CN105707729A - Process for preparing deer bone powder - Google Patents
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- CN105707729A CN105707729A CN201610084858.XA CN201610084858A CN105707729A CN 105707729 A CN105707729 A CN 105707729A CN 201610084858 A CN201610084858 A CN 201610084858A CN 105707729 A CN105707729 A CN 105707729A
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- cervi
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- bone meal
- enzymolysis
- decalcification
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- 210000000988 bone and bone Anatomy 0.000 title claims abstract description 39
- 239000000843 powder Substances 0.000 title abstract description 9
- 241000282994 Cervidae Species 0.000 title abstract description 8
- 238000004519 manufacturing process Methods 0.000 title abstract description 7
- 238000000034 method Methods 0.000 claims abstract description 49
- 239000007788 liquid Substances 0.000 claims abstract description 45
- 102000004196 processed proteins & peptides Human genes 0.000 claims abstract description 44
- 108090000765 processed proteins & peptides Proteins 0.000 claims abstract description 44
- 229920001184 polypeptide Polymers 0.000 claims abstract description 41
- 102000008186 Collagen Human genes 0.000 claims abstract description 35
- 108010035532 Collagen Proteins 0.000 claims abstract description 35
- 229920001436 collagen Polymers 0.000 claims abstract description 32
- 230000008569 process Effects 0.000 claims abstract description 29
- 238000006243 chemical reaction Methods 0.000 claims abstract description 24
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 24
- 239000011575 calcium Substances 0.000 claims abstract description 23
- 238000000926 separation method Methods 0.000 claims abstract description 23
- OYPRJOBELJOOCE-UHFFFAOYSA-N Calcium Chemical compound [Ca] OYPRJOBELJOOCE-UHFFFAOYSA-N 0.000 claims abstract description 22
- 229910052791 calcium Inorganic materials 0.000 claims abstract description 22
- 238000010025 steaming Methods 0.000 claims abstract description 22
- 238000005238 degreasing Methods 0.000 claims abstract description 10
- 238000010411 cooking Methods 0.000 claims abstract description 8
- 238000002156 mixing Methods 0.000 claims abstract description 8
- 102000057297 Pepsin A Human genes 0.000 claims abstract description 7
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- 238000001035 drying Methods 0.000 claims abstract description 7
- 229940111202 pepsin Drugs 0.000 claims abstract description 7
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 claims abstract description 5
- 229940036811 bone meal Drugs 0.000 claims description 33
- 239000002374 bone meal Substances 0.000 claims description 33
- XEKOWRVHYACXOJ-UHFFFAOYSA-N Ethyl acetate Chemical group CCOC(C)=O XEKOWRVHYACXOJ-UHFFFAOYSA-N 0.000 claims description 27
- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 claims description 25
- 238000012545 processing Methods 0.000 claims description 17
- 239000012530 fluid Substances 0.000 claims description 15
- 239000008367 deionised water Substances 0.000 claims description 13
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- 238000007710 freezing Methods 0.000 claims description 11
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- 230000029087 digestion Effects 0.000 claims description 8
- 238000010298 pulverizing process Methods 0.000 claims description 8
- 239000007787 solid Substances 0.000 claims description 8
- 239000001110 calcium chloride Substances 0.000 claims description 7
- 229910001628 calcium chloride Inorganic materials 0.000 claims description 7
- UXVMQQNJUSDDNG-UHFFFAOYSA-L Calcium chloride Chemical compound [Cl-].[Cl-].[Ca+2] UXVMQQNJUSDDNG-UHFFFAOYSA-L 0.000 claims description 6
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims description 6
- 239000008363 phosphate buffer Substances 0.000 claims description 6
- 230000009919 sequestration Effects 0.000 claims description 6
- 239000002893 slag Substances 0.000 claims description 5
