Summary of the invention
It is an object of the invention to provide the installation system of a kind of pallet and turntable, this installation system is capable of pallet and is connected with the quick of turntable and position, thus realizing quickly being connected and position of workpiece that pallet carries and turntable, it is possible to be effectively improved working performance.
For solving above-mentioned technical problem, the present invention provides the installation system of a kind of pallet and turntable, including the stamper being fixed on described turntable and the sub-disk being connected with described pallet;Also including positioner, clamp device and control device, described positioner is for limiting the relative position of described sub-disk and described stamper;Described control device is used for controlling described clamp device described stamper and described sub-disk card to be fastened.
Installation system provided by the invention is when application, stamper is installed on turntable, sub-disk is connected with the pallet carrying workpiece, the restriction of sub-disk and stamper relative position is realized by positioner, being reliably connected of sub-disk and stamper is realized by clamp device, thus realizing being located by connecting of workpiece and turntable, specifically, when sub-disk transport is to stamper position, first pass through positioner to both location, then utilize control device to control clamp device both are fastenedly connected, so, the reliable location of sub-disk and stamper is achieved by positioner, the Fast Installation of sub-disk and stamper is achieved by controlling device control clamp device operation, namely installation system provided by the invention is utilized can to improve the reliability of positioning of workpiece and turntable and be connected rapidity, it is thus possible to be effectively improved working performance.
Optionally, described clamp device includes at least two top-fastener and at least three compactor that are arranged at described stamper, and be arranged at described sub-disk coordinate with described top-fastener hold out against structure and the compressing structure coordinated with described compactor.
Optionally, described top-fastener include with the communication connection of described control device hold out against actuator and withstanding tight block, described in hold out against structure and be specially the draw-in groove matched with described withstanding tight block;Described withstanding tight block can embed described draw-in groove under the described driving holding out against actuator.
Optionally, described compactor includes the compression actuator with the communication connection of described control device and compact heap, and described compressing structure is specially briquetting;Described compact heap can move to apply pressure to described briquetting near described briquetting under the driving of described compression actuator.
Optionally, the centrosymmetry of two relatively described stampers of described top-fastener is arranged, each described compactor sets up separately in the both sides of described top-fastener, and relatively described top-fastener asymmetric arrangement.
Optionally, described positioner includes being arranged at the positioning body of described stamper and being arranged at the limited block of described sub-disk, and described limited block has the stopper slot coordinated with described positioning body.
Optionally, described positioning body includes taper portion and is positioned at the columnar part below described taper portion, and the cell wall lower end of described stopper slot is ramp structure.
Optionally, described stamper and be additionally provided with the error prevention device cooperated in described sub-disk, to avoid the mistake installation of described sub-disk and described stamper.
Optionally, described error prevention device is specially the cylinder being arranged on described stamper and the through hole being arranged in described sub-disk, and when described stamper is installed with described sub-disk, described cylinder can extend into described through hole.
Optionally, described stamper entirety convexly structure, described sub-disk entirety concavely structure.
Detailed description of the invention
In order to make those skilled in the art be more fully understood that the present invention program, below in conjunction with the drawings and specific embodiments, the present invention is described in further detail.
The building block of bogie frame, processing such as the workpiece such as curb girder, crossbeam includes the series of processes such as assembly welding, welding, polishing, flaw detection, line production to the processing usually above-mentioned series operation of workpiece, workpiece needs at the operation turntable Set and Positioning of each operation to process accordingly, carries out the operation of subsequent processing afterwards.
The installation system that the embodiment of the present invention provides is precisely in order to install the pallet carrying workpiece with turntable, in order to the operation of workpiece.
Refer to Fig. 1, Fig. 1 is the structural representation after illustrating stamper in specific embodiment and carrying the sub-disk assembling of pallet.
As it is shown in figure 1, this installation system mainly includes stamper 11 and sub-disk 12, wherein, stamper 11 is fixed on turntable, and sub-disk 12 is connected with the pallet 20 carrying workpiece 30;It is to say, stamper 11 and sub-disk 12 to be installed the installation being namely capable of pallet 20 with turntable.
