CN105746752A - Efficient refining and processing system for Yellow Mountain mee tea - Google Patents
Efficient refining and processing system for Yellow Mountain mee tea Download PDFInfo
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Abstract
The invention discloses an efficient refining and processing system for Yellow Mountain mee tea.The efficient refining and processing system is in a mainly mechanical combination and accessorily manual stereoscopic semi-automatic production mode and comprises a first plane circular sieve machine, an upper-section tea production line, a middle-section tea production line and a lower-section tea production line.The first plane circular sieve machine is used for primarily circularly sieving primary tea, and the upper-section tea production line, the middle-section tea production line and the lower-section tea production line are butted to the first plane circular sieve machine.The upper-section tea production line, the middle-section tea production line and the lower-section tea production line are integrated into the same efficient refining and processing system for characteristics of the primary tea with different specifications, oversize tea is heated and re-fired and then is subjected to sieve shaking winnowing, and only fourth tea heads are cut and crushed and then are subjected to sieve shaking; undersize tea is subjected to sieve shaking, stem separation and winnowing sieving blank setting, and then are heated, re-fired and graded.The efficient refining and processing system has the advantages of high production efficiency, low broken tea rate, reasonable layout and small occupied space.Besides, the daily output of the efficient refining and processing system can reach 10 thousand kilograms by production practice, and accordingly the production efficiency can be greatly improved.
Description
Technical field
The present invention relates to the refining manufacture field of Folium Camelliae sinensis, particularly relate to the effectively refining system of processing of a kind of Mount Huang mee tea.
Background technology
Mee tea, belongs to one of green tea treasure, and profile bar rope tight knot frosting neat and well spaced, grayish green high taste glossy, fragrant is dense, gains the name such as the show eyebrow of young men and women because its rope is very thin.Mee tea originates from Anhui, Zhejiang, Jiangxi San Sheng are connected the Tunxi of Huangshan area, Anhui Province of intersection, Xiuning, Yixian County, Shexian County, the Wuyuan in Jiangxi Province and the Chunan in Zhejiang Province, Jiande, become civilized a band, is that China producing region is the widest, yield is the highest, area in which the goods are in great demand is the most steady, consume most common teas.Because Mount Huang mee tea concentrates on the processing output of Tunxi, Anhui in history, therefore being also called " collecting green ", producing region is positioned at foot of Mount Huang, side, the Xinanjiang River.The processing method of tradition Mount Huang mee tea is: first by the fresh leaf after plucking through preparing raw tea at the beginning of the series of processes such as complete, knead, the one-tenth preparing different stage then through refining processing is sampled tea.After guiding to mee tea field of refinement successively along with the eighties tea-processing equipment in last century, the refining processing of current Mount Huang mee tea has been used up semimechanized processing mode, namely by artificial operation planar circular screening machine respectively, tremble the special equipments such as screen(ing) machine, green-keeping machine, winnower and realize corresponding operation, but this processing mode exists following defect:
One, production efficiency is low, and employee's manipulation strength is big.In existing workshop, each plant equipment is respectively battalion, often lack corresponding conveyer device between equipment, buffer unit couples, after an operation completes, also need to employee and the raw tea of discharging opening is carried to subsequent processing, if the productive temp of a certain link slows down, the accumulation of a large amount of material often there is, the refining production efficiency of impact.In addition, along with the difference of screen size used can form the semi-finished product of multiple number in the process that mee tea is refining, and the operations such as these semi-finished product sometimes also need to through repeatedly mending fire, car color, tremble sieve, unit's sieve, in prior art, basic employing collecting box is collected in corresponding discharge outlet, etc. the secondary operations carrying out a number when reaching certain processing capacity again, such scheme easily makes Devices in Workshop take up room excessive and not easily arrange, sometimes even it also occur that situation about collecting box mistake being taken, the quality of product can be affected.In addition, the equal opened type of most equipment is arranged in workshop, certainly will cause that tea ash in workshop, tea dust fly upward everywhere, affect the healthy of employee, even have serious potential safety hazard.
Two, process for refining is single, serious waste phenomenon.Raw tea, after plane-surface round sifter, can fall from the five of sifting bed tea outlets according to the size of screen cloth screen size respectively, and the raw tea head that wherein tea grain is thick can be blocked in the screen cloth place of top, and is fallen by No. 1 tea outlet；The minimum tea dust of tea grain falls through screen cloth layer by layer and from No. 5 tea outlets；The raw tea that tea grain is of moderate size then falls from 2～No. 4 tea outlets by length, size screening.The polish that current mee tea process for refining is all aimed at raw tea that tea grain is of moderate size and carries out processes, process for raw tea head, 8 holes and screen size tea below but rarely has report, owing to the tea grain size differences of both raw tea is very big, common process for refining cannot be suitable for.Process additionally, the tea grain process for refining of each model is formed without systematization, cause the waste that equipment uses.
Three, the Folium Camelliae sinensis percentage of damage that conventional refining method prepares is high, and quality is relatively low.Although various machines for processing tea are used widely in mee tea subtractive process in recent years, production efficiency is made to obtain a degree of raising, but due to Folium Camelliae sinensis be subject to frying car, mechanical force collision, unreasonable cut roll, the impact of the factor such as self friction, very easily produce substantial amounts of fannings, cause the decline of economic benefit.Show subtractive process has the refiner mechanical of relatively havoc mainly: cut milling train tool, fryer tool and conveying machinery after deliberation.Visible, how while ensureing production efficiency, broken tea rate is controlled in scope, it has also become puzzlement those skilled in the art's difficult problem for many years.Current in the mee tea subtractive process of Mount Huang, if wanting the Folium Camelliae sinensis preparing high-quality, some operation generally requires repeatable operation repeatedly, but reprocessabilty will certainly cause increasing of mee tea percentage of damage, the concrete number of times of existing screening is all by manually judging, anthropic factor is relatively big, and the tea quality screened out is uneven, also directly governs purification efficiency simultaneously.
