CN105778428B - A kind of epoxy resin-carbon fibre composite and its manufacturing method - Google Patents

A kind of epoxy resin-carbon fibre composite and its manufacturing method Download PDF

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Publication number
CN105778428B
CN105778428B CN201610172420.7A CN201610172420A CN105778428B CN 105778428 B CN105778428 B CN 105778428B CN 201610172420 A CN201610172420 A CN 201610172420A CN 105778428 B CN105778428 B CN 105778428B
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parts
epoxy resin
carbon fiber
fibre composite
carbon fibre
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CN105778428A (en
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严连庆
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Ren Youcheng
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Ren Youcheng
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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L63/00Compositions of epoxy resins; Compositions of derivatives of epoxy resins
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08FMACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F292/00Macromolecular compounds obtained by polymerising monomers on to inorganic materials
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2201/00Properties
    • C08L2201/02Flame or fire retardant/resistant
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2201/00Properties
    • C08L2201/22Halogen free composition
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2205/00Polymer mixtures characterised by other features
    • C08L2205/03Polymer mixtures characterised by other features containing three or more polymers in a blend
    • C08L2205/035Polymer mixtures characterised by other features containing three or more polymers in a blend containing four or more polymers in a blend

Abstract

The present invention provides a kind of epoxy resin-carbon fibre composite, its parts by weight composition includes: 100 parts of epoxy resin, 30~40 parts of curing agent, 1~4 part of promotor, 4~8 parts of toughener, 0.5~1 part of antioxidant, 3~4 parts of diluent, 1~2 part of stabilizer, 3~5 parts of fire retardant, 8~10 parts of EP rubbers, 10-15 parts of PMMA-g- carbon fiber.The invention also discloses epoxy resin-carbon fibre composite manufacturing methods.Epoxy resin-carbon fibre composite provided by the invention has preferable cold resistance, is able to maintain preferable performance in a lower temperature environment.

Description

A kind of epoxy resin-carbon fibre composite and its manufacturing method
Technical field:
The present invention relates to a kind of epoxy resin-carbon fibre composite, more particularly to a kind of for bicycle accessories Epoxy resin-carbon fibre composite and its manufacturing method.
Background technique:
Carbon fibre composite is known as " black gold ", with its excellent performance, high technology content, the development that supply falls short of demand Situation occupies the critical role of field of new materials at one stroke.Carbon fiber diameter carefully such as hair, is stablized with high-modulus, high intensity, performance And it is famous, while it is easy to cut, and is that the application of structure class is first by meeting different stress demands to fiber alignment different orientation Material selection.Epoxy form multiplicity, using conveniently, dimensionally stable after solidification, shrinkage is low, has excellent mechanical property, Acid and alkali-resistance.The two is known as epoxy resin-carbon fibre composite after combining, that is, carbon answers material, becomes " the material of current a new generation The king of material " is the preferred material of sports equipment.
After the function of bicycle enters movement of riding, recreation and body-building from the vehicles, it is complete as preferred material that carbon answers material It all can meet that the required self weight of movement of riding, recreation and body-building is lighter, and intensity is higher, rides and feels more preferably demand.Practice card It is bright, steel is substituted with carbon fibre composite or aluminum metallic material, loss of weight efficiency are applied on bicycle up to 20%~30%, Weight reduction 30% is equivalent to effective 45% or more the power of riding of increase.But, in a lower temperature environment, epoxy resin-carbon The situation of cold cracking, performance decline can occur for fibrous composite, occur mainly in two places: first is that epoxy resin-base The cold resistance of itself is bad, the inside of resin matrix can low temperature brittleness, performance decline, second is that carbon fiber and epoxy resin-base it Between combination be weakened in low temperature environment, carbon fiber is separated from resin matrix, is broken, under the overall performance for leading to material Drop.
Publication No. CN103987764A, publication date 2014.08.13, the China of the artificial Dongli Ltd. of application are special Benefit discloses " carbon fiber base material, prepreg and carbon fibre reinforced composite " comprising is formed by continuous carbon fiber Continuous carbon fibre layer and the carbon that the one side that the continuous carbon fibre layer is arranged in or the average fiber length on two sides are 2~12mm are short The carbon chopped fiber net that fiber is dispersed with single fiber shape, the invention also provide one kind and include the carbon fiber base material and be impregnated in the carbon The prepreg of the matrix resin of fiber base material, the invention also provide a kind of including the carbon fiber base material and in the carbon fiber-based The carbon fibre reinforced composite of cured matrix resin is impregnated in material, carbon fibre reinforced composite made from the invention is fitted Share the mallet of the racket purposes in cycle frame, bat, golf club, fishing rod, tennis or shuttlecock, hockey etc. Purposes and ski pole purposes.But, the invention defect bad there is also cold resistance, shows in a lower temperature environment It is bad.
Summary of the invention:
The present invention wants dissatisfied the technical issues of determining to be to provide a kind of epoxy resin-carbon fibre composite, has preferable Cold resistance is able to maintain preferable performance in a lower temperature environment.
In order to solve the above technical problems, the technical scheme is that
A kind of epoxy resin-carbon fibre composite, parts by weight composition includes: 100 parts of epoxy resin, and curing agent 30~ It is 40 parts, 1~4 part of promotor, 4~8 parts of toughener, 0.5~1 part of antioxidant, 3~4 parts of diluent, 1~2 part of stabilizer, fire-retardant 3~5 parts of agent, 8~10 parts of EP rubbers, 10-15 parts of PMMA-g- carbon fiber.
Preferably, epoxy resin of the present invention is bisphenol A-type glycidol ether or bisphenol f type epoxy resin.
Preferably, curing agent of the present invention is methyl tetrahydro phthalic anhydride.
Preferably, promotor of the present invention is 2-methylimidazole.
Preferably, toughener of the present invention is CTBN.
Preferably, antioxidant of the present invention is phenolic antioxidant.
Preferably, diluent of the present invention is acetone.
Preferably, stabilizer of the present invention is fumaric acid.
Preferably, fire retardant of the present invention is made of the ammonium polyphosphate and boric acid that mass ratio is 1:1.
Another technical problem to be solved by the present invention is that providing the manufacturer of above-mentioned epoxy resin-carbon fibre composite Method.
In order to solve the above technical problems, technical solution is:
A kind of manufacturing method of epoxy resin-carbon fibre composite, comprising the following steps:
(1) carbon fiber is put into irradiation bottle, irradiation bottle, which is put into radiation source, after being sealed is60Spoke in the radiation chamber of Co According to irradiation dose 200kGy, dosage rate 5kGy/h are dry after taking-up, and it is spare to obtain irradiation carbon fiber;
(2) PEG aqueous solution is added to the water, is heated to 70 DEG C, stirring to PEG aqueous solution molten completely, BPO, MMA is added And carbon fiber is irradiated obtained by step (1), 85 DEG C are heated to, is reacted 2 hours, is washed with distilled water, filters after taking-up, is placed in true It dries in empty drying box to constant weight, it is spare to obtain PMMA-g- carbon fiber;
(3) other components are added to the mixer to be uniformly mixed by formula ratio and obtain base-material, base-material is dissolved in butanone and is obtained It is woven into base solution with wet-winding craft pre- by PMMA-g- impregnated carbon fiber obtained by step (2) in base solution Prepreg naturally dry is removed butanone, obtains drying prepreg by leaching material;
(4) prepreg will be dried obtained by step (3) to be put in mold by longitude and latitude alternating sequence, mold is put into hot press, 170 DEG C are warming up to the speed of 10 DEG C/min, pressure is to keep the temperature 45 minutes under 8MPa, and 45 DEG C of demouldings are cooled to after pressure release, are moved to It is heat-treated 5 hours at 190 DEG C in baking oven, obtains epoxy resin-carbon fibre composite.
Compared with prior art, the invention has the following advantages:
(1) carbon fiber surface is smooth, surface energy is lower, and the binding force between epoxy resin-base is weaker, therefore this hair It is bright to first pass through high-energy ray irradiation, so that carbon fiber surface produces many relatively deep wider grooves, considerably increase roughness And surface polarity, then handled by grafting, the surface for grafting on carbon fiber MMA is obtained into PMMA-g- carbon fiber, with asphalt mixtures modified by epoxy resin The preferable PMMA group of aliphatic radical compatability effectively increases compatibility and interface knot between carbon fiber and epoxy resin-base With joint efforts, and the increase of surface roughness also improves mechanical anchor degree between the two, so that composite material is in low temperature Carbon fiber is not readily separated, is broken when in environment, to improve the cold resistance of composite material.