Please also refer to Fig. 2 and Fig. 3, wherein, Fig. 2 is the structural representation of stamper shown in Fig. 1;Fig. 3 is the structural representation of sub-disk shown in Fig. 1.
In concrete scheme, stamper 11 and sub-disk 12 are provided with the positioner cooperated and the clamp device cooperated, wherein positioner is for limiting stamper 11 and the relative position of sub-disk 12, namely stamper 11 and sub-disk 12 being positioned, clamp device is fixed for the installation of stamper 11 and sub-disk 12.
This installation system also includes controlling device, and it is used for controlling clamp device and fastens stamper 11 and sub-disk 12 to be blocked.
This installation system is when application, stamper 11 is installed on turntable, sub-disk 12 is connected with the pallet 20 carrying workpiece 30, when sub-disk 12 is transported to stamper 11 position, first pass through stamper 11, the positioner cooperated in sub-disk 12 realizes the location of sub-disk 12 and stamper 11, control clamp device again through control device afterwards sub-disk 12 and stamper 11 are fastenedly connected, so, the reliable location of sub-disk 12 and stamper 11 is achieved by positioner, the Fast Installation of sub-disk 12 and stamper 11 is achieved by controlling device control clamp device operation, visible, this installation system can improve the reliability of positioning of workpiece 30 and turntable and be connected rapidity, it is thus possible to be effectively improved working performance.It addition, this installation system has been evaded, pallet 20 and turntable are directly connected to, it is to avoid be likely to carrying the damage that workpiece 30 causes when both connect.
Please also refer to Fig. 4 to Fig. 5 b, wherein, Fig. 4 illustrates the top-fastener of stamper in specific embodiment and the structural representation holding out against respective outer side edges of sub-disk;Fig. 5 a, 5b respectively illustrate the compactor of stamper in specific embodiment and the structural representation of the compressing structure of sub-disk.
In common design, stamper 11 and sub-disk 12 structure substantially in disk form, when facilitating stamper 11 and sub-disk 12 to install, the fastening of all directions, is also beneficial to stamper 11 and rotates when necessary with turntable.In reality, according to application needs, the global shape of stamper 11 and sub-disk 12 also can respective change.
In concrete scheme, the clamp device cooperated on stamper 11 and sub-disk 12 includes holding device and hold down gag, wherein, holding device is mainly used in stamper 11 and sub-disk 12 fastening diametrically, and hold down gag is mainly used in stamper 11 and sub-disk fastening in the axial direction.
Specifically, holding device includes at least two top-fastener 111 being arranged at stamper 11, accordingly, sub-disk 12 is provided with and holds out against structure with top-fastener 111 coordinates;Hold down gag includes at least three compactor 112 being arranged at stamper 11, accordingly, sub-disk 12 is provided with the compressing structure coordinated with compactor 112.
Schematically illustrating the structure being provided with four compactors 112 on stamper 11 in Fig. 2, it will be understood that arrange the structure of three compactors 112 in reality, so, stamper 11 and sub-disk 12 three-point fix can meet demand.
More specifically, the top-fastener 111 being arranged at stamper 11 includes holding out against actuator 1111 and withstanding tight block 1112, accordingly, it is arranged at holding out against structure and can being specially the draw-in groove 121 matched with withstanding tight block 1112 of sub-disk 12, when sub-disk 12 and stamper 11 are installed, withstanding tight block 1112 can embed draw-in groove 121 under the driving holding out against actuator 1111;Withstanding tight block 1112 it is appreciated that on the contrary, when releasing installation, can exit draw-in groove 121 under the driving holding out against actuator 1111.
Should be appreciated that diametrically, draw-in groove 121 is positioned at the outside of withstanding tight block 1112 in order to realize sub-disk 12 and stamper 11 fastening radially.
Wherein, draw-in groove 121 specifically can be formed by plate-like piece bending, has that the parts of draw-in groove 121 can pass through to be spirally connected, the fixed form such as welding is fixed in sub-disk 12.
