CN105731012B - A kind of full-automatic battery being connected between storage production tears code, induction system open - Google Patents
A kind of full-automatic battery being connected between storage production tears code, induction system open Download PDFInfo
- Publication number
- CN105731012B CN105731012B CN201610143148.XA CN201610143148A CN105731012B CN 105731012 B CN105731012 B CN 105731012B CN 201610143148 A CN201610143148 A CN 201610143148A CN 105731012 B CN105731012 B CN 105731012B
- Authority
- CN
- China
- Prior art keywords
- battery
- robot
- stacking
- storage
- automatic
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G35/00—Mechanical conveyors not otherwise provided for
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G37/00—Combinations of mechanical conveyors of the same kind, or of different kinds, of interest apart from their application in particular machines or use in particular manufacturing processes
- B65G37/02—Flow-sheets for conveyor combinations in warehouses, magazines or workshops
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G43/00—Control devices, e.g. for safety, warning or fault-correcting
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G57/00—Stacking of articles
- B65G57/02—Stacking of articles by adding to the top of the stack
- B65G57/16—Stacking of articles of particular shape
- B65G57/20—Stacking of articles of particular shape three-dimensional, e.g. cubiform, cylindrical
- B65G57/22—Stacking of articles of particular shape three-dimensional, e.g. cubiform, cylindrical in layers each of predetermined arrangement
- B65G57/26—Stacking of articles of particular shape three-dimensional, e.g. cubiform, cylindrical in layers each of predetermined arrangement the arrangement providing for spaces between the articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G59/00—De-stacking of articles
- B65G59/02—De-stacking from the top of the stack
- B65G59/04—De-stacking from the top of the stack by suction or magnetic devices
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G2201/00—Indexing codes relating to handling devices, e.g. conveyors, characterised by the type of product or load being conveyed or handled
- B65G2201/02—Articles
- B65G2201/0214—Articles of special size, shape or weigh
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G2203/00—Indexing code relating to control or detection of the articles or the load carriers during conveying
- B65G2203/02—Control or detection
- B65G2203/0208—Control or detection relating to the transported articles
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Stacking Of Articles And Auxiliary Devices (AREA)
Abstract
A kind of full-automatic battery being connected between storage production tears code, induction system, including tray conveying system, battery palletizing system, battery de-stacking system, electric-control system, computer management system, bar code information acquisition system and auxiliary equipment open.At present, the technology pattern that domestic vehicle lead-acid battery manufacturing industry generally uses for：Hand stowage+artificial cushioning plate+carrying fork truck+ground storage+carrying fork truck+artificial de-stacking, this pattern relies primarily on manual operation and ground storage, therefore labor intensity of operating staff is big, material unit area storage amount is lacked, low production efficiency, working space environment is poor in addition, and sour gas is harmful,, potential safety hazard be present in fork truck and personnel's cross-operation.The present invention uses battery conveying line+robot automatic stacking+automatic de-stacking scheme of solid tray shuttle carrying+robot, not only reduce manpower, labor intensity is reduced, worker's work environment is also greatly improved while effectively reducing system energy consumption, improves operating efficiency.
Description
Technical field
Conveying, circulation and the storage of semi-finished product battery in being dispensed the invention belongs to production line for manufacturing battery, while realize semi-finished product
The systems technology field of the multiple functions such as the automatic transport of lead-acid accumulator, the automatic de-stacking of robot automatic stacking and robot.
Background technology
With the fast development of automotive battery manufacturing, the limitation of traditional processing technology pattern becomes increasingly conspicuous,
The development of industry has seriously been restricted.Using the advanced mode of production and means, manpower is reduced, labor intensity is reduced, improves work
Environment, operating efficiency is improved, realize that the increasingly automated of vehicle lead-acid battery manufacturing process link logistics turns into lead
Acid accumulator industry it is fast-developing there is an urgent need to and inexorable trend.At present, domestic vehicle lead-acid battery manufacturing industry is universal
The technology pattern used for：Hand stowage+artificial cushioning plate+carrying fork truck+ground storage+carrying fork truck+artificial de-stacking, this mould
Formula relies primarily on manual operation and ground storage, therefore labor intensity of operating staff is big, and material unit area storage amount is lacked, production
Efficiency is low, and working space environment is poor in addition, and sour gas is harmful, fork truck and personnel's cross-operation, potential safety hazard be present.
The content of the invention
The purpose of the present invention is precisely in order to solving the deficiency of above-mentioned prior art processes and providing a kind of be connected between storage production
Full-automatic battery tear code, induction system open, it can realize from multiple assembly lines export complete battery full-automatic stacking, go out
The full-automatic de-stacking of storehouse side acid filling machine entrance outbound solid tray, and the technique ring such as full-automatic conveying, automatic information collecting
Section, have the characteristics that to be connected smooth, efficient, practical and convenient, the tearing open of managerial ability of system, code, defeated one can be given full play to
Body system；Realize vehicle lead-acid battery manufacturing process link logistics it is increasingly automated (including pole plate transhipment,
The automatic transport of semi-finished product and finished product single battery, sort, tear stacking etc. open), manpower is not only reduced, reduces labor intensity,
Worker's work environment is also greatly improved, improves operating efficiency.