In consideration of it, how to design the refining system of processing of a kind of Mount Huang mee tea, solving existing system production efficiency low, percentage of damage is high, and the big problem that takes up room, it has also become the technical problem that this area is urgently to be resolved hurrily.
Summary of the invention
For overcoming the problems referred to above, the present invention provides the effectively refining system of processing of a kind of Mount Huang mee tea, its adopt mechanization multi pack be main, be manually auxiliary three-dimensional semi-automatic production model, there is production efficiency height, percentage of damage is low, and rationally distributed, take up room little advantage, through production practices adopt said system the daily output up to 20,000 jin, production efficiency is greatly improved.
In order to solve above-mentioned technical problem, the technical solution used in the present invention is: the effectively refining system of processing of a kind of Mount Huang mee tea, including the first plane-surface round sifter for raw tea being carried out a rotary strainer, epimere tea production line, stage casing tea production line and the hypomere tea production line docked mutually with this first plane-surface round sifter, the raw tea after a rotary strainer is transported in corresponding production line according to the first plane-surface round sifter upper screen cloth specification.
Wherein, epimere tea production line is for carrying out refinement treatment to 4 holes and screen size tea above, and it includes the first buffering hopper, the first cylinder fryer, first trembles screen(ing) machine, the first winnower, the first gear cutting machine, second trembles screen(ing) machine, the second gear cutting machine and one group for realizing the conveyer device of the said equipment linkage.
Being connected above through conveyer device and the first plane-surface round sifter the top discharging opening of described first buffering hopper, pass under conveyer device and be connected to the first cylinder fryer.
Described first cylinder fryer includes three cylinders arranged in triangle disposition, and Folium Camelliae sinensis is mended after fire through top cylinder, branches in two cylinders of lower section and carries out car color, and the discharge outlet at lower section two cylinder is connected to first by conveyer device and trembles screen(ing) machine.Preferably, above-mentioned first cylinder fryer is provided with four groups.The benefit fire temperature of top cylinder is 50-70 DEG C, and the benefit fire time is 1h；Lower section two cylinder adopts the mode of cold car, and the time is 1.5-2h.For preventing excessively scattering and disappearing of moisture, the first cylinder fryer is additionally provided with the pipeline for spraying sticky rice syrup.
First trembles discharging opening above the screen cloth of screen(ing) machine is connected to the first winnower by conveyer device, and screen cloth is connected with the collecting box for collecting No. 4 positive mouths.After selecting crude drugs with winnower, Folium Camelliae sinensis is divided into 4 numbers, No. 4 positive rims of the mouth, 4 work song mouths and 4 number rims of the mouth from front to back, is wherein connected to the first gear cutting machine in the discharge outlet of 4 numbers by conveyer device, and all the other discharge outlet are respectively equipped with collecting box.It is worth mentioning that, at the first rear trembling screen(ing) machine, the first winnower is set, and for selecting crude drugs with winnower go out lay particular stress on, 4 number bigger than normal carry out cutting and the percentage of damage of Folium Camelliae sinensis can be greatly lowered, it is prevented that the sifting tea that specification is moderate and less than normal in cutting process shreds, it is to avoid unnecessary waste.
Above-mentioned first gear cutting machine is arranged on the second top trembling screen(ing) machine, and the second gear cutting machine is arranged on the first top trembling screen(ing) machine.Folium Camelliae sinensis after a cutting is fallen second and is trembled on the compass screen surface of screen(ing) machine, and this second is trembled screen(ing) machine and be connected to the second gear cutting machine by conveyer device, and the Folium Camelliae sinensis after secondary cutting again drops down onto first and trembles on the compass screen surface of screen(ing) machine.It should be noted that No. 4 positive mouths, No. 4 positive rims of the mouth, 4 work song mouths and the 4 number rims of the mouth that prepare through epimere tea production line, also need to be replaced in the first plane-surface round sifter and process 2-3 time.
Stage casing tea production line, for the screen size tea in 5,6,7 holes is carried out refinement treatment, it includes three groups of leading portion sieve series systems and after-treatment system；These three groups of leading portion sieve series systems are connected respectively three, the centre discharging opening of the first plane-surface round sifter.Preferably, three groups of leading portion sieve series systems are arranged in juxtaposition.
Wherein, leading portion sieve series system is trembled screen(ing) machine, stalk pickup machine, the second winnower and one group of conveyer device connecting the said equipment by the 3rd and is formed, and this system can realize the quick of raw tea and determine base.
Described 3rd discharging opening trembled in screen(ing) machine above screen cloth is connected in the first buffering hopper of epimere tea production line by conveyer device, and the discharging opening below screen cloth is connected to stalk pickup machine by conveyer device；The discharging opening of this stalk pickup machine is connected to the second winnower through conveyer device, and this second winnower is disposed with the first discharging opening, the second discharging opening, the 3rd discharging opening, the 4th discharging opening and the 5th discharging opening from front to back.
Wherein, it is respectively arranged with the first temporary storage tank in the first discharging opening, the second discharging opening and the 3rd discharge outlet, the Folium Camelliae sinensis of three numbers is collected by this first temporary storage tank respectively, to be achieved a certain amount of time, the Folium Camelliae sinensis in tank is promoted on the first plane-surface round sifter again and carries out secondary operations.4th discharging opening and the 5th discharging opening of each second winnower are connected to after-treatment system by conveyer device.
The second buffering hopper, second tin roller fryer that after-treatment system includes being sequentially connected by conveyer device, the 4th tremble screen(ing) machine, the second plane-surface round sifter and three the 3rd winnower.
Wherein, the top of the second buffering hopper is docked by conveyer device mutually with the 4th discharging opening and the 5th discharging opening of aforementioned each second winnower, passes under conveyer device and is connected to second tin roller fryer.