Wherein, hold out against actuator 1111 and control device communication connection, hold out against actuator 1111 and according to the control signal controlling device, withstanding tight block 1112 is driven.
In concrete scheme, holding out against actuator 1111 can be telescopic cylinder, and withstanding tight block 1112 is arranged at the telescopic end of telescopic cylinder, embeds or exit draw-in groove 121 by the flexible drive withstanding tight block 1112 of telescopic cylinder.
Wherein, telescopic cylinder can by magnetic switch control, and magnetic switch, by automatically controlled realization, to realize the automatization controlled, improves the reliability controlled.
Certainly, actual arranging, holding out against actuator 1111 can also be other structures, such as electric pushrod etc..
More specifically, the compactor 112 being arranged at stamper 11 includes compressing actuator 1121 and compact heap 1122, accordingly, the compressing structure being arranged at sub-disk 12 can be specially the briquetting 122 matched with compact heap 1122, when sub-disk 12 and stamper 11 are installed, compact heap 1122 can move to apply pressure to briquetting 122 near briquetting 122 under the driving compressing actuator 1121;Compact heap 1122 it is appreciated that on the contrary, when releasing installation, can move away from briquetting 122 under the driving compressing actuator 1121.
So, after sub-disk 12 is assembled with stamper 11, compact heap 1122 is relied on to apply pressure to briquetting 122 to fasten both relative positions in the axial direction, it is ensured that sub-disk 12 is seamless applying with stamper 11 fixing.
When specifically arranging, the seal face that compact heap 1122 and briquetting 122 cooperate can be set to ramp structure, the design of this ramp structure can avoid compact heap 1122 and briquetting 122 perpendicular contact to compress situation about cannot implement when there is gap, workpiece gravity can be effectively made up from falling to compensating error by the cooperation of ramp structure, increase opposite force contact surface after workpiece rotates, it is achieved the benefit that opposition is centripetal simultaneously.
Wherein, compress actuator 1121 and control device communication connection, compress actuator 1121 and according to the control signal controlling device, compact heap 1122 is driven.
In concrete scheme, it is similar to and aforementioned holds out against actuator 1111, compressing actuator 1121 and specifically also can be set to telescopic cylinder, compact heap 1122 is arranged at the telescopic end of telescopic cylinder, moves compact heap 1122 by the telescopic band of telescopic cylinder and applies pressure to briquetting 122 or away from briquetting 122.
Similarly, this telescopic oil cylinder can also have magnetic switch control, and magnetic switch is by automatically controlled realization, to realize the automatization and the reliability that control.
In preferred scheme, the centrosymmetry of two relative stampers 11 of top-fastener 111 is arranged, so, top-fastener 111 and sub-disk 12 hold out against respective outer side edges after, it is possible to making sub-disk 12 and stamper 11 pressure diametrically symmetrical, the installation making both is more reliable.
On this basis, each compactor 112 can set up separately in the both sides of top-fastener 111, and relative top-fastener 111 asymmetric arrangement.
So, the overall structure of stamper 11 is asymmetric, and correspondingly, the overall structure of sub-disk 12 is also asymmetric, so arranges, it is possible to avoid the installation of sub-disk 12 and stamper 11 to make mistakes, it is prevented that because installing the loss caused that makes mistakes.
It is to be understood that, if compactor 112 is set to odd number, so it sets up separately when top-fastener 111 both sides, the overall structure that will necessarily make stamper 11 is asymmetric, if compactor 112 is set to even number, four as shown in Figure 2, then need relative top-fastener 111 asymmetric arrangement just can play the effect of mistake proofing when specifically arranging.
Except the above-mentioned arrangement utilizing hold down gag and holding device is to except realizing mistake proofing, it is also possible to arrange special error prevention device in sub-disk 12 and stamper 11, to prevent the mistake installation of sub-disk 11 and stamper 12.
Understanding in conjunction with Fig. 2 and Fig. 3, in concrete scheme, error prevention device includes the cylinder 113 being arranged on stamper 11 and the through hole 123 being arranged in sub-disk 12, and when sub-disk 12 and stamper 11 are installed, the cylinder 113 on stamper 11 can extend in through hole 123.