- 238000009835 boiling Methods 0.000 claims description 4
- 238000000151 deposition Methods 0.000 claims description 3
- 238000001704 evaporation Methods 0.000 claims description 3
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- 238000010438 heat treatment Methods 0.000 claims description 3
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- 239000000126 substance Substances 0.000 abstract description 5
- 235000015097 nutrients Nutrition 0.000 abstract description 4
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- KCXVZYZYPLLWCC-UHFFFAOYSA-N EDTA Chemical compound OC(=O)CN(CC(O)=O)CCN(CC(O)=O)CC(O)=O KCXVZYZYPLLWCC-UHFFFAOYSA-N 0.000 description 7
- 239000000047 product Substances 0.000 description 7
- 239000000203 mixture Substances 0.000 description 5
- CSCPPACGZOOCGX-UHFFFAOYSA-N Acetone Chemical compound CC(C)=O CSCPPACGZOOCGX-UHFFFAOYSA-N 0.000 description 4
- 235000001014 amino acid Nutrition 0.000 description 4
- 150000001413 amino acids Chemical class 0.000 description 4
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- OAICVXFJPJFONN-UHFFFAOYSA-N Phosphorus Chemical compound [P] OAICVXFJPJFONN-UHFFFAOYSA-N 0.000 description 2
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- BHPQYMZQTOCNFJ-UHFFFAOYSA-N Calcium cation Chemical compound [Ca+2] BHPQYMZQTOCNFJ-UHFFFAOYSA-N 0.000 description 1
- 241001550206 Colla Species 0.000 description 1
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 1
- FYYHWMGAXLPEAU-UHFFFAOYSA-N Magnesium Chemical compound [Mg] FYYHWMGAXLPEAU-UHFFFAOYSA-N 0.000 description 1
- 229910019142 PO4 Inorganic materials 0.000 description 1
- 102000007982 Phosphoproteins Human genes 0.000 description 1
- 108010089430 Phosphoproteins Proteins 0.000 description 1
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 description 1
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- 230000032683 aging Effects 0.000 description 1
- 238000007605 air drying Methods 0.000 description 1
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- 235000001465 calcium Nutrition 0.000 description 1
- 229910001424 calcium ion Inorganic materials 0.000 description 1
- CADZRPOVAQTAME-UHFFFAOYSA-L calcium;hydroxy phosphate Chemical compound [Ca+2].OOP([O-])([O-])=O CADZRPOVAQTAME-UHFFFAOYSA-L 0.000 description 1
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- GPRLSGONYQIRFK-UHFFFAOYSA-N hydron Chemical compound [H+] GPRLSGONYQIRFK-UHFFFAOYSA-N 0.000 description 1
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Landscapes
- Peptides Or Proteins (AREA)
- Medicines That Contain Protein Lipid Enzymes And Other Medicines (AREA)
Abstract
The invention discloses a process for preparing deer bone powder, which comprises the steps of crushing deer bones, degreasing and decalcification; adding water into deer bone, steaming, performing solid-liquid separation, drying bone residue after solid-liquid separation, and micronizing to obtain superfine bone powder; adding pepsin into the cooking liquor after solid-liquid separation for enzymolysis, debitterizing and filtering the enzymolysis liquor after the enzymolysis, and freeze-drying the debitterized and filtered liquor to obtain collagen polypeptide freeze-dried powder; concentrating and recovering the decalcified liquid obtained by decalcifying treatment, mixing and dissolving the concentrated and recovered product and collagen polypeptide freeze-dried powder, adding a phosphate buffer solution for chelation reaction, and separating and recovering collagen polypeptide chelated calcium generated by the reaction by an alcohol precipitation method after the chelation reaction is finished and drying the collagen polypeptide chelated calcium; mixing the superfine bone powder and collagen polypeptide chelated calcium to obtain deer bone whole bone powder. The process can conveniently and rapidly prepare the deer bone into the deer bone whole bone powder, and the prepared product has good quality and less loss of nutrient substances.
