Comprehensive pneumatic membrane miscellaneous separation incomplete film-recovering machine
Technical field
The present invention relates to agricultural farmland incomplete film-recovering machine, particularly there is removal earth's surface and underground, it is achieved the residual film of comprehensive removing, utilize pneumatic mode to separate the incomplete film-recovering machine of residual film and weeds.
Background technology
Mulch film has increased income obvious action to drought-resistant agriculture, has also thus resulted in serious pollution, has been referred to as white pollution.The residual film retaining field reclaims, and is a global difficult problem.Emerge now with various incomplete film-recovering machines.
Commonly used in rural area is spring-tooth residual film reclaimer.It is with big rake after tractor, rake has many elastic claws.In running, the residual film on earth's surface is hugged by rake, and bunch focuses on.Simple in construction, cost is low.Shortcoming is that the residual film of underground can not hugged, and has weeds and grass roots in the residual film after bunch, and secondary is selected required artificial big.
The residual film that Xinjiang is quoted collects machine, it is with a reel after tractor, reel has the reinforcing bar that can stretch in different azimuth, lower section when, reinforcing bar is stretched and is buckled by residual film, collects in the miscellaneous basket of collection along with spool turns to back upper place scraper scrapes off.This machine still can not remove underground film, has grass roots to fall and is collecting in miscellaneous basket, causes difficulty to secondary separation.
Summary of the invention
In order to overcome above-mentioned used plastic collection not thorough, residual film and the indissociable problem of weeds, the present invention provides a kind of comprehensive pneumatic membrane miscellaneous separation incomplete film-recovering machine.
For achieving the above object, the solution of the present invention is, a kind of comprehensive pneumatic membrane miscellaneous separation incomplete film-recovering machine, including frame, tremble soil induction system, wind power system, wound membrane roller, collect miscellaneous basket, gauge wheel and transmission system;The front upper part of described frame has a upper suppending hole, has been symmetrical arranged two lower suppending holes in the lower section of upper suppending hole, has secured pull bar at the upper suppending hole side of frame and the rear of frame;Described soil induction system of trembling is arranged on the front lower place of frame, shovel board is secured in the front lower place of frame, the rear of shovel board is deflecting roller, it is mounted with driving wheel in the back upper place of frame, around two belts on deflecting roller with driving wheel, securing spacing between two belts and tremble soil bar uniformly, that trembles soil bar up has been provided below dithering-wheel, trembles soil bar in lower section and support roller has been provided below;Described wind power system includes blower fan, the outlet of blower fan secures flexible pipe, the other end of flexible pipe is connected on flange, the back side of flange is connected to duct set, the peripherally disposed length of several arcs on flange, having bolt to be fixed in frame by elongated hole on flange, the oblique upper of duct set is provided with the venthole of gap-like on elongated direction, has a deflector in the back upper place of duct set;Described wound membrane roller is arranged on the back upper place trembling soil induction system, one end of wound membrane roller is enclosed within short axle, pin is secured on short axle, short axle is arranged in frame by bearing, the other end of short axle is enclosed within the latch of activity, scotch is secured on latch, the interior central siphon of wound membrane roller machined several screw vertically, the spike of TOE it is mounted with on screw, the other end of spike is processed into tip, it is square section after tip, there is the breach opened one end of interior central siphon, breach is embedded with pin, the outer central siphon of a few lobe it is divided into outside interior central siphon, it is connected by hinge between every lobe, one edge of the opening part of outer central siphon machined several hole, spike there through;The described miscellaneous basket that collects is arranged on the rear of wound membrane roller, collects miscellaneous basket and is connected with frame by the first hinge, and the top collecting miscellaneous basket secures rope, and rope other end is fixed on slip clutch, slip clutch has action bars, is arranged on output shaft;Described gauge wheel is arranged on the rear portion of frame, and gauge wheel is connected with frame by elevating lever, has regulation crank on the top of elevating lever;nullDescribed transmission system has a decelerator,The output shaft of decelerator is fixed in frame by bearing,The first big sprocket wheel is had on output shaft,It is connected by chain and the first minor sprocket,First minor sprocket is fixed on the first axle,First axle is fixed in frame by bearing,First axle is mounted with big belt pulley,First big belt pulley is connected with small belt pulley on blower fan by several belts,The second minor sprocket is there is also mounted on output shaft,Second minor sprocket is connected with second largest sprocket wheel by chain,Second largest sprocket wheel is arranged on the second axle,Second axle is fixed in frame by bearing,The 3rd minor sprocket is there is also mounted on second axle,3rd minor sprocket is connected with the third-largest sprocket wheel by chain,The third-largest sprocket wheel is arranged on live axle,Live axle is fixed in frame by bearing,The 4th minor sprocket is there is also mounted on live axle,4th minor sprocket is connected with the fourth-largest sprocket wheel by chain,The fourth-largest sprocket wheel is arranged on short axle.Pin is two or pin is 1.Tremble the distance between soil bar between 55mm-90mm.The a diameter of 8mm-14mm of spike.Collect each limit of miscellaneous basket include evenly spaced reinforcing bar composition or collect each limit of miscellaneous basket and include that silk screen forms.Duct set is pipe or square tube, and two hypotenuses in exit are outward-dipping.Rope is steel wire rope or cordage.
Based on another scheme under same design, other each component is the most identical, and unique upset except for the difference that collecting miscellaneous basket drives rope to pull by hydraulic cylinder rather than friction clutch.The two ends of hydraulic cylinder are connected on the miscellaneous basket of collection and frame by hinge respectively.
The invention have the advantage that
1, can whole residual film in comprehensive cleaning soil, its effect is substantially distinguished from existing rake teeth type and rotating cylinder rake teeth telescopic used plastic collection type, and these type working faces are shallow, and it is big that rate is picked up in leakage.The comprehensive pneumatic membrane of the present invention miscellaneous separation incomplete film-recovering machine, damaged film gathering rate in recent years is close to 100%, additionally it is possible to eliminates and remains in the had been friends in the past film in soil.
2, achieve residual film to separate with foreign material.Due to the effect of wind-force, lighter foreign material, being all blown away such as newborn little grass, blade of grass, deadwood etc., the weeds on wound membrane roller are little, reached the standard reclaimed.Foreign material and the broken film accumulated for many years on a small quantity enter into the miscellaneous basket of collection, focus on to the edge of a field.
3, have and act on wholely.Shovel board working depth is at more than 15Cm, and soil is soft, can the direct crop such as maize planting, wheat, buckwheat millet.Instead of the work of rotary cultivator.Residual film is shredded by rotary cultivator, increases the difficulty of recovery.
4, there is the effect of weeding.The weeds of below ground have all been shoveled, and have shrugged off soil, have been blowed wind into the miscellaneous basket of collection.Owing to removing the grass roots in the following soil in earth's surface, weeds in field quantity reduces in a large number, can use agricultural chemicals, beneficially environmental protection less.
5, overall efficiency is high.Wound membrane roller changes simplicity, moves back film convenient.In actual measurement, wound membrane roller can batch the residual film of more than 150 meter remote.Hydraulic cylinder shrinks or rope traction can release the foreign material collected in miscellaneous basket, and speed is fast, less manpower.Supporting power is tractor, is suitable for rural demand.
Accompanying drawing explanation
Accompanying drawing 1 is the front view of first aspect of the present invention;
Accompanying drawing 2 is the top view of first aspect of the present invention;
Accompanying drawing 3 is the transmission diagram of first aspect of the present invention;
Accompanying drawing 4 is duct set schematic diagram of the present invention;
Accompanying drawing 5 is the flange scheme of installation of wind power system of the present invention;
Accompanying drawing 6 is wound membrane roll structure schematic diagram of the present invention;
Accompanying drawing 7 is wound membrane roller schematic cross-section of the present invention;
Accompanying drawing 8 is the front view of second aspect of the present invention.
Detailed description of the invention
As shown in Fig. 1,2,3,4,5,6,7,8, a kind of comprehensive pneumatic membrane miscellaneous separation incomplete film-recovering machine of the present invention, including frame 100, tremble soil induction system 200, wind power system 300, wound membrane roller 400, collect miscellaneous basket 500, gauge wheel 600 and transmission system 700.
The front upper part of frame 100 has a upper suppending hole 101, has been symmetrical arranged two lower suppending holes 103 in the lower section of upper suppending hole 101, has constituted suspension arrangement.Secure pull bar 102 at upper suppending hole 101 side of frame 100 and the rear of frame 100, strengthen frame.
Tremble soil induction system 200 and be arranged on the front lower place of frame 100.The effect trembling soil induction system 200 is that while limit carries toward back upper place, shake soil.The specifically front lower place in frame 100 secures shovel board 201, and the rear of shovel board 201 is deflecting roller 202, there is also mounted driving wheel 206 in the back upper place of frame 100, around two belts 205 on deflecting roller 202 with driving wheel 206.Secure between two belts 205 spacing tremble uniformly soil bar 207, up tremble soil bar 207 dithering-wheel 204 has been provided below, dithering-wheel 204 along with tremble soil bar 207 rotate, produce vibration, soil is shaken dissipate fall.Tremble soil bar 207 in lower section and support roller 203 has been provided below, in case mopping floor.This preferably, finds in practice that 70mm is optimum between 55mm-90mm to tremble the distance between soil bar 207.
The Main Function of wind power system 300 is to realize residual film to separate with weeds.Wind power system 300 includes that blower fan 301, the outlet of blower fan 301 secure flexible pipe 302, and the other end of flexible pipe 302 is connected on flange 304, and the back side of flange 304 is connected to duct set 303, and duct set 303 is disposed with the up lower section trembling soil bar 207 near driving wheel 206.There is the peripherally disposed elongated hole 307 of several arcs on flange 304, flange 304 has bolt 305 be fixed in frame 100 by elongated hole 307.The oblique upper of duct set 303 is provided with the venthole 306 of gap-like on elongated direction, by rotating flange 304, can adjust the direction of pore 306.There is a deflector 308 in the back upper place of duct set 303, guide the residual film of distinguished and admirable drive to pass through above wound membrane roller 400, enter waste-collecting box 500.
The Main Function of wound membrane roller 400 is the residual film batching strip.From tremble soil induction system 200 relatively heavy seeds, such as corn root, stone, soil block etc. all fall from the front of wound membrane roller 400.Wound membrane roller 400 is arranged on the back upper place trembling soil induction system 200, and one end of wound membrane roller 400 is enclosed within short axle 401, and short axle 401 secures pin 403, and short axle 401 is arranged in frame 100 by bearing 402.The other end of short axle 401 is enclosed within the latch 408 of activity, and latch 408 secures scotch 409, and short axle 401 drives wound membrane roller 400 to rotate.The interior central siphon 404 of wound membrane roller 400 machined several screw 411 vertically, the spike 406 of TOE it is mounted with on screw 411, the other end of spike 406 is processed into tip, it is square section 413 after tip, there is the breach 412 opened one end of interior central siphon 404, breach 412 is embedded with pin 403, the outer central siphon 405 of a few lobe it is divided into outside interior central siphon 404, it is connected by hinge 410 between every lobe, one edge of the opening part of outer central siphon 405 machined several hole 412, spike 406 there through, outer central siphon 405 just can fall.When needing to unload film, first taking out latch 408, wound membrane roller 400 just can be taken out easily, changes standby wound membrane roller 400.The wound membrane roller 400 unloaded, is first enclosed within square section 413 with special spanner and unloads spike 406.Taking out interior central siphon 404, outer central siphon 405 reduces, and residual film just has moved back.According to situations such as materials, pin 403 can be two or one.The a diameter of 8mm-14mm of spike 406 is for preferentially to choose.
The Main Function collecting miscellaneous basket 500 is the light-duty impurity such as collection weeds, blade of grass and residual film fragment by wind.Collect miscellaneous basket 500 and be arranged on the rear of wound membrane roller 400, collect miscellaneous basket 500 to be connected with frame 100 by the first hinge 501, the top collecting miscellaneous basket 500 secures rope 502, rope 502 other end is fixed on slip clutch 503, there is action bars 504 on slip clutch 503, be arranged on output shaft 725.Tractor driver operates action bars 504, and rope 502 shake collects miscellaneous basket 500 and rotates along the first hinge 501, outwells the foreign material collecting miscellaneous basket 500.
Gauge wheel 600 is arranged on the rear portion of frame 100, mainly limits the soil depth of shovel board 201.Gauge wheel 600 is connected with frame 100 by elevating lever 601, has regulation crank 602 on the top of elevating lever 601, rotates crank 602, and gauge wheel 600 can move up and down.
The Main Function of transmission system 700 is by the power from tractor rear output shaft, is transferred to the blower fan 301 of wind power system 300, the short axle 401 of wound membrane roller 400, the driving wheel 206 trembling soil induction system 200 and the slip clutch 503 being connected with the miscellaneous basket 500 of collection the most respectively.
The decelerator 701 of tractor rear output shaft joint transmission system 700, the output shaft 725 of decelerator 701 is fixed in frame 100 by bearing 703.The first big sprocket wheel 702 is had on output shaft 725, it is connected with the first minor sprocket 721 by chain 711, first minor sprocket 721 is fixed on the first axle 720, first axle 720 is fixed in frame 100 by bearing 719, first axle 720 being mounted with, big belt pulley 722, the first big belt pulley 722 are connected with small belt pulley 713 on blower fan 301 by several belts 712.Blower fan 301 is driven to rotate.Utilize belt 712 transmission blower fan, adapt to the vibration produced when blower fan 301 operates.
The second minor sprocket 704 is there is also mounted on output shaft 725, second minor sprocket 704 is connected with second largest sprocket wheel 706 by chain 705, second largest sprocket wheel 706 is arranged on the second axle 707, second axle 707 is fixed in frame 100 by bearing 708, the 3rd minor sprocket 709 is there is also mounted on second axle 707,3rd minor sprocket 709 is connected with the third-largest sprocket wheel 714 by chain 710, the third-largest sprocket wheel 714It is arranged on live axle 724, drives live axle 724 to rotate.Live axle 724 is fixed in frame 100 by bearing 723.
There is also mounted the 4th minor sprocket 715 on live axle 724, the 4th minor sprocket 715 is connected with the fourth-largest sprocket wheel 718 by chain 717, and the fourth-largest sprocket wheel 718 is arranged on short axle 401.Wound membrane roller 400 is driven to rotate.
It is apparent that the description to the embodiment of the innovative principle using the present invention utilizes non-limitative example to provide above, and therefore it is not considered as the restriction to patent right scope required herein.Such as, as known to those skilled in the art,
Collecting the miscellaneous each limit of basket 500 to be made up of evenly spaced bar, bar can be the materials such as steel, aluminum pipe, plastic tube, and spacing is advisable not leaking impurity;Collect the miscellaneous each limit of basket 500 and can also include that silk screen forms, can be various material;Duct set 303 is pipe, it is also possible to be square tube, and two hypotenuses in its exit are outward-dipping;Rope 502 be steel wire rope can also be the materials such as cordage;The cross section of square section 413 on spike 406 is the other side, four directions or six sides.
Based on another scheme under same design, other each component is the most identical, and unique upset except for the difference that collecting miscellaneous basket 500 drives rope to pull by hydraulic cylinder 520 rather than friction clutch 503.The two ends of hydraulic cylinder are connected on the miscellaneous basket 500 of collection and frame on 503 by the second hinge 521 and the 3rd hinge 522 respectively.Add the adaptability of the machine, be sufficiently used the hydraulic system of tractor.Select for peasant.
The present invention can whole residual film in comprehensive cleaning soil, it is achieved that residual film separates with foreign material, it is achieved that the collection of residual film, has wholely, the effect of weeding, and overall efficiency is high.Model machine finds stable performance in practice, shows superior.