CN105716649A - One-button detection instrument - Google Patents
One-button detection instrument Download PDFInfo
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- CN105716649A CN105716649A CN201610259377.8A CN201610259377A CN105716649A CN 105716649 A CN105716649 A CN 105716649A CN 201610259377 A CN201610259377 A CN 201610259377A CN 105716649 A CN105716649 A CN 105716649A
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- support body
- light source
- industrial camera
- camera
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01D—MEASURING NOT SPECIALLY ADAPTED FOR A SPECIFIC VARIABLE; ARRANGEMENTS FOR MEASURING TWO OR MORE VARIABLES NOT COVERED IN A SINGLE OTHER SUBCLASS; TARIFF METERING APPARATUS; MEASURING OR TESTING NOT OTHERWISE PROVIDED FOR
- G01D21/00—Measuring or testing not otherwise provided for
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01B—MEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
- G01B11/00—Measuring arrangements characterised by the use of optical techniques
- G01B11/24—Measuring arrangements characterised by the use of optical techniques for measuring contours or curvatures
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- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Investigating Materials By The Use Of Optical Means Adapted For Particular Applications (AREA)
Abstract
The invention relates to the technical field of detection instruments and in particular discloses a one-button detection instrument. The one-button detection instrument comprises a frame body, and an objective table, an industrial camera, a touch screen, a button module and an industrial control computer, which are arranged on the frame body; the industrial camera, the touch screen and the button module are electrically connected with the industrial control computer. When the one-button detection instrument is in actual use, a workpiece to be detected is placed on the objective table, the button module is triggered, the industrial control computer controls the industrial camera to take a picture of the workpiece and the picture and a detection result of an item to be detected on the picture are displayed on the touch screen together. The one-button detection instrument has a simple structure and can be used conveniently, the detection result can be rapidly displayed on the touch screen only after a user presses the button module, and the detection efficiency is greatly improved.
Description
Technical field
The present invention relates to detecting instrument technical field, in particular disclose one-touch detector.
Background technology
Quality in order to ensure workpiece, the workpiece produced is required for detecting, defective products workpiece is avoided to affect the normal usage energy of plant equipment, workpiece detects mainly through detecting instrument, detecting instrument of the prior art design is unreasonable, and structure is complicated, uses inconvenience, and need dedicated technician that the parameters of detection equipment is adjusted, it is unfavorable for the lifting of detection efficiency.
Summary of the invention
In order to overcome the shortcoming and defect existed in prior art, it is an object of the invention to provide one-touch detector, simple in construction, easy to use, it is greatly promoted the detection efficiency of workpiece.
For achieving the above object, the one-touch detector of the present invention, including support body, it is installed in the object stage of support body, industrial camera, touching display screen, key-press module and industrial PC, industrial camera, touching display screen, key-press module electrically connect with industrial PC respectively.
Preferably, described object stage includes the first support being installed in support body, is installed in driving mechanism and the carrier of the first support respectively, and driving mechanism is connected with carrier and drives carrier along the first bracket slide, and industrial camera is positioned at the top of carrier.
Preferably, described first support includes guide pillar and fixing plate, the two ends of guide pillar are connected to support body, fixing plate, driving mechanism includes being hingedly connected to the runner of fixing plate, threaded rod, threaded rod is equiped with the first gear engaged with runner, and carrier includes loading plate and is installed in the sleeve of loading plate, slide block respectively, and sleeve is sheathed on threaded rod, skid is connected to guide pillar, and industrial camera is positioned at the top of loading plate.
Preferably, described support body is also equiped with telecentric lights, and telecentric lights, industrial camera lay respectively at the both sides of loading plate, and loading plate is lamella lucida.
Preferably, described detector also includes camera lens, and camera lens is installed in industrial camera or support body, and camera lens is between industrial camera and object stage, and camera lens electrically connects with industrial camera, and industrial camera electrically connects with industrial PC.
Preferably, described support body is also equiped with annular light source, and annular light source is arranged around camera lens, and annular light source is between camera lens and object stage.
Preferably, described support body is also equiped with light source actuator and serial port module, and serial port module is installed in light source actuator, and described light source electrically connects with light source actuator, and light source actuator electrically connects with industrial PC through serial port module.
Preferably, described key-press module includes starting button, PASS display lamp, FALL display lamp and serial port module, starts button, PASS display lamp and FALL display lamp and electrically connects with industrial PC through serial port module respectively.