Description
Technical field
The present invention relates to the full bone meal production field of Os Cervi, be specifically related to a kind of technique producing the full bone meal of Os Cervi.
Background technology
China is stag breeding big country, and Cornu Cervi Pantotrichum, Carnis Cervi are the target products of stag breeding, in addition, also can produce Sanguis cervi, Embryo cervi, Os Cervi etc. and have the by-product of higher medical value.Containing mineral elements such as substantial amounts of collagen protein, phospholipid, phosphoprotein, vitamin and calcium, magnesium, ferrum, zinc in Os Cervi, there is important physiological function and medical active.The Colla 0ssis Cervi that Os Cervi prepares has effect of invigorating qi and benefiting blood, expelling wind and removing dampness, it is possible to effectively treatment marrow is not enough, spray the disease such as blood, rheumatism.Collagen protein is the main composition of Os Cervi, and aging and the resistance of collagen protein and human body have close ties, are widely used in the fields such as food, health product, medicine, cosmetics.It addition, collagen hydrolysate is active polypeptide, it is possible to protection gastric mucosa, blood pressure lowering, antioxidation, anti-aging.
Summary of the invention
It is an object of the invention to provide a kind of technique producing the full bone meal of Os Cervi, Os Cervi can be made the full bone meal of Os Cervi and the superior product quality produced by easily and fast, and nutrient substance runs off few.
For achieving the above object, the present invention adopts the following technical scheme that and is carried out:
A kind of technique producing the full bone meal of Os Cervi, it is characterised in that include following operation:
S1: Os Cervi is carried out pulverization process, ungrease treatment and decalcification and processes;
S2: add water steaming and decocting to the Os Cervi after step S1 processes, and carries out solid-liquid separation after the steaming and decocting that adds water, and the bone slag after solid-liquid separation carries out micronizing process after drying and obtains ultra micro bone meal;Cooking liquor after solid-liquid separation adds pepsin and carries out enzymolysis processing, enzymolysis solution carries out after enzymolysis processing de-hardship and filters, and de-hardship filters postlyophilization and obtains collagen polypeptide lyophilized powder;
S3: decalcification in step S1 is processed the decalcifying Fluid obtained and carries out concentration and recovery, adding phosphate buffer after the product of concentration and recovery and collagen polypeptide lyophilized powder mixed dissolution and carry out sequestration reaction, sequestration reaction adopts alcohol deposition method separation and recovery react the collagen polypeptide chelating calcium generated and carry out dried after terminating;
S4: ultra micro bone meal be can be prepared by the full bone meal of Os Cervi with the mixing of collagen polypeptide chelating calcium.
Further scheme is:
Os Cervi is also carried out freezing processing by step S1 before carrying out ungrease treatment.Freezing processing is be placed in the ultra cold storage freezer of-80 DEG C by Os Cervi to carry out freezing, and cooling time is 22h.
Ungrease treatment is: weighs the Os Cervi after freezing processing and adds degreaser according to the amount of solid-to-liquid ratio 1:2.5, stirring defat, degreasing time 4h, wherein changes a degreaser after defat 2h, defat terminates rear solid-liquid separation and reclaims Os Cervi and clean up with deionized water, and degreaser is ethyl acetate.
Decalcification processes: weighing the Os Cervi after ungrease treatment and carry out decalcification process according to the amount addition decalcifying Fluid of solid-to-liquid ratio 1:2, decalcification time is 6h, changes a decalcifying Fluid after decalcification 2h, after decalcification terminates, stands 5min solid-liquid separation.Decalcifying Fluid is the hydrochloric acid of 4%, and decalcifying Fluid employing evaporation carries out concentration and obtains solid calcium chloride, and the Os Cervi deionized water after decalcification cleans up.
The steaming and decocting that adds water in step S2 is: Os Cervi adds deionized water according to solid-to-liquid ratio 1:3, is subsequently placed in container and carries out steaming and decocting under high pressure, and the pressure of steaming and decocting under high pressure is 0.4Mpa, boiling temperature 105 DEG C, and digestion time is 3h.