The present invention is achieved by the following technical solution：
A kind of full-automatic battery being connected between storage production tears code, induction system open, and the system includes tray conveying system, electricity
Pond palletizing system, battery de-stacking system, electric-control system, computer management system, bar code information acquisition system and other auxiliary
Equipment.
Tray conveying system：Including shuttle system, chain-linked conveyer, roller conveyor, pallet code extension set, swing conveying
The equipment such as machine, ribbon conveyer, checking the configuration station, carry in equipment for detectable substance material position configuration state and equipment running status
Detect device and other auxiliary equipments.Shuttle system therein is designed using the double car shuttle systems of the rail of U-rail one, and two
The working region of platform shuttle is relatively fixed, dynamic adjusts, no fixed operating bounds.Discrepancy library unit is connected in by shuttle system
Together, when a certain shuttle breaks down, what another shuttle can complete system goes out input work.When system workload
When less, a shuttle job, it can be achieved energy-saving.Shuttle is provided with bar code read write line, can be to going out to be put in storage goods and materials
Information is read out and verified, it is ensured that material information is errorless.Automatic Material Handling System realizes pallet from ripe conveying equipment
Automatic transport, caching, collection with battery, the function such as distribute, be accurately positioned.Phase in the sour environment close to acid filling region
Conveying equipment is closed, its support and roller etc. all select stainless steel material.
Battery palletizing system：From advanced and mature articulated robot, manipulator is realized takes into account 22 kinds of appearance and sizes 3 simultaneously
The automatic collection of kind classification battery, pile, per one layer of battery of pile, the automatic cushioning backing plate of robot, to ensure that stacking pile shape is whole
Flush whole.Corresponding 2 piling stations of every robot, 1 backing plate capture station.
Battery de-stacking system：From advanced and mature articulated robot, manipulator is realized takes into account 22 kinds of appearance and sizes 3 simultaneously
Automatic de-stacking, the distribution of kind classification battery, one layer of battery is often retracted, robot captures backing plate automatically, carries out backing plate pile recovery.
The corresponding 2 de-stacking stations of every robot, a backing plate collect station.Wherein, robot clamp design uses two groups of suckers, and
From battery Special sucking disc, storage battery removing, the special fixture of stacking exploitation are specific to.The use of two groups of suckers is suitable for
The battery or backing plate of different specification size, capture 1~3 battery or 1 piece backing plate simultaneously every time.Fixture can be according to different
Length and width dimensions battery adjusts different centre-to-centre spacing, using overall sponge sucker and throttle valve technology, ensures the equal energy of each sucker
Enough vacuum is set up, meets code, tear battery open and the different requirements of backing plate.
Electric-control system：The main control task for completing conveying equipment in logistics system, couples computer system upwards, receives
Material conveying instruction, the driving of bottom conveying equipment is realized to lower link conveying equipment, and integrate the control of other one-of-a-kind systems.
Further, it would be desirable to provide abundant in content, vivid man-machine interface, safety precautions and multiple modes of operation, ancillary staff
Carry out equipment operation and maintenance.
Computer management system：Scheduling Core and information storage processing center, run on computer network system and data
On lab environment, the first line of a couplet enterprise information management system, second line of a couplet industrial time controlling system.Using integrated technology as core, thing is realized
Stream instruction fast and accurately performs and collection, processing, transmission and the storage of logistics information, and makes correct decision-making to coordinate
Each service link, ensure that various materials are accurately dispatched, conveyed in time, realize collection to logistics information, storage, analysis, statistics,
Management integration, and then the orderly flowing of enterprise's material high-efficiency and scientific management are realized to meet the need of materials circulation automation
Will, required logistics information is provided for upper layer information management system.
It is provided with system for the detection device of detectable substance material position configuration state and equipment running status and other attached
Device.
Robot automatic code-disc storage flow：
After empty pallet group outbound, through shuttle automatic transport to empty pallet assembling and dismantling sub-station, tray separator is by empty pallet
Assembling and dismantling are sent to the automatic stacking station of unstacking and stacking machine device people through pipeline into single empty pallet, empty pallet；After the completion of assembling
Battery, robot crawl station is delivered to through pipeline；Backing plate solid tray is defeated by shuttle and chain type after piler carries outbound
Machine is sent to deliver to corresponding robot crawl backing plate station.