Preferably, described support body includes pedestal, transition frame and Extension support, and the two ends of transition frame are connected with pedestal, Extension support respectively, and Extension support and pedestal be arranged in parallel, object stage, key-press module and industrial PC are assembled on pedestal, and industrial camera, touching display screen are assembled on Extension support.
Preferably, described support body is also equiped with multiple leg, and each leg all includes main body, roller, threaded post and pillar, and main body is installed in support body, and roller is articulated with main body, and threaded post is installed in main body, and pillar is sheathed on threaded post, and the lower end of pillar is positioned at the lower section of roller.
Beneficial effects of the present invention: time actually used, workpiece to be detected is placed on object stage, user pressing keys module, workpiece is taken pictures by industrial PC regulation and control industrial camera, and the testing result of project to be detected on the picture of shooting, picture is jointly shown on touching display screen.Detector simple in construction of the present invention, easy to use, user merely presses on key-press module quickly can show testing result on touching display screen, is greatly promoted detection efficiency.
Accompanying drawing explanation
Fig. 1 is the perspective view of the present invention；
Fig. 2 is the perspective view after the present invention hides protective plate；
Fig. 3 is the sectional view of the present invention；
Fig. 4 is the close-up schematic view of part A in Fig. 3；
Fig. 5 is the front view of the object stage of the present invention.
Accompanying drawing labelling includes:
1 support body 10 pedestal 11 transition frame
12 Extension support 13 leg 14 main bodys
15 roller 16 threaded post 17 pillars
Plate fixed by 2 object stage 20 guide pillars 21
22 runner 23 threaded rod 24 gears
25 loading plate 26 sleeve 27 slide blocks
3 industrial camera 4 touching display screen 5 key-press modules
51 start button 52 PASS display lamp 53 FALL display lamp
6 industrial PC 7 camera lens 81 annular light sources
82 telecentric lights 9 light source actuators.
Detailed description of the invention
For the ease of the understanding of those skilled in the art, below in conjunction with embodiment and accompanying drawing, the present invention is further illustrated, and the content that embodiment is mentioned not is limitation of the invention.
Refer to Fig. 1 and Fig. 2, the one-touch detector of the present invention, including support body 1, being installed in the object stage 2 on support body 1, industrial camera 3, touching display screen 4, key-press module 5 and industrial PC 6, touching display screen 4 can use as display, and industrial camera 3, touching display screen 4, key-press module 5 electrically connect with industrial PC 6 respectively, in the present embodiment, industrial camera 3 is positioned at the top of object stage 2, and certainly, industrial camera 3 may also be at the side of object stage 2.
Time actually used, workpiece to be detected is placed on object stage 2, user pressing keys module 5, industrial PC 6 regulates and controls industrial camera 3 and workpiece is taken pictures, then the picture that industrial camera 3 shoots is analyzed processing by industrial PC 6, and the testing result of project to be detected on the picture of shooting, picture is jointly shown on touching display screen 4.Detector simple in construction of the present invention, easy to use, user merely presses on key-press module 5 quickly can show testing result on touching display screen 4, is greatly promoted detection efficiency.
Refer to Fig. 1, Fig. 2, Fig. 3 and Fig. 4, described support body 1 is generally U-shaped, support body 1 adopts multiple metal tube to be connected with each other and forms, support body 1 includes pedestal 10, transition frame 11 and Extension support 12, the two ends of transition frame 11 respectively with pedestal 10, Extension support 12 connects, in the present embodiment, pedestal 10 is connected with the lower end of transition frame 11, Extension support 12 is connected with the upper end of transition frame 11, pedestal 10 is substantially the rectangular-shaped of hollow, object stage 2, key-press module 5 and industrial PC 6 are all installed on pedestal 10, industrial camera 3, touching display screen 4 is all installed on Extension support 12, Extension support 12 is arranged in parallel with pedestal 10, guarantee that industrial camera 3 is positioned at the surface of object stage 2, avoid causing because of the slanted angle between industrial camera 3 and object stage 2 picture of shooting to deform distortion, and then have influence on the accuracy of testing result.Certainly, industrial camera 3 may also be at the left side of object stage 2, right side, front side or rear side, and to be detected that now needs guarantee workpiece parallel with industrial camera 3.In the present embodiment, the periphery of support body 1 is also equiped with protective plate, and industrial PC 6, industrial camera 3 are encapsulated in the inside of support body 1 by protective plate, it is to avoid extraneous object collision industrial PC 6 or industrial camera 3.
