A kind of driver assembling line
Technical field
The present invention relates to automatic assembling field, more particularly to a kind of driver assembling line.
Background technology
Driver is a kind of controller for controlling servomotor, it is acted on acts on common exchange similar to frequency converter
Motor, belongs to a part for servo-drive system, is mainly used in high-precision alignment system, generally by position, speed and power
Three kinds of modes of square are controlled servo motor, realize high-precision transmission system positioning, are currently the high-end production of drive technology
Product;The assembly work of the existing semi-automatic assembling line of driver is mainly by manually being assembled;
Since the assembling of current driver is because of manual operation assembling, it is easy to cause end properties unstable, assembling essence
Inadequate situation is spent, simultaneously because manual operation assembly work efficiency is low, cost is higher, therefore is unfavorable for the extensive raw of enterprise
Production.
The content of the invention
To solve the above-mentioned problems, the present invention provides a kind of driver assembling line.The technical program realizes driving
The Automated assembly of device, and then the stability of end properties is improved, improve assembly precision;Again due to reducing artificial behaviour
Make, therefore reduce the production cost of driver, improve production efficiency.
A kind of driver assembling line in the present invention, the driver include motor, it is characterised in that the driving
Device assembling line includes:
Assembly line is manufactured, for the motor to be made semi-finished product driver;
Finished product detection line, receives the semi-finished product driver and detects;
Dispatch from the factory baling line, the semi-finished product driver is cleaned and coding, forms finished product driver.
In such scheme, the manufacture assembly line includes:
Tray tool, for carrying the motor;
Belt line, for carrying the tray tool;
Hot pressing worm screw station, for installing worm screw on the motor;
Radiate station, for radiating to the motor with the worm screw;
Oiling vanning station, for carrying out oiling to the worm screw, and grips babinet and the motor is loaded the babinet
It is interior;
Casing rivetting station, for carrying out nailing to the babinet, makes the babinet be connected with the motor;
Shift finger and rack station, for installing shift finger and rack on the motor;
Babinet oiling and gear installation station, for carrying out oiling to the babinet, and install gear on the motor;
The end cap, for storing end cap, is manually positioned on the motor by material frame;
End cap nailing station, carries out nailing to the end cap, the end cap is connected with the babinet;
Hydraulic plunger station, for being pressed plunger, is made semi-finished product driver;
The hot pressing worm screw station, heat dissipation station, oiling vanning station, motor nailing station, shift finger and rack station,
Shift finger and rack station, babinet oiling and gear installation station, material frame, end cap nailing station and hydraulic plunger station are described in
The extending direction of belt line is arranged in order.
In such scheme, the finished product detection line includes:
Break-in station, for carrying out break-in to the semi-finished product driver;
Mute station, for detecting whether the semi-finished product driver has abnormal sound;
Whether load testing station, the load operation for detecting the semi-finished product driver are qualified.
In such scheme, the baling line that dispatches from the factory includes:
Coding station is cleaned, for the semi-finished product driver clean simultaneously coding, finished product driver is made;
Weighing station, for weighing to the finished product driver.
In such scheme,
The hot pressing worm screw station includes:
Frock detection sensor, for detecting the position of the tray tool;
Expect tower crane structure, store multiple worm screws, and the worm screw is exported;
Pusher, is connected to receive the worm screw, and the worm screw is exported with the material tower crane structure;
Tower detection sensor is expected, for detecting whether the pusher has the worm screw;
Positive and negative detection sensor, for detecting the both forward and reverse directions of the worm screw positioned at the pusher;
Switching mechanism, is connected with the positive and negative detection sensor, and the letter according to transmitted by the positive and negative detection sensor
The worm screw number being sent to the material tower crane structure on the motor performs rotary movement;
Feed mechanism, is connected with the unloading mechanism, is exported for receiving the worm screw, and by the worm screw;
Worm screw lifting body, is connected to receive the worm screw, and the worm screw is lifted up with the feed mechanism;
Heating unit, for heating the worm screw on the lifting body;
Press-loading device, for applying pressure to the motor shaft of the motor, makes the worm screw be pressed into the motor of the motor
Axis;
Quality inspection sensor, for detecting whether the worm screw is pressed into the motor, and the detection worm screw press-in institute
Whether the position stated in motor is qualified;
The heat dissipation station includes:
Wind turbine, for the motor and worm screw transporting cold wind, to cool down the motor and worm screw;
The oiling vanning station includes:
Oiling lifting body, for the tray tool to be jacked up, makes the tray tool depart from the belt line;
Oiling shelves stop mechanism, stops to carry the tray tool of the motor for shelves;
Worm screw oil filling mechanism, for the worm screw oiling;
Worm screw connects oil machine structure, for receiving the oil flowed down through the worm screw;
Vanning lifting body, for the tray tool to be jacked up, makes the tray tool depart from the belt line;
Vanning shelves stop mechanism, stops to carry the tray tool of the motor for shelves;
Babinet manipulator, for gripping babinet, and makes the motor load in the babinet;
The casing rivetting station includes:
Babinet vibrating tray, exports for storage box body screw, and by the babinet screw;
Casing rivetting shelves stop mechanism, stops to carry the tray tool of the motor for shelves;
Casing rivetting lifting body, for the tray tool to be jacked up, makes the tray tool depart from the belt line;
Babinet cutting agency, is connected with the vibrating tray, to receive the babinet screw;
Babinet screw detection sensor, for detecting whether the cutting agency has the babinet screw,
Babinet press mechanism, for pressing to the babinet;
Babinet screw gun, the babinet screw is screwed in the babinet;
The shift finger and rack station include:
Shift finger detection sensor, for sensing the tray tool;
Shift finger shelves stop mechanism, is connected with the shift finger detection sensor, stops the tray tool for shelves, by plunger
In the motor, rack is positioned in the tray tool;
Rack detection sensor, for detecting whether there is the rack in the tray tool, and the detection tooth
The specification of bar;
Rack roof lifting mechanism, for the tray tool to be jacked up, makes the tray tool depart from the belt line;
Locking mechanism, for being connected or loosening with the tray tool, to be positioned to the tray tool;
Shift finger vibrating tray, exports for storing shift finger, and by the shift finger;
Shift finger press-loading device, is connected with the shift finger vibrating tray, to receive the shift finger, and by the gear
Pin is pressed into the motor;
Rack feed mechanism, for the rack to be pushed in the babinet;
Rack oil filling mechanism, for carrying out oiling to the rack;
The babinet oiling and gear installation station include:
Tank sensor device, for sensing the position of the tray tool;
Babinet shelves stop mechanism, is connected with the tank sensor device, stops the tray tool for shelves;
Gear lifting body, for the tray tool to be jacked up, makes the tray tool depart from the belt line;
Babinet oil filling mechanism, oiling is carried out to the babinet;
Gear feed mechanism, for holding gears and transports the gear;
Transplanting machine hand, the gear is transported to the lower section of the transplanting machine hand by the gear feed mechanism, described
Transplanting machine hand captures the gear, and the gear is transported to the gear oil filling mechanism;
Gear oil filling mechanism, to the gear carry out oiling, the transplanting machine hand by the gear after oiling again
It is transported in the babinet, the transplanting machine hand resets;
Rack adjustment mechanism, for adjusting position of the rack on the babinet;
The material frame includes:
Item master stop mechanism, stops the tray tool for shelves;
End cap material frame, for storing end cap;
End cap detection sensor, for detect the end cap whether neglected loading;
The end cap nailing station includes:
End cap vibrating tray, exports for storing head bolts, and by the head bolts;
End cap nailing shelves stop mechanism, stops to carry the tray tool of the motor for shelves;
End cap cutting agency, is connected with the vibrating tray, to receive the head bolts;
Head bolts detection sensor, for detecting whether the cutting agency has the head bolts;
End cap press mechanism, for pressing to the end cap;
Head bolts rifle, the end cap is screwed in by the screw;
The hydraulic plunger station includes:
Electric motor fixation mechanism, for fixing the motor;
It is pressed plunger mechanism, for being pressed the plunger, semi-finished product driver is made.
In such scheme, the break-in station includes:
Running-in tooling, for carrying the semi-finished product driver;
Break-in conveyer belt, for carrying and conveying the semi-finished product driver;
Break-in energized equipment, is connected with the semi-finished product driver, and provides electric energy for the semi-finished product driver, makes institute
State the operating break-in of semi-finished product driver;
Break-in detection device, has and break-in indicator light and be connected with the semi-finished product driver, for detect it is described partly into
Whether product driver is qualified;Whether the break-in indicator light is qualified by semi-finished product driver described in luminous prompting;
The mute station includes:
Quiet room, for obstructing external noise;
Mute frock, for carrying and detecting the semi-finished product driver;
Mute conveyer belt, through the quiet room and for carrying and conveying the semi-finished product driver;
Mute energized equipment, is connected with the semi-finished product driver, and provides electric energy for the semi-finished product driver, makes institute
The operating of semi-finished product driver is stated, staff is located at whether the detection semi-finished product driver in the quiet room has abnormal sound;
Unloading mechanism;In the quiet room and the top of the mute conveyer belt is fixed on, staff will not have
The semi-finished product driver of abnormal sound is put into the unloading mechanism;
The load testing station includes:
Conveyer belt is loaded, for carrying the semi-finished product driver;
Load detecting frock, for fixing the semi-finished product driver, and applies the semi-finished product driver and loads;
Power supply is controlled, is connected with the semi-finished product driver, power supply is provided for the semi-finished product driver;The control electricity
Source is additionally operable to monitor the change of electric current in the semi-finished product driver, and judge the semi-finished product driver load operation whether
It is qualified.
In such scheme,
The cleaning coding station includes:
Conveyer belt is cleaned, for carrying and conveying the finished product driver;
Cleaning assembly, for cleaning or wiping the finished product driver;
Component is air-dried, for being air-dried to the finished product driver;
Coding component, for carrying out coding to the finished product driver, is made finished product driver;
The weighing station includes:
Electronic scale, for weighing to the finished product driver;
Package post, for carrying the electronic scale;
Weigh pipeline, for carrying the finished product driver;
Weigh detection sensor, whether have for detecting the pipeline of weighing towards one end of the package post described
Finished product driver;
Weigh a grade stop mechanism, be connected with the detection sensor of weighing, stop the finished product driver with shelves.
The advantages of the present invention are:The present invention provides a kind of driver assembling line, realizes driving
The Automated assembly of device, and then the stability of end properties is improved, improve assembly precision;Again due to reducing artificial behaviour
Make, therefore reduce the production cost of driver, improve production efficiency.
Brief description of the drawings
In order to illustrate more clearly about the embodiment of the present invention or technical scheme of the prior art, below will be to embodiment or existing
There is attached drawing needed in technology description to be briefly described, it should be apparent that, drawings in the following description are only this
Some embodiments of invention, for those of ordinary skill in the art, without having to pay creative labor, may be used also
To obtain other attached drawings according to these attached drawings.
Fig. 1 is a kind of structure diagram of driver assembling line of the present invention;
Fig. 2 is the structure diagram of hot pressing worm screw station in a kind of driver assembling line of the present invention;
Fig. 3 is the structure diagram of heat dissipation station in a kind of driver assembling line of the present invention;
Fig. 4 is the structure diagram of oiling vanning station in a kind of driver assembling line of the present invention;
Fig. 5 is a kind of structure diagram of driver assembling line middle case nailing station of the present invention;
Fig. 6 is the structure diagram of a kind of driver assembling line middle gear pin of the present invention and rack station;
Fig. 7 is the structure diagram that a kind of driver assembling line middle case oiling of the present invention and gear install station;
Fig. 8 is the structure diagram of material frame in a kind of driver assembling line of the present invention;
Fig. 9 is the structure diagram of end cap nailing station in a kind of driver assembling line of the present invention;
Figure 10 is the structural representation of end cap nailing station and hydraulic plunger station in a kind of driver assembling line of the present invention
Figure;
Figure 11 is the structure diagram of break-in station in a kind of driver assembling line of the present invention;
Figure 12 is the structure diagram of mute station in a kind of driver assembling line of the present invention;
Figure 13 is the structure diagram that a kind of driver of the present invention filled+matched somebody with somebody load testing station in assembly line;
Figure 14 is the structure diagram that coding station is cleaned in a kind of driver assembling line of the present invention;
Figure 15 is the structure diagram of weighing station in a kind of driver assembling line of the present invention.
In figure:1st, assembly line 2, finished product detection line 3, packaging of dispatching from the factory are manufactured
Line
4th, motor 5, semi-finished product driver
10A, tray tool 10B, belt line 11, hot pressing worm screw
Station
12nd, radiate station 13, oiling vanning station 14, casing rivetting
Station
15th, shift finger and rack station 16, babinet oiling and gear installation station 17, material frame
18th, end cap nailing station 19, hydraulic plunger station
21st, break-in station 22, mute station 23, load testing
Station
31st, coding station 32, weighing station are cleaned
1101st, worm screw 1102, pusher sensor 1103, material tower crane
Structure
1104th, pusher 1105, material tower detection sensor 1106, positive reverse-examination
Survey sensor
1107th, switching mechanism 1108, feed mechanism 1109, worm screw top
Rise mechanism
1110th, heating unit 1111, press-loading device 1112, feeding pass
Sensor
1113rd, temperature controller 1114, jacking sensor
1201st, wind turbine 1202, protective cover
1301st, oiling shelves stop mechanism 1302, oiling lifting body 1303, worm screw note
Oil machine structure
1304th, worm screw connects oil machine structure 1305, vanning shelves stop mechanism 1306, vanning top
Rise mechanism
1307th, under babinet manipulator 1308, oiling proportional valve 1309, worm screw
Press mechanism
1401st, casing rivetting shelves stop mechanism 1402, casing rivetting lifting body
1403rd, babinet vibrating tray 1404, babinet cutting agency
1405th, babinet screw detection sensor 1406, babinet press mechanism 1407, babinet spiral shell
Nail gun
1501st, rack roof lifting mechanism 1502, shift finger vibrating tray 1503, shift finger
Press-loading device
1504th, rack feed mechanism 1505, rack oil filling mechanism 1506, rack push away
Expect mechanism
1601st, tank sensor device 1602, babinet shelves stop mechanism 1603, gear top
Rise mechanism
1604th, babinet oil filling mechanism 1605, gear feed mechanism 1606, transplanter
Tool hand
1607th, gear oil filling mechanism 1608, rack adjustment mechanism
1701st, item master stop mechanism 1702, end cap material frame 1703, end cap inspection
Survey sensor
1704th, gear material frame
1801st, under end cap lifting body 1802, end cap positioning guide mechanism 1803, end cap
Expect mechanism
1804th, head bolts detection sensor 1805, end cap press mechanism 1806, end cap spiral shell
Nail gun
1901st, electric motor fixation mechanism 1902, press fitting plunger mechanism
2101st, running-in tooling 2102, break-in energized equipment
2201st, quiet room 2202, mute frock 2203, mute logical
Electric equipment
2204th, unloading mechanism 2301, load detecting frock 2302, control electricity
Source
3101st, conveyer belt 3102, cleaning assembly 3103 are cleaned, air-dries group
Part
3104th, coding component 3201, electronic scale 3102, package post
Embodiment
With reference to the accompanying drawings and examples, the embodiment of the present invention is further described.Following embodiments are only
For clearly illustrating technical scheme, and it is not intended to limit the protection scope of the present invention and limits the scope of the invention.
As shown in Fig. 1-Figure 15, the present invention is a kind of driver assembling line, and driver includes motor 4, driver dress
Include with assembly line:
Assembly line 1 is manufactured, for motor 4 to be made semi-finished product driver 5;
Finished product detection line 2, receives semi-finished product driver 5 and detects;
Dispatch from the factory baling line 3, semi-finished product driver 5 is cleaned and coding, forms finished product driver.
Further, manufacture assembly line 1 includes:
Tray tool 10A, for carrying motor 4;
Belt line 10B, for bearing tray frock 10A;
Hot pressing worm screw station 11, for installing worm screw 1101 on motor 4;
Radiate station 12, for radiating to the motor 4 with worm screw 1101;
Oiling vanning station 13, for carrying out oiling to worm screw 1101, and grips babinet and loads motor 4 in babinet;
Casing rivetting station 14, for carrying out nailing to babinet, makes babinet be connected with motor 4;
Shift finger and rack station 15, for installing shift finger and rack on motor 4;
Babinet oiling and gear installation station 16, for carrying out oiling to babinet, and install gear on motor 4;
End cap, for storing end cap, is manually positioned on motor 4 by material frame 17;
End cap nailing station 18, carries out nailing to end cap, end cap is connected with babinet;
Hydraulic plunger station 19, for being pressed plunger, is made semi-finished product driver 5;
Hot pressing worm screw station 11, heat dissipation station 12, oiling vanning station 13,4 nailing station of motor, shift finger and rack work
Position 15, shift finger and rack station 15, babinet oiling and gear installation station 16, material frame 17, end cap nailing station 18 and pressure
Plunger station 19 is arranged in order along the extending direction of belt line 10B.
Further, finished product detection line 2 includes:
Break-in station 21, for carrying out break-in to semi-finished product driver 5;
Mute station 22, for detecting whether semi-finished product driver 5 has abnormal sound;
Whether load testing station 23, the load operation for detecting semi-finished product driver 5 are qualified.
Further, the baling line 3 that dispatches from the factory includes:
Coding station 31 is cleaned, for semi-finished product driver 5 clean simultaneously coding, finished product driver is made;
Weighing station 32, for weighing to finished product driver.
Specifically,
Hot pressing worm screw station 11 includes:
Frock detection sensor (not shown), for detecting the position of tray tool 10A;Frock detection sensor is examined
Survey the tray tool 10A that the transport through belt line 10B reaches hot pressing worm screw station 11;
Expect tower crane structure 1103, store multiple worm screws 1101, and worm screw 1101 is exported;Expect that tower crane structure 1103 has to start
(not shown) is switched, staff, which presses starting switch, makes material tower crane structure 1103 export worm screw 1101;
Pusher 1104, is connected to receive worm screw 1101 with material tower crane structure 1103, and worm screw 1101 is exported;Pusher
Structure 1104 also has pusher sensor 1102, for whether in place to detect the worm screw 1101 in pusher 1104;
Tower detection sensor 1105 is expected, for detecting whether pusher 1104 has worm screw 1101;
Positive and negative detection sensor 1106, for detecting the both forward and reverse directions of the worm screw 1101 positioned at pusher 1104;It is positive and negative
Detection sensor 1106 is also connected with pusher 1104, is if positive and negative detection sensor 1106 detects the direction of worm screw 1101
Forward direction, then not output switching activity signal;If positive and negative detection sensor 1106 detects that the direction of worm screw 1101 is reverse, output is turned over
Rotaring signal;
Switching mechanism 1107, is connected with positive and negative detection sensor 1106, and according to transmitted by positive and negative detection sensor 1106
Signal worm screw 1101 on motor 4 be sent to material tower crane structure 1103 perform rotary movement;Switching mechanism 1107 and pusher
Structure 1104 connects, if during 1106 output switching activity signal of positive and negative detection sensor, worm screw 1101 is pushed to and turned over by pusher 1104
Rotation mechanism 1107, switching mechanism 1107 overturn worm screw 1101 to change worm screw 1101 according to the energizing signal received
Direction;Positive and negative detection sensor 1106 is again detected the worm screw 1101 in switching mechanism 1107, determines worm screw 1101
Direction, if the worm screw 1101 in switching mechanism 1107 is positive direction, positive and negative detection sensor 1106 does not export energizing signal again,
If the worm screw 1101 in switching mechanism 1107 is opposite direction, positive and negative detection sensor 1106 will send again switching mechanism 1107
Energizing signal, to change the direction of the worm screw 1101;
Feed mechanism 1108, is connected with pusher 1104, is exported for receiving worm screw 1101, and by worm screw 1101;Send
Material structure receives the worm screw 1101 exported by pusher 1104;Feed mechanism 1108 is also connected with switching mechanism 1107, to connect
Receive the worm screw 1101 exported by switching mechanism 1107;Feed mechanism 1108 has feeding sensor 1112, for detecting feeder
In place whether the worm screw 1101 in structure 1108;
Worm screw lifting body 1109, is connected to receive worm screw 1101, and worm screw 1101 is carried upwards with feed mechanism 1108
Rise;Worm screw lifting body 1109 has jacking sensor 1114, and worm screw 1101 is lifted for monitoring worm screw lifting body 1109
Highly;
Heating unit 1110, for heating the worm screw 1101 on lifting body;Worm screw 1101 will jack with worm screw
Mechanism 1109 is lifted up, when lifting arrives a certain height, the jacking sensor 1114 is detected worm screw 1101, heating unit
1110 worm screws 1101 being pointed on worm screw lifting body 1109 are heated, and worm screw lifting body 1109 is stopped, wherein,
Heating unit 1110 also has temperature controller 1113, for testing the temperature of worm screw 1101;When heating unit 1110 is to worm screw 1101
After being heated to certain temperature, worm screw lifting body 1109 will be again started up to promote worm screw 1101 to continue to lift up;
Press-loading device 1111, for applying pressure to 4 axis of motor of motor 4, makes worm screw 1101 be pressed into the motor 4 of motor 4
Axis;Worm screw lifting body 1109 promotes worm screw 1101 to be lifted up, and press-loading device 1111 applies 4 axis of motor of motor 4 downward
Pressure, worm screw 1101 is pressed into 4 axis of motor of motor 4;
Quality inspection sensor (not shown), for detecting whether worm screw 1101 is pressed into motor 4, and detection worm screw
Whether the position in 1101 press-in motors 4 is qualified;Meanwhile hot pressing worm screw station 11 also has ash can (not shown), work
The underproof motor 4 that quality inspection sensor can be detected by making personnel is put into ash can;
Heat dissipation station 12 includes:
Wind turbine 1201, for 1101 transporting cold wind of motor 4 and worm screw, to cool down motor 4 and worm screw 1101;Radiate station
12 also have guide duct (not shown) and protective cover 1202, have on the side wall of guide duct in several connection guide ducts
Portion and extraneous wind-guiding through hole (not shown), one end of guide duct are connected with wind turbine 1201, and the cover of protective cover 1202 is buckled in position
Above the belt line 10B of heat dissipation station 12, guide duct is located inside protective cover 1202;1201 transporting cold wind of wind turbine is to wind-guiding
Pipe, cold wind blow to motor 4 and worm screw 1101 through wind-guiding through hole.
Oiling vanning station 13 includes:
Oiling shelves stop mechanism 1301, stops to carry the tray tool 10A of motor 4 for shelves;Tray tool 10A passes through belt
Line 10B from heat dissipation station 12 be sent to oiling vanning station 13 when, oiling shelves stop mechanism 1301 detects the support for carrying motor 4
Disk frock 10A reaches oiling vanning station 13 by heat dissipation station 12, and 1301 grades of oiling shelves stop mechanism stops tray tool 10A, with resistance
Only tray tool 10A is moved;
Oiling lifting body 1302, for tray tool 10A to be jacked up, makes tray tool 10A depart from belt line 10B;Note
Oily lifting body 1302 jacks up the tray tool 10A positioned at oiling shelves stop mechanism 1301;
Worm screw oil filling mechanism 1303, for 1101 oiling of worm screw;Worm screw oil filling mechanism 1303 has worm screw press mechanism
1309, after oiling lifting body 1302 jacks up motor 4, worm screw press mechanism 1309, which pushes, makes worm screw oil filling mechanism 1303 to motor
Worm screw 1101 on 4 carries out oiling;The injection flow of worm screw oil filling mechanism 1303 is controlled by oiling proportional valve 1308;
Worm screw connects oil machine structure 1304, for receiving the oil flowed down through worm screw 1101;After the completion of oilman is made, press mechanism is multiple
Position lifts worm screw oil filling mechanism 1303, and worm screw connects oil machine structure 1304 and stretches out to receive the oil flowed down through worm screw 1101;Connect oily work
After the completion of work, worm screw connects oil machine structure 1304 and resets, and oiling lifting body 1302, which resets, makes tray tool 10A fall after rise to belt line
10B, oiling shelves stop mechanism 1301 let pass tray tool 10A;
Vanning shelves stop mechanism 1305, stops to carry the tray tool 10A of motor 4 for shelves;Oiling shelves stop mechanism 1301 will
After tray tool 10A lets pass, tray tool 10A continues to move with belt line 10B, and vanning shelves stop mechanism 1305 detects pallet work
After filling 10A, shelves stop tray tool 10A;
Vanning lifting body 1306, for tray tool 10A to be jacked up, makes tray tool 10A depart from belt line 10B;Dress
Case lifting body 1306 jacks up the tray tool 10A positioned at vanning shelves stop mechanism 1305;
Babinet manipulator 1307, for gripping babinet (not shown), and makes motor 4 load in babinet;Babinet machinery
Hand 1307 resets after babinet is loaded motor 4, and vanning lifting body 1306, which resets, makes tray tool 10A fall after rise to belt line 10B
Afterwards, 1602 clearance tray tool 10A of babinet shelves stop mechanism;
Casing rivetting station 14 includes:
Casing rivetting shelves stop mechanism 1401, stops to carry the tray tool 10A of motor 4 for shelves;When casing rivetting shelves stop
Mechanism 1401 detect by oiling vanning station 13 be moved to the tray tool 10A of casing rivetting station 14 when, casing rivetting shelves
1401 grades of stop mechanism stops tray tool 10A, to prevent tray tool 10A from moving;
Casing rivetting lifting body 1402, for tray tool 10A to be jacked up, makes tray tool 10A depart from belt line
10B;Casing rivetting lifting body 1402 jacks up tray tool 10A, pallet children's garment is departed from belt line 10B;
Babinet vibrating tray 1403, exports for storage box body screw (not shown), and by babinet screw;Babinet shakes
Dynamic charging tray 1403 has vibrating tray sensor (not shown), when vibrating tray sensor senses casing rivetting station 14
During with tray tool 10A, babinet vibrating tray 1403 exports babinet screw;
Babinet cutting agency 1404, is connected with vibrating tray, to receive babinet screw;Babinet cutting agency 1404 has case
Body blanking threeway (not shown), the screw that babinet vibrating tray 1403 exports enter babinet blanking threeway;
Babinet screw detection sensor 1405, for detecting whether babinet cutting agency 1404 has babinet screw;Babinet
Screw detection sensor 1405 detects whether babinet blanking threeway has screw, if electrode blanking threeway has screw, babinet spiral shell
Detection sensor 1405 is followed closely by output screw signal;
Babinet press mechanism 1406, for pressing to babinet;Babinet press mechanism 1406 and babinet screw detection sensor
1405 connection to receive screw signal, when babinet press mechanism 1406 receives screw signal, babinet press mechanism 1406 by
Babinet is pressed to above babinet;
Babinet screw gun 1407, babinet screw is screwed in babinet;Babinet screw gun 1407 is obtained from babinet blanking threeway
Screw, and screw is screwed in babinet, it is connected with each other motor 4 and babinet;
4 nailing station of motor has two, and two 4 nailing stations of motor are arranged in order along the extending direction of belt line 10B.
Shift finger and rack station 15 include:
Shift finger detection sensor (not shown), for sensing tray tool 10A;Shift finger detection sensor detects
The tray tool 10A of shift finger and rack station 15 is sent to by casing rivetting station 14, and exports shift finger signal;
Shift finger shelves stop mechanism (not shown), is connected with shift finger detection sensor, stops tray tool for shelves
10A, plunger (not shown) is installed in motor 4, rack (not shown) is positioned on tray tool 10A;Shelves
Position pin shelves stop mechanism is connected with shift finger detection sensor, to receive shift finger signal, and according to shift finger signal shelves off-position in
The tray tool 10A of shift finger and rack station 15;Meanwhile staff manually installed plunger and rack on motor 4;
Rack detection sensor (not shown), for detecting whether there is rack on tray tool 10A, and detection
The specification of rack;Whether rack is installed on rack detection sensor detection motor 4, the specification of the rack on motor 4
Whether satisfaction manufacture requires;
Rack roof lifting mechanism 1501, for tray tool 10A to be jacked up, makes tray tool 10A depart from belt line 10B;Tooth
Bar lifting body 1501 jacks up tray tool 10A, tray tool 10A is departed from belt line 10B;
Locking mechanism (not shown), for being connected or loosening with tray tool 10A, to be carried out to tray tool 10A
Positioning;Locking mechanism is used to lock tray tool 10A;
Shift finger vibrating tray 1502, exports for storing shift finger (not shown), and by shift finger;
Shift finger press-loading device 1503, is connected with shift finger vibrating tray 1502, to receive shift finger, and by shift finger pressure
Enter in motor 4;Shift finger press-loading device 1503 also has shift finger press fitting sensor, for whether detecting shift finger by shift finger
Press-loading device 1503 is pressed into motor 4, if detect that shift finger is fitted in motor 4, shift finger press fitting sensor control
Shift finger press-loading device 1503 resets;
Rack feed mechanism 1504, for rack to be pushed in babinet;Rack feed mechanism 1504 pushes to rack
Resetted after in babinet;Rack feed mechanism 1504 also has rack type pusher structure 1506, and rack type pusher structure 1506 is by babinet
Rack push to designated position again after reset;
Rack oil filling mechanism 1505, for carrying out oiling to rack;After rack type pusher structure 1506 pushes rack and resets,
Rack oil filling mechanism 1505 carries out oiling to rack;Wherein, the injection flow of rack oil filling mechanism 1505 (is not shown by proportional valve in figure
Go out) control;After the completion of the oilman of rack oil filling mechanism 1505 is made, shift finger shelves stop mechanism clearance tray tool 10A;
Babinet oiling and gear installation station 16 include:
Tank sensor device 1601, for sensing the position of tray tool 10A;For sensing by shift finger and rack station 15
The tray tool 10A of babinet oiling and gear installation station 16 is moved to, and exports babinet shelves and stops signal;
Babinet shelves stop mechanism 1602, is connected with tank sensor device 1601, stops tray tool 10A for shelves;With tank sensor
Device 1601 is connected stops signal to receive babinet shelves, and shelves off-position is in babinet oiling and the tray tool 10A of gear installation station 16;
Gear lifting body 1603, for tray tool 10A to be jacked up, makes tray tool 10A depart from belt line 10B;
Babinet oil filling mechanism 1604, oiling is carried out to babinet;After gear lifting body 1603 jacks up tray tool 10A,
Babinet oil filling mechanism 1604 carries out oiling to babinet automatically, wherein, the injection flow of babinet oil filling mechanism 1604 is by proportional valve (in figure
It is not shown) control;
Gear feed mechanism 1605, for holding gears and transports gear (not shown);Gear is manually put into tooth
Feed mechanism 1605 is taken turns, gear is moved to precalculated position by gear feed mechanism 1605;
Gear is transported to the lower section of transplanting machine hand 1606 by transplanting machine hand 1606, gear feed mechanism 1605, transplanting
Manipulator 1606 captures gear, and gear is transported to gear oil filling mechanism 1607;
Gear oil filling mechanism 1607, carries out oiling, transplanting machine hand 1606 transports the gear after oiling again to gear
To babinet, transplanting machine hand 1606 resets;
Rack adjustment mechanism 1608, for adjusting position of the rack on babinet;Rack adjustment mechanism 1608 adjusts rack
Position after reset;
Material frame 17 includes:
Item master stop mechanism 1701, stops tray tool 10A for shelves;Item master stop mechanism 1701 is detected by babinet oiling
And after gear installation station 16 is sent to the tray tool 10A of material frame 17, shelves stop tray tool 10A;
End cap material frame 1702, for storing end cap (not shown);Staff takes from end cap material frame 1702
One end cap is put on the babinet of tray tool 10A;Material frame 17 further includes gear material frame 1704, for storing gear
(not shown);
End cap detection sensor 1703, for detect end cap whether neglected loading;The detection of end cap detection sensor 1703 is located at case
End cap on body, for detect end cap whether neglected loading;
End cap nailing station 18 includes:
End cap nailing shelves stop mechanism (not shown), stops to carry the tray tool 10A of motor 4 for shelves;End cap is beaten
The stop mechanism detection of nail shelves is sent to the tray tool 10A of end cap nailing station 18 by material frame 17, and shelves stop the tray tool
10A;
End cap vibrating tray (not shown), for storing head bolts (not shown), and head bolts are defeated
Go out;
End cap cutting agency 1803, is connected with vibrating tray, to receive head bolts;End cap cutting agency 1803 has end
Lid blanking threeway (not shown), for receiving the head bolts exported by end cap vibrating tray;
Head bolts detection sensor 1804, for detecting whether cutting agency has head bolts;Head bolts detect
Sensor 1804 detects whether end cap blanking threeway has head bolts, if having head bolts, head bolts detection sensor
1804 output end caps push signal;
End cap press mechanism 1805, for pressing to end cap;End cap press mechanism 1805 and head bolts detection sensor
1804 connections, signal is pushed to receive end cap, and is pushed signal according to end cap and pressed to end cap;
Head bolts are screwed in end cap by head bolts rifle 1806;Head bolts rifle 1806 obtains end by end cap blanking threeway
Lid screw, and head bolts are screwed in into end cap, end cap is connected with each other with babinet;
End cap nailing station 18 also has the end cap lifting body 1801 for being used for lifting tray tool 10A, and for end cap
Positioning guide mechanism 1802;
End cap nailing station 18 has two, and two end cap nailing stations 18 are arranged successively along the extending direction of belt line 10B
Row;
Hydraulic plunger station 19 includes:
Electric motor fixation mechanism 1901, for fixing motor 4;It is right after electric motor fixation mechanism 1901 senses tray tool 10A
Tray tool 10A is fixed;
It is pressed plunger mechanism 1902, for being pressed plunger, semi-finished product driver 5 is made;Tray tool 10A is fixed through motor
After mechanism 1901 is fixed, plunger of the press fitting press fitting of plunger mechanism 1902 on motor 4, is made semi-finished product driver 5.
Specifically, break-in station 21 includes:
Running-in tooling 2101, for carrying semi-finished product driver 5;Semi-finished product driver 5 is placed on break-in by staff
In frock 2101;
Break-in conveyer belt (not shown), for carrying and conveying semi-finished product driver 5;
Break-in energized equipment 2102, is connected with semi-finished product driver 5, and provides electric energy for semi-finished product driver 5, make half into
Product driver 5 operates break-in;Break-in energized equipment 2102 has break-in shelves stop mechanism, stops running-in tooling 2101 for shelves, with resistance
Only running-in tooling 2101 moves;Staff takes out the semi-finished product driver 5 on running-in tooling 2101, and in semi-finished product
After rubber ring (not shown) is put on driver 5, semi-finished product driver 5 is connected with break-in energized equipment 2102, makes half
Finished product driver 5 operates break-in;Wherein, the running-in time of semi-finished product driver 5 is 5 minutes;
Break-in detection device (not shown), has break-in indicator light and is connected with semi-finished product driver 5, for detecting
Whether semi-finished product driver 5 is qualified;Whether break-in indicator light is qualified by luminous prompting semi-finished product driver 5;
Mute station 22 includes:
Quiet room 2201, for obstructing external noise;
Mute frock 2202, for carrying and detecting semi-finished product driver 5;
Mute conveyer belt, through quiet room 2201 and for carrying and conveying semi-finished product driver 5;
Mute energized equipment 2203, is connected with semi-finished product driver 5, and provides electric energy for semi-finished product driver 5, make half into
Product driver 5 operates, and staff is located at whether detection semi-finished product driver 5 in quiet room 2201 has abnormal sound;In quiet room
Also there is waste material box, the semi-finished product driver 5 with abnormal sound is put into waste material box by staff in 2201;
Unloading mechanism 2204;In quiet room 2201 and the top of mute conveyer belt is fixed on, staff will not have
The semi-finished product driver 5 of abnormal sound is put into unloading mechanism 2204;
Load testing station 23 includes:
Conveyer belt (not shown) is loaded, for carrying semi-finished product driver 5;
Load detecting frock 2301, for fixed semi-finished products driver 5, and applies semi-finished product driver 5 and loads;
Power supply 2302 is controlled, is connected with semi-finished product driver 5, power supply is provided for semi-finished product driver 5;Control power supply 2302
The change of electric current in monitoring semi-finished product driver 5 is additionally operable to, and judges whether the load operation of semi-finished product driver 5 is qualified.
Specifically,
Cleaning coding station 31 includes:
Conveyer belt 3101 is cleaned, for carrying and conveying finished product driver;Semi-finished product driver 5 is manually placed on cleaning
On conveyer belt 3101;
Cleaning assembly 3102, for cleaning or wiping finished product driver;
Component 3103 is air-dried, for being air-dried to finished product driver;
Coding component 3104, for carrying out coding to finished product driver, is made finished product driver (not shown);
Weighing station 32 includes:
Electronic scale 3201, for weighing to finished product driver;
Package post 3102, for carrying electronic scale;
Weigh pipeline (not shown), for carrying finished product driver;
Detection sensor of weighing (not shown), for detect weigh pipeline towards one end of package post 3102 whether
With finished product driver;
Weigh a grade stop mechanism (not shown), detection sensor is connected with weighing, and stops finished product driver with shelves.
The foregoing is merely illustrative of the preferred embodiments of the present invention, is not intended to limit the invention, all essences in the present invention
With within principle, any modification, equivalent replacement, improvement and so on, should all be included in the protection scope of the present invention god.