CN105780506A - Heat-insulating noise-proof foam tent material and production method thereof - Google Patents

Heat-insulating noise-proof foam tent material and production method thereof Download PDF

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Publication number
CN105780506A
CN105780506A CN201610189233.XA CN201610189233A CN105780506A CN 105780506 A CN105780506 A CN 105780506A CN 201610189233 A CN201610189233 A CN 201610189233A CN 105780506 A CN105780506 A CN 105780506A
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China
Prior art keywords
masking liquid
layer
polyester fiber
glue
line
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CN201610189233.XA
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CN105780506B (en
Inventor
林生雄
黄万能
滕碧龙
谢志海
吴孙旺
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Ideal Environmental Protection Material Technology (shanghai) Co Ltd
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Ideal Environmental Protection Material Technology (shanghai) Co Ltd
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    • D06N3/00—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof
    • D06N3/0002—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof characterised by the substrate
    • D06N3/0015—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof characterised by the substrate using fibres of specified chemical or physical nature, e.g. natural silk
    • D06N3/0036—Polyester fibres
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    • D06M13/00—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment
    • D06M13/10—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment with compounds containing oxygen
    • D06M13/152—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment with compounds containing oxygen having a hydroxy group bound to a carbon atom of a six-membered aromatic ring
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    • D06M13/00—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment
    • D06M13/322—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment with compounds containing nitrogen
    • D06M13/35—Heterocyclic compounds
    • D06M13/355—Heterocyclic compounds having six-membered heterocyclic rings
    • D06M13/358—Triazines
    • D06M13/364—Cyanuric acid; Isocyanuric acid; Derivatives thereof
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    • D06M16/00—Biochemical treatment of fibres, threads, yarns, fabrics, or fibrous goods made from such materials, e.g. enzymatic
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    • D06N3/00—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof
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    • D06N3/0086—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof characterised by the application technique
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    • D06N3/04—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof with macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds
    • D06N3/06—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof with macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds with polyvinylchloride or its copolymerisation products
    • D06N3/08—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof with macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds with polyvinylchloride or its copolymerisation products with a finishing layer consisting of polyacrylates, polyamides or polyurethanes or polyester
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    • D06N3/00—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof
    • D06N3/18—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof with two layers of different macromolecular materials
    • D06N3/183—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof with two layers of different macromolecular materials the layers are one next to the other
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    • D06M2101/00—Chemical constitution of the fibres, threads, yarns, fabrics or fibrous goods made from such materials, to be treated
    • D06M2101/16—Synthetic fibres, other than mineral fibres
    • D06M2101/30—Synthetic polymers consisting of macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
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    • D06N2209/00—Properties of the materials
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Abstract

The invention discloses a heat-insulating noise-proof foam tent material. The heat-insulating noise-proof foam tent material comprises a polyester fiber mesh fabric layer, rubber layers, a foam layer and a treatment layer, wherein the rubber layers are formed by respectively coating rubber layer coating liquid onto a top surface and a bottom surface of the polyester fiber mesh fabric layer and then performing drying, plasticization and cooling; the foam layer is formed by coating foam layer coating liquid onto the rubber layer on the top surface of the polyester fiber mesh fabric layer and then performing drying, plasticization and cooling; the treatment layer is formed by coating treatment layer coating liquid onto the rubber layer on the bottom surface of the polyester fiber mesh fabric layer and then performing drying, plasticization and cooling, such that the heat-insulating noise-proof foam tent material is produced. The foam material produced by adopting the production method is low in heat conductivity coefficient, small in density, high in flexibility and good in stability, has good heat-insulating and noise-proof effects, is simple to produce, facilitates erection and recovery and is applicable to outdoor tents.

Description

A kind of insulation its anti-noise foaming paulin room material and preparation method thereof
Technical field
The present invention relates to a kind of paulin room material, particularly relate to a kind of employing and be coated with the insulation scraping technique, heat insulation, its anti-noise foaming paulin room material and preparation method thereof.