The bottom of described support body 1 is also equiped with multiple leg 13, each leg 13 all includes main body 14, roller 15, threaded post 16 and pillar 17, main body 14 is installed in the bottom of support body 1, roller 15 is hinged in main body 14, threaded post 16 is installed in main body 14, and pillar 17 is set in threaded post 16, and the lower end of pillar 17 is positioned at the lower section of roller 15, avoid roller 15 directly to contact mounting platform, place detector and be moved because of casual touching.In the present embodiment, user can make pillar 17 threadingly post 16 move up and down by rotation post 17, and then adjust the size of the bottom of pillar 17 and the spacing of the bottom of support body 1, conveniently detector of the present invention is stably placed on various mounting platform, such as, when mounting platform is rough and uneven in surface, it is possible to the pillar 17 rotating correspondence position is adjusted.When needs moving detector, user can pass through hand steered detector by its slant setting so that detector only has roller 15 and contacts ground, and pillar 17 is not in contact with the ground, and then promotes detector to move back and forth.
Refer to Fig. 2, Fig. 3 and Fig. 5, described object stage 2 includes the first support being installed on support body 1, being respectively installed in the driving mechanism on the first support and carrier, driving mechanism is connected with carrier and drives carrier to slide up and down along the first support, and industrial camera 3 is positioned at the top of carrier.Time actually used, workpiece is placed on carrier, user can be conveniently adjusted the distance between carrier and industrial camera 3 by controlling driving mechanism, in order to industrial camera 3 can shoot workpiece image clearly, it is ensured that detector obtains testing result accurately.
Described first support includes guide pillar 20 and fixing plate 21, and guide pillar 20 is substantially cylindrical, the flat board that fixing plate 21 is substantially rectangular, the two ends of guide pillar 20 are connected on support body 1 and on fixing plate 21, in the present embodiment, the lower end of guide pillar 20 connects fixing plate 21, and the upper end of guide pillar 20 connects support body 1.Driving mechanism includes being respectively hinged at the runner 22 on fixing plate 21 and threaded rod 23, runner 22 is substantially in the form of annular discs, in the present embodiment, the outer surface of runner 22 is provided with cone tooth, and threaded rod 23 is substantially cylindrical, and the outer surface of threaded rod 23 is provided with external screw thread, threaded rod 23 is mounted with and runner 22 meshed gears 24, gear 24 is similarly cone tooth, and runner 22 is also equiped with handle away from one end of gear 24, and user can hand grip rotating wheel 22.Carrier includes loading plate 25, be respectively installed on loading plate 25 sleeve 26 and slide block 27, sleeve 26 is substantially the cylindric of hollow, sleeve 26 is provided with the female thread coordinated with threaded rod 23, sleeve 26 is set on threaded rod 23, and slide block 27 is slidably connected on guide pillar 20, in the present embodiment, slide block 27 is set on guide pillar 20, preferably, being equiped with linear bearing between slide block 27 and guide pillar 20, industrial camera 3 is positioned at the top of loading plate 25.
Time actually used, workpiece to be detected is placed on loading plate 25, when needs Lifting carrying platform 2, user hand grip rotating wheel 22, runner 22 drives the gear 24 engaged to rotate, owing to gear 24 is fixedly mounted on threaded rod 23, when gear 24 rotates and related threaded rod 23 rotate, owing to sleeve 26 is set on threaded rod 23, when threaded rod 23 rotates, sleeve 26 can drive loading plate 25 threadingly bar 23 to move up and down, and then realizes moving up and down of object stage 2.
Refer to Fig. 1 and Fig. 2, described key-press module 5 includes starting button 51, PASS display lamp 52, FALL display lamp 53 and serial port module (not shown), start button 51, PASS display lamp 52 and FALL display lamp 53 are intervally installed, preferably, start button 51, PASS display lamp 52 and FALL display lamp 53 shape each other is different or color is different, user is avoided to obscure the function of each button, start button 51, PASS display lamp 52 and FALL display lamp 53 electrically connect with industrial PC 6 respectively, in the present embodiment, start button 51, PASS display lamp 52 and FALL display lamp 53 electrically connect with industrial PC respectively through serial port module.Time actually used, detector is switched on power, user started by press button 51, detector can start preparation, and namely after started by press button 51, industrial PC 6 is opened immediately, and now touching display screen 4 shows inspection software interface, inspection software includes writing detection program package and standard test procedure bag, according to actual needs, user can utilize can write detection program package write oneself specific detection project, user is transferred standard test procedure bag and can directly be used；Further, it is also possible to set the parameters of industrial camera 3 on inspection software interface.If user directly presses PASS display lamp 52 or FALL display lamp 53, now detector acquiescence inspection software uses standard detection software kit and acquiescence industrial camera 3 parameter.User pressing PASS display lamp 52, namely touching display screen 4 demonstrates the workpiece image of shooting and detects the project passed through；User pressing FALL display lamp 53, namely touching display screen 4 demonstrates the workpiece image of shooting and the project that detection is failed.Certainly, according to specific needs, those skilled in the art also can only arrange detection button on key-press module 5, and namely detector starts after switching on power, user pressing detection button, touching display screen 4 shows the workpiece image of shooting simultaneously, detects the project passed through and detect failed project.