Unstacking and stacking machine device people is automatically by the pallet code extension set of battery pile to piling station, per one layer of battery of pile, machine
Device people captures a backing plate automatically, pads in battery layers, to ensure that every layer of battery surface is smooth, then next layer of battery of pile, often
Most 3 layers of batteries of pile on individual pallet；After the completion of battery pile, by robot according to top cell quantity and position judgment whether
Add dust-proof backing plate；Solid tray after the completion of pile, shuttle is given through conveyer, carries out pallet bar code scan, pallet bar code is swept
Retouch errorless, system automatically binds battery information on pallet bar code information and pallet, then solid tray is delivered into heap by shuttle
Stack machine picking platform.Piler forks solid tray, delivers to corresponding shelf goods lattice storage.
If pallet bar code scan malfunctions, solid tray is delivered to outbound platform by shuttle automatically, and system sends acousto-optic report
Warn and prompt progress artificial treatment, after the completion of artificial treatment, be put in storage again.Caused sky after the completion of the solid tray de-stacking of carrying backing plate
Pallet, then it is preferential to be used for robot automatic stacking battery storage.
Robot tears disk outbound flow open automatically：
According to production needs, host computer system assigns outbound task, and corresponding solid tray is carried to heap by piler
Stack machine outbound platform, then solid tray is delivered to by shuttle and conveyer the de-stacking station of robot.Bar code is carried on shuttle
Identifier, outbound material information can be verified, if verification error, system send sound and light alarm, prompt artificial place
Reason.
Robot automatically splits the battery on solid tray one by one, is put into blowing station, and corresponding electricity is delivered to through conveyer
Acid filling on basin irrigation acid line.By on the backing plate automatic stacking removed to pallet, pile is preferentially fed into storehouse machine into after whole disk for robot
Device people organizes disk use, the storage of unnecessary then storage automatically.Empty pallet caused by robot de-stacking, it is preferential to be used for backing plate pile,
It is unnecessary then by empty pallet stacking machine pile in groups, feed storehouse automatic code-disc and use or storage storage.
Acid filling line is nearby provided with terminal, and operating personnel can apply according to produce reality needs or change phase
Answer the model specification and quantity of acid filling battery.If the battery of outbound is excessive, acid filling line is not finished, then robot de-stacking station
The conveyer reversion at place, storehouse is returned by remaining battery clout.If there is cases of emergency such as acid filling equipment faults, split online
Battery then by manual recovery, and pass through carrying fork truck to storage station be put in storage deposit.
The system is using battery conveying line+robot automatic stacking+solid tray shuttle carrying+automatic de-stacking of robot
Scheme, with advanced and mature logistics equipment, storage device and technological means, automaticity is high, and equipment is reliable and stable；Not only
Conveying, the circulation of semi-finished product battery in production line for manufacturing battery dispatching can be realized, while also realizes oneself of semi-finished product lead-acid accumulator
The multiple functions such as dynamic conveying, the automatic de-stacking of robot automatic stacking and robot, so as to substitute current battery industry universal completely
The technique mould of the traditional hand stowage used+artificial cushioning plate+carrying fork truck+ground storage+carrying fork truck+artificial de-stacking
Formula.
The system realizes the full-automatic stacking for being exported from multiple assembly lines and completing battery, and outbound side acid filling machine entrance goes out
The full-automatic de-stacking of storehouse solid tray, and the process procedure such as full-automatic conveying, automatic information collecting, have and be connected suitable
Freely, the features such as efficient, practical and convenient, the tearing open of managerial ability, code, the defeated integral system of system can be given full play to；Realize
The increasingly automated of vehicle lead-acid battery manufacturing process link logistics (includes transhipment, semi-finished product and the finished product list of pole plate
The automatic transport of individual battery, sort, tear stacking etc. open), manpower is not only reduced, labor intensity is reduced, also greatly improved
Worker's work environment, improves operating efficiency.
The invention has the advantages that：
The battery conveying line that the present invention uses+robot automatic stacking+solid tray shuttle carrying+automatic de-stacking of robot
Scheme, with advanced and mature logistics equipment, storage device and technological means, automaticity is high, and equipment is reliable and stable, and
And whole work process process layout is succinct, logistics route is smooth, perfect function；Hommization is fully demonstrated in each details
Design, such as online stacking, in whole system after the completion of battery assembling, robot piling station, pallet are delivered to through pipeline
Conveying is carried by shuttle and conveyer by the way of not landing, stacking, and cushioning backing plate are carried out to battery using robot,
Instead of manual work, and realize the automatic distributing to empty pallet group so that the whole logistics system response time is most fast, at utmost
The operational efficiency of raising system；The system also achieves pallet bar code automatically scanning and outbound goods and materials confirm, is set on shuttle
Screen bar code recognizer, storage battery information is bound respectively, and outbound battery information is confirmed, it is ensured that battery information is accurate
Reliably；Robot mechanical arm meets the General Requirement of multiple battery, robot mechanical arm design, and a kind of manipulator can be realized pair
This project all kinds battery tears stacking requirement open, after battery altering produces kind, without changing manipulator；Manipulator also has
Realize the carrying to backing plate, pile up；Conveying equipment realizes anti-acid environment, design against corrosion, and roller conveyor therein is defeated
Send to realize and the battery that single minimum battery size length is 195mm captured, and before robot crawl, pre-processed,
Realization can once capture multiple batteries.