Background technology
Paulin room is a kind of novel outdoor activities temporary building, and owing to dismounting flexibly, accumulating is light, being referred to as " flowing house property ", it is widely used in the display and demonstration meeting of specialty, fair, celebration is got together, outdoor wedding, sports, festival activity, transit depot, Factory Building, temporary construction, exhibitions paulin room, the occasions such as paulin room, emergency rescue of constructing.Paulin room is made up of movable framework and tarpaulin, framework generally has aluminium alloy and steel to be critical piece, dismount very sensitive facility, the characteristics such as storage facility, has volume little, easy transport, tarpaulin is the highly important parts in paulin room, the safety in paulin room is closed in its quality portion of directly affecting, simultaneously also intimately relevant to movable safety, therefore selects high-quality tarpaulin particularly significant.In severe cold area, the especially anti-snow disaster relief, the cold-resistant heat-insulating property of tarpaulin is most important.
But existing paulin room material property is single, as Chinese patent CN104494257A discloses a kind of paulin room heat-insulation foam material and preparation method thereof；And as Chinese patent CN104494264A discloses a kind of paulin room cold-resistant heat-insulation foam material and preparation method thereof, existing paulin room expanded material can not effectively balance in insulation, heat insulation, its anti-noise, cold-proof, ultraviolet radiation preventing etc., has had a strong impact on development and the application of paulin room material.
After 20 century 70s, producing and application under construction of external most attention insulation material, make every effort to the consumption that the energy is greatly reduced, thus reducing environmental pollution and greenhouse effect.Building Peng Fangshichang also has the demand of this respect both at home and abroad at present, it is desirable to paulin room material has the characteristics such as heat conductivity is low, density is little, pliability is high, fire-proof and water-proof.Insulation material can collect waste heat, in good time steadily release, and graded is little, effectively reduce waste, room temperature can become, Winter protection all can play balanced action, reaches insulation, effect heat insulation, noiseproof, and current common paulin room material does not reach these technology requirements.Therefore, how to provide a kind of insulation, paulin room heat insulation, noiseproof material to meet people's demand, the development trend of current textile material certainly will be become.
Summary of the invention
The present invention solves the problems referred to above of the prior art, it is provided that a kind of insulation its anti-noise foaming paulin room material and preparation method thereof.This paulin room material has the characteristics such as heat conductivity is low, density is little, pliability is high, fire-proof and water-proof, achieves good insulation, effect heat insulation, noiseproof.
For achieving the above object, the present invention is by the following technical solutions:
First aspect of the present invention, a kind of paulin room insulation its anti-noise expanded material is provided, including polyester fiber scrim layer, glue-line, foaming layer and process layer, described glue-line is respectively coated with in the surface of polyester fiber scrim layer and bottom surface by glue-line masking liquid, dries, plastifies, cools down aftershaping；Described foaming layer is coated on the glue-line on polyester fiber scrim layer surface by foaming layer masking liquid, dries, plastifies, cools down aftershaping；Described process layer is coated on the glue-line of polyester fiber scrim layer bottom surface by processing layer masking liquid, dry, plasticizing, cooling aftershaping；Wherein,
Described glue-line masking liquid includes the component of following weight portion:
Preferably, described glue-line masking liquid includes the component of following weight portion:
Described foaming layer masking liquid includes the component of following weight portion:
Preferably, described foaming layer masking liquid includes the component of following weight portion:
Preferably, described foaming layer masking liquid also includes tetradecyl trimethyl ammonium chloride 2 parts.
Described process layer masking liquid includes the component of following weight portion:
Kynoar or polymethyl methacrylate 5-10 part butanone (MEK) 2-5 part.
Preferably, described process layer masking liquid includes the component of following weight portion:
Kynoar or 7 parts of butanone (MEK) of polymethyl methacrylate 3 parts.
