A kind of air compressor
Art
The invention belongs to air compressor technical field, particularly relate to a kind of air compressor.
Background technology
Current air compressor is made up of motor, compressor and air trapped air tank, compressor is arranged on machine shaft, compressor periphery is taken up space to be taken up space with motor periphery and is not occured simultaneously, when the total length of motor with compressor assembling tailing edge motor axial direction is naturally larger than motor length and compressor length sum, add between trapped air ullage, its integral installation will take space greatly, all can have a negative impact to using, transport, depositing.Compressor and motor combination are designed, forms less space hold, will have important use meaning.
The present invention designs a kind of air compressor and solves as above problem.
Summary of the invention
For solving drawbacks described above of the prior art, disclosure one air compressor, it realizes by the following technical solutions.
A kind of air compressor, it is characterized in that: it includes support column, base, air tank air valve, compression mechanism, air tank, machine shaft, motor, central gear, first gear, wherein compression mechanism is arranged on base by its equally distributed three support columns of circumference, air tank is arranged on the upside of compression mechanism, air tank top is provided with two air tank air valves, it is identical with compressing mechanism's thickness that motor is arranged on compression mechanism center and motor thickness, central gear is arranged on motor towards base side by machine shaft, and engage with the first gear in compression mechanism;
Compression mechanism includes compression top board, compression interior plate, spring top board, compression plate, compression outer panel, switch spring, air switch, reciprocating block, reciprocating block guide hole, compression blocks, the second gear, reciprocating block groove, compression blocks tip, wherein compression outer panel is arranged in compression plate, compression interior plate is arranged in compression plate, and compression interior plate is coaxial with compression outer panel and compresses interior plate and is positioned at and compresses inside outer panel;8 first rotating shaft circumferences are uniformly arranged in compression plate, each first rotating shaft one end is provided with the second gear, all second gear outlines all with compression interior plate distance be zero, all second gear outlines all with compress outer panel distance be compression blocks radial thickness;Compression blocks is one section of arc-shaped block, is plane on the downside of compression blocks, and the two ends of upside are symmetrily processed with compression blocks tip, are arranged in compression plate on the downside of compression blocks, and side, compression blocks both sides contacts with compression outer panel, and opposite side has internal tooth and engages with the second gear;Between reciprocating block one end second gear installed therein and compression outer panel, and the reciprocating block groove that in reciprocating block, side is opened and the second gear outline spacing are zero-sum reciprocating block opposite side with to compress outer panel distance be zero;Compress mounting of roof plate on compression outer panel and compression interior plate, compression top board has reciprocating block guide hole, has two circular holes in reciprocating block guide hole both sides, reciprocating block traverse reciprocating block guide hole;Two spring top boards are symmetrically mounted on reciprocating block top, and two switch springs are separately mounted on the downside of two spring top boards, and all fix with on the upside of compression top board, and two air switches are arranged on compression top board and through compressing the circular hole of reciprocating block guide hole both sides on top board.
Above-mentioned three support columns are arranged in compression plate, and air tank is arranged on compression top board, and 8 first rotating shafts are separately installed with first gear.
As the further improvement of this technology, the arc length of above-mentioned compression blocks is at least the arc length between 1.8 times two the second adjacent gears.
As the further improvement of this technology, above-mentioned reciprocating block lower end has the reciprocating block inclined-plane of symmetry.
As the further improvement of this technology, above-mentioned two air switch one of them be breather cheek valve, another is the unidirectional air outlet valve just can opened after reaching certain pressure reduction.
As the further improvement of this technology, above-mentioned two air tank air valve, one of them is breather cheek valve, and another is manual adjustments air outlet valve.
Relative to traditional air compressor technology, compressing mechanism and be arranged on base by support column in the present invention, the motor being arranged in compression mechanism drives the first pinion rotation in 8 first rotating shafts by central gear;In compression mechanism, first gear driven the first axis of rotation, and then drive compression blocks motion to reach compressed-air actuated purpose, then compression air is stored in air tank, conveniently steadily uses.
Compression mechanism for the present invention, compression blocks moves in a circle in the space of compression outer panel, compression interior plate, compression plate and compression top board composition, 8 first rotating shafts being uniformly provided with of circumference and be provided with the second gear in the first rotating shaft in compression plate, first rotating shaft is driving the second gear simultaneously, drives compression blocks to rotate in circumference;Compression blocks is in rotary course, compression blocks length is the spacing of 1.8 times of adjacent two second gears, ensure that in compression blocks rotation, the moment engages with two the second gears of arbitrary neighborhood in 8 the second gears, ensure that the compression blocks moment keeps being driven, compression blocks internal tooth and the engagement of the second gear are simultaneously in the design, play the effect that the air in seal compression block fore-and-aft direction space will not flow through from compression blocks and the second gear gap, be to ensure that the basis that air is compressed smoothly;Space in compression mechanism is divided into two parts by reciprocating block and compression blocks, and reciprocating block has reciprocating block groove, and air cannot flow through between reciprocating block groove and the second gear, plays sealing function;Compression blocks has compression blocks tip towards the two ends of the side of compression top board, reciprocating block lower end has reciprocating block inclined-plane, when both designs are for compression blocks rotary motion to reciprocating block place, reaching can the purpose of easily jack-up reciprocating block, it is ensured that compression blocks can continual rotary motion in torus space;Additionally reciprocating block is under switch spring effect, during compression blocks jack-up reciprocating block, remains that reciprocating block is to the pressure on the upside of compression blocks, it is ensured that compression blocks upper surface seals with reciprocating block lower end and contacts, and air cannot pass through both contact positions.Reciprocating block two side position on compression top board is provided with two air switches, and one of them is breather cheek valve, and another is the unidirectional air outlet valve just can opened after reaching certain pressure reduction, this guarantees the pressure relative constancy of the outlet air of compressor.
Present configuration is novel, uses the mode installing motor in annular compressor ring, meets under certain air decrement reaching, and substantially reduces the volume of equipment, reaches the purpose that conveniently uses, deposit and transport, has good result of use.
Accompanying drawing explanation
Fig. 1 is compression mechanism structural representation.
Fig. 2 is compression top board structure schematic diagram.
Fig. 3 is compression mechanism internal structure schematic diagram.
Fig. 4 is reciprocating block structural representation.
Fig. 5 is compression blocks motion schematic diagram.
Fig. 6 is compression blocks structural representation.
Fig. 7 is air compressor overall structure schematic diagram.
Fig. 8 is central gear and the first gear mesh schematic representation.
Fig. 9 is thin electric motor schematic diagram.
Figure 10 is the first gear scheme of installation.
Figure 11 is air tank air valve scheme of installation.
Number in the figure title: 1, support column, 2, base, 3, air tank air valve, 4, compression mechanism, 5, air tank, 6, machine shaft, 7, compression top board, 8, compression interior plate, 9, spring top board, 10, central gear, the 11, first gear, the 12, first rotating shaft, 13, motor, 16, compression plate, 17, compression outer panel, 18, switch spring, 19, air switch, 20, reciprocating block, 21, reciprocating block guide hole, 22, compression blocks, 23, the second gear, 25, reciprocating block inclined-plane, 26, reciprocating block groove, 27, compression blocks most advanced and sophisticated.
Detailed description of the invention
Such as Fig. 7, shown in 8, it includes support column, base, air tank air valve, compression mechanism, air tank, machine shaft, motor, central gear, first gear, wherein as shown in Figure 8, compression mechanism is arranged on base by its equally distributed three support columns of circumference, as shown in Figure 7, air tank is arranged on the upside of compression mechanism, as shown in figure 11, air tank top is provided with two air tank air valves, motor is arranged on compression mechanism center as shown in Figure 9, motor thickness is identical with compressing mechanism's thickness, as shown in Figure 8, central gear is arranged on motor towards base side by machine shaft, and engage with the first gear in compression mechanism.
As shown in Figure 1,3, compression mechanism includes compression top board, compression interior plate, spring top board, compression plate, compression outer panel, switch spring, air switch, reciprocating block, reciprocating block guide hole, compression blocks, the second gear, reciprocating block groove, compression blocks tip, wherein as shown in Figure 3, compression outer panel is arranged in compression plate, compression interior plate is arranged in compression plate, and compression interior plate is coaxial with compression outer panel and compresses interior plate and is positioned at and compresses inside outer panel;Such as Fig. 3, shown in 5,8 first rotating shaft circumferences are uniformly arranged in compression plate, each first rotating shaft one end is provided with the second gear, all second gear outlines all with compression interior plate distance be zero, all second gear outlines all with compress outer panel distance be compression blocks radial thickness;As shown in Figure 6, compression blocks is one section of arc-shaped block, is plane on the downside of compression blocks, the two ends of upside are symmetrily processed with compression blocks tip, as it is shown on figure 3, be arranged on the downside of compression blocks in compression plate, side, compression blocks both sides contacts with compression outer panel, and opposite side has internal tooth and engages with the second gear;As it is shown on figure 3, between reciprocating block one end second gear installed therein and compression outer panel, as shown in Figure 3,4, reciprocating block groove that in reciprocating block, side is opened and the second gear outline spacing are zero-sum reciprocating block opposite side with to compress outer panel distance be zero;As it is shown in figure 1, compress mounting of roof plate on compression outer panel and compression interior plate, as in figure 2 it is shown, compression top board has reciprocating block guide hole, have two circular holes in reciprocating block guide hole both sides, reciprocating block traverse reciprocating block guide hole;Two spring top boards are symmetrically mounted on reciprocating block top, and two switch springs are separately mounted on the downside of two spring top boards, and all fix with on the upside of compression top board, and two air switches are arranged on compression top board and through compressing the circular hole of reciprocating block guide hole both sides on top board.
Above-mentioned three support columns are arranged in compression plate, and air tank is arranged on compression top board, as shown in Figure 10,8 first rotating shafts is separately installed with first gear.
As it is shown in figure 5, the arc length of above-mentioned compression blocks is at least the arc length between 1.8 times two the second adjacent gears.
As shown in Figure 4, above-mentioned reciprocating block lower end has the reciprocating block inclined-plane of symmetry.
Above-mentioned two air switch one of them be breather cheek valve, another is the unidirectional air outlet valve just can opened after reaching certain pressure reduction.
Above-mentioned two air tank air valve, one of them is breather cheek valve, and another is manual adjustments air outlet valve.
In sum, compressing mechanism and be arranged on base by support column in the present invention, the motor being arranged in compression mechanism drives the first pinion rotation in 8 first rotating shafts by central gear;In compression mechanism, first gear driven the first axis of rotation, and then drive compression blocks motion to reach compressed-air actuated purpose, then compression air is stored in air tank, conveniently steadily uses.
Compression mechanism for the present invention, compression blocks moves in a circle in the space of compression outer panel, compression interior plate, compression plate and compression top board composition, 8 first rotating shafts being uniformly provided with of circumference and be provided with the second gear in the first rotating shaft in compression plate, first rotating shaft is driving the second gear simultaneously, drives compression blocks to rotate in circumference;Compression blocks is in rotary course, compression blocks length is the spacing of 1.8 times of adjacent two second gears, ensure that in compression blocks rotation, the moment engages with two the second gears of arbitrary neighborhood in 8 the second gears, ensure that the compression blocks moment keeps being driven, compression blocks internal tooth and the engagement of the second gear are simultaneously in the design, play the effect that the air in seal compression block fore-and-aft direction space will not flow through from compression blocks and the second gear gap, be to ensure that the basis that air is compressed smoothly;Space in compression mechanism is divided into two parts by reciprocating block and compression blocks, and reciprocating block has reciprocating block groove, and air cannot flow through between reciprocating block groove and the second gear, plays sealing function;Compression blocks has compression blocks tip towards the two ends of the side of compression top board, reciprocating block lower end has reciprocating block inclined-plane, when both designs are for compression blocks rotary motion to reciprocating block place, reaching can the purpose of easily jack-up reciprocating block, it is ensured that compression blocks can continual rotary motion in torus space;Additionally reciprocating block is under switch spring effect, during compression blocks jack-up reciprocating block, remains that reciprocating block is to the pressure on the upside of compression blocks, it is ensured that compression blocks upper surface seals with reciprocating block lower end and contacts, and air cannot pass through both contact positions.Reciprocating block two side position on compression top board is provided with two air switches, and one of them is breather cheek valve, and another is the unidirectional air outlet valve just can opened after reaching certain pressure reduction, this guarantees the pressure relative constancy of the outlet air of compressor.
Present configuration is novel, uses the mode installing motor in annular compressor ring, meets under certain air decrement reaching, and substantially reduces the volume of equipment, reaches the purpose that conveniently uses, deposit and transport, has good result of use.