(2) EP rubbers is that do not have polarity substitution in molecular structure using ethylene, propylene as the synthetic rubber of principal monomer Base, molecule inner injection can be lower, and strand is still able to maintain preferable flexibility at a lower temperature, therefore has preferable low temperature Performance, the compliance of resin components can be effectively improved by making an addition to after epoxy resin-base, so that composite material is in low temperature environment Epoxy resin-base is still able to maintain preferable activity and mechanical property when middle, to further increase the cold resistance of composite material.
Specific embodiment:
Below in conjunction with specific embodiment, the present invention will be described in detail, herein illustrative examples and explanation of the invention For originally releasing the present invention, but it is not as a limitation of the invention.
Embodiment 1
Epoxy resin-carbon fibre composite, parts by weight composition includes: 100 parts of bisphenol A-type glycidol ether, methyl 36 parts of tetrahydrophthalic anhydride, 3 parts of 2-methylimidazole, 4 parts of CTBN, 1 part of phenolic antioxidant, 3.5 parts of acetone, 1.8 parts of fumaric acid, by matter 3.5 parts of fire retardant, 8.8 parts of EP rubbers, 11 parts of PMMA-g- carbon fiber of amount than the ammonium polyphosphate and boric acid composition that are 1:1.
Its manufacturing method the following steps are included:
(1) carbon fiber is put into irradiation bottle, irradiation bottle, which is put into radiation source, after being sealed is60Spoke in the radiation chamber of Co According to irradiation dose 200kGy, dosage rate 5kGy/h are dry after taking-up, and it is spare to obtain irradiation carbon fiber;
(2) PEG aqueous solution is added to the water, is heated to 70 DEG C, stirring to PEG aqueous solution molten completely, BPO, MMA is added And carbon fiber is irradiated obtained by step (1), 85 DEG C are heated to, is reacted 2 hours, is washed with distilled water, filters after taking-up, is placed in true It dries in empty drying box to constant weight, it is spare to obtain PMMA-g- carbon fiber;
(3) other components are added to the mixer to be uniformly mixed by formula ratio and obtain base-material, base-material is dissolved in butanone and is obtained It is woven into base solution with wet-winding craft pre- by PMMA-g- impregnated carbon fiber obtained by step (2) in base solution Prepreg naturally dry is removed butanone, obtains drying prepreg by leaching material;
(4) prepreg will be dried obtained by step (3) to be put in mold by longitude and latitude alternating sequence, mold is put into hot press, 170 DEG C are warming up to the speed of 10 DEG C/min, pressure is to keep the temperature 45 minutes under 8MPa, and 45 DEG C of demouldings are cooled to after pressure release, are moved to It is heat-treated 5 hours at 190 DEG C in baking oven, obtains epoxy resin-carbon fibre composite.
Embodiment 2
Epoxy resin-carbon fibre composite, parts by weight composition includes: 100 parts of bisphenol f type epoxy resin, methyl four 32 parts of hydrogen phthalic anhydride, 2 parts of 2-methylimidazole, 5.5 parts of CTBN, 0.7 part of phenolic antioxidant, 3.2 parts of acetone, 1.4 parts of fumaric acid, by 4.5 parts of fire retardant, 9 parts of EP rubbers, 13 parts of PMMA-g- carbon fiber of ammonium polyphosphate and boric acid composition that mass ratio is 1:1.
Its manufacturing method is the same as embodiment 1.
Embodiment 3
Epoxy resin-carbon fibre composite, parts by weight composition includes: 100 parts of bisphenol f type epoxy resin, methyl four 30 parts of hydrogen phthalic anhydride, 4 parts of 2-methylimidazole, 8 parts of CTBN, 0.5 part of phenolic antioxidant, 3.4 parts of acetone, 1.5 parts of fumaric acid, by matter 4 parts of fire retardant, 8.5 parts of EP rubbers, 15 parts of PMMA-g- carbon fiber of amount than the ammonium polyphosphate and boric acid composition that are 1:1.
Its manufacturing method is the same as embodiment 1.
Embodiment 4
Epoxy resin-carbon fibre composite, parts by weight composition includes: 100 parts of bisphenol f type epoxy resin, methyl four 40 parts of hydrogen phthalic anhydride, 1 part of 2-methylimidazole, 7 parts of CTBN, 0.6 part of phenolic antioxidant, 3.9 parts of acetone, 1.2 parts of fumaric acid, by matter 3 parts of fire retardant, 8 parts of EP rubbers, 12 parts of PMMA-g- carbon fiber of amount than the ammonium polyphosphate and boric acid composition that are 1:1.
Its manufacturing method is the same as embodiment 1.
Embodiment 5
Epoxy resin-carbon fibre composite, parts by weight composition includes: 100 parts of bisphenol A-type glycidol ether, methyl 34 parts of tetrahydrophthalic anhydride, 1.5 parts of 2-methylimidazole, 5 parts of CTBN, 0.8 part of phenolic antioxidant, 3 parts of acetone, 2 parts of fumaric acid, by matter 5 parts of fire retardant, 10 parts of EP rubbers, 10 parts of PMMA-g- carbon fiber of amount than the ammonium polyphosphate and boric acid composition that are 1:1.
Its manufacturing method is the same as embodiment 1.
Embodiment 6
Epoxy resin-carbon fibre composite, parts by weight composition includes: 100 parts of bisphenol A-type glycidol ether, methyl 35 parts of tetrahydrophthalic anhydride, 2.5 parts of 2-methylimidazole, 6 parts of CTBN, 0.9 part of phenolic antioxidant, 4 parts of acetone, 1 part of fumaric acid, by matter 3.4 parts of fire retardant, 9.5 parts of EP rubbers, 14 parts of PMMA-g- carbon fiber of amount than the ammonium polyphosphate and boric acid composition that are 1:1.
Its manufacturing method is the same as embodiment 1.
The cold resistance of embodiment 1-6 and comparative example are tested, wherein
Comparative example is the Chinese patent of Publication No. CN103987764A;
Cold resistance test process are as follows: it is to take 4 days in subzero 40 DEG C of closed environment that each composite material, which is respectively placed in temperature, The conservation rate of every mechanical property of each composite material is tested after out, conservation rate is higher to show that cold resistance is better,
Conservation rate=(mechanical property after former mechanical property-taking-up)/original mechanical property × 100%.
Test result is as follows shown in table:
As can be seen that the stretching strength retentivity of embodiment 1-6, shear strength conservation rate and impact strength conservation rate are equal It is apparently higher than comparative example, shows good cold resistance.
The above-described embodiments merely illustrate the principles and effects of the present invention, and is not intended to limit the present invention.It is any ripe The personage for knowing this technology all without departing from the spirit and scope of the present invention, carries out modifications and changes to above-described embodiment.Cause This, institute is complete without departing from the spirit and technical ideas disclosed in the present invention by those of ordinary skill in the art such as At all equivalent modifications or change, should be covered by the claims of the present invention.