The present invention not only reduces manpower, reduces labor intensity, also greatly changes while effectively reducing system energy consumption
It has been apt to worker's work environment, has improved operating efficiency.
Brief description of the drawings
Fig. 1 is that battery conveys overall logistics system figure after realizing the present invention；
Fig. 2 is battery palletizing system in Fig. 1；1- piling stations in figure, 2- crawl stations, 3- equipment centers, in 4- materials
The heart, 5- robot palletizers, 6- crawl backing plate stations；
Fig. 3 is battery de-stacking system in Fig. 1；1- unstacking robots in figure, 2- de-stacking stations, 3- backing plates collect station, 4-
Maintenance area；
Fig. 4 is tray conveying system in Fig. 1；
Fig. 5 is robot automatic code-disc storage flow；
Fig. 6 is that robot tears disk outbound flow open automatically.
Embodiment
See Fig. 1-Fig. 4, a kind of full-automatic battery being connected between storage production tears code, induction system open, and the system includes pallet
Induction system, battery palletizing system, battery de-stacking system, electric-control system, computer management system, bar code information acquisition system with
And other auxiliary equipments.
Tray conveying system：Including shuttle system, chain-linked conveyer, roller conveyor, pallet code extension set, swing conveying
The equipment such as machine, ribbon conveyer, checking the configuration station, carry in equipment for detectable substance material position configuration state and equipment running status
Detect device and other auxiliary equipments.Shuttle system therein is designed using the double car shuttle systems of the rail of U-rail one, and two
The working region of platform shuttle is relatively fixed, dynamic adjusts, no fixed operating bounds.Discrepancy library unit is connected in by shuttle system
Together, when a certain shuttle breaks down, what another shuttle can complete system goes out input work.When system workload
When less, a shuttle job, it can be achieved energy-saving.Shuttle is provided with bar code read write line, can be to going out to be put in storage goods and materials
Information is read out and verified, it is ensured that material information is errorless.Automatic Material Handling System realizes pallet from ripe conveying equipment
Automatic transport, caching, collection with battery, the function such as distribute, be accurately positioned.Phase in the sour environment close to acid filling region
Conveying equipment is closed, its support and roller etc. all select stainless steel material.
Battery palletizing system：From advanced and mature articulated robot, manipulator is realized takes into account 22 kinds of appearance and sizes 3 simultaneously
The automatic collection of kind classification battery, pile, per one layer of battery of pile, the automatic cushioning backing plate of robot, to ensure that stacking pile shape is whole
Flush whole.Corresponding 2 piling stations of every robot, 1 backing plate capture station.
Battery de-stacking system：From advanced and mature articulated robot, manipulator is realized takes into account 22 kinds of appearance and sizes 3 simultaneously
Automatic de-stacking, the distribution of kind classification battery, one layer of battery is often retracted, robot captures backing plate automatically, carries out backing plate pile recovery.
The corresponding 2 de-stacking stations of every robot, a backing plate collect station.Wherein, robot clamp design uses two groups of suckers, and
From battery Special sucking disc, storage battery removing, the special fixture of stacking exploitation are specific to.The use of two groups of suckers is suitable for
The battery or backing plate of different specification size, capture 1~3 battery or 1 piece backing plate simultaneously every time.Fixture can be according to different
Length and width dimensions battery adjusts different centre-to-centre spacing, using overall sponge sucker and throttle valve technology, ensures the equal energy of each sucker
Enough vacuum is set up, meets code, tear battery open and the different requirements of backing plate.
Electric-control system：The main control task for completing conveying equipment in logistics system, couples computer system upwards, receives
Material conveying instruction, the driving of bottom conveying equipment is realized to lower link conveying equipment, and integrate the control of other one-of-a-kind systems.
Further, it would be desirable to provide abundant in content, vivid man-machine interface, safety precautions and multiple modes of operation, ancillary staff
Carry out equipment operation and maintenance.
Computer management system：Scheduling Core and information storage processing center, run on computer network system and data
On lab environment, the first line of a couplet enterprise information management system, second line of a couplet industrial time controlling system.Using integrated technology as core, thing is realized
Stream instruction fast and accurately performs and collection, processing, transmission and the storage of logistics information, and makes correct decision-making to coordinate
Each service link, ensure that various materials are accurately dispatched, conveyed in time, realize collection to logistics information, storage, analysis, statistics,
Management integration, and then the orderly flowing of enterprise's material high-efficiency and scientific management are realized to meet the need of materials circulation automation
Will, required logistics information is provided for upper layer information management system.
