:A variety of materials of the automatic meter glassware by automatic gradually decentralization composition binder layer according to the ratio;
(4) blowing stirs:The a variety of materials for forming binder layer are put into hopper and a certain amount of water carries out uniform stirring 10-15 minutes;
(5) mold upper berth grid cloth:Inorfil scrim layer 1 is equipped on mold;
(6) base-material under feed opening:The automatic average rate of hopper is gradually expected on mold down;
(7) grid cloth and roll-in are repaved:The first inorfil scrim layer end face on reel is clamped with mechanical equipment to be dragged in On base-material face above to mold, with rolling equipment roll-in, base-material is paved with entire mold;
(8) step (6) and (7) are not repeated according to the thickness of design requirement or repeat step (6) and (7) repeatedly;
(9) thin metal layer 3 on another reel finally is clamped with mechanical equipment again, thin metal layer 3 is overlayed on most On unit composite layer 1 and roll-in;
(10) conveyer belt is sent on mold;
(11) rack is served again waits for integrally curing;
(12) according to requiring scale trimming;
(13) it conserves:It steps up intensity naturally to conserve or use steam curing to water curing 28 days and reaches national mark It is accurate.
(14) holder makes:Get out 21 swage of holder of corresponding size;
(15) dry mixing cement mortar is made in proportion:One kind that chloride metal salt and water are mixed in a certain ratio preparation is light Yellow liquid is added in cement mortar;
(16) by (13) be completed the piece cut be placed on step (15) swage tool in, thin metal layer 3 upward, high-pressure unit into Row presswork;
(17) water curing 28 days are given, naturally to conserve or use steam curing, intensity is stepped up and is up to state standards.
Preferably, the formula of the binder layer is inorfil 2-6%;Cement base 50-70%;Light-weight inorganic filler is swollen Swollen perlite, vermiculite, floating bead, diatomite 10-20%;Magnesia (MgO), magnesium chloride (MgCl2) high molecular polymer 2-5%; High-performance modified dose of 2-6%;Adhesion additive 3-6%.
Preferably, the formula of the cement mortar of the holder 21 is:PII42.5R cement:Water:Latex:Fine sand=1:0.32 ~0.35:0.1:1.
Preferably, the adhesion additive is modified carboxyl styrene-butadiene latex.
According to the disclosure and teachings of the above specification, those skilled in the art in the invention can also be to above-mentioned embodiment party Formula carries out change and modification appropriate.Therefore, the invention is not limited in specific implementation modes disclosed and described above, to this Some modifications and changes of invention should also be as falling into the scope of the claims of the present invention.In addition, although this specification In used some specific terms, these terms are merely for convenience of description, does not limit the present invention in any way.

Claims (5)

1. a kind of multi-functional composite, insulating brick fabrication processing, it is characterised in that:Include the following steps:
(1) mold is placed:The mold of plane is placed on to the position properly produced, is transmitted to below hopper by conveyer belt;
(2) feeding is promoted:The a variety of materials for forming binder layer are promoted into container;
(3) material measures:A variety of materials of the automatic meter glassware by automatic gradually decentralization composition binder layer according to the ratio;
(4) blowing stirs:The a variety of materials for forming binder layer are put into hopper and a certain amount of water carries out uniform stirring 10-15 Minute;
(5) mold upper berth grid cloth:Inorfil scrim layer is equipped on mold;
(6) base-material under feed opening:The automatic average rate of hopper is gradually expected on mold down;
(7) grid cloth and roll-in are repaved:The first inorfil scrim layer end face on reel, which is clamped, with mechanical equipment is dragged in mould On the base-material face of tool above, with rolling equipment roll-in, base-material is paved with entire mold;
(8) step (6) and (7) are not repeated according to the thickness of design requirement or repeat step (6) and (7) repeatedly;
(9) thin metal layer on another reel finally is clamped with mechanical equipment again, thin metal layer is overlayed on to the list on most First composite layer and roll-in;
(10) conveyer belt is sent on mold;
(11) rack is served again waits for integrally curing;
(12) according to requiring scale trimming;
(13) it conserves:It steps up intensity naturally to conserve or use steam curing to water curing 28 days and is up to state standards;
(14) holder makes:Get out the holder swage of corresponding size;
(15) dry mixing cement mortar is made in proportion:One kind that chloride metal salt and water are mixed in a certain ratio preparation is faint yellow Liquid is added in cement mortar;
(16) piece cut is completed in (13) to be placed in the swage tool of step (15), thin metal layer upward, pressed by high-pressure unit Manufactured goods;
(17) water curing 28 days are given, naturally to conserve or use steam curing, intensity is stepped up and is up to state standards;
Multi-functional composite, insulating brick, including one or more layers unit composite layer, inorfil scrim layer, thin metal layer, It is covered with one or more layers unit composite layer above the inorfil scrim layer, gold is covered with above the unit composite layer of top Belong to thin layer;
Unit composite layer is made of binder layer and the first inorfil scrim layer, and the first inorganic fibre is covered with above the binder layer Tie up scrim layer.
2. multi-functional composite, insulating brick fabrication processing according to claim 1, it is characterised in that:The base-material Layer is cement plate.
3. multi-functional composite, insulating brick fabrication processing according to claim 1, it is characterised in that:The base-material The formula of layer is inorfil 2-6%;Cement base 50-70%;Light-weight inorganic filler is expanded perlite, vermiculite, floating bead, diatom Native 10-20%;Magnesia (MgO), magnesium chloride (MgCl2) high molecular polymer 2-5%;High-performance modified dose of 2-6%;Bonding adds Add agent 3-6%.
4. multi-functional composite, insulating brick fabrication processing according to claim 1, it is characterised in that:The holder Cement mortar formula be:PII42.5R cement:Water:Latex:Fine sand=1:0.32~0.35:0.1:1.
5. multi-functional composite, insulating brick fabrication processing according to claim 3, it is characterised in that:The bonding Additive is modified carboxyl styrene-butadiene latex.
CN201610266590.1A 2016-04-26 2016-04-26 A kind of multi-functional composite, insulating brick and its manufacture craft Active CN105888120B (en)

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CN201610266590.1A CN105888120B (en) 2016-04-26 2016-04-26 A kind of multi-functional composite, insulating brick and its manufacture craft

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Application Number Priority Date Filing Date Title
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CN105888120B true CN105888120B (en) 2018-07-31

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Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4799349A (en) * 1986-04-04 1989-01-24 Radixx/World Ltd. Fire resistant steel door
EP0361727A1 (en) * 1988-09-29 1990-04-04 Hunter Douglas Industries B.V. Sandwich panel for ceiling application
CN101220614A (en) * 2007-12-07 2008-07-16 厦门高特高新材料有限公司 Polyurethane composite thermal insulation board, manufacturing method and application of the same
CN201762640U (en) * 2010-09-20 2011-03-16 何农生 Paving brick
CN102852270A (en) * 2012-08-10 2013-01-02 上海理想家园工程营造有限公司 Diversified metal skin bounding box type package level-A fireproof die wallboard and construction method thereof
CN203049882U (en) * 2013-01-17 2013-07-10 杨连树 Anti-crack gypsum building block
CN104975659A (en) * 2014-04-11 2015-10-14 张家港市盛港防火板业科技有限公司 Inorganic heat insulation fireproof board
CN205637307U (en) * 2016-04-26 2016-10-12 刘静 Multi -functional complex insulating brick that insulates against heat

Patent Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4799349A (en) * 1986-04-04 1989-01-24 Radixx/World Ltd. Fire resistant steel door
EP0361727A1 (en) * 1988-09-29 1990-04-04 Hunter Douglas Industries B.V. Sandwich panel for ceiling application
CN101220614A (en) * 2007-12-07 2008-07-16 厦门高特高新材料有限公司 Polyurethane composite thermal insulation board, manufacturing method and application of the same
CN201762640U (en) * 2010-09-20 2011-03-16 何农生 Paving brick
CN102852270A (en) * 2012-08-10 2013-01-02 上海理想家园工程营造有限公司 Diversified metal skin bounding box type package level-A fireproof die wallboard and construction method thereof
CN203049882U (en) * 2013-01-17 2013-07-10 杨连树 Anti-crack gypsum building block
CN104975659A (en) * 2014-04-11 2015-10-14 张家港市盛港防火板业科技有限公司 Inorganic heat insulation fireproof board
CN205637307U (en) * 2016-04-26 2016-10-12 刘静 Multi -functional complex insulating brick that insulates against heat

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