Enzymolysis processing is: the pepsin adjustment pH to 2.2 adding 1% in cooking liquor carries out enzymolysis, hydrolysis temperature 38 DEG C, enzymolysis time 8h, enzymolysis terminates post-heating enzymolysis solution to 100 DEG C, insulation 10min enzyme denaturing, enzymolysis solution after enzyme denaturing first adsorbs with the activated carbon of 0.5%, then carries out de-hardship and filters.
In step S3: collagen polypeptide lyophilized powder reclaims, with decalcifying Fluid, the solid calcium chloride obtained and mixes according to mass ratio 1:2, and add deionized water according to solid-to-liquid ratio 1:2, then regulating pH to 8.0 with phosphate buffer and carry out chelatropic reaction, chelatropic reaction condition is 50 DEG C of water-bath 30min.
In step S4, ultra micro bone meal prepares mixing with collagen polypeptide chelating calcium according to the mass ratio of 10:1.
Whole production process samples and is analyzed, measure its calcium, phosphorus, protein, amino acid classes and changes of contents, actual experiment proves, Os Cervi is through defat, after decalcification technique, its protein losses amount is at 0.8 ± 0.02% (assay method: Kjeldahl's method GB/T9695.11-2008), decalcification amount is 80 ± 3% (assay methods: EDTA titrimetry GB/T9695.13-2009), phosphorus content loss 40 ± 2% (assay methods: spectrophotography GB/T9695.4-2009), amino acid classes does not change, amino acid content decline 0.1 ± 0.01% (assay method: aminoacid robot analytic process GB/T5009.124-2003).
Accompanying drawing explanation
Fig. 1 is the process flow diagram of the present invention;
Fig. 2 is the degreasing effect comparison diagram of several degreasing agent;
Fig. 3 is the decalcification effect comparison diagram of several decalcifying agent;
Fig. 4 is that Os Cervi polypeptide extraction ratio is affected comparison diagram by high temperature steaming pressure;
Fig. 5 is that many peptides extraction rates are affected comparison diagram by solid-liquid ratio;
Fig. 6 is boiling temperature on polypeptide extract yield affect comparison diagram;
Fig. 7 is that many peptides extraction rates are affected comparison diagram by digestion time;
Fig. 8 is that collagen polypeptide extraction ratio is affected comparison diagram by enzyme class;
Fig. 9 is that polypeptide yield is affected comparison diagram by enzymolysis time.
Detailed description of the invention
In order to make objects and advantages of the present invention clearly understand, below in conjunction with embodiment, the present invention is specifically described.Should be appreciated that following word is only in order to describe one or more specific embodiments of the present invention, the protection domain present invention specifically not asked carries out considered critical.
Solid-to-liquid ratio in the present invention, solid-liquid ratio unit be: g/ml.
Present invention aim at providing a kind of technique producing the full bone meal of Os Cervi, as it is shown in figure 1, include following operation:
S1: Os Cervi is sequentially carried out coarse pulverization process, freezing processing, ungrease treatment and decalcification and processes;
S2: add water steaming and decocting to the Os Cervi after step S1 processes, and carries out solid-liquid separation after the steaming and decocting that adds water, and the bone slag after solid-liquid separation carries out micronizing process after drying and obtains ultra micro bone meal;Cooking liquor after solid-liquid separation adds pepsin and carries out enzymolysis processing, enzymolysis solution carries out after enzymolysis processing de-hardship and filters, and de-hardship filters postlyophilization and obtains collagen polypeptide lyophilized powder;
S3: decalcification in step S1 is processed the decalcifying Fluid obtained and carries out concentration and recovery, adding phosphate buffer after the product of concentration and recovery and collagen polypeptide lyophilized powder mixed dissolution and carry out sequestration reaction, sequestration reaction adopts alcohol deposition method separation and recovery react the collagen polypeptide chelating calcium generated and carry out dried after terminating;
S4: ultra micro bone meal be can be prepared by the full bone meal of Os Cervi with the mixing of collagen polypeptide chelating calcium.