The structure of described second tin roller fryer is identical with the first cylinder fryer in aforementioned epimere tea production line, it includes three cylinders arranged in triangle disposition, Folium Camelliae sinensis is mended through top cylinder after fire, branch in two cylinders of lower section and carry out car color, be connected to the 4th in lower section discharge outlet by conveyer device and tremble screen(ing) machine.Preferably, above-mentioned first cylinder fryer is provided with four groups.The benefit fire temperature of top cylinder is 45-60 DEG C, and the benefit fire time is 1h；Lower section two cylinder adopts the mode of cold car, and the time is 1.5-2h.For preventing excessively scattering and disappearing of moisture, second tin roller fryer is additionally provided with the pipeline for spraying sticky rice syrup.
4th trembles and is provided with upper and lower two-layer screen cloth on screen(ing) machine, its sidewall is correspondingly arranged on three discharging openings, wherein, being positioned at the discharging opening of upper sieve side on the net and be positioned at the discharging opening below lower screen and be connected to the second temporary storage tank respectively through conveyer device, the discharging opening between two screen clothes is connected to the second plane-surface round sifter by conveyer device.The quantity of certainly above-mentioned second temporary storage tank can be one or two, owing in actual production, the amount of the two discharging opening is also few, thus may be incorporated in a tank.Second temporary storage tank is for storing No. 5 tea heads and No. 7 broken finished products, it is not necessary to carry out secondary operations.
Second plane-surface round sifter is disposed with five discharging openings from top to bottom, wherein the discharging opening of the top is connectable in the second temporary storage tank, the discharging opening of bottom is connected to the 3rd temporary storage tank by conveyer device, and three discharging openings between the top and bottom discharging opening are connected respectively three the 3rd winnower.3rd temporary storage tank is for storing No. 7 broken finished products, equally without carrying out secondary operations.
The screen size tea in 5,6,7 holes is carried out selecting crude drugs with winnower deciding grade and level by above-mentioned three the 3rd winnower respectively, concrete, First Folium Camelliae sinensis after selecting crude drugs with winnower is divided into 5 numbers, No. 5 positive mouths, No. 5 positive rims of the mouth, 5 work song mouths and 5 number rims of the mouth, second after selecting crude drugs with winnower Folium Camelliae sinensis be divided into 6 numbers, No. 6 positive mouths, No. 6 positive rims of the mouth, 6 work song mouths and 6 number rims of the mouth, the 3rd after selecting crude drugs with winnower Folium Camelliae sinensis be divided into 7 numbers, No. 7 positive mouths, No. 7 positive rims of the mouth, 7 work song mouths and 7 number rims of the mouth.
Preferably, above-mentioned after-treatment system also includes color choosing and the packing device in the 3rd winnower downstream.
Hypomere tea production line, for 8 holes and screen size tea below are carried out refinement treatment, it includes the 3rd plane-surface round sifter, the 4th winnower and one group for realizing the conveyer device of the said equipment linkage.
The described feeding mouth of the 3rd plane-surface round sifter and the bottom discharging opening of the first plane-surface round sifter are connected, and its discharging opening is vertically disposed with five.Wherein the top discharging opening feeds back on the compass screen surface of the first plane-surface round sifter by conveyer device, being positioned at below the discharging opening of the top two discharging openings and be connected to the 4th winnower by conveyer device, two discharging openings being positioned at bottom are connected respectively to for collecting unqualified and tea ash the 4th temporary storage tank.Owing to the tea amount of bottom two discharging opening is little, quality tends to unified, thus can both be placed in a tank, additionally sometimes also needs in process of production carry out the Folium Camelliae sinensis in the 4th temporary storage tank suitably mending fire to remove moisture.
Folium Camelliae sinensis after the 4th winnower processes is divided into No. 8 positive mouths, No. 8 positive rims of the mouth, 8 work song mouths, 8 number rims of the mouth and No. 8 tea ashes from front to back.
The effectively refining system of processing of a kind of Mount Huang of present invention mee tea, its operational approach is as follows:
During use, first raw tea is put on the sifting bed of the first plane-surface round sifter, screen cloth by the different sieve aperture in four sides, being sieved by length by raw tea is five parts, wherein 4 holes and screen size tea above fall into epimere tea production line, 5, the screen size tea in 6,7 holes falls into stage casing tea production line, and 8 holes and screen size tea below enter hypomere tea production line.
1. when 4 holes and the entrance epimere tea production line of screen size tea above, first Folium Camelliae sinensis be promoted in the first buffering hopper, is then delivered in one group of first cylinder fryer and carries out mending fire, car color, mends fire temperature and is arranged on 50-70 DEG C, and the benefit fire time is 1h；Car color adopts the mode of cold car, is divided into two by the Folium Camelliae sinensis in multiple firer's sequence intermediate roll, pours the heat radiation accelerating Folium Camelliae sinensis in two cylinders of bottom into simultaneously, and the car color time is 1h.After in fryer, fall into the first feeding mouth place trembling screen(ing) machine through conveyer device under the drive of guide-leaf plate, it is collected thin in raw tea head forming No. 4 positive mouths by once trembling sieve, and sturdy part is delivered in the first winnower, it is divided into 4 numbers, No. 4 positive rims of the mouth, 4 work song mouths and 4 number rims of the mouth through wind riddle, carry out a cutting then for 4 number, secondary trembles sieve, secondary cutting, finally comes back to first and trembles on the compass screen surface of screen(ing) machine.Said method can realize the effectively refining of raw tea head, and percentage of damage is effectively controlled, often over once mending fire when additionally producing, car color can not by the moisture Control in raw tea head at 5-6%, thus also need the moisture in No. 4 positive mouths of detection, No. 4 positive rims of the mouth, 4 work song mouths and 4 number rims of the mouth, and then judge the number of times processed, only need the Folium Camelliae sinensis by a certain number to be replaced on the sifting bed of the first plane-surface round sifter when carrying out secondary operations.