It is provided with system for the detection device of detectable substance material position configuration state and equipment running status and other attached
Device.
As shown in figure 1, a kind of full-automatic battery being connected between storage production tears code, induction system open, the system includes pallet
Induction system, battery palletizing system, battery de-stacking system, automatically controlled and computer management system, bar code information acquisition system and
Other auxiliary equipments；Specific equipment have shuttle, unstacking and stacking machine device people, chain-linked conveyer, roller conveyor, pallet code extension set,
The equipment such as oscillating conveyor, ribbon conveyer, checking the configuration station.
Main working process is as follows：
1) robot automatic code-disc storage flow, such as Fig. 5：
After empty pallet group outbound, through shuttle automatic transport to empty pallet assembling and dismantling sub-station, tray separator is by empty pallet
Assembling and dismantling are sent to the automatic stacking station of unstacking and stacking machine device people through pipeline into single empty pallet, empty pallet；After the completion of assembling
Battery, robot crawl station is delivered to through pipeline；Backing plate solid tray is defeated by shuttle and chain type after piler carries outbound
Machine is sent to deliver to corresponding robot crawl backing plate station.
Unstacking and stacking machine device people is automatically by the pallet code extension set of battery pile to piling station, per one layer of battery of pile, machine
Device people captures a backing plate automatically, pads in battery layers, to ensure that every layer of battery surface is smooth, then next layer of battery of pile, often
Most 3 layers of batteries of pile on individual pallet；After the completion of battery pile, by robot according to top cell quantity and position judgment whether
Add dust-proof backing plate；Solid tray after the completion of pile, shuttle is given through conveyer, carries out pallet bar code scan, pallet bar code is swept
Retouch errorless, system automatically binds battery information on pallet bar code information and pallet, then solid tray is delivered into heap by shuttle
Stack machine picking platform.Piler forks solid tray, delivers to corresponding shelf goods lattice storage.
If pallet bar code scan malfunctions, solid tray is delivered to outbound platform by shuttle automatically, and system sends acousto-optic report
Warn and prompt progress artificial treatment, after the completion of artificial treatment, be put in storage again.Caused sky after the completion of the solid tray de-stacking of carrying backing plate
Pallet, then it is preferential to be used for robot automatic stacking battery storage.
2) robot tears disk outbound flow, such as Fig. 6 open automatically：
According to production needs, host computer system assigns outbound task, and corresponding solid tray is carried to heap by piler
Stack machine outbound platform, then solid tray is delivered to by shuttle and conveyer the de-stacking station of robot.Bar code is carried on shuttle
Identifier, outbound material information can be verified, if verification error, system send sound and light alarm, prompt artificial place
Reason.
Robot automatically splits the battery on solid tray one by one, is put into blowing station, and corresponding electricity is delivered to through conveyer
Acid filling on basin irrigation acid line.By on the backing plate automatic stacking removed to pallet, pile is preferentially fed into storehouse machine into after whole disk for robot
Device people organizes disk use, the storage of unnecessary then storage automatically.Empty pallet caused by robot de-stacking, it is preferential to be used for backing plate pile,
It is unnecessary then by empty pallet stacking machine pile in groups, feed storehouse automatic code-disc and use or storage storage.
Acid filling line is nearby provided with terminal, and operating personnel can apply according to produce reality needs or change phase
Answer the model specification and quantity of acid filling battery.If the battery of outbound is excessive, acid filling line is not finished, then robot de-stacking station
The conveyer reversion at place, storehouse is returned by remaining battery clout.If there is cases of emergency such as acid filling equipment faults, split online
Battery then by manual recovery, and pass through carrying fork truck to storage station be put in storage deposit.