Further, described antioxidant is antioxidant 1010 with antioxidant 164 by the compound system of quality proportioning 1:0.5-1.2.
Further, described blowing agent stabilizer is that K-Zn facilitates bubble stabilizer.
Further, the specific surface area of described aerosil is 90-150m2/g。
Further, described ultra-violet stabilizer is that UV531 and UV944 is by the quality proportioning 1:0.8-1.5 compound system mixed.
Further, in described glue-line, PVC blending resin is F-260, and the PVC paste resin in described process layer is PSM-31, and the PVC paste resin in described foaming layer is P-450.
The second aspect of the invention, it is provided that the preparation method of a kind of paulin room insulation its anti-noise expanded material, comprises the following steps:
1) preparation glue-line masking liquid: weigh each raw material in glue-line masking liquid each ingredients weight parts ratio, then puts in blender, and stirring mixing 20-30 minute obtains glue-line masking liquid, and its viscosity is 10000-15000 centipoise；
2) preparation foaming layer masking liquid: weigh raw material in each ingredients weight parts ratio of foaming layer, then puts in blender, and stirring mixing 15-30 minute obtains foaming layer masking liquid, and its viscosity is 20000-30000 centipoise；Wherein AC foaming agent needs ground before using, and fineness is less than 20 μm.
3) preparation processes layer masking liquid: weighing raw material, stirring mixing 10-20 minute in processing each ingredients weight parts ratio of layer masking liquid, obtain finishing coat masking liquid, its viscosity is 100-200 centipoise；
4) prefoam: polyester fiber screen cloth is preheated under the pre-hot-rolling of screen cloth of 110-150 DEG C 15-20s, and carry out screen cloth skew of weft adjustment, entering vertical coaters afterwards, through the scraper upper coating glue-line masking liquid on polyester fiber screen cloth surface and bottom surface, upper paste amount is 80-100g/m2, to send in vertical drying oven and dry and preplasticizing, oven temperature is: the first gradient is 140 DEG C, the second gradient is 150 DEG C of the 3rd gradient 165 DEG C, and drying fusion time is 20-40s；Sequentially entering a horizontal coating machine afterwards and polyester fiber screen cloth surface is coated by horizontal two coating machines, on a horizontal coater glue-line masking liquid, paste amount is 110-130g/m2, paste amount 280-320g/m on horizontal two coater foaming layer masking liquids2, then it is respectively fed in a horizontal baking oven of 160-170 DEG C and horizontal two baking ovens of 130-150 DEG C and dries and plasticizing, obtain one-level polyester fiber screen cloth；
5) foaming: resend on coating machine by one-level polyester fiber screen cloth, is coated polyester fiber screen cloth surface, coats coating glue-line masking liquid horizontal one, and upper paste amount is 100-120g/m2, send into a horizontal baking oven and dry at 120-150 DEG C of temperature；Then coating polyester fiber screen cloth surface-coated foaming layer masking liquid horizontal two, upper paste amount is 500-650g/m2, horizontal two oven temperatures are: the first gradient is 150-170 DEG C, the second gradient is 190-195, the 3rd gradient is 195-200 DEG C, the 4th gradient is 205-210 DEG C, and drying foamed time is 3-4min, obtains two grades of polyester fiber screen cloths；
6) cooling: will cool down from horizontal two baking ovens two grades of polyester fiber screen cloths out via chilled water roller；
7) coating processing layer: two grades of polyester fiber screen cloths after cooling are sent into and carries out surface treatment between surface treatment, using the mode that roller wheel is mounted to be coated surface layer masking liquid, on the bottom surface glue-line of two grades of polyester fiber screen cloths, the upper paste amount of coating processing layer is 40-60g/m2, processing subsequently into surface treatment oven for drying, temperature is 120-150 DEG C, dries 40-50s, cooling, obtains the room heat-insulated heat insulation its anti-noise expanded material of paulin.
Further, the thickness of described paulin room insulation its anti-noise expanded material is 3-6mm.