2. when the screen size tea in 5,6,7 holes enters stage casing tea production line, for 5 hole sizer tea, Folium Camelliae sinensis initially enters the 3rd and trembles in screen(ing) machine and sieve by its thickness, wherein screen cloth upper strata Folium Camelliae sinensis is sent in the first buffering hopper of epimere tea production line through conveyer device, and the lower tea of sieve enters further sieve series in the second winnower after stalk-sorting processes and determines base.The Folium Camelliae sinensis that first three discharge outlet falls from the second winnower is collected respectively by the first temporary storage tank, to be achieved a certain amount of time, the Folium Camelliae sinensis in tank is promoted on the first plane-surface round sifter again and carries out secondary operations；The Folium Camelliae sinensis that remaining two discharge outlet fall is promoted in the second buffering hopper.6 holes, 7 hole sizer tea flow process identical with the screen size tea in above-mentioned 5 holes, do not repeat them here.
Second Folium Camelliae sinensis cushioned in hopper is delivered in one group of second tin roller fryer through lower end discharging opening and carries out mending fire, car color, mend fire temperature and be arranged on 50-70 DEG C, and the benefit fire time is 1h；Car color adopts the mode of cold car, is divided into two by the Folium Camelliae sinensis in multiple firer's sequence intermediate roll, pours the heat radiation accelerating Folium Camelliae sinensis in two cylinders of bottom into simultaneously, and the car color time is 1h.After under the drive of guide-leaf plate, fall into the 4th through conveyer device tremble in screen(ing) machine, through trembling sieve by screen size tea more than 5 holes, screen size tea below the screen size tea in 5～7 holes and 7 holes once sieves, then pass through second plane-surface round sifter screen size tea to 5～7 holes and carry out regrading, sieve complete three discharging openings corresponding 3rd winnower respectively thus to 5, 6, the screen size tea in 7 holes carries out selecting crude drugs with winnower deciding grade and level respectively, finally give 5 number, No. 5 positive mouths, No. 5 positive rims of the mouth, 5 work song mouths, 5 number rims of the mouth, 6 number, No. 6 positive mouths, No. 6 positive rims of the mouth, 6 work song mouths, 6 number rims of the mouth, 7 number, No. 7 positive mouths, No. 7 positive rims of the mouth, 7 work song mouths and 7 number rims of the mouth.
Preferably, it is additionally provided with color screening device in the downstream in aforementioned No. 5 positive mouths, No. 5 positive rims of the mouth, No. 6 positive mouths, No. 6 positive rims of the mouth, No. 7 positive mouths and No. 7 positive rims of the mouth, accurately rejects stalky tea therein, pornographic movie by color choosing, finally the Folium Camelliae sinensis of same quality is all piled packaging.
3., when 8 holes and screen size tea below enter hypomere tea production line, first Folium Camelliae sinensis fallen and sieved further on the sifting bed of the 3rd plane-surface round sifter is five parts.Wherein, the Folium Camelliae sinensis on the superiors' compass screen surface it is positioned on the sifting bed that conveyer device is fed back to the first plane-surface round sifter；The Folium Camelliae sinensis of two discharging openings in lower section enters the 4th winnower further selecting crude drugs with winnower deciding grade and level, and the Folium Camelliae sinensis after selecting crude drugs with winnower processes is divided into No. 8 positive mouths, No. 8 positive rims of the mouth, 8 work song mouths, 8 number rims of the mouth and five ranks of No. 8 tea ashes；Being provided with the 4th temporary storage tank from two discharge outlet of bottom, the 4th temporary storage tank is used for collecting unqualified and tea ash.
For reaching to save space, reduce the purpose of energy consumption, in the present invention, the effectively refining system of processing of Mount Huang mee tea is that three-layer stereoization is arranged.
Concrete, one layer is provided with the lifting device for raw tea and semi-finished product tea are promoted to three layers, the first of epimere tea production line trembles screen(ing) machine, the first winnower, the first gear cutting machine, second trembles screen(ing) machine and the second gear cutting machine, first temporary storage tank of stage casing tea production line, the second temporary storage tank, the 3rd temporary storage tank and color choosing and packing device, and the 4th temporary storage tank of hypomere tea production line.Above-mentioned first temporary storage tank and the 4th temporary storage tank are arranged in the same side, second temporary storage tank and the 3rd temporary storage tank are arranged in opposite side, owing to the Folium Camelliae sinensis in the first temporary storage tank under normal circumstances, the 4th temporary storage tank also needs to, through secondary operations, be arranged so that and employee's mistake can be avoided to take the generation put by mistake.
Two layers are provided with the first plane-surface round sifter; the first buffering hopper and the first cylinder fryer in epimere tea production line; in the tea production line of stage casing the 3rd trembles screen(ing) machine, stalk pickup machine, the second winnower, the second buffering hopper, second tin roller fryer, the 4th trembles screen(ing) machine, the second plane-surface round sifter and the 3rd winnower, and the 3rd plane-surface round sifter in hypomere tea production line and the 4th winnower.
Three-layer set has the feed bin being connected with one layer of lifting device, and this feed bin is used for storing raw tea.
Adopt such scheme, offer through hole by the relevant position between each floor so that Folium Camelliae sinensis falls directly in feeding mouth or the temporary storage tank of corresponding equipment under gravity, save space, reduce energy consumption, and there is certain fool proof effect.
Compared with prior art, there is advantages below in the present invention:
The present invention is directed to the characteristic of different size raw tea, epimere tea production line, stage casing tea production line and hypomere tea production line are integrated and be improved in a system of processing, sieve on, tea multiple fire of first heating is trembled and is sieved selecting crude drugs with winnower and define the level, and carries out cutting for 4 number and roll, tremble sieve again；The lower tea of sieve first through trembling sieve, stalk-sorting, wind riddle formulate base multiple fire of then heating and define the level so that production efficiency is greatly enhanced.
Meanwhile improve for the high problem of percentage of damage in tradition mee tea manufacture process: one be only for through car color, tremble sieve, selecting crude drugs with winnower after 4 number carry out cutting rolling, from source, the Folium Camelliae sinensis quantity rolled is cut in control；Two is that the use reducing refiner mechanical as far as possible reduces the collision friction between Folium Camelliae sinensis, is led the mode of conveying and gravity transfer by pipe so that Folium Camelliae sinensis falls into corresponding position.