It is appreciated that the setting of cylinder 113 only need to can extend into through hole 123, spacing by through hole 123, it is not necessary to whole through through hole 123.
It addition, when installing, observe whether cylinder 113 stretches into determine whether sub-disk 12 and stamper 11 are installed correctly also by through hole 123.
The structural representation after the positioning body of stamper in specific embodiment and the limited block cooperation of sub-disk is illustrated please also refer to Fig. 6 and Fig. 7, Fig. 6;Fig. 7 illustrates the structural representation of the limited block of sub-disk in specific embodiment.
In concrete scheme, positioner includes the positioning body 114 being arranged at stamper 11 and the limited block 124 being arranged at sub-disk 12, and this limited block 124 has the stopper slot 1241 coordinated with positioning body 114.
In reality, sub-disk 12 is transported and is installed to stamper 11 position and stamper 11, and owing to being connected to the pallet 20 carrying workpiece 30 in sub-disk 12, volume and weight is bigger, utilize above-mentioned positioner that both are positioned in advance, it can be ensured that the convenience of subsequent installation and reliability.
During concrete operations, sub-disk 12 dropping place in stamper 11 time, adjustable direction makes the stopper slot 1241 of limited block 124 match with positioning body 114, it is to say, make stopper slot 1241 frame of limited block 124 live positioning body 114, it is possible to understand that, limited block 124 and positioning body 114 are only intended to the location of sub-disk 12 and stamper 11, the secure fit of sub-disk 12 and stamper 11 is realized by clamp device, therefore should have certain activity nargin between stopper slot 1241 and positioning body 114, in order to both location.
In scheme shown in Fig. 6 and Fig. 7, the stopper slot 1241 of limited block 124 substantially takes the shape of the letter U, and positioning body 114 specifically includes taper portion 1141 and is positioned at the columnar part 1142 below taper portion 1141.
When sub-disk 12 falls, the stopper slot 1241 of limited block 124 contacts with the top of positioning body 114 i.e. taper portion 1141 at first, so, the cell wall of stopper slot 1241 can according to the downward landing of the conical surface in taper portion 1141, finally coordinate with columnar part 1142, the design in taper portion 1141 makes can immediately adjust and the relative position of stamper 11 in sub-disk 12 dropping process, it is simple to both location;Be appreciated that sub-disk 12 falls within after on stamper 11, stopper slot 1241 cell wall of limited block 124 be the columnar part 1142 with positioning body 114 contact coordinate.
More specifically, stopper slot 1241 cell wall lower end can be set to ramp structure, with more convenient localizing primary, stopper slot 1241 coordinates with taper portion 1141.
Should be appreciated that the structure of stopper slot 1241 shape of limited block 124 and positioning body 114 is not limited to described above, if in reality both cooperations be capable of the positioning instant of sub-disk 12 and stamper 11 can.
In concrete scheme, stamper 11 entirety convexly structural design, sub-disk 12 entirety concavely structural design, so, sub-disk 12 and stamper 11 are lenticular snap-fit when installing, and can avoid the situation such as centre-of gravity shift or limited location.
Along with popularizing of automated production operation, Automated condtrol is realized already for each parts of bogie frame, generally, operation turntable has had PLC master control system, the control device of aforementioned control clamp device operation is specifically as follows existing PLC master control system, certainly may also set up independent controller, then is communicatively coupled with PLC master control system, so realize putting in place the location of sub-disk 12 and stamper 11 and being fastenedly connected by controlling device, it is possible to increase overall operation efficiency.
Above the installation system of a kind of pallet provided by the present invention Yu turntable is described in detail.Principles of the invention and embodiment are set forth by specific case used herein, and the explanation of above example is only intended to help to understand method and the core concept thereof of the present invention.It should be pointed out that, for those skilled in the art, under the premise without departing from the principles of the invention, it is also possible to the present invention carries out some improvement and modification, these improve and modify in the protection domain also falling into the claims in the present invention.