CN105883330A - Automatic car loader for flexible packaging bagged cargos and car loading method of automatic car loader - Google Patents
Automatic car loader for flexible packaging bagged cargos and car loading method of automatic car loader Download PDFInfo
- Publication number
- CN105883330A CN105883330A CN201610308644.6A CN201610308644A CN105883330A CN 105883330 A CN105883330 A CN 105883330A CN 201610308644 A CN201610308644 A CN 201610308644A CN 105883330 A CN105883330 A CN 105883330A
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- plc
- riser guide
- guide rails
- travelling bogie
- belt
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G37/00—Combinations of mechanical conveyors of the same kind, or of different kinds, of interest apart from their application in particular machines or use in particular manufacturing processes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G35/00—Mechanical conveyors not otherwise provided for
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G43/00—Control devices, e.g. for safety, warning or fault-correcting
- B65G43/08—Control devices operated by article or material being fed, conveyed or discharged
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G67/00—Loading or unloading vehicles
- B65G67/02—Loading or unloading land vehicles
- B65G67/04—Loading land vehicles
- B65G67/08—Loading land vehicles using endless conveyors
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G2201/00—Indexing codes relating to handling devices, e.g. conveyors, characterised by the type of product or load being conveyed or handled
- B65G2201/02—Articles
- B65G2201/0235—Containers
- B65G2201/0238—Bags
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G2201/00—Indexing codes relating to handling devices, e.g. conveyors, characterised by the type of product or load being conveyed or handled
- B65G2201/04—Bulk
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G2203/00—Indexing code relating to control or detection of the articles or the load carriers during conveying
- B65G2203/04—Detection means
- B65G2203/042—Sensors
- B65G2203/044—Optical
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G2207/00—Indexing codes relating to constructional details, configuration and additional features of a handling device, e.g. Conveyors
- B65G2207/14—Combination of conveyors
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Aviation & Aerospace Engineering (AREA)
- Control Of Conveyors (AREA)
- Loading Or Unloading Of Vehicles (AREA)
Abstract
The invention discloses an automatic car loader for flexible packaging bagged cargos and a car loading method of the automatic car loader. The automatic car loader comprises a belt conveying unit, a movable transfer unit and a control unit. The automatic car loader is characterized in that the belt conveying unit comprises a belt conveyor for conveying the cargos; the movable transfer unit comprises a movement frame and at least two transportation trolleys, the movement frame is connected with a rack of the belt conveyor, two parallel transportation tracks and at least three lifting guide rails are arranged in the movement frame, and the transportation trolleys can move on the transportation tracks and the lifting guide rails; and the control unit is electrically connected with the belt conveying unit and the movable transfer unit. The automatic car loader and the car loading method have the beneficial effects that working efficiency and working quality are improved, and the car loading working environment is improved; and the operating stability of the car loader is improved, the influence of human factors is lowered, and precision, automation and informatization of bagged cargo car loading are achieved.
Description
Technical field
The present invention relates to a kind of flexible package bag cargo automatic loading machine and loading method thereof, belong to bag cargo handling facilities technical field.
Background technology
After bag cargo packages on a production line, need to be transported by automobile or train.At present, bag cargo is typically first delivered to goods yard by belt conveyor, re-use bridge type palletizer to carry again, by in a dead lift to train or automobile bodies, entrucking work is main uses manual type to carry out, and working environment dust is big, infringement labourer's is healthy, labor intensity is big, and cost of labor is high, and production cost puts into big.Domestic bag cargo carloader has had a lot of producer using, but version is various, and work efficiency also has the biggest difference, is still in primary developmental stage, and many employing 1-2 people assist carloader to operate;The utilization of piler is then less, and bag cargo accumulating automaticity is the lowest, and corresponding labor efficiency is low, is unfavorable for the large-scale production of enterprise.
Summary of the invention
The technical problem to be solved is the defect overcoming prior art, it is provided that a kind of flexible package bag cargo automatic loading machine and loading method thereof, it is achieved the full-automatic handling of bag cargo, goods is piled up neatly, improves work efficiency.