Further, the upper paste amount of described polyester fiber folder screen cloth surface and bottom surface upper glue layer masking liquid is 180-220g/m2；The upper paste amount of described foaming layer masking liquid is 600-900g/m2；The upper paste amount of described process layer masking liquid is 40-60g/m2。
Further, described polyester fiber screen cloth is antibacterial processed before coating glue-line, the concrete technology step of described antimicrobial treatment is: take sodium trichloro-isocyanurate and Octabenzone, the sodium dichloro cyanurate solution of 3-5wt% and the Octabenzone solution of 2-3wt% it is configured to respectively with water, then by weight 1:1.2-1.5 mix homogeneously, obtain dressing liquid, then polyester fiber screen cloth is put in dressing liquid, two leaching two bundles, pick-up 70%-85%, dry, sizing, prepare antibacterial polyester fibre screen cloth.
The present invention adopts technique scheme, compared with prior art, has the following technical effect that
The glue-line of paulin room of the present invention material be Corvic, process layer be Kynoar or polymethyl methacrylate layers；Adopting above formula and structure, prepared foaming paulin room material can well reach the characteristics such as heat conductivity is low, density is little, pliability is high, fire-proof and water-proof, radioprotective, antistatic；Insulation material can collect waste heat simultaneously, in good time steadily release, and graded is little, effectively reduces waste, and room temperature can become, Winter protection all can play balanced action, reaches insulation, effect heat insulation, noiseproof.It addition, this foaming paulin room stability of material is good, processing is simple, be prone to build and reclaim, it is very suitable for outdoor awning room and uses.
Detailed description of the invention
Below by specific embodiment, the present invention being carried out detailed and concrete introduction, so that being better understood from the present invention, but following embodiment is not limiting as the scope of the invention.
The paulin room of present invention insulation its anti-noise expanded material, a strata ester fiber scrim layer, two-layer glue-line, one layer of foaming layer, layer of surface process layer.Described layer of polyester fiber is centrally located, and two-layer glue-line is respectively coated with the upper and lower surface in layer of polyester fiber, and foaming layer is to be coated on surface layer glue, and surface-treated layer is coated on the glue-line of bottom.Wherein, glue-line is Corvic, surface-treated layer is Kynoar or polymethyl methacrylate layers；Foaming layer use foaming special-purpose polychloroethylene stick with paste resin (E-PVC), in foaming layer formula, interpolation gas forming amount is maximum simultaneously, best performance is got over, broad-spectrum AC foaming agent, in order to reduce blowing temperature, in formula, also add a certain amount of K-Zn activator.Coated, be coated with scrape, dry, cooling molding after the operating procedure such as plasticizing, prepare paulin room insulation its anti-noise expanded material.
The preparation of insulation its anti-noise expanded material of embodiment 1 paulin room
1) preparation glue-line masking liquid: weigh each raw material in glue-line masking liquid each ingredients weight parts ratio, then puts in blender, and stirring mixing 20-30 minute obtains glue-line masking liquid, and its viscosity is 10000-15000 centipoise；
Glue-line masking liquid includes the component of following weight portion:
2) preparation foaming layer masking liquid: weigh raw material in each ingredients weight parts ratio of foaming layer, then puts in blender, and stirring mixing 15-30 minute obtains foaming layer masking liquid, and its viscosity is 20000-30000 centipoise；Wherein AC foaming agent needs ground before using, and fineness is less than 20 μm.
Described foaming layer masking liquid includes the component of following weight portion:
3) preparation processes layer masking liquid: weighing raw material, stirring mixing 10-20 minute in processing each ingredients weight parts ratio of layer masking liquid, obtain finishing coat masking liquid, its viscosity is 100-200 centipoise；
10 parts of butanone (MEK) of Kynoar 4 parts.