Claims (4)
1. a kind of full-automatic battery being connected between storage production tears code, induction system open, it is characterised in that including pallet delivery system
System, battery palletizing system, battery de-stacking system, electric-control system, computer management system and bar code information acquisition system；
Tray conveying system：Including shuttle system, chain-linked conveyer, roller conveyor, pallet code extension set, oscillating conveyor,
Ribbon conveyer and checking the configuration station equipment, equipment are provided with the detection for detectable substance material position configuration state and equipment running status
Device；Shuttle system therein is using the double car shuttle system designs of the rail of U-rail one, the working region phase of two shuttles
Fixation, dynamic are adjusted, no fixed operating bounds；Shuttle system connects together discrepancy library unit, when a certain shuttle
When breaking down, what another shuttle can complete system goes out input work；When system workload is less, a shuttle
Work, can be realized energy-saving；Shuttle is provided with bar code read write line, can be read out to going out to be put in storage material information and school
Test, it is ensured that material information is errorless；Automatic Material Handling System realizes automatic transport, caching, collection, distribution, the standard of pallet and battery
It is determined that position；Conveying equipment in the sour environment close to acid filling region, its support and roller all select anticorrosion material；
Battery palletizing system：The manipulator of robot realize take into account simultaneously 22 kinds of appearance and size, 3 kinds of classification batteries automatic collection,
Pile, per one layer of battery of pile, the automatic cushioning backing plate of robot, to ensure that stacking pile shape is neatly smooth；Every robot corresponding 2
Individual piling station, 1 backing plate capture station；
Battery de-stacking system：The manipulator of robot realize take into account simultaneously 22 kinds of appearance and size, 3 kinds of classification batteries automatic de-stacking,
Distribution, one layer of battery is often retracted, robot captures backing plate automatically, carries out backing plate pile recovery；Corresponding 2 de-stackings of every robot
Station, 1 backing plate collect station；Wherein, robot clamp design uses two groups of suckers, and the use of two groups of suckers adapts to different rule
The battery or backing plate of lattice size, capture 1~3 battery or 1 backing plate simultaneously every time；Fixture stores according to different length and width dimensions
Battery adjusts different centre-to-centre spacing, using overall sponge sucker and throttle valve technology, ensures that each sucker can be set up enough
Vacuum；
Electric-control system：The main control task for completing conveying equipment in logistics system, connects up computer system, receives material
Conveying instruction, the driving that conveying equipment realizes bottom conveying equipment is connected downwards, and integrate the control of other one-of-a-kind systems；In addition
Abundant in content, vivid man-machine interface, safety precautions and multiple modes of operation are also provided, ancillary staff is carried out
Equipment operation and maintenance；
Computer management system：Scheduling Core and information storage processing center, run on computer network system and database ring
On border, the upper even enterprise information management system, lower even industrial time controlling system；Using integrated technology as core, realize that logistics refers to
The execution of order and the collection of logistics information, processing, transmission and storage, and correct decision-making is made to coordinate each service link, protect
Hinder the conveying of various materials, realize collection to logistics information, storage, analysis, statistics, management integration, and then realize enterprise
The flowing and scientific management of material provide required thing for upper layer information management system to meet the needs of materials circulation automation
Stream information.
2. a kind of full-automatic battery being connected between storage production according to claim 1 tears code, induction system open, its feature exists
In the artificial articulated robot of machine used in battery palletizing system and battery de-stacking system.
3. a kind of full-automatic battery being connected between storage production according to claim 1 tears code, induction system open, its feature exists
In robot automatic code-disc storage flow is：
After empty pallet group outbound, through shuttle automatic transport to empty pallet assembling and dismantling sub-station, tray separator is by empty pallet assembling and dismantling
Into single empty pallet, empty pallet is sent to the automatic stacking station of robot palletizer through pipeline；Battery after the completion of assembling, warp
Pipeline delivers to robot crawl station；Backing plate solid tray is sent after piler carries outbound by shuttle and chain-linked conveyer
Backing plate station is captured to corresponding robot；
Robot palletizer is automatically by the pallet code extension set of battery pile to piling station, and per one layer of battery of pile, robot is certainly
One backing plate of dynamic crawl, is padded in battery layers, to ensure that every layer of battery surface is smooth, then next layer of battery of pile, each pallet
Upper most 3 layers of batteries of pile；After the completion of battery pile, whether added according to top cell quantity and position judgment by robot dust-proof
Backing plate；Solid tray after the completion of pile, shuttle is given through conveyer, carries out pallet bar code scan, pallet bar code scan is errorless
, system automatically binds battery information on pallet bar code information and pallet, then solid tray is delivered into piler by shuttle and taken
Goods station platform；Piler forks solid tray, delivers to corresponding shelf goods lattice storage；
If pallet bar code scan malfunctions, solid tray is delivered to outbound platform by shuttle automatically, and system sends sound and light alarm and carried
Show carry out artificial treatment, after the completion of artificial treatment, be put in storage again；Caused sky is held in the palm after the completion of carrying the solid tray de-stacking of backing plate
Disk, then it is preferential to be used for robot automatic stacking battery storage.