Refer to Fig. 2 and Fig. 3, described detector also includes camera lens 7, camera lens 7 is installed on industrial camera 3 or on support body 1, camera lens 7 is between industrial camera 3 and object stage 2, in the present embodiment, camera lens 7 electrically connects with industrial camera 3, and industrial camera 3 electrically connects with industrial PC 6, and namely camera lens 7 is electrically connected with industrial PC 6 by industrial camera 3.By setting up camera lens 7, parallax correction, it is ensured that in certain object distance range, the image enlargement ratio of industrial camera 3 shooting will not change with the change of object distance, the image of high-resolution shot by further support industry camera 3, it is ensured that detector obtains testing result accurately.
Described support body 1 is also equiped with annular light source 81, annular light source 81 is arranged around camera lens 7, annular light source 81 is between camera lens 7 and object stage 2, annular light source 81 electrically connects with industrial PC 6, in the present embodiment, annular light source 81 is connected with light source controller, and light source controller is connected with industrial PC 6 by serial ports.Annular light source 81 sends uniform light, provides suitable light for camera lens 7, it is ensured that industrial camera 3 shoots the image of high-resolution in shooting process.By being electrically connected with industrial PC 6 by annular light source 81, in the present embodiment, annular light source 81 is connected with light source controller, and light source controller is connected with industrial PC by serial ports, and user can the brightness of adjustment ring shape light source 81 on inspection software interface.
Described support body 1 is also equiped with telecentric lights 82, telecentric lights 82, industrial camera 3 lay respectively at the both sides up and down of loading plate 25, in the present embodiment, industrial camera 3 is positioned at the top of loading plate 25, telecentric lights 82 is positioned at the lower section of loading plate 25, and loading plate 25 is lamella lucida, it is preferable that, loading plate 25 is glass plate, and telecentric lights 82 electrically connects with industrial PC 6.By setting up telecentric lights 82, be equivalent to provide backlight for industrial camera 3, according to specific needs, it is possible on inspection software interface, adjust the brightness of telecentric lights 82, it is simple to industrial camera 3 shoots workpiece profile image clearly.
Described support body 1 is also equiped with light source actuator 9 and serial port module (not shown), serial port module is arranged on light source actuator 9, annular light source 81 or telecentric lights 82 all electrically connect with light source actuator 9, light source actuator 9 electrically connects with industrial PC 6 through serial port module again, by setting up light source actuator 9, in the present embodiment, annular light source 81 or telecentric lights 82 are connected with light source actuator 9, light source actuator 9 is connected with industrial PC 6 by serial ports, and inspection software controls the brightness of light source by serial ports.
Above content is only presently preferred embodiments of the present invention, and those skilled in the art, according to the thought of the present invention, all will change in specific embodiments and applications, and this specification content should not be construed as limitation of the present invention.
Claims (10)
1. one-touch detector, it is characterised in that: including support body, be installed in the object stage of support body, industrial camera, touching display screen, key-press module and industrial PC, industrial camera, touching display screen, key-press module electrically connect with industrial PC respectively.
2. one-touch detector according to claim 1, it is characterized in that: described object stage includes being installed in the first support of support body, it is installed in driving mechanism and the carrier of the first support respectively, driving mechanism is connected with carrier and drives carrier along the first bracket slide, and industrial camera is positioned at the top of carrier.
3. one-touch detector according to claim 2, it is characterized in that: described first support includes guide pillar and fixing plate, the two ends of guide pillar are connected to support body, fixing plate, driving mechanism includes being hingedly connected to the runner of fixing plate, threaded rod, threaded rod is equiped with the first gear engaged with runner, and carrier includes loading plate and is installed in the sleeve of loading plate, slide block respectively, and sleeve is sheathed on threaded rod, skid is connected to guide pillar, and industrial camera is positioned at the top of loading plate.
4. one-touch detector according to claim 3, it is characterised in that: described support body is also equiped with telecentric lights, and telecentric lights, industrial camera lay respectively at the both sides of loading plate, and loading plate is lamella lucida.