In sum, the present invention has production efficiency height, and broken tea rate is low, and it is little to take up room, low power consumption and other advantages.
Accompanying drawing explanation
Fig. 1 is the structural representation of the present invention.
Fig. 2 is the schematic flow sheet of the present invention.
Fig. 3 is the schematic flow sheet of epimere tea production line in Fig. 2.
Fig. 4 is the schematic flow sheet of stage casing tea production line in Fig. 2.
Fig. 5 is the schematic flow sheet of hypomere tea production line in Fig. 2.
Detailed description of the invention
Below in conjunction with specific embodiment, the present invention is further expanded description, it is to be noted that the present invention is not limited to described concrete preparation technology.Even if for those of ordinary skill in the art it can be seen that the following description content does not make any adjustments or revises, it is also possible to be directly applied in these other similar components unspecified and preparation technology.
Embodiment,
See also Fig. 1 to 5, a kind of effectively refining system of processing of Mount Huang mee tea, including the feed bin 106 for storing raw tea, raw tea is carried out the first plane-surface round sifter 104 of a rotary strainer, it is arranged on the transfer hopper 105 between feed bin and the first plane-surface round sifter and the epimere tea production line 101, stage casing tea production line 102 and the hypomere tea production line 103 that are connected with this first plane-surface round sifter 104.Described stage casing tea production line 102 is made up of three groups of leading portion sieve series systems 107 and after-treatment system 108.
Wherein, epimere tea production line 101 is for carrying out refinement treatment to 4 holes and screen size tea above, and it includes the first buffering hopper, the first cylinder fryer, first trembles screen(ing) machine, the first winnower, the first gear cutting machine, second trembles screen(ing) machine, the second gear cutting machine and one group for realizing the conveyer device of the said equipment linkage.Cushion being connected above through conveyer device and the first plane-surface round sifter the top discharging opening of hopper first, pass under conveyer device and be connected to the first cylinder fryer.First cylinder fryer includes three cylinders arranged in triangle disposition, and Folium Camelliae sinensis is mended after fire through top cylinder, branches in two cylinders of lower section and carries out car color, and the discharge outlet at lower section two cylinder trembles screen(ing) machine by conveyer device arrival first.Above-mentioned first cylinder fryer is provided with four groups.Wherein the benefit fire temperature of one cylinder in top is 50-70 DEG C, and the benefit fire time is 1h；Lower section two cylinder adopts the mode of cold car, and the time is 1.5-2h.For preventing excessively scattering and disappearing of moisture, the first cylinder fryer is additionally provided with the pipeline for spraying sticky rice syrup.First trembles discharging opening above the screen cloth of screen(ing) machine is connected to the first winnower by conveyer device, and screen cloth is connected with the collecting box for collecting No. 4 positive mouths.After selecting crude drugs with winnower, Folium Camelliae sinensis is divided into 4 numbers, No. 4 positive rims of the mouth, 4 work song mouths and 4 number rims of the mouth from front to back, is wherein connected to the first gear cutting machine in the discharge outlet of 4 numbers by conveyer device, and all the other discharge outlet are respectively equipped with collecting box.Above-mentioned first gear cutting machine is arranged on the second top trembling screen(ing) machine, and the second gear cutting machine is arranged on the first top trembling screen(ing) machine.Folium Camelliae sinensis after a cutting is fallen second and is trembled on the compass screen surface of screen(ing) machine, and this second is trembled screen(ing) machine and be connected to the second gear cutting machine by conveyer device, and the Folium Camelliae sinensis after secondary cutting again drops down onto first and trembles on the compass screen surface of screen(ing) machine.Through No. 4 positive mouths, No. 4 positive rims of the mouth, 4 work song mouths and 4 number rims of the mouth that epimere tea production line prepares, also need to be replaced in the first plane-surface round sifter and process 2-3 time.
Stage casing tea production line 102, for the screen size tea in 5,6,7 holes is carried out refinement treatment, it is made up of three groups of leading portion sieve series systems 107 and after-treatment system 108.These three groups of leading portion sieve series systems are arranged in juxtaposition, and are connected respectively three, the centre discharging opening of the first plane-surface round sifter 104.
Wherein, leading portion sieve series system 107 is trembled screen(ing) machine, stalk pickup machine, the second winnower and one group of conveyer device connecting the said equipment by the 3rd and is formed.Being connected in the first buffering hopper of epimere tea production line by conveyer device at the 3rd discharging opening trembled in screen(ing) machine above screen cloth, the discharging opening below screen cloth is connected to stalk pickup machine by conveyer device；The discharging opening of this stalk pickup machine is connected to the second winnower through conveyer device, and this second winnower is disposed with the first discharging opening, the second discharging opening, the 3rd discharging opening, the 4th discharging opening and the 5th discharging opening from front to back.Wherein, it is respectively arranged with the first temporary storage tank in the first discharging opening, the second discharging opening and the 3rd discharge outlet, the Folium Camelliae sinensis of three numbers is collected by this first temporary storage tank respectively, to be achieved a certain amount of time, again being promoted on the first plane-surface round sifter by the Folium Camelliae sinensis in tank and carry out secondary operations, the 4th discharging opening and the 5th discharging opening of each second winnower are connected to after-treatment system by conveyer device.
The second buffering hopper, second tin roller fryer that after-treatment system 108 includes being sequentially connected by conveyer device, the 4th tremble screen(ing) machine, the second plane-surface round sifter and three the 3rd winnower.Wherein, the top of the second buffering hopper is docked by conveyer device mutually with the 4th discharging opening and the 5th discharging opening of aforementioned each second winnower, passes under conveyer device and is connected to second tin roller fryer.The structure of second tin roller fryer is identical with the first cylinder fryer in aforementioned epimere tea production line, it includes three cylinders arranged in triangle disposition, Folium Camelliae sinensis is mended through top cylinder after fire, branch in two cylinders of lower section and carry out car color, be connected to the 4th in lower section discharge outlet by conveyer device and tremble screen(ing) machine.Above-mentioned first cylinder fryer is provided with four groups.The benefit fire temperature of one cylinder in top is 50-70 DEG C, and the benefit fire time is 1h；Lower section two cylinder adopts the mode of cold car, and the time is 2h.For preventing excessively scattering and disappearing of moisture, second tin roller fryer is additionally provided with the pipeline for spraying sticky rice syrup.4th trembles and is provided with upper and lower two-layer screen cloth on screen(ing) machine, its sidewall is correspondingly arranged on three discharging openings, wherein, being positioned at the discharging opening of upper sieve side on the net and be positioned at the discharging opening below lower screen and be connected to the second temporary storage tank respectively through conveyer device, the discharging opening between two screen clothes is connected to the second plane-surface round sifter by conveyer device.Second temporary storage tank is for storing No. 5 tea heads and No. 7 broken finished products, it is not necessary to carry out secondary operations.Second plane-surface round sifter is disposed with five discharging openings from top to bottom, wherein the discharging opening of the top is connectable in the second temporary storage tank, the discharging opening of bottom is connected to the 3rd temporary storage tank by conveyer device, and three discharging openings between the top and bottom discharging opening are connected respectively three the 3rd winnower.3rd temporary storage tank is for storing No. 7 broken finished products, equally without carrying out secondary operations.The screen size tea in 5,6,7 holes is carried out selecting crude drugs with winnower deciding grade and level by above-mentioned three the 3rd winnower respectively, concrete, First Folium Camelliae sinensis after selecting crude drugs with winnower is divided into 5 numbers, No. 5 positive mouths, No. 5 positive rims of the mouth, 5 work song mouths and 5 number rims of the mouth, second after selecting crude drugs with winnower Folium Camelliae sinensis be divided into 6 numbers, No. 6 positive mouths, No. 6 positive rims of the mouth, 6 work song mouths and 6 number rims of the mouth, the 3rd after selecting crude drugs with winnower Folium Camelliae sinensis be divided into 7 numbers, No. 7 positive mouths, No. 7 positive rims of the mouth, 7 work song mouths and 7 number rims of the mouth.
Hypomere tea production line 103, for 8 holes and screen size tea below are carried out refinement treatment, it includes the 3rd plane-surface round sifter, the 4th winnower and one group for realizing the conveyer device of the said equipment linkage.The feeding mouth of the 3rd plane-surface round sifter and the bottom discharging opening of the first plane-surface round sifter are connected, and its discharging opening is vertically disposed with five.Wherein the top discharging opening feeds back on the compass screen surface of the first plane-surface round sifter by conveyer device, being positioned at below the discharging opening of the top two discharging openings and be connected to the 4th winnower by conveyer device, two discharging openings being positioned at bottom are connected respectively to for collecting unqualified and tea ash the 4th temporary storage tank.Folium Camelliae sinensis after the 4th winnower processes is divided into No. 8 positive mouths, No. 8 positive rims of the mouth, 8 work song mouths, 8 number rims of the mouth and No. 8 tea ashes from front to back.
During use, first by raw tea from feed bin through the sifting bed that transfer hopper enters the first plane-surface round sifter, screen cloth by the different sieve aperture in four sides, being sieved by length by raw tea is five parts, wherein 4 holes and screen size tea above fall into epimere tea production line, 5, the screen size tea in 6,7 holes falls into stage casing tea production line, and 8 holes and screen size tea below enter hypomere tea production line.Specific as follows:
1. when 4 holes and the entrance epimere tea production line of screen size tea above, first Folium Camelliae sinensis be promoted in the first buffering hopper, is then delivered in one group of first cylinder fryer and carries out mending fire, car color, mends fire temperature and is arranged on 50-70 DEG C, and the benefit fire time is 1h；Car color adopts the mode of cold car, is divided into two by the Folium Camelliae sinensis in multiple firer's sequence intermediate roll, pours the heat radiation accelerating Folium Camelliae sinensis in two cylinders of bottom into simultaneously, and the car color time is 1h.After in fryer, fall into the first feeding mouth place trembling screen(ing) machine through conveyer device under the drive of guide-leaf plate, it is collected thin in raw tea head forming No. 4 positive mouths by once trembling sieve, and sturdy part is delivered in the first winnower, it is divided into 4 numbers, No. 4 positive rims of the mouth, 4 work song mouths and 4 number rims of the mouth through wind riddle, carry out a cutting then for 4 number, secondary trembles sieve, secondary cutting, finally comes back to first and trembles on the compass screen surface of screen(ing) machine.Said method can realize the effectively refining of raw tea head, and percentage of damage is effectively controlled, often over once mending fire when additionally producing, car color can not by the moisture Control in raw tea head at 5-6%, thus also need the moisture in No. 4 positive mouths of detection, No. 4 positive rims of the mouth, 4 work song mouths and 4 number rims of the mouth, and then judge the number of times processed, only need the Folium Camelliae sinensis by a certain number to be replaced on the sifting bed of the first plane-surface round sifter when carrying out secondary operations.
2. when the screen size tea in 5,6,7 holes enters stage casing tea production line, for 5 hole sizer tea, Folium Camelliae sinensis initially enters the 3rd and trembles in screen(ing) machine and sieve by its thickness, wherein screen cloth upper strata Folium Camelliae sinensis is sent in the first buffering hopper of epimere tea production line through conveyer device, and the lower tea of sieve enters further sieve series in the second winnower after stalk-sorting processes and determines base.The Folium Camelliae sinensis that first three discharge outlet falls from the second winnower is collected respectively by the first temporary storage tank, to be achieved a certain amount of time, the Folium Camelliae sinensis in tank is promoted on the first plane-surface round sifter again and carries out secondary operations；The Folium Camelliae sinensis that remaining two discharge outlet fall is promoted in the second buffering hopper.6 holes, 7 hole sizer tea flow process identical with the screen size tea in above-mentioned 5 holes, do not repeat them here.