Owing to the extraction of Os Cervi Middle nutrition material is relatively big by the impact of extraction conditions, therefore, the present invention adopt single factor test controlled trial be analyzed comparing to each factor, to determine the production technology of its best.
One, cryogenic temperature and the time impact on Os Cervi crushing performance
This factor investigation process has been investigated cryogenic temperature (-20 DEG C~-80 DEG C) and the cooling time (8h~36h) impact on Os Cervi smashing capability.With polypeptide yield for index, investigate cryogenic temperature and the time impact on its yield.Test result indicate that cryogenic temperature is more low, the effect of pulverizing is more good, and Os Cervi is more easily broken, and broken uniform, is conducive to the dissolution of nutrient substance.Cooling time is along with the prolongation of cooling time within the time of 8~22h, and Os Cervi is more easily broken, and more than 22h, cooling time is just very trickle on the impact of its smashing capability, considers Financial cost, controls cooling time at 22h.
Two, the impact of degreasing agent
Os Cervi contains a certain amount of fat, and the existence of fat can affect the carrying out of subsequent experimental process.Therefore the impact investigating different degreasing agent to the degreasing effect of Os Cervi is needed.This factor investigates the scheme taked of process: take the some parts of the bone piece after 20g coarse pulverization, is separately added into acetone by solid-liquid ratio 1:2.5 (m/V), ether, petroleum ether, ethyl acetate are stirred defat, and degreasing time is 4h.Defat takes out bone piece after terminating, and supernatant is dried to constant weight.Experimental result is as shown in Figure 2, unitary analysis degreasing effect difference is little, from the oxicity analysis of reagent own, acetone, ether, petroleum ether, ethyl acetate are organic solvent, volatile, wherein the toxicity of ethyl acetate is minimum, and is usually used in edible industry, its degreasing effect is preferably also compared to other solvents, therefore selects ethyl acetate as degreasing agent.
Three, the impact of decalcification reagent
Calcium content in Os Cervi composition is significantly high, and calcium is main with calcium hydroxy phosphate crystal [Ca in bone10(PO4)6(OH)2] form existence, calcium occupies critically important status in the composition of skeleton, is that it mainly comprises one of composition.Bone resource is in actual processing and utilization process, due to the existence of calcium, causes that in bone, a lot of nutritional substances cannot dissolution.In the present invention, after degreasing process completes, for the bone piece after defat, investigate the decalcification effect of the decalcifying agent such as hydrochloric acid, EDTA.This because of+
The experimental program that investigation process adopts is: weigh the some parts of bone fritter after 10g defat, put in conical flask, EDTA according to solid-to-liquid ratio (m/V) 1:4 EDTA, 0.5mol/L being separately added into appropriate 2%HCl, 4%HCl, 6%HCl, 0.25mol/L is stirred decalcification, after decalcification terminates, stand 5min, solid-liquid centrifugation separates, and utilizes calcium ion content in EDTA titration measuring supernatant, it is determined that the decalcification effect of different decalcifying agents.Experimental result is as it is shown on figure 3, the decalcification effect of hydrochloric acid is better than EDTA decalcification effect as seen from Figure 3.Analyzing reason EDTA and can form stable complex with the calcium in bone and together with bone piece is deposited in, follow-up processing technique is difficult to remove, and hydrochloric acid can react with the calcium in bone and form CaCl2Solution, after decalcification terminates, solid-liquid centrifugation separates and can remove, so selecting hydrochloric acid as decalcifying agent, data analysis in Fig. 3 can be seen that the hydrochloric acid decalcification effect of the salt acid ratio 2% of 4% is good, because hydrogen ion concentration is more good in the more high solution of concentration of hydrochloric acid, acidity is more strong, so reaction is more thorough, but the hydrochloric acid of excessive concentrations can destroy the nutritional labeling in bone, so the hydrochloric acid of selection 4% is as decalcification solvent.