5. one-touch detector according to claim 1, it is characterized in that: described detector also includes camera lens, camera lens is installed in industrial camera or support body, and camera lens is between industrial camera and object stage, camera lens electrically connects with industrial camera, and industrial camera electrically connects with industrial PC.
6. one-touch detector according to claim 5, it is characterised in that: described support body is also equiped with annular light source, and annular light source is arranged around camera lens, and annular light source is between camera lens and object stage.
7. the one-touch detector according to claim 4 or 6, it is characterized in that: described support body is also equiped with light source actuator and serial port module, serial port module is installed in light source actuator, and described light source electrically connects with light source actuator, and light source actuator electrically connects with industrial PC through serial port module.
8. one-touch detector according to claim 1, it is characterized in that: described key-press module includes starting button, PASS display lamp, FALL display lamp and serial port module, start button, PASS display lamp and FALL display lamp and electrically connect with industrial PC through serial port module respectively.
9. one-touch detector according to claim 1, it is characterized in that: described support body includes pedestal, transition frame and Extension support, the two ends of transition frame are connected with pedestal, Extension support respectively, Extension support and pedestal be arranged in parallel, object stage, key-press module and industrial PC are assembled on pedestal, and industrial camera, touching display screen are assembled on Extension support.
10. one-touch detector according to claim 1, it is characterized in that: described support body is also equiped with multiple leg, each leg all includes main body, roller, threaded post and pillar, main body is installed in support body, roller is articulated with main body, threaded post is installed in main body, and pillar is sheathed on threaded post, and the lower end of pillar is positioned at the lower section of roller.
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| CN201610259377.8A CN105716649B (en) | 2016-04-25 | 2016-04-25 | One-touch detector |
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|---|---|---|---|
| CN201610259377.8A CN105716649B (en) | 2016-04-25 | 2016-04-25 | One-touch detector |
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| CN105716649A true CN105716649A (en) | 2016-06-29 |
| CN105716649B CN105716649B (en) | 2018-12-07 |
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Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106770358A (en) * | 2016-12-02 | 2017-05-31 | 上海威克鲍尔通信科技有限公司 | A kind of detection of connecter hole and coordinate location device |
| CN107272196A (en) * | 2017-08-03 | 2017-10-20 | 苏州天准科技股份有限公司 | A kind of method for weakening the annular optical illumination ghost of telecentric optical system |
| CN109099843A (en) * | 2018-10-24 | 2018-12-28 | 哈工大机器人集团（哈尔滨）华粹智能装备有限公司 | A kind of profiled piece non-contact measurement device for measuring |
| CN109405756A (en) * | 2018-12-27 | 2019-03-01 | 东莞市誉铭新精密技术股份有限公司 | A kind of CCD Pore Diameter Detection machine |
| CN110007361A (en) * | 2019-04-18 | 2019-07-12 | 杭州耕德电子有限公司 | A kind of CCD leak tester and its detection method |
| CN110500936A (en) * | 2019-08-29 | 2019-11-26 | 南京凯盟仕电子科技有限公司 | A kind of size detecting device and its detection method |
| CN113295107A (en) * | 2021-04-30 | 2021-08-24 | 朱宝珠 | Multi-view object scanning device for image processing |
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| CN106770358A (en) * | 2016-12-02 | 2017-05-31 | 上海威克鲍尔通信科技有限公司 | A kind of detection of connecter hole and coordinate location device |
| CN107272196A (en) * | 2017-08-03 | 2017-10-20 | 苏州天准科技股份有限公司 | A kind of method for weakening the annular optical illumination ghost of telecentric optical system |
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| CN109405756A (en) * | 2018-12-27 | 2019-03-01 | 东莞市誉铭新精密技术股份有限公司 | A kind of CCD Pore Diameter Detection machine |
| CN110007361A (en) * | 2019-04-18 | 2019-07-12 | 杭州耕德电子有限公司 | A kind of CCD leak tester and its detection method |
| CN110500936A (en) * | 2019-08-29 | 2019-11-26 | 南京凯盟仕电子科技有限公司 | A kind of size detecting device and its detection method |
| CN110500936B (en) * | 2019-08-29 | 2020-07-17 | 南京凯盟仕电子科技有限公司 | Size detection device and detection method thereof |
| CN113295107A (en) * | 2021-04-30 | 2021-08-24 | 朱宝珠 | Multi-view object scanning device for image processing |
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| CN105716649B (en) | 2018-12-07 |
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