4) prefoam: polyester fiber screen cloth is preheated under the pre-hot-rolling of screen cloth of 110-150 DEG C 15-20s, and carry out screen cloth skew of weft adjustment, entering vertical coaters afterwards, through the scraper upper coating glue-line masking liquid on polyester fiber screen cloth surface and bottom surface, upper paste amount is 80-100g/m2, to send in vertical drying oven and dry and preplasticizing, oven temperature is: the first gradient is 140 DEG C, the second gradient is 150 DEG C of the 3rd gradient 165 DEG C, and drying fusion time is 20-40s；Sequentially entering a horizontal coating machine afterwards and polyester fiber screen cloth surface is coated by horizontal two coating machines, on a horizontal coater glue-line masking liquid, paste amount is 110-130g/m2, paste amount 280-320g/m on horizontal two coater foaming layer masking liquids2, then it is respectively fed in a horizontal baking oven of 160-170 DEG C and horizontal two baking ovens of 130-150 DEG C and dries and plasticizing, obtain one-level polyester fiber screen cloth；
5) foaming: resend on coating machine by one-level polyester fiber screen cloth, is coated polyester fiber screen cloth surface, coats coating glue-line masking liquid horizontal one, and upper paste amount is 100-120g/m2, send into a horizontal baking oven and dry at 120-150 DEG C of temperature；Then coating polyester fiber screen cloth surface-coated foaming layer masking liquid horizontal two, upper paste amount is 500-650g/m2, horizontal two oven temperatures are: the first gradient is 150-170 DEG C, the second gradient is 190-195, the 3rd gradient is 195-200 DEG C, the 4th gradient is 205-210 DEG C, and drying foamed time is 3-4min, obtains two grades of polyester fiber screen cloths；
6) cooling: will cool down from horizontal two baking ovens two grades of polyester fiber screen cloths out via chilled water roller；
7) coating processing layer: two grades of polyester fiber screen cloths after cooling are sent into and carries out surface treatment between surface treatment, using the mode that roller wheel is mounted to be coated surface layer masking liquid, on the bottom surface glue-line of two grades of polyester fiber screen cloths, the upper paste amount of coating processing layer is 40-60g/m2, processing subsequently into surface treatment oven for drying, temperature is 120-150 DEG C, dries 40-50s, cooling, obtains the room heat-insulated heat insulation its anti-noise expanded material of paulin.
The preparation of insulation its anti-noise expanded material of embodiment 2 paulin room
1) preparation glue-line masking liquid: weigh each raw material in glue-line masking liquid each ingredients weight parts ratio, then puts in blender, and stirring mixing 20-30 minute obtains glue-line masking liquid, and its viscosity is 10000-15000 centipoise；
Glue-line masking liquid includes the component of following weight portion:
2) preparation foaming layer masking liquid: weigh raw material in each ingredients weight parts ratio of foaming layer, then puts in blender, and stirring mixing 15-30 minute obtains foaming layer masking liquid, and its viscosity is 20000-30000 centipoise；Wherein AC foaming agent needs ground before using, and fineness is less than 20 μm.
3) preparation processes layer masking liquid: weighing raw material, stirring mixing 10-20 minute in processing each ingredients weight parts ratio of layer masking liquid, obtain finishing coat masking liquid, its viscosity is 100-200 centipoise；
6 parts of butanone (MEK) of polymethyl methacrylate 5 parts.