Second Folium Camelliae sinensis cushioned in hopper is delivered in one group of second tin roller fryer through lower end discharging opening and carries out mending fire, car color, mend fire temperature and be arranged on 50-70 DEG C, and the benefit fire time is 1h；Car color adopts the mode of cold car, is divided into two by the Folium Camelliae sinensis in multiple firer's sequence intermediate roll, pours the heat radiation accelerating Folium Camelliae sinensis in two cylinders of bottom into simultaneously, and the car color time is 1h.After under the drive of guide-leaf plate, fall into the 4th through conveyer device tremble in screen(ing) machine, through trembling sieve by screen size tea more than 5 holes, screen size tea below the screen size tea in 5～7 holes and 7 holes once sieves, then pass through second plane-surface round sifter screen size tea to 5～7 holes and carry out regrading, sieve complete three discharging openings corresponding 3rd winnower respectively thus to 5, 6, the screen size tea in 7 holes carries out selecting crude drugs with winnower deciding grade and level respectively, finally give 5 number, No. 5 positive mouths, No. 5 positive rims of the mouth, 5 work song mouths, 5 number rims of the mouth, 6 number, No. 6 positive mouths, No. 6 positive rims of the mouth, 6 work song mouths, 6 number rims of the mouth, 7 number, No. 7 positive mouths, No. 7 positive rims of the mouth, 7 work song mouths and 7 number rims of the mouth.
Preferably, it is additionally provided with color screening device in the downstream in aforementioned No. 5 positive mouths, No. 5 positive rims of the mouth, No. 6 positive mouths, No. 6 positive rims of the mouth, No. 7 positive mouths and No. 7 positive rims of the mouth, accurately rejects stalky tea therein, pornographic movie by color choosing, finally the Folium Camelliae sinensis of same quality is all piled packaging.
3., when 8 holes and screen size tea below enter hypomere tea production line, first Folium Camelliae sinensis fallen and sieved further on the sifting bed of the 3rd plane-surface round sifter is five parts.Wherein, the Folium Camelliae sinensis on the superiors' compass screen surface it is positioned on the sifting bed that conveyer device is fed back to the first plane-surface round sifter；The Folium Camelliae sinensis of two discharging openings in lower section enters the 4th winnower further selecting crude drugs with winnower deciding grade and level, and the Folium Camelliae sinensis after selecting crude drugs with winnower processes is divided into No. 8 positive mouths, No. 8 positive rims of the mouth, 8 work song mouths, 8 number rims of the mouth and five ranks of No. 8 tea ashes；Being provided with the 4th temporary storage tank from two discharge outlet of bottom, the 4th temporary storage tank is used for collecting unqualified and tea ash.
Claims (9)
1. the effectively refining system of processing of a Mount Huang mee tea, adopt mechanization multi pack be main, be manually auxiliary three-dimensional semi-automatic production model, it is characterized in that: include the first plane-surface round sifter for raw tea being carried out a rotary strainer, epimere tea production line, stage casing tea production line and the hypomere tea production line docked mutually with this first plane-surface round sifter；
Described epimere tea production line, for 4 holes and screen size tea above are carried out refinement treatment, it includes the first buffering hopper, the first cylinder fryer, first trembles screen(ing) machine, the first winnower, the first gear cutting machine, second trembles screen(ing) machine, the second gear cutting machine and one group for realizing the conveyer device of the said equipment linkage；Described first buffering hopper is arranged between the first plane-surface round sifter and the first cylinder fryer, and this first cylinder fryer includes three cylinders arranged in triangle disposition, and its discharge outlet is connected to first by conveyer device and trembles screen(ing) machine；First trembles discharging opening above the screen cloth of screen(ing) machine is connected to the first winnower, and screen cloth is connected with the collecting box for collecting No. 4 positive mouths；After selecting crude drugs with winnower, Folium Camelliae sinensis is divided into 4 numbers, No. 4 positive rims of the mouth, 4 work song mouths and 4 number rims of the mouth from front to back, wherein it is sequentially connected to the first gear cutting machine in the discharge outlet of 4 numbers by conveyer device, second trembles screen(ing) machine and the second gear cutting machine, cut the Folium Camelliae sinensis after rolling through secondary and again drop down onto first and tremble on the compass screen surface of screen(ing) machine；
Described stage casing tea production line, for the screen size tea in 5,6,7 holes is carried out refinement treatment, including three groups for realizing the leading portion sieve series system quickly determining base of raw tea, and the after-treatment system being connected with three groups of leading portion sieve series systems；
Wherein, leading portion sieve series system is trembled screen(ing) machine, stalk pickup machine and the second winnower by the be sequentially connected by conveyer device the 3rd；Described second winnower is disposed with the first discharging opening, the second discharging opening, the 3rd discharging opening, the 4th discharging opening and the 5th discharging opening from front to back；Wherein, it is respectively arranged with, in the first discharging opening, the second discharging opening and the 3rd discharge outlet, the first temporary storage tank that the Folium Camelliae sinensis to three numbers is collected；4th discharging opening and the 5th discharging opening are connected to after-treatment system by conveyer device；
The second buffering hopper, second tin roller fryer that after-treatment system includes being sequentially connected by conveyer device, the 4th tremble screen(ing) machine, the second plane-surface round sifter and three the 3rd winnower；Wherein, the 4th discharging opening and the 5th discharging opening of the second buffering hopper and the second winnower are docked mutually by conveyer device, and this second tin roller fryer includes three cylinders arranged in triangle disposition, and its discharge outlet is connected to the 4th by conveyer device and trembles screen(ing) machine；Described 4th trembles and is provided with upper and lower two-layer screen cloth on screen(ing) machine, its sidewall is correspondingly arranged on three discharging openings, wherein being positioned at the discharging opening of upper sieve side on the net and be positioned at the discharging opening below lower screen and be connected to the second temporary storage tank respectively through conveyer device, the discharging opening between two screen clothes is connected to the second plane-surface round sifter by conveyer device；Second plane-surface round sifter is disposed with five discharging openings from top to bottom, wherein the discharging opening of the top is connected in the second temporary storage tank, the discharging opening of bottom is connected to the 3rd temporary storage tank by conveyer device, and three discharging openings between the top and bottom discharging opening are connected respectively to three the 3rd winnower；The screen size tea in 5,6,7 holes is carried out selecting crude drugs with winnower deciding grade and level by described three the 3rd winnower respectively, and finishing screen is divided into 5 number, No. 5 positive mouths, No. 5 positive rims of the mouth, 5 work song mouths, 5 number rims of the mouth, 6 numbers, No. 6 positive mouths, No. 6 positive rims of the mouth, 6 work song mouths, 6 number rims of the mouth, 7 numbers, No. 7 positive mouths, No. 7 positive rims of the mouth, 7 work song mouths and 7 number rims of the mouth；
Described hypomere tea production line, for 8 holes and screen size tea below are carried out refinement treatment, it includes the 3rd plane-surface round sifter, the 4th winnower and one group for realizing the conveyer device of the said equipment linkage；
The feeding mouth of the 3rd plane-surface round sifter and the bottom discharging opening of the first plane-surface round sifter are connected, its discharging opening is disposed with five from top to bottom, wherein the top discharging opening feeds back on the compass screen surface of the first plane-surface round sifter by conveyer device, being positioned at below the discharging opening of the top two discharging openings and be connected to the 4th winnower by conveyer device, two discharging openings being positioned at bottom are connected respectively to for collecting unqualified and tea ash the 4th temporary storage tank；Folium Camelliae sinensis after the 4th winnower processes is divided into No. 8 positive mouths, No. 8 positive rims of the mouth, 8 work song mouths, 8 number rims of the mouth and No. 8 tea ashes from front to back.