Four, the impact of High Temperature High Pressure steaming and decocting
The bone piece of decalcification carries out coarse pulverization, it is therefore an objective to can dissolution nutritional labeling better at high temperature steaming and enzymolysis process link.Because more little Os Cervi block specific surface area is more big, fully can contact acceleration reaction process with reactant liquor compared to relatively big bone, shorten the response time, improve extraction ratio.At high-temperature cooking process, the pressure of high temperature steaming, solid-to-liquid ratio, the temperature and time impact on Os Cervi polypeptide extraction ratio are investigated.Enzymolysis process is investigated enzyme class, enzymolysis time collagen polypeptide has been extracted the impact of yield.Shown in experimental result such as Fig. 4,5,6,7,8,9.
Being can be seen that being continuously increased along with pressure by data in Fig. 4, the extraction ratio of polypeptide is more and more higher, and it is maximum that pressure reaches extraction ratio during 0.4Mpa, and the continuation then as pressure increases, and yield declines.Analyzing reason, pressure is more big, the more easy dissolution of the protein in bone, but pressure is excessive, and protein intermolecular under too high pressure effect polymerization may occur and be condensed into undissolved tan product, causes that extraction ratio declines.So selecting 0.4Mpa as the force value of High Temperature High Pressure steaming and decocting.
Being can be seen that solid-to-liquid ratio is more big by data in Fig. 5, substrate is more abundant with contacting of water, and response surface is more big, and High Temperature High Pressure penetration is more strong, so polypeptide dissolution rate can improve constantly.Solid-to-liquid ratio continues to increase, and the change of many peptides extraction rates is little, selects 1:3 as the suitableeest solid-to-liquid ratio from Financial cost angle analysis.
Temperature extraction ratio of collagen polypeptide between 100~110 DEG C is the highest as shown in Figure 6, and analyzing reason is that the destruction of bone structure is put more effort by high temperature, makes skeleton become loose, and polypeptide is more easy to dissolution due to rising along with temperature in digestion process.Temperature is too high, can cause that protein denaturation and other material condensation precipitate, therefore yield declines.
Digestion time is the highest at 3~4h collagen polypeptide extraction ratio as shown in Figure 7.Along with the increase of digestion time, albumen heated denaturalization in bone, inner apolar group is exposed to molecular surface, enhances the water solublity of bone protein.But digestion time is excessively of a specified duration, high temperature causes protein denaturation, and intramolecule generation polymeric precipitation, thus causing that yield declines.
Pepsic extraction ratio is the highest as seen from Figure 8.Analyzing the pepsic environment of reason is sour environment.Sour environment is conducive to the decomposition of protein, promotes the carrying out of enzyme digestion reaction, and the continuous intensification of enzymolysis, improves collagen polypeptide yield simultaneously.
As seen from Figure 9 along with the increase of enzymolysis time, enzyme digestion reaction constantly carries out, and the protein in cooking liquor is constantly degraded, and polypeptide yield is continuously increased, but the specificity due to enzyme effect, the prolongation of enzymolysis time, reaction site also reduces accordingly, and production concentration increases, the catalytic reaction of enzyme molecule is played feedback inhibition, enzymatic reaction reaches balance, and yield is not further added by, and slightly declines on the contrary.
Summary single factor exploration result, it is thus determined that the best production technology of the full bone meal of Os Cervi is as follows:
Embodiment 1
One, pretreatment of raw material
Fresh deer thigh bone is rejected after unnecessary minced meat, muscle and is cleaned up, and dewatering dries, and Os Cervi smashes into the fritter of 5*5mm, clean with deionized water dry standby.
