CN105701537A - Agate particle mechanical counting apparatus automatically discriminating authenticity - Google Patents
Agate particle mechanical counting apparatus automatically discriminating authenticity Download PDFInfo
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- CN105701537A CN105701537A CN201610036031.1A CN201610036031A CN105701537A CN 105701537 A CN105701537 A CN 105701537A CN 201610036031 A CN201610036031 A CN 201610036031A CN 105701537 A CN105701537 A CN 105701537A
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- achates
- granule
- roller bearing
- pan feeding
- feeding roller
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06M—COUNTING MECHANISMS; COUNTING OF OBJECTS NOT OTHERWISE PROVIDED FOR
- G06M1/00—Design features of general application
- G06M1/22—Design features of general application for visual indication of the result of count on counting mechanisms, e.g. by window with magnifying lens
- G06M1/26—Aligning means
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N9/00—Investigating density or specific gravity of materials; Analysing materials by determining density or specific gravity
- G01N9/36—Analysing materials by measuring the density or specific gravity, e.g. determining quantity of moisture
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- General Physics & Mathematics (AREA)
- Engineering & Computer Science (AREA)
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Abstract
Provided is an agate particle mechanical counting apparatus automatically discriminating authenticity. The agate particle mechanical counting apparatus comprises a frame equipped with a loading device, a feeding device, a collecting device. The loading device is located at the loading end of the feeding device. The collecting device is located at the unloading end of the feeding device. The loading device comprises a loading case and a loading roller. A plurality of rows of agate particle containing holes are arranged on the outer surface of the loading roller along the circumference of the loading roller in a surrounding way. Each row is provided with a plurality of agate particle containing holes extending along the axis of the loading roller. An image acquisition device is arranged over the feeding device. The agate particle mechanical counting apparatus also comprises an average density detection module. The agate particle mechanical counting apparatus may automatically count the amount of agate particles, disperses the agate particles by using the agate particle containing holes on the loading roller and controls the amount of the agate particles, automatically counts the amount of the agate particles by a camera and an image processing system, and achieves full automatic agate particle counting.
Description
Technical field
The present invention relates to the counting assembly of a kind of Achates granule, particularly relate to the Achates granule mechanical counting device that a kind of automatic discrimination is true and false。
Background technology
Achates grain count is an indispensable important step in Achates granulated batch is concluded the business。Shown by market survey, Achates grain count on the market at present mainly by artificial under dazzling light, use counting chamber one piece small-sized to count the granule of Achates granule。Prior art discloses a kind of Achates granule bearing counter, this counter counting efficiency is higher, error rate is low, but is primarily adapted for use in Achates granule bearing thickness much smaller than Achates granule bearing height, and gained Achates numbers of particles must become multiple proportion by scale corresponding to capacity plate。Additionally, existing Achates grain count device does not have the true and false function of differentiation, this problems demand solves。
Summary of the invention
For above deficiency; the invention provides the Achates granule mechanical counting device that a kind of automatic discrimination is true and false; make the whole counting process automatization of Achates granule; utilize camera collection video simultaneously and be automatically performed counting by respective image process system process; achieve and automatically count; simple and easy to use, quickly, efficiently, accurately。
To achieve these goals; the technical solution used in the present invention is: the Achates granule mechanical counting device that a kind of automatic discrimination is true and false; including frame; it is characterized in that; the feeding device that is provided with in described frame, pay-off, collection device; described feeding device is positioned at the feeding end of pay-off, and described collection device is positioned at the discharge end of pay-off；
Described feeding device includes being fed into hopper and pan feeding roller bearing, the described feeding mouth that top is opening up setting being fed into hopper, being fed into the discharging opening that bottom is opening down setting of hopper, pan feeding roller bearing is just to the position being fed into hopper discharging opening, and is slightly inseted in discharging opening；
Holding hole along pan feeding roller bearing circumferentially around being provided with at least one row's Achates granule on the outer surface of described pan feeding roller bearing, often row is provided with several Achates granule and holds hole and the axis along pan feeding roller bearing and extend；
Top position place corresponding to described pay-off is provided with image collecting device；
Also include an average density detection module, in order to measure the density of Achates granule, and then differentiate the true and false of Achates granule。
Preferably, described image collecting device includes matching the photographic head of work and annular light source。
Preferably, the described Achates granule of adjacent two rows be arrangeding in parallel along pan feeding roller bearing circumference holds hole mutual dislocation and arranges。
Preferably, on described pan feeding roller bearing, dismountable cladding installs at least one piece of fanlike die block, and described fanlike die block and pan feeding roller bearing are coaxially disposed, and described Achates granule holds hole and is arranged on the outer surface of fanlike die block。
Preferably, described pay-off is rack-mounted infeed conveyor。
Preferably, also include device for supplying, described device for supplying is set in parallel in the lateral location place of pay-off and its direction of transfer is consistent with the direction of transfer of pay-off, described device for supplying is provided with supply roller bearing, supply roller bearing outer surface on along supply roller bearing circumferentially around be provided with one row's Achates granule hold hole。
Preferably, described device for supplying is provided with supply feed box, the feeding mouth that top is opening up setting of described supply feed box, the discharging opening that bottom is opening down setting of described supply feed box, discharging opening be shaped as bar shaped, supply roller bearing is just to the position feeding feed box bar shaped discharging opening, and is slightly inseted in discharging opening。
Preferably, on the outer surface of described supply roller bearing, dismountable cladding installs at least one piece of fanlike die block, and described fanlike die block and pan feeding roller bearing are coaxially disposed, and described Achates granