CN105817429A - Network transformer pin arrangement and detection integrated machine - Google Patents
Network transformer pin arrangement and detection integrated machine Download PDFInfo
- Publication number
- CN105817429A CN105817429A CN201610303236.1A CN201610303236A CN105817429A CN 105817429 A CN105817429 A CN 105817429A CN 201610303236 A CN201610303236 A CN 201610303236A CN 105817429 A CN105817429 A CN 105817429A
- Authority
- CN
- China
- Prior art keywords
- cylinder
- guide rail
- bearing material
- material block
- detection
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/34—Sorting according to other particular properties
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/02—Measures preceding sorting, e.g. arranging articles in a stream orientating
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/36—Sorting apparatus characterised by the means used for distribution
- B07C5/361—Processing or control devices therefor, e.g. escort memory
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/36—Sorting apparatus characterised by the means used for distribution
- B07C5/361—Processing or control devices therefor, e.g. escort memory
- B07C5/362—Separating or distributor mechanisms
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/36—Sorting apparatus characterised by the means used for distribution
- B07C5/38—Collecting or arranging articles in groups
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C2301/00—Sorting according to destination
- B07C2301/0008—Electronic Devices, e.g. keyboard, displays
Landscapes
- Engineering & Computer Science (AREA)
- Power Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Testing Electric Properties And Detecting Electric Faults (AREA)
Abstract
The invention provides a network transformer pin arrangement and detection integrated machine, and relates to the technical field of electronic element machining equipment. The network transformer pin arrangement and detection integrated machine comprises a frame, a guide groove, a first guide track, a material moving mechanism, a second guide track, a pin arrangement mechanism, a detecting mechanism, a classifying and collecting device, a transition trough, a discharging groove, a control panel and a PLC, wherein the guide groove is formed in one end of the frame and is inclined; the first guide track is horizontally mounted on the frame, is connected to the guide groove and can feed materials automatically; the material moving mechanism is fixedly connected to the tail end of the first guide track; the second guide track is fixedly connected to the material moving mechanism; the pin arrangement mechanism is mounted on the second guide track and can test voltage resistance; the detecting mechanism and the classifying and collecting device are mounted at the tail end of the second guide track; the transition trough is connected with the detecting mechanism and the classifying and collecting device; the discharging groove is connected to the classifying and collecting device; the control panel is mounted on the frame; and the PLC is arranged in the frame. Pin arrangement and detection processes on a network transformer can be finished on a set of equipment at a time, so that the integral production efficiency is improved.
Description
Technical field
The present invention relates to electronic component processing technique field, especially a kind of whole foot of network transformer and detection all-in-one.
Background technology
Current communication class electronic product uses integrated circuit without jack components and parts mostly, and the most on a large scale, highly integrated IC, employing is all surface patch components and parts.In order to these components and parts are installed to PCB surface relevant position accurately, it is necessary to use surface installation technique (SMT) to complete.On the solder joint no longer same plane of each pin of components and parts owing to being mounted, the solder joint of the most all pins can not abut in the corresponding position of PCB surface simultaneously, so after by reflow soldering, some pin is when tin cream melts, due to himself out-of-flatness or unsettled structure, make liquid solder can not infiltrate the pin of these components and parts, cause after cooling pin and the PCB pad of components and parts can not be by together with solder interconnection, thus become rosin joint, affect product quality.Therefore for ensureing the flatness of each pin of components and parts, need it is carried out pin flatness regulation on producing.
And a standard compliant network transformer is not only to reach requirement in pin flatness, it should also include the up to standard of every detection performance, such as turn ratio, the number of turns, phase place, inductance, electric capacity etc..Traditional detection equipment shop equipment is all that network transformer individually carries out pin adjustment or performance detection, in general, this mode inefficiency, the mode of production of inadaptable modernization.
Summary of the invention
The invention aims to solve the problem that above-mentioned prior art exists, it is provided that a kind of whole foot of network transformer and detection all-in-one, on a set of equipment, once property completes the whole foot to network transformer and detection operation, to promote overall production efficiency.
In order to solve above-mentioned technical problem, the present invention adopts the following technical scheme that a kind of whole foot of network transformer and detection all-in-one, it includes frame, it is arranged on the deflector chute of frame one end and inclination, be horizontally arranged in frame and be connected to deflector chute can the first guide rail of self-feeding, it is fixedly connected on the Material moving device of the first guide rail tail end, it is fixedly connected on the second guide rail of Material moving device, it is arranged on the pin arrangement mechanism that can test resistance to pressure on the second guide rail, it is arranged on testing agency and the classified collection device of the second guide rail tail end, connect the transition hopper of testing agency and classified collection device, it is connected to the blow tank of classified collection device, rack-mounted control panel and the PLC being arranged in frame.
Further, described Material moving device include moveable first bearing material block, can make the first bearing material block be passed to the second guide rail front end or it is retracted from the second guide rail front end the first cylinder, the item in the first bearing material block can be promoted to enter the second cylinder of the second guide rail.
Further, described testing agency includes detecting device, moveable second bearing material block, the second bearing material block can being promoted to leave or return the 3rd cylinder of detection device, the item in the second bearing material block can be promoted to enter the 4th cylinder of transition hopper.
Further, described classified collection device includes the moveable 3rd bearing material block between transition hopper and blow tank, the 5th cylinder that the 3rd bearing material block can be promoted to leave or return between transition hopper and blow tank, the disposable box being arranged on transition hopper side, the item in the 3rd bearing material block can be promoted to enter the 6th cylinder in disposable box.
Further, described disposable box includes the first disposable box and the second disposable box；Described 6th cylinder is provided with and item can be promoted respectively to enter pushing pin of the first disposable box and the second disposable box.
Further, described blow tank includes several aggregate pipes be arrangeding in parallel and can promote the 7th cylinder of aggregate pipe longitudinal translation.
The beneficial effects of the present invention is: network transformer can disposably complete whole foot operation, resistance test and the detection of every attribute by this device, and finally can collect detection non-defective unit up to standard and substandard products the most up to standard by classification, whole process is increasingly automated and intelligent, production efficiency can be obviously improved, reduce workman labour force.
Accompanying drawing explanation
Fig. 1 is the overall structure top view in the embodiment of the present invention；
Fig. 2 is the overall structure schematic front view in the embodiment of the present invention.
Reference is:
1 frame 2 deflector chute 3 first guide rail
4 Material moving device 411 first bearing material block 412 first cylinders
413 second cylinder 5 second guide rail 6 pin arrangement mechanisms
Device 712 second bearing material block detects in 7 testing agencies 711
713 the 3rd cylinder 714 the 4th cylinder 8 classified collection devices
811 the 3rd bearing material block 812 the 5th cylinder 813 disposable boxes
814 the 6th cylinder 9 transition hopper 10 blow tanks
1011 aggregate pipe 1012 the 7th cylinder 11 control panels.
Detailed description of the invention
For the ease of the understanding of those skilled in the art, below in conjunction with embodiment, the present invention is further illustrated with accompanying drawing, the content that embodiment is mentioned not limitation of the invention.
In describing the invention, it will be appreciated that, term " " center ", " longitudinally ", " laterally ", " length ", " width ", " thickness ", on " ", D score, " front ", " afterwards ", " left ", " right ", " vertically ", " level ", " push up ", " end ", " interior ", " outward ", " clockwise ", orientation or the position relationship of the instruction such as " counterclockwise " are based on orientation shown in the drawings or position relationship, it is for only for ease of the description present invention and simplifies description, rather than indicate or imply that the device of indication or element must have specific orientation, with specific azimuth configuration and operation, therefore it is not considered as limiting the invention.
Additionally, term " first ", " second " are only used for describing purpose, and it is not intended that instruction or hint relative importance or the implicit quantity indicating indicated technical characteristic.In describing the invention, " multiple " are meant that two or more, unless otherwise expressly limited specifically.In describing the invention, it should be noted that, unless otherwise prescribed and limit, term " is installed ", " being connected ", " connection " should be interpreted broadly, such as, can be to be mechanically connected or electrical connection, can also be the connection of two element internals, can be to be joined directly together, it is also possible to be indirectly connected to by intermediary, for the ordinary skill in the art, the concrete meaning of described term can be understood as the case may be.
As shown in Figure 1-2, a kind of whole foot of network transformer and detection all-in-one, including frame 1, it is arranged on the deflector chute 2 of frame 1 one end and inclination, be horizontally arranged in frame 1 and be connected to deflector chute 2 can the first guide rail 3 of self-feeding, it is fixedly connected on the Material moving device 4 of the first guide rail 3 tail end, it is fixedly connected on the second guide rail 5 of Material moving device 4, it is arranged on the pin arrangement mechanism 6 that can test resistance to pressure on the second guide rail 5, it is arranged on testing agency 7 and the classified collection device 8 of the second guide rail 5 tail end, connect the transition hopper 9 of testing agency 7 and classified collection device 8, it is connected to the blow tank 10 of classified collection device 8, the control panel 11 that is arranged in frame 1 and be arranged on the PLC in frame 1.
Need to illustrate in advance is, in the present embodiment, the bottom surface of the first guide rail 3 uses the conveyor type structure rolled, item in the deflector chute 2 tilted can be moved forward after slipping into the first guide rail 3 automatically, when item fills up the first guide rail 3, item foremost is blocked by Material moving device 4 and is carried out moving material one by one and transports.Pin arrangement mechanism 6 includes and can receive foot workpiece and the optical fiber inductive component of item resistance to pressure can be tested by foot whole to item, say, that whole foot operation can be completed in pin arrangement mechanism 6 and record the resistance to pressure of item.It addition, the PLC in the present embodiment is internal owing to being arranged on frame 1, therefore not shown in accompanying drawing.
Further, described Material moving device 4 include moveable first bearing material block 411, can make the first bearing material block 411 be passed to the second guide rail 5 front end or it is retracted from the second guide rail 5 front end the first cylinder 412, the item in the first bearing material block 411 can be promoted to enter the second cylinder 413 of the second guide rail 5.Described testing agency 7 includes detecting device 711, moveable second bearing material block 712, the second bearing material block 712 can being promoted to leave or return the 3rd cylinder 713 of detection device 711, the item in the second bearing material block 712 can be promoted to enter the 4th cylinder 714 of transition hopper 9.Described classified collection device 8 includes the moveable 3rd bearing material block 811 between transition hopper 9 and blow tank 10, the 5th cylinder 812 that the 3rd bearing material block 811 can be promoted to leave or return between transition hopper 9 and blow tank 10, the disposable box 813 being arranged on transition hopper 9 side, the item in the 3rd bearing material block 811 can be promoted to enter the 6th cylinder 814 in disposable box 813.
The whole foot of network transformer that above-mentioned embodiment provides and detection all-in-one, as shown in Figure 1, first item is entered by deflector chute 2, owing to self gravitation effect is snapped down to deflector chute 2 bottom, subsequently in the first guide rail 3 of level, the other end of the first guide rail 3 is marched to by the conveyer belt of the first guide rail 3 bottom surface rolling, now, single item enters in the first bearing material block 411 of Material moving device 4, PLC sends instruction makes the first cylinder 412 promote the first bearing material block 411, move it to the front end of the second guide rail 5, item in now the second cylinder 413 promotes the first bearing material block 411 enters the second guide rail 5, complete the shifting material step of first station.
Then, after item arrives in the second guide rail 5 one by one, the item advanced into of the item promotion entered later is moved along, item foremost is made to enter pin arrangement mechanism 6, now, pin arrangement mechanism 6 carries out determining foot away from, the whole foot operation of flat instep to item so that it is pin arrangements conformance with standard, then it is carried out pressure performance detection, and whether qualified the resistance to pressure recording this item is.When item is by one by one after pin arrangement mechanism 6 is released, entered on the second bearing material block 712 in testing agency 7 by the second guide rail 5, now, detection device 711 carries out a series of attributes such as turn ratio, the number of turns, phase place, inductance, electric capacity and detects simultaneously item, and whether qualified the attribute of recording this item is, whenever having detected an item, the 3rd cylinder 713 all can release the second bearing material block 712, then, the item in the 4th cylinder 714 will promote the second bearing material block 712 enters transition hopper 9.
Finally, serially enter on the 3rd bearing material block 811 of classified collection device 8 by the item of transition hopper 9, now, the data of the PLC this item by collecting before determine the whether action of the 5th cylinder 812, if the detection of this item is qualified, then the 5th cylinder 812 attonity, this item can be headed in blow tank 10 by item below, if the detection of this item is defective, then the 5th cylinder 812 can promote the 3rd bearing material block 811, away from track, arrive the front end of the 6th cylinder 814, then the item in the 3rd bearing material block 811 can be promoted by the 6th cylinder 841 thus fall in disposable box 813.So far, this equipment the most disposably completes whole foot operation, resistance test and the detection of every attribute to network transformer item, and finally can collect detection non-defective unit up to standard and substandard products the most up to standard by classification, whole process is increasingly automated and intelligent, production efficiency can be obviously improved, reduce workman labour force.
Further, described disposable box 813 includes the first disposable box and the second disposable box, described 6th cylinder 814 is provided with and item can be promoted respectively to enter pushing pin of the first disposable box and the second disposable box, in the present embodiment, two groups of disposable boxes that classified collection device 8 sets are pushed pin with corresponding, for the defective item of pressure performance in substandard products the most up to standard and the defective item of attribute are carried out categorised collection again, process after facilitating and again with.Described blow tank 10 includes several aggregate pipes 1011 be arrangeding in parallel and can promote the 7th cylinder 1012 of aggregate pipe 1011 longitudinal translation, has been easy to blow tank 10 and has carried out continual item collection, has improved work efficiency further.
Above-described embodiment is the present invention preferably implementation, and in addition, the present invention can realize with alternate manner, and on the premise of conceiving without departing from the technical program, any obvious replacement is all within protection scope of the present invention.