4) prefoam: polyester fiber screen cloth is preheated under the pre-hot-rolling of screen cloth of 110-150 DEG C 15-20s, and carry out screen cloth skew of weft adjustment, entering vertical coaters afterwards, through the scraper upper coating glue-line masking liquid on polyester fiber screen cloth surface and bottom surface, upper paste amount is 80-100g/m2, to send in vertical drying oven and dry and preplasticizing, oven temperature is: the first gradient is 140 DEG C, the second gradient is 150 DEG C of the 3rd gradient 165 DEG C, and drying fusion time is 20-40s；Sequentially entering a horizontal coating machine afterwards and polyester fiber screen cloth surface is coated by horizontal two coating machines, on a horizontal coater glue-line masking liquid, paste amount is 110-130g/m2, paste amount 280-320g/m on horizontal two coater foaming layer masking liquids2, then it is respectively fed in a horizontal baking oven of 160-170 DEG C and horizontal two baking ovens of 130-150 DEG C and dries and plasticizing, obtain one-level polyester fiber screen cloth；
5) foaming: resend on coating machine by one-level polyester fiber screen cloth, is coated polyester fiber screen cloth surface, coats coating glue-line masking liquid horizontal one, and upper paste amount is 100-120g/m2, send into a horizontal baking oven and dry at 120-150 DEG C of temperature；Then coating polyester fiber screen cloth surface-coated foaming layer masking liquid horizontal two, upper paste amount is 500-650g/m2, horizontal two oven temperatures are: the first gradient is 150-170 DEG C, the second gradient is 190-195, the 3rd gradient is 195-200 DEG C, the 4th gradient is 205-210 DEG C, and drying foamed time is 3-4min, obtains two grades of polyester fiber screen cloths；
6) cooling: will cool down from horizontal two baking ovens two grades of polyester fiber screen cloths out via chilled water roller；
7) coating processing layer: two grades of polyester fiber screen cloths after cooling are sent into and carries out surface treatment between surface treatment, using the mode that roller wheel is mounted to be coated surface layer masking liquid, on the bottom surface glue-line of two grades of polyester fiber screen cloths, the upper paste amount of coating processing layer is 40-60g/m2, processing subsequently into surface treatment oven for drying, temperature is 120-150 DEG C, dries 40-50s, cooling, obtains the room heat-insulated heat insulation its anti-noise expanded material of paulin.
The preparation of insulation its anti-noise expanded material of embodiment 3 paulin room
1) preparation glue-line masking liquid: weigh each raw material in glue-line masking liquid each ingredients weight parts ratio, then puts in blender, and stirring mixing 20-30 minute obtains glue-line masking liquid, and its viscosity is 10000-15000 centipoise；
Glue-line masking liquid includes the component of following weight portion:
2) preparation foaming layer masking liquid: weigh raw material in each ingredients weight parts ratio of foaming layer, then puts in blender, and stirring mixing 15-30 minute obtains foaming layer masking liquid, and its viscosity is 20000-30000 centipoise；Wherein AC foaming agent needs ground before using, and fineness is less than 20 μm.
3) preparation processes layer masking liquid: weighing raw material, stirring mixing 10-20 minute in processing each ingredients weight parts ratio of layer masking liquid, obtain finishing coat masking liquid, its viscosity is 100-200 centipoise；
7 parts of butanone (MEK) of Kynoar 3 parts.
4) prefoam: polyester fiber screen cloth is preheated under the pre-hot-rolling of screen cloth of 110-150 DEG C 15-20s, and carry out screen cloth skew of weft adjustment, entering vertical coaters afterwards, through the scraper upper coating glue-line masking liquid on polyester fiber screen cloth surface and bottom surface, upper paste amount is 80-100g/m2, to send in vertical drying oven and dry and preplasticizing, oven temperature is: the first gradient is 140 DEG C, the second gradient is 150 DEG C of the 3rd gradient 165 DEG C, and drying fusion time is 20-40s；Sequentially entering a horizontal coating machine afterwards and polyester fiber screen cloth surface is coated by horizontal two coating machines, on a horizontal coater glue-line masking liquid, paste amount is 110-130g/m2, paste amount 280-320g/m on horizontal two coater foaming layer masking liquids2, then it is respectively fed in a horizontal baking oven of 160-170 DEG C and horizontal two baking ovens of 130-150 DEG C and dries and plasticizing, obtain one-level polyester fiber screen cloth；
5) foaming: resend on coating machine by one-level polyester fiber screen cloth, is coated polyester fiber screen cloth surface, coats coating glue-line masking liquid horizontal one, and upper paste amount is 100-120g/m2, send into a horizontal baking oven and dry at 120-150 DEG C of temperature；Then coating polyester fiber screen cloth surface-coated foaming layer masking liquid horizontal two, upper paste amount is 500-650g/m2, horizontal two oven temperatures are: the first gradient is 150-170 DEG C, the second gradient is 190-195, the 3rd gradient is 195-200 DEG C, the 4th gradient is 205-210 DEG C, and drying foamed time is 3-4min, obtains two grades of polyester fiber screen cloths；
6) cooling: will cool down from horizontal two baking ovens two grades of polyester fiber screen cloths out via chilled water roller；
7) coating processing layer: two grades of polyester fiber screen cloths after cooling are sent into and carries out surface treatment between surface treatment, using the mode that roller wheel is mounted to be coated surface layer masking liquid, on the bottom surface glue-line of two grades of polyester fiber screen cloths, the upper paste amount of coating processing layer is 40-60g/m2, processing subsequently into surface treatment oven for drying, temperature is 120-150 DEG C, dries 40-50s, cooling, obtains the room heat-insulated heat insulation its anti-noise expanded material of paulin.