Claims (1)

1. a kind of epoxy resin-carbon fibre composite, which is characterized in that its parts by weight composition includes: 100 parts of epoxy resin, 30~40 parts of curing agent, 1~4 part of promotor, 4~8 parts of toughener, 0.5~1 part of antioxidant, 3~4 parts of diluent, stabilizer 1 ~2 parts, 3~5 parts of fire retardant, 8~10 parts of EP rubbers, 10-15 parts of PMMA-g- carbon fiber;
The epoxy resin is bisphenol A-type glycidol ether or bisphenol f type epoxy resin;
The curing agent is methyl tetrahydro phthalic anhydride;
The promotor is 2-methylimidazole;
The toughener is CTBN;
The antioxidant is phenolic antioxidant;
The diluent is acetone;
The stabilizer is fumaric acid;
The fire retardant is made of the ammonium polyphosphate that mass ratio is 1:1 and boric acid;
A kind of epoxy resin-carbon fibre composite is prepared by following manufacturing methods:
(1) carbon fiber is put into irradiation bottle, irradiation bottle, which is put into radiation source, after being sealed is60It is irradiated in the radiation chamber of Co, spoke It is 200kGy, dosage rate 5kGy/h according to dosage, it is spare to obtain irradiation carbon fiber for drying after taking-up;
(2) PEG aqueous solution is added to the water, is heated to 70 DEG C, stirring to PEG aqueous solution is completely dissolved, be added BPO, MMA and Carbon fiber is irradiated obtained by step (1), is heated to 85 DEG C, is reacted 2 hours, is washed with distilled water, filters after taking-up, and it is dry to be placed in vacuum It dries in dry case to constant weight, it is spare to obtain PMMA-g- carbon fiber;
(3) other components are added to the mixer to be uniformly mixed by formula ratio and obtain base-material, base-material is dissolved in butanone and obtains base Expect solution, by PMMA-g- impregnated carbon fiber obtained by step (2) in base solution, be woven into prepreg with wet-winding craft, Prepreg naturally dry is removed into butanone, obtains drying prepreg;
(4) prepreg will be dried obtained by step (3) to be put in mold by longitude and latitude alternating sequence, mold is put into hot press, with 10 DEG C/speed of min is warming up to 170 DEG C, pressure is to keep the temperature 45 minutes under 8MPa, and 45 DEG C of demouldings are cooled to after pressure release, move to baking oven In be heat-treated 5 hours at 190 DEG C, obtain epoxy resin-carbon fibre composite.
CN201610172420.7A 2016-03-24 2016-03-24 A kind of epoxy resin-carbon fibre composite and its manufacturing method Expired - Fee Related CN105778428B (en)

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CN109666261A (en) * 2018-12-21 2019-04-23 河南扬博防雷科技有限公司 A kind of carbon fiber lift lightning arrester, preparation method and application
CN114932693B (en) * 2022-06-14 2023-07-28 中复神鹰(上海)科技有限公司 Preparation method of carbon fiber composite laminated board with high open-pore tensile strength

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CN1850903A (en) * 2006-05-23 2006-10-25 哈尔滨工业大学 Method for improving interface performance carbonfiber/epoxy resin composite material
CN104277418A (en) * 2013-07-09 2015-01-14 上海杰事杰新材料(集团)股份有限公司 Carbon fiber reinforced toughened epoxy resin composite material and preparation method thereof
CN105086376B (en) * 2015-08-19 2017-07-11 芜湖市汽车产业技术研究院有限公司 A kind of carbon fiber/epoxy resin composite material and preparation method thereof

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