2. the effectively refining system of processing of Mount Huang as claimed in claim 1 mee tea, it is characterised in that: also include the feed bin for storing raw tea and the transfer hopper being connected with feed bin；The discharging opening of this transfer hopper is connected on the sifting bed of described first plane-surface round sifter.
3. the effectively refining system of processing of Mount Huang as claimed in claim 1 mee tea, it is characterised in that: described epimere tea production line is additionally provided with on the first cylinder fryer the pipeline for spraying sticky rice syrup in cylinder.
4. the effectively refining system of processing of Mount Huang as claimed in claim 3 mee tea, it is characterised in that: described first cylinder fryer is provided with four groups；Folium Camelliae sinensis is mended after fire through top cylinder, branches in two cylinders of lower section and carries out car color, and the discharge outlet at lower section two cylinder is connected to first by conveyer device and trembles screen(ing) machine；The benefit fire temperature of top cylinder is 50-70 DEG C, and the benefit fire time is 1h；Lower section two cylinder adopts the mode of cold car, and the time is 1.5-2h.
5. the effectively refining system of processing of Mount Huang as claimed in claim 1 mee tea, it is characterised in that: described second gear cutting machine is arranged on first and trembles above the compass screen surface of screen(ing) machine, and the first gear cutting machine is installed in second and trembles above the compass screen surface of screen(ing) machine.
6. the effectively refining system of processing of Mount Huang mee tea as described in any one of claim 1 to 5, it is characterised in that: in the tea production line of described stage casing, the 3rd discharging opening trembled above sieve machine screen is connected to the first buffering hopper of epimere tea production line by conveyer device.
7. the effectively refining system of processing of Mount Huang as claimed in claim 6 mee tea, it is characterised in that: described stage casing tea production line is additionally provided with on second tin roller fryer the pipeline for spraying sticky rice syrup in cylinder.
8. the effectively refining system of processing of Mount Huang as claimed in claim 7 mee tea, it is characterised in that: described second tin roller fryer is provided with four groups；Folium Camelliae sinensis is mended after fire through top cylinder, branches in two cylinders of lower section and carries out car color, and the discharge outlet at lower section two cylinder is connected to the 4th by conveyer device and trembles screen(ing) machine；The benefit fire temperature of top cylinder is 45-60 DEG C, and the benefit fire time is 1h；Lower section two cylinder adopts the mode of cold car, and the time is 1.5-2h.
9. the effectively refining system of processing of Mount Huang as claimed in claim 1 mee tea, it is characterised in that: described after-treatment system also includes the color choosing, the packing device that are connected with the 3rd winnower.
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| CN201610241169.5A CN105746752A (en) | 2016-05-26 | 2016-05-26 | Efficient refining and processing system for Yellow Mountain mee tea |
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| CN201610241169.5A CN105746752A (en) | 2016-05-26 | 2016-05-26 | Efficient refining and processing system for Yellow Mountain mee tea |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107716313A (en) * | 2017-11-30 | 2018-02-23 | 梧州市旺捷机械制造有限公司 | Tea screening method |
| CN110050849A (en) * | 2018-01-18 | 2019-07-26 | 湖州嘉盛茶业有限公司 | A kind of tea leaf refining production line |
| CN110973289A (en) * | 2019-12-20 | 2020-04-10 | 四川省百岳茶业有限公司 | Eyebrow tea refining process |
| CN111227063A (en) * | 2020-03-19 | 2020-06-05 | 婺源县江湾农机制造有限公司 | Fine processing of green tea is with frying car unit |
-
2016
- 2016-05-26 CN CN201610241169.5A patent/CN105746752A/en not_active Withdrawn
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107716313A (en) * | 2017-11-30 | 2018-02-23 | 梧州市旺捷机械制造有限公司 | Tea screening method |
| CN110050849A (en) * | 2018-01-18 | 2019-07-26 | 湖州嘉盛茶业有限公司 | A kind of tea leaf refining production line |
| CN110973289A (en) * | 2019-12-20 | 2020-04-10 | 四川省百岳茶业有限公司 | Eyebrow tea refining process |
| CN111227063A (en) * | 2020-03-19 | 2020-06-05 | 婺源县江湾农机制造有限公司 | Fine processing of green tea is with frying car unit |
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Application publication date: 20160713 |