In order to allow those of ordinary skill in the art understand the present invention improvements relative to prior art more easily, some accompanying drawings of the present invention and description have been simplified, and for the sake of clarity, present specification is omitted some other elements, and those of ordinary skill in the art it is to be appreciated that these elements omitted also may make up present disclosure.
Claims (6)
- null1. the whole foot of network transformer and detection all-in-one，It is characterized in that: include frame (1)、It is arranged on the deflector chute (2) of frame (1) one end and inclination、Be horizontally arranged at frame (1) upper and be connected to deflector chute (2) can the first guide rail (3) of self-feeding、It is fixedly connected on the Material moving device (4) of the first guide rail (3) tail end、It is fixedly connected on the second guide rail (5) of Material moving device (4)、It is arranged on the pin arrangement mechanism (6) that can test resistance to pressure on the second guide rail (5)、It is arranged on testing agency (7) and the classified collection device (8) of the second guide rail (5) tail end、Connect the transition hopper (9) of testing agency (7) and classified collection device (8)、It is connected to the blow tank (10) of classified collection device (8)、The control panel (11) that is arranged in frame (1) and be arranged on the PLC in frame (1).
- The whole foot of network transformer the most according to claim 1 and detection all-in-one, it is characterised in that: described Material moving device (4) include moveable first bearing material block (411), can make the first bearing material block (411) be passed to the second guide rail (5) front end or it is retracted from the second guide rail (5) front end the first cylinder (412), the item in the first bearing material block (411) can be promoted to enter second cylinder (413) of the second guide rail (5).
- The whole foot of network transformer the most according to claim 2 and detection all-in-one, it is characterised in that: described testing agency (7) includes detecting device (711), moveable second bearing material block (712), the second bearing material block (712) can being promoted to leave or return the 3rd cylinder (713) of detection device (711), the item in the second bearing material block (712) can be promoted to enter the 4th cylinder (714) of transition hopper (9).
- The whole foot of network transformer the most according to claim 3 and detection all-in-one, it is characterised in that: described classified collection device (8) includes the moveable 3rd bearing material block (811) being positioned between transition hopper (9) and blow tank (10), the 5th cylinder (812) that the 3rd bearing material block (811) can be promoted to leave or return between transition hopper (9) and blow tank (10), the disposable box (813) being arranged on transition hopper (9) side, the item of the 3rd bearing material block (811) can be promoted to enter the 6th cylinder (814) of disposable box (813).
- The whole foot of network transformer the most according to claim 4 and detection all-in-one, it is characterised in that: described disposable box (813) includes the first disposable box and the second disposable box；Described 6th cylinder (814) is provided with and item can be promoted respectively to enter pushing pin of the first disposable box and the second disposable box.
- 6. according to the whole foot of the network transformer according to any one of claim 1-5 and detection all-in-one, it is characterised in that: described blow tank (10) includes several aggregate pipes be arrangeding in parallel (1011) and can promote the 7th cylinder (1012) of aggregate pipe (1011) longitudinal translation.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610303236.1A CN105817429A (en) | 2016-05-10 | 2016-05-10 | Network transformer pin arrangement and detection integrated machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610303236.1A CN105817429A (en) | 2016-05-10 | 2016-05-10 | Network transformer pin arrangement and detection integrated machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN105817429A true CN105817429A (en) | 2016-08-03 |
Family
ID=56528366
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610303236.1A Pending CN105817429A (en) | 2016-05-10 | 2016-05-10 | Network transformer pin arrangement and detection integrated machine |
Country Status (1)
| Country | Link |
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| CN (1) | CN105817429A (en) |
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106623005A (en) * | 2016-12-07 | 2017-05-10 | 东莞普思电子有限公司 | Automatic detection device for network transformer |
| CN108838096A (en) * | 2018-08-09 | 2018-11-20 | 耒阳市亚湘电子科技有限公司 | Network transformer automatic test machine with voltage-withstand test |
| CN108922762A (en) * | 2018-09-19 | 2018-11-30 | 深圳市蓝丝腾科技有限公司 | A kind of transformer automation producing unit |
| CN110510357A (en) * | 2019-09-10 | 2019-11-29 | 广州成汉电子科技有限公司 | A kind of feed mechanism of component for variable-pressure processing |
| CN113257556A (en) * | 2021-05-17 | 2021-08-13 | 广安华讯电子有限公司 | Automatic production line of network transformer |
| CN113744983A (en) * | 2021-08-24 | 2021-12-03 | 绵阳讯恒自动化设备有限公司 | Production line and production process of direct PIN network transformer |
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| CN113257556A (en) * | 2021-05-17 | 2021-08-13 | 广安华讯电子有限公司 | Automatic production line of network transformer |
| CN113744983A (en) * | 2021-08-24 | 2021-12-03 | 绵阳讯恒自动化设备有限公司 | Production line and production process of direct PIN network transformer |
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