4. a kind of full-automatic battery being connected between storage production according to claim 1 tears code, induction system open, its feature exists
In robot tears disk outbound flow open and is automatically：
According to production needs, host computer system assigns outbound task, and corresponding solid tray is carried to piler by piler
Outbound platform, then solid tray is delivered to by shuttle and conveyer the de-stacking station of robot；Identified on shuttle with bar code
Device, outbound material information is verified, if verification error, system send sound and light alarm, prompt artificial treatment；
Robot automatically splits the battery on solid tray one by one, is put into blowing station, and delivering to corresponding battery through conveyer fills
Acid filling on sour line；By on the backing plate automatic stacking removed to pallet, pile is preferentially fed into storehouse robot into after whole disk for robot
Automatic group disk uses, the storage of unnecessary then storage；Empty pallet caused by robot de-stacking, it is preferential to be used for backing plate pile, it is unnecessary
Then by empty pallet stacking machine pile in groups, feed storehouse automatic code-disc use or storage storage；
Acid filling line is nearby provided with terminal, and operating personnel apply according to produce reality needs or change corresponding acid filling electricity
The model specification and quantity in pond；If the battery of outbound is excessive, acid filling line is not finished, then the conveying at robot de-stacking station
Machine is inverted, and remaining battery clout is returned into storehouse；If there is acid filling equipment fault case of emergency, split online battery then by
Manual recovery, and be put in storage and deposited by carrying fork truck to storage station.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610143148.XA CN105731012B (en) | 2016-03-14 | 2016-03-14 | A kind of full-automatic battery being connected between storage production tears code, induction system open |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610143148.XA CN105731012B (en) | 2016-03-14 | 2016-03-14 | A kind of full-automatic battery being connected between storage production tears code, induction system open |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN105731012A CN105731012A (en) | 2016-07-06 |
| CN105731012B true CN105731012B (en) | 2018-01-05 |
Family
ID=56250495
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610143148.XA Active CN105731012B (en) | 2016-03-14 | 2016-03-14 | A kind of full-automatic battery being connected between storage production tears code, induction system open |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN105731012B (en) |
Families Citing this family (30)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106628927A (en) * | 2016-09-28 | 2017-05-10 | 国网内蒙古东部电力有限公司 | Single-phase automatic verification line technological layout |
| CN106742307B (en) * | 2016-12-21 | 2023-12-12 | 昆船智能技术股份有限公司 | Automatic temporary storage and sorting feeding system and method for box skins |
| CN106882523B (en) * | 2017-01-19 | 2019-05-10 | 广东汇兴精工智造股份有限公司 | A kind of ceramic bowl deposits embryo pipeline automatically |
| CN108189681A (en) * | 2017-04-01 | 2018-06-22 | 上海电巴新能源科技有限公司 | Electric vehicle changes electric control method and system |
| CN107487603B (en) * | 2017-07-28 | 2020-04-28 | 柳州福能机器人开发有限公司 | Automatic collecting and transporting robot for spherical objects |
| CN108146947A (en) * | 2017-09-21 | 2018-06-12 | 机械工业第六设计研究院有限公司 | The storage of U-shaped rails formula multiple-layer box type shuttle stereo garage divides method |
| CN107672834A (en) * | 2017-10-19 | 2018-02-09 | 国网天津市电力公司电力科学研究院 | One kind is used to tear back concentrator narrowband carrier module automatic boxing method open |
| CN107664990A (en) * | 2017-10-27 | 2018-02-06 | 东莞市希锐自动化科技股份有限公司 | The feed system of intelligent unmanned surface treatment workshop |
| CN107600866A (en) * | 2017-10-30 | 2018-01-19 | 合肥万力轮胎有限公司 | A kind of big volume of carcass and the big volume automatic storage induction system of inner liner |
| CN108876083B (en) * | 2017-11-06 | 2024-03-22 | 武汉燎原模塑有限公司 | Warehouse dispatching system and production line applying same |
| CN108910378B (en) * | 2018-07-19 | 2020-08-11 | 湖北亿纬动力有限公司 | Battery stereoscopic storage warehouse system and battery storage and warehousing method |
| CN109516220A (en) * | 2018-10-16 | 2019-03-26 | 长沙格力暖通制冷设备有限公司 | Conveyer system, method and pile device |
| CN109433648B (en) * | 2018-11-27 | 2021-09-14 | 南京理工大学张家港工程院有限公司 | Automatic flow sorting working method |
| CN109433645A (en) * | 2018-11-27 | 2019-03-08 | 南京理工大学张家港工程院有限公司 | A kind of working method automating continuous operation system |
| CN109433646A (en) * | 2018-11-27 | 2019-03-08 | 南京理工大学张家港工程院有限公司 | A kind of automation continuous operation system |
| CN109433647B (en) * | 2018-11-27 | 2021-09-14 | 南京理工大学张家港工程院有限公司 | Automatic change flowing water letter sorting system |
| CN109607222B (en) * | 2018-11-30 | 2021-05-11 | 成都信息工程大学 | Foam stacking and unstacking equipment |
| CN109607221B (en) * | 2018-11-30 | 2021-05-11 | 成都信息工程大学 | Assembled foam stacking and unstacking equipment |