The paulin room insulation its anti-noise expanded material that the present invention prepares, uses special paste resin (E-PVC) of foaming in surface blister layer, and in foaming layer formula, interpolation gas forming amount is maximum simultaneously, best performance is got over, broad-spectrum AC foaming agent.In order to reduce blowing temperature, in formula, also add a certain amount of K-Zn activator.Adopt the foaming paulin room material that said method prepares can well reach the characteristics such as heat conductivity is low, density is little, pliability is high, fire-proof and water-proof, insulation material can collect waste heat simultaneously, steadily release in good time, graded is little, effectively reduce waste, room temperature can become, Winter protection all can play balanced action, reaches insulation, effect heat insulation, noiseproof.
Above specific embodiments of the invention being described in detail, but it is intended only as example, the present invention is not restricted to particular embodiments described above.To those skilled in the art, any equivalent modifications that the present invention is carried out and replacement are also all among scope of the invention.Therefore, the equalization made without departing from the spirit and scope of the invention converts and amendment, all should contain within the scope of the invention.

Claims (9)

1. a paulin room insulation its anti-noise expanded material, it is characterized in that, including polyester fiber scrim layer, glue-line, foaming layer and process layer, described glue-line is respectively coated with in the surface of polyester fiber scrim layer and bottom surface by glue-line masking liquid, dries, plastifies, cools down aftershaping；Described foaming layer is coated on the glue-line on polyester fiber scrim layer surface by foaming layer masking liquid, dries, plastifies, cools down aftershaping；Described process layer is coated on the glue-line of polyester fiber scrim layer bottom surface by processing layer masking liquid, dry, plasticizing, cooling aftershaping；Wherein,
Described glue-line masking liquid includes the component of following weight portion:
Described foaming layer masking liquid includes the component of following weight portion:
Described process layer masking liquid includes the component of following weight portion:
Kynoar or polymethyl methacrylate 5-10 part butanone (MEK) 2-5 part.
2. paulin room according to claim 1 insulation its anti-noise expanded material, it is characterised in that described antioxidant is antioxidant 1010 with antioxidant 164 by the compound system of quality proportioning 1:0.5-1.2.
3. paulin room according to claim 1 insulation its anti-noise expanded material, it is characterised in that described blowing agent stabilizer is that K-Zn facilitates bubble stabilizer.
4. paulin room according to claim 1 insulation its anti-noise expanded material, it is characterised in that the specific surface area of described aerosil is 90-150m2/g。
5. paulin room according to claim 1 insulation its anti-noise expanded material, it is characterised in that described ultra-violet stabilizer is that UV531 and UV944 is by the quality proportioning 1:0.8-1.5 compound system mixed.