Two, freezing
Being placed in the ultra cold storage freezer of-80 DEG C and carry out freezing by the Os Cervi cleaned after drying, cooling time is 22h.
Three, defat
Weigh a certain amount of bone fritter, appropriate ethyl acetate is added according to solid-to-liquid ratio 1:2.5, it is placed under ventilation condition and is stirred defat, degreasing time 4h, wherein 2h changes an ethyl acetate, after defat terminates, solid-liquid separation, ethyl acetate Rotary Evaporators reclaims, and bone fritter deionized water cleans up, and dries standby.
Four, decalcification
Weigh the bone fritter after a certain amount of defat, according to the hydrochloric acid of the 4% of solid-to-liquid ratio 1:2 addition respective amount, being placed under ventilation condition and carry out decalcification, decalcification time is about 6h, changes a decalcifying Fluid every 2h, after decalcification terminates, standing 5min solid-liquid separation, decalcifying Fluid adopts evaporation to concentrate, and obtains solid calcium chloride, bone fritter deionized water dries standby after cleaning up.
Five, coarse pulverization
Bone fritter Roughpulverizer after decalcification is pulverized.
Six, high temperature steaming
Bone piece after coarse pulverization, deionized water is added according to solid-to-liquid ratio 1:3, it is placed in container and carries out steaming and decocting under high pressure, the pressure of steaming and decocting under high pressure is 0.4Mpa, boiling temperature 105 DEG C, digestion time is 3h, after steaming and decocting terminates, solid-liquid separation, liquid adds the pepsin adjustment pH to 2.2 of 1% and carries out enzymolysis, hydrolysis temperature 38 DEG C, enzymolysis time 8h, enzymolysis terminates post-heating enzymolysis solution to 100 DEG C, insulation 10min, enzyme denaturing, enzymolysis solution adsorbs with the activated carbon of 0.5% afterwards, de-hardship filters, and then carries out lyophilization and obtains collagen polypeptide lyophilized powder.After solid bone slag dries, under 55 DEG C of conditions, carry out forced air drying, be about 10h drying time, every 2h in dry run, overturn bone meal, after having dried, bone slag is carried out micronizing, cross 200 mesh sieves, standby.
Seven, chelatropic reaction
The collagen polypeptide powder mortar that lyophilization obtains pulverizes, mix according to mass ratio 1:2 with solid calcium chloride obtained in decalcification technique, then add appropriate amount of deionized water according to solid-to-liquid ratio 1:2, regulate pH to about 8.0 with phosphate buffer and carry out chelatropic reaction.Reaction condition is 50 DEG C of water-bath 30min, after chelatropic reaction terminates, adds the dehydrated alcohol precipitation chelate products with 8 times of volumes of reactant liquor, and reaction terminates rear solid-liquid separation, and collagen polypeptide chelating calcium carries out spray drying, obtains solid.
Eight, full bone meal nutrient substance mixing
Cross the bone meal of 200 mesh sieves after micronizing and collagen polypeptide chelating calcium (collagen polypeptide chelating calcium first to pulverize with mortar) that spray drying obtains mixes according to the mass ratio of 10:1, be the full bone meal of Os Cervi.
The above is only the preferred embodiment of the present invention; should be understood that; for those skilled in the art; in knowing the present invention after contents; under the premise without departing from the principles of the invention; it can also being made some equal conversion and replacement, these convert on an equal basis and substitute and also should be regarded as belonging to protection scope of the present invention.
Claims (10)
1. the technique producing the full bone meal of Os Cervi, it is characterised in that include following operation:
S1: Os Cervi is carried out pulverization process, ungrease treatment and decalcification and processes;
S2: add water steaming and decocting to the Os Cervi after step S1 processes, and carries out solid-liquid separation after the steaming and decocting that adds water, and the bone slag after solid-liquid separation carries out micronizing process after drying and obtains ultra micro bone meal;Cooking liquor after solid-liquid separation adds pepsin and carries out enzymolysis processing, enzymolysis solution carries out after enzymolysis processing de-hardship and filters, and de-hardship filters postlyophilization and obtains collagen polypeptide lyophilized powder;
S3: decalcification in step S1 is processed the decalcifying Fluid obtained and carries out concentration and recovery, adding phosphate buffer after the product of concentration and recovery and collagen polypeptide lyophilized powder mixed dissolution and carry out sequestration reaction, sequestration reaction adopts alcohol deposition method separation and recovery react the collagen polypeptide chelating calcium generated and carry out dried after terminating;
S4: ultra micro bone meal be can be prepared by the full bone meal of Os Cervi with the mixing of collagen polypeptide chelating calcium.
2. the technique producing the full bone meal of Os Cervi according to claim 1, it is characterised in that also Os Cervi is carried out freezing processing before carrying out ungrease treatment in step S1.
3. the technique producing the full bone meal of Os Cervi according to claim 1, it is characterised in that in step S4, ultra micro bone meal prepares mixing with collagen polypeptide chelating calcium according to the mass ratio of 10:1.
4. the technique producing the full bone meal of Os Cervi according to claim 2, it is characterised in that freezing processing is be placed in the ultra cold storage freezer of-80 DEG C by Os Cervi to carry out freezing, and cooling time is 22h.
5. the technique producing the full bone meal of Os Cervi according to claim 2, it is characterised in that the steaming and decocting that adds water in step S2 is: Os Cervi adds deionized water according to solid-to-liquid ratio 1:3, it is subsequently placed in container and carries out steaming and decocting under high pressure, the pressure of steaming and decocting under high pressure is 0.4Mpa, boiling temperature 105 DEG C, and digestion time is 3h.
6. the technique producing the full bone meal of Os Cervi according to claim 2, it is characterized in that, in step S2, enzymolysis processing is: the pepsin adjustment pH to 2.2 adding 1% in cooking liquor carries out enzymolysis, hydrolysis temperature 38 DEG C, enzymolysis time 8h, enzymolysis terminates post-heating enzymolysis solution to 100 DEG C, is incubated 10min enzyme denaturing, enzymolysis solution after enzyme denaturing first adsorbs with the activated carbon of 0.5%, then carries out de-hardship and filters.
7. the technique producing the full bone meal of Os Cervi according to Claims 2 or 3, it is characterized in that, ungrease treatment is: weighs the Os Cervi after freezing processing and adds degreaser according to the amount of solid-to-liquid ratio 1:2.5, stirring defat, degreasing time 4h, wherein changing a degreaser after defat 2h, defat terminates rear solid-liquid separation and reclaims Os Cervi and clean up with deionized water.
8. the technique producing the full bone meal of Os Cervi according to claim 7, it is characterized in that, decalcification processes: weighs the Os Cervi after ungrease treatment and carries out decalcification process according to the amount addition decalcifying Fluid of solid-to-liquid ratio 1:2, decalcification time is 6h, a decalcifying Fluid is changed after decalcification 2h, after decalcification terminates, stand 5min solid-liquid separation.
9. the technique producing the full bone meal of Os Cervi according to claim 8, it is characterised in that degreaser is ethyl acetate, decalcifying Fluid is the hydrochloric acid of 4%, and decalcifying Fluid employing evaporation carries out concentration and obtains solid calcium chloride, and the Os Cervi deionized water after decalcification cleans up.
10. the technique producing the full bone meal of Os Cervi according to claim 9, it is characterized in that, in step S3: collagen polypeptide lyophilized powder reclaims, with decalcifying Fluid, the solid calcium chloride obtained and mixes according to mass ratio 1:2, and add deionized water according to solid-to-liquid ratio 1:2, then regulating pH to 8.0 with phosphate buffer and carry out chelatropic reaction, chelatropic reaction condition is 50 DEG C of water-bath 30min.
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