| CN109607213B (en) * | 2018-11-30 | 2021-02-02 | 成都信息工程大学 | Rotation type bubble cotton unstacking and information spout seal equipment |
| CN109720885B (en) * | 2018-12-07 | 2020-12-22 | 成都信息工程大学 | Assembled foam unstacking and information jet printing equipment |
| CN109592277B (en) * | 2018-12-07 | 2021-06-08 | 珠海格力智能装备有限公司 | Control method and device for warehousing and ex-warehouse of goods |
| CN111217157A (en) * | 2019-07-15 | 2020-06-02 | 云南昆船设计研究院有限公司 | Automatic change tealeaves system of shining green |
| CN110854397B (en) * | 2019-10-16 | 2022-06-03 | 深圳雷柏科技股份有限公司 | Automatic warehouse logistics system for new energy batteries |
| CN111099233B (en) * | 2019-12-16 | 2022-04-29 | 意欧斯智能科技股份有限公司 | Storage management system for solid waste |
| CN110949995A (en) * | 2019-12-27 | 2020-04-03 | 江苏汤姆包装机械有限公司 | Intelligent feeding system and feeding method |
| CN112949795A (en) * | 2021-03-18 | 2021-06-11 | 格力电器(南京)有限公司 | Logistics method, device, storage medium, electronic equipment and logistics system |
| CN112978194B (en) * | 2021-04-20 | 2022-06-24 | 山东鲁丽家居有限公司 | Automatic plate distribution and feeding system and method for household plate processing |
| CN113253024A (en) * | 2021-05-07 | 2021-08-13 | 南京睿实智能安全科技有限公司 | Fire monitor three-dimensional aging rack system and aging test method thereof |
| CN113671945A (en) * | 2021-07-15 | 2021-11-19 | 深圳市雄帝科技股份有限公司 | Unmanned transport vehicle scheduling management method and management system thereof |
| CN113247515B (en) * | 2021-07-15 | 2021-09-24 | 宏雷机械设备(南通)有限公司 | Control system for optimizing conveying efficiency of tray in vertical warehouse |
Family Cites Families (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US6915895B2 (en) * | 2000-10-19 | 2005-07-12 | Suntory Limited | Container group delivery mechanism, and equipment and method for transporting container |
| CN203998139U (en) * | 2014-06-19 | 2014-12-10 | 常州市常衡精工自动化设备有限公司 | A kind of stacking pallet backing plate automated dispensing machine structure |
| CN204688082U (en) * | 2015-04-27 | 2015-10-07 | 上海电巴新能源科技有限公司 | What apply shuttle changes electric system |
| CN204822870U (en) * | 2015-07-23 | 2015-12-02 | 无锡中鼎物流设备有限公司 | Cold -stored full -automatic storage of acidophilus milk and transport letter sorting system based on fluent formula stock is said |
-
2016
- 2016-03-14 CN CN201610143148.XA patent/CN105731012B/en active Active
Also Published As
| Publication number | Publication date |
|---|---|
| CN105731012A (en) | 2016-07-06 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN105731012B (en) | A kind of full-automatic battery being connected between storage production tears code, induction system open | |
| CN108722882B (en) | Intelligent sorting and packaging system and sorting and packaging method thereof | |
| CN107416405A (en) | A kind of shuttle plate vertical library | |
| CN103224142B (en) | A kind of product automatic basket loading and transmission system | |
| CN109353732A (en) | A kind of large size material automated warehousing system and method | |
| CN107983657A (en) | A kind of plate intelligent sorting system based on robot | |
| CN102411871A (en) | Modular manufacture training unit device and modular combined manufacture training system | |
| CN101863385A (en) | Automatic unstacking-stacking process for warehouse-transfer tobacco | |
| CN112644941B (en) | Explosion-proof logistics storage system and management method | |
| CN107899957B (en) | Automatic logistics sorting system and automatic logistics sorting method | |
| CN107419376A (en) | Spinning process line based on integrated fusion technology | |
| CN103771064A (en) | Centralized power supply system, centralized charging station and battery conveying production line | |
| CN102565749A (en) | Flexible automatic verification system and method for watt-hour meter | |
| CN207275504U (en) | A kind of Multilayer shuttle car vertical library | |
| CN107973041A (en) | A kind of goods of Almightiness type sorts logistics device to people | |
| CN108241946B (en) | Automatic sorting system and method and automatic conveying unit | |
| CN104986401A (en) | Glass tube product conveying and packaging line and conveying method | |
| CN107563708A (en) | Goods sorting system and method | |
| CN207827129U (en) | A kind of goods of Almightiness type sorts logistics device to people | |
| CN207275503U (en) | A kind of shuttle plate vertical library | |
| CN202967263U (en) | Centralized power supply system, centralized charging station and battery delivery line | |
| CN107364711A (en) | A kind of sorting device and its method for sorting | |
| CN205802155U (en) | Hopper stacking system based on robot | |
| CN110963219B (en) | Intelligent production line for disassembling and assembling container freight yard station | |
| CN203793672U (en) | Semi-automatic encasement device |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CP03 | Change of name, title or address |
Address after: Building 401, Kunchuan Industrial Zone, Guandu District, Kunming City, Yunnan Province Patentee after: Kunchuan Intelligent Technology Co., Ltd Address before: Kunming City, Yunnan province people's road 650051 No. 6 building Kunchuan Patentee before: KUNMING KSEC LOGISTIC INFORMATION INDUSTRY Co.,Ltd. |
|
| CP03 | Change of name, title or address |