6. paulin room according to claim 1 insulation its anti-noise expanded material, it is characterized in that, in described glue-line, PVC blending resin is F-260, and the PVC paste resin in described process layer is PSM-31, and the PVC paste resin in described foaming layer is P-450.
7. the preparation method of insulation its anti-noise expanded material of the paulin room as described in any one of claim 1-6, it is characterised in that comprise the following steps:
1) preparation glue-line masking liquid: weigh each raw material in glue-line masking liquid each ingredients weight parts ratio, then puts in blender, and stirring mixing 20-30 minute obtains glue-line masking liquid, and its viscosity is 10000-15000 centipoise；
2) preparation foaming layer masking liquid: weigh raw material in each ingredients weight parts ratio of foaming layer, then puts in blender, and stirring mixing 15-30 minute obtains foaming layer masking liquid, and its viscosity is 20000-30000 centipoise；Wherein AC foaming agent needs ground before using, and fineness is less than 20 μm.
3) preparation processes layer masking liquid: weighing raw material, stirring mixing 10-20 minute in processing each ingredients weight parts ratio of layer masking liquid, obtain finishing coat masking liquid, its viscosity is 100-200 centipoise；
4) prefoam: polyester fiber screen cloth is preheated under the pre-hot-rolling of screen cloth of 110-150 DEG C 15-20s, and carry out screen cloth skew of weft adjustment, entering vertical coaters afterwards, through the scraper upper coating glue-line masking liquid on polyester fiber screen cloth surface and bottom surface, upper paste amount is 80-100g/m2, to send in vertical drying oven and dry and preplasticizing, oven temperature is: the first gradient is 140 DEG C, the second gradient is 150 DEG C of the 3rd gradient 165 DEG C, and drying fusion time is 20-40s；Sequentially entering a horizontal coating machine afterwards and polyester fiber screen cloth surface is coated by horizontal two coating machines, on a horizontal coater glue-line masking liquid, paste amount is 110-130g/m2, paste amount 280-320g/m on horizontal two coater foaming layer masking liquids2, then it is respectively fed in a horizontal baking oven of 160-170 DEG C and horizontal two baking ovens of 130-150 DEG C and dries and plasticizing, obtain one-level polyester fiber screen cloth；
5) foaming: resend on coating machine by one-level polyester fiber screen cloth, is coated polyester fiber screen cloth surface, coats coating glue-line masking liquid horizontal one, and upper paste amount is 100-120g/m2, send into a horizontal baking oven and dry at 120-150 DEG C of temperature；Then coating polyester fiber screen cloth surface-coated foaming layer masking liquid horizontal two, upper paste amount is 500-650g/m2, horizontal two oven temperatures are: the first gradient is 150-170 DEG C, the second gradient is 190-195, the 3rd gradient is 195-200 DEG C, the 4th gradient is 205-210 DEG C, and drying foamed time is 3-4min, obtains two grades of polyester fiber screen cloths；
6) cooling: will cool down from horizontal two baking ovens two grades of polyester fiber screen cloths out via chilled water roller；
7) coating processing layer: two grades of polyester fiber screen cloths after cooling are sent into and carries out surface treatment between surface treatment, using the mode that roller wheel is mounted to be coated surface layer masking liquid, on the bottom surface glue-line of two grades of polyester fiber screen cloths, the upper paste amount of coating processing layer is 40-60g/m2, processing subsequently into surface treatment oven for drying, temperature is 120-150 DEG C, dries 40-50s, cooling, obtains the room heat-insulated heat insulation its anti-noise expanded material of paulin.
8. preparation method according to claim 7, it is characterised in that the thickness of described paulin room insulation its anti-noise expanded material is 3-6mm.
9. preparation method according to claim 7, it is characterised in that the upper paste amount of described polyester fiber folder screen cloth surface and bottom surface upper glue layer masking liquid is 180-220g/m2；The upper paste amount of described foaming layer masking liquid is 600-900g/m2；The upper paste amount of described process layer masking liquid is 40-60g/m2。
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