For solving above-mentioned technical problem, the present invention provides a kind of flexible package bag cargo automatic loading machine, including belt-conveying unit, motion transfer unit and control unit, it is characterized in that, described belt-conveying unit includes the belt feeder transporting goods;Described motion transfer unit, including moving frame and at least two travelling bogies;Described moving frame is connected mutually with the frame of described belt feeder, built-in two conveying tracks be arrangeding in parallel of moving frame and at least three riser guide, and described travelling bogie can move on described conveying track and described riser guide;Described control unit is electrically connected with described belt-conveying unit, motion transfer unit respectively, described control unit includes PLC, some ultrasonic sensors and displacement transducer, described PLC is used for sending instruction and controls the orderly work of carloader, and PLC is electrically connected with described ultrasonic sensor and institute's displacement sensors respectively.
Further, described belt feeder includes that frame, belt, carrying roller and driving motor, carrying roller, belt and driving motor are placed in frame;Installing at least one pair of described ultrasonic sensor in the machine frame at two sides of belt head portion, driving motor, ultrasonic sensor are electrically connected with PLC, the position of the bag cargo bag that ultrasonic sensor detection Real-Time Transport comes, and feed back to PLC.
Further, described moving frame includes crossbeam, column, conveying track and riser guide, crossbeam and column connect and compose rectangular-shaped framework, the length of framework, width adapts with the size in compartment, what two conveying tracks were longitudinally parallel is fixedly mounted on crossbeam, riser guide is electrically connected with PLC, head in framework is equipped with liftway with afterbody, head liftway is wherein provided with two riser guides, one riser guide moves between two transport guide rails, another riser guide be placed in bottom liftway and only bottom lower transport guide rails and liftway between move, afterbody liftway is also provided with a riser guide, this riser guide moves between two transport guide rails.
Further, described travelling bogie includes base, sprocket wheel, driving chain, motor and meets Bao Dou, and base bottom is provided with pulley, meets Bao Dou and is arranged on base by driving chain, sprocket wheel, meeting Bao Dou and be provided with cylinder and the pumping board of provided with electromagnetic valve, motor and electromagnetic valve are all electrically connected with PLC.
Further, this carloader also includes that hand-held upper control terminal, described hand-held upper control terminal are industrial panel computer or other equipment, and it is built-in with communication module, shows real-time parameter, and can arrange the whole carloader of Non-follow control.
Further, described PLC is built-in with communication module, it is achieved with hand-held upper control terminal Modbus protocol.
Further, this carloader also includes feedback unit, and this feedback unit has some photoelectric sensors, can be with the loading position of accurate feedback bag cargo.
Further, a kind of loading method based on the flexible package bag cargo automatic loading machine described in claim 1-7 any one, it is characterized in that, comprise the steps:
Soft Roll bag cargo is transported to compartment upper rear by S101, belt feeder, the position of ultrasonic sensor record goods bag feeds back to PLC, PLC outputs signal to travelling bogie A, travelling bogie A moves to connect package location, belt feeder starts conveying articles bag, connecing of travelling bogie A wraps bucket transverse shifting, until loading the goods bag number of setting side by side simultaneously;
After S102, travelling bogie A fill some bag goods, along upper transport guide rails to the horizontal movement of driver's cabin direction, moving on the first riser guide, the first riser guide moves with the downward transport guide rails of travelling bogie A, arrives lower transport guide rails;At travelling bogie A while cab motions, the second riser guide is moved downwardly to lower transport guide rails parallel position, and travelling bogie B moves to the second riser guide, the second riser guide be conveyed to connect package location, freight;
S103, PLC determine whether first row goods, the most then complete unloading action;Otherwise, move to discharge location along lower transport guide rails to compartment afterbody, complete unloading action;
S104, the loading position of photo-sensor feedback bag cargo, PLC judges that loading position is the most correct, if correctly, repeats step S101, S102, S103;If incorrect, regulate parameter in real time by hand-held upper control terminal, and feed back to PLC, then repeat step S101, S102, S103;
When S105, PLC judge discharge location as last string, then the 3rd riser guide moves upward to lower transport guide rails plane, completing the unloading work of last string, then travelling bogie A is waiting that position waits, the 3rd riser guide moves downwardly to its initial position;
S106, repetition step S101, S102, S103, S105, until compartment is filled.
The beneficial effect that the present invention is reached:
1) use intensity height, use lasting plant equipment, be equipped with charging crane, it is achieved that automated handling goods, break away from conventional artificial handling goods, improve work efficiency and operation quality, improve entrucking working environment;
2) carloader of the present invention is additionally arranged a feedback unit, can be in handling tidily and orderly for bag cargo to car, when loading position is inaccurate, parameter can be regulated in real time by hand-held upper control terminal, and feed back to PLC, adjust transporting position, constitute a closed loop, improve the stability of carloader work, reduce the impact of anthropic factor, it is achieved that the precision of bag cargo entrucking, automatization, informationization.
Accompanying drawing explanation
Fig. 1 is the structured flowchart of flexible package bag cargo automatic loading machine embodiment of the present invention;
Fig. 2 is the control structure block diagram of flexible package bag cargo automatic loading machine embodiment of the present invention.
In figure 1 is belt-conveying unit, 11 is belt feeder, 2 is motion transfer unit, 21 is that (21a is travelling bogie A to travelling bogie, 21b is travelling bogie B), 22 is moving frame, 221 is that (221a is upper transport guide rails to conveying track, 221b is lower transport guide rails), 222 is that (222a is the first riser guide to riser guide, 222b is the second riser guide, 222c is the 3rd riser guide), 223 is liftway, 3 is control unit, 31 is PLC, 311 is communication module, 32 is ultrasonic sensor, 33 is displacement transducer, 4 is feedback unit, 41 is photoelectric sensor, 5 is hand-held upper control terminal, 51 is communication module, 6 is compartment, 7 is bag cargo.
Detailed description of the invention
The invention will be further described below in conjunction with the accompanying drawings.Following example are only used for clearly illustrating technical scheme, and can not limit the scope of the invention with this.
The automatic loading machine of the present invention may be used for loading and unloading the flexible package bags cargo such as cement, flour, corn, white sugar, carbamide, extender.
As shown in Figure 1, 2, the bag cargo automatic loading machine of the present invention includes: belt-conveying unit 1, has a belt feeder 11, bag cargo 7 by belt-conveying to compartment 6 afterbody;
Motion transfer unit 2, there is two travelling bogies 21 and moving frame 22, described moving frame is connected mutually with the frame of belt feeder 11, conveying track 221 that moving frame built-in two be arranged in parallel and three riser guides 222, travelling bogie can move on conveying track and riser guide, and uninterrupted, continuous print transports bag cargo;
Control unit 3, there is a PLC 31, some ultrasonic sensors 32 and displacement transducer 33, PLC controls the orderly work of carloader for sending instruction, and ultrasonic sensor is for recording the position of bag cargo bag, and displacement transducer is used for recording bag cargo transmission range;
Feedback unit 4, has some photoelectric sensors 41, can be with the loading position of accurate feedback bag cargo;
Hand-held upper control terminal 5, described hand-held upper control terminal can be industrial panel computer or other equipment, and it is built-in with communication module 51, shows real-time parameter, and can arrange the whole carloader of Non-follow control.
In this embodiment, described belt feeder 11 includes frame, belt, carrying roller and driving motor, carrying roller, belt and driving motor are placed in frame, the machine frame at two sides of belt head portion is installed a pair ultrasonic sensor 32, driving motor, ultrasonic sensor are electrically connected with PLC 31, the position of bag cargo 7 bag that ultrasonic sensor detection Real-Time Transport comes, and feed back to PLC.
In this embodiment, described moving frame 22 includes crossbeam, column, conveying track 221 and riser guide 222, crossbeam and column connect and compose rectangular-shaped framework, the length of framework, width adapts with the size in compartment 6, what two conveying tracks were longitudinally parallel is fixedly mounted on crossbeam, riser guide is electrically connected with PLC, head in framework is equipped with liftway 223 with afterbody, head liftway is wherein provided with two riser guides, one riser guide moves between two transport guide rails, another riser guide be placed in bottom liftway and only bottom lower transport guide rails and liftway between move, afterbody liftway is provided with a riser guide, riser guide moves between two transport guide rails.
In this embodiment, described travelling bogie 21 includes base, sprocket wheel, driving chain, motor and meets Bao Dou, base bottom is provided with roller, meets Bao Dou and is arranged on base by driving chain, sprocket wheel, meets Bao Dou and is provided with cylinder and the pumping board of provided with electromagnetic valve, motor and electromagnetic valve are all electrically connected with PLC 31, driven by motor driving chain transverse movement so that connecing bag bucket and can load some bag bags cargo 7, this outside cylinder can open pumping board, bag cargo vertically falls in compartment 6, piles up neat.
In this embodiment, described PLC 31 is built-in with communication module 311, it is achieved with hand-held upper control terminal 5Modbus protocol.
This enforcement is as a example by bagged cement, and the step of loading method of the present invention is as follows:
Bagged cement 7 is transported to compartment 6 upper rear by S101, belt feeder 11, ultrasonic sensor 32 records the position of cement bag and feeds back to PLC 31, PLC outputs signal to travelling bogie A21a, travelling bogie A moves to connect package location, belt feeder starts to carry cement bag, connecing of travelling bogie A wraps bucket transverse shifting, until loading five bag cement of setting side by side simultaneously;
After S102, travelling bogie A fill five bag cement, along upper transport guide rails 221a to the horizontal movement of driver's cabin direction, moving on the first riser guide 222a, the first riser guide moves with downward transport guide rails 221b of travelling bogie A, arrives lower transport guide rails;At travelling bogie A while cab motions, the second riser guide 222b is moved downwardly to lower transport guide rails parallel position, and travelling bogie B21b moves to the second riser guide, the second riser guide be conveyed to connect package location, carries out filling cement bag;
S103, PLC determine whether first row cement bag, the most then complete unloading action;Otherwise, move to discharge location along lower transport guide rails to compartment afterbody, complete unloading action;
S104, the loading position of photo-sensor feedback bagged cement, PLC judges that loading position is the most correct, if correctly, repeats step S101, S102, S103;If incorrect, regulate parameter in real time by hand-held upper control terminal, and feed back to PLC, then repeat step S101, S102, S103;
When S105, PLC judge discharge location as last string, then the 3rd riser guide 222c moves upward to lower transport guide rails plane, completing the unloading work of last string, then travelling bogie A is waiting that position waits, the 3rd riser guide moves downwardly to its initial position;
S106, repetition step S101, S102, S103, S105, until bagged cement is filled in compartment.
This bagged cement automatic loading machine uses PLC to be core, drive stepping motor carries out carrying and the entrucking of bagged cement, can combine closely with existing system from links such as system schema, hardware designs, software development, installation and debugging, it is achieved Automated condtrol handling cement.
The above is only the preferred embodiment of the present invention; it should be pointed out that, for those skilled in the art, on the premise of without departing from the technology of the present invention principle; can also make some improvement and deformation, these improve and deformation also should be regarded as protection scope of the present invention.
Claims (8)
1. a flexible package bag cargo automatic loading machine, including belt-conveying unit, motion transfer unit and control unit, is characterized in that, described belt-conveying unit includes the belt feeder transporting goods;Described motion transfer unit, including moving frame and at least two travelling bogies;Described moving frame is connected mutually with the frame of described belt feeder, built-in two conveying tracks be arrangeding in parallel of moving frame and at least three riser guide, and described travelling bogie can move on described conveying track and described riser guide;Described control unit is electrically connected with described belt-conveying unit, motion transfer unit respectively, described control unit includes PLC, some ultrasonic sensors and displacement transducer, described PLC is used for sending instruction and controls the orderly work of carloader, and PLC is electrically connected with described ultrasonic sensor and institute's displacement sensors respectively.
A kind of flexible package bag cargo automatic loading machine the most according to claim 1, is characterized in that, described belt feeder includes that frame, belt, carrying roller and driving motor, carrying roller, belt and driving motor are placed in frame;Installing at least one pair of described ultrasonic sensor in the machine frame at two sides of belt head portion, driving motor, ultrasonic sensor are electrically connected with PLC, the position of the bag cargo bag that ultrasonic sensor detection Real-Time Transport comes, and feed back to PLC.
3.
A kind of flexible package bag cargo automatic loading machine according to claim 1, it is characterized in that, described moving frame includes crossbeam, column, conveying track and riser guide, crossbeam and column connect and compose rectangular-shaped framework, the length of framework, width adapts with the size in compartment, what two conveying tracks were longitudinally parallel is fixedly mounted on crossbeam, riser guide is electrically connected with PLC, head in framework is equipped with liftway with afterbody, head liftway is wherein provided with two riser guides, one riser guide moves between two transport guide rails, another riser guide be placed in bottom liftway and only bottom lower transport guide rails and liftway between move, afterbody liftway is also provided with a riser guide, this riser guide moves between two transport guide rails.
A kind of flexible package bag cargo automatic loading machine the most according to claim 1, it is characterized in that, described travelling bogie includes base, sprocket wheel, driving chain, motor and meets Bao Dou, base bottom is provided with pulley, meet Bao Dou to be arranged on base by driving chain, sprocket wheel, meeting Bao Dou and be provided with cylinder and the pumping board of provided with electromagnetic valve, motor and electromagnetic valve are all electrically connected with PLC.
A kind of flexible package bag cargo automatic loading machine the most according to claim 1, it is characterized in that, this carloader also includes hand-held upper control terminal, described hand-held upper control terminal is industrial panel computer or other equipment, it is built-in with communication module, display real-time parameter, and the whole carloader of Non-follow control can be set.
A kind of flexible package bag cargo automatic loading machine the most according to claim 1, is characterized in that, described PLC is built-in with communication module, it is achieved with hand-held upper control terminal Modbus protocol.
A kind of flexible package bag cargo automatic loading machine the most according to claim 1, is characterized in that, this carloader also includes feedback unit, and this feedback unit has some photoelectric sensors, can be with the loading position of accurate feedback bag cargo.
8. a loading method based on the flexible package bag cargo automatic loading machine described in claim 1-7 any one, is characterized in that, comprise the steps:
Soft Roll bag cargo is transported to compartment upper rear by S101, belt feeder, the position of ultrasonic sensor record goods bag feeds back to PLC, PLC outputs signal to travelling bogie A, travelling bogie A moves to connect package location, belt feeder starts conveying articles bag, connecing of travelling bogie A wraps bucket transverse shifting, until loading the goods bag number of setting side by side simultaneously;
After S102, travelling bogie A fill some bag goods, along upper transport guide rails to the horizontal movement of driver's cabin direction, moving on the first riser guide, the first riser guide moves with the downward transport guide rails of travelling bogie A, arrives lower transport guide rails;At travelling bogie A while cab motions, the second riser guide is moved downwardly to lower transport guide rails parallel position, and travelling bogie B moves to the second riser guide, the second riser guide be conveyed to connect package location, freight;
S103, PLC determine whether first row goods, the most then complete unloading action;Otherwise, move to discharge location along lower transport guide rails to compartment afterbody, complete unloading action;
S104, the loading position of photo-sensor feedback bag cargo, PLC judges that loading position is the most correct, if correctly, repeats step S101, S102, S103;If incorrect, regulate parameter in real time by hand-held upper control terminal, and feed back to PLC, then repeat step S101, S102, S103;
When S105, PLC judge discharge location as last string, then the 3rd riser guide moves upward to lower transport guide rails plane, completing the unloading work of last string, then travelling bogie A is waiting that position waits, the 3rd riser guide moves downwardly to its initial position;
S106, repetition step S101, S102, S103, S105, until compartment is filled.
Priority Applications (1)
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CN201610308644.6A CN105883330B (en) | 2016-05-11 | 2016-05-11 | Flexible package bag cargo automatic loading machine and its loading method |
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CN201610308644.6A CN105883330B (en) | 2016-05-11 | 2016-05-11 | Flexible package bag cargo automatic loading machine and its loading method |
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CN105883330A true CN105883330A (en) | 2016-08-24 |
CN105883330B CN105883330B (en) | 2018-01-30 |
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
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CN106743340A (en) * | 2016-12-09 | 2017-05-31 | 杭州康奋威科技股份有限公司 | Bag control method and control system in logistics |
CN106882609A (en) * | 2017-02-27 | 2017-06-23 | 龚亚龙 | Goods loading apparatus |
CN109205344A (en) * | 2017-09-08 | 2019-01-15 | 邯郸学院 | The Special Automatic truck-loading facilities of Logistics Park |
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CN2220452Y (en) * | 1995-01-28 | 1996-02-21 | 魏鹏 | Stereoscopic garage |
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CN105883330B (en) | 2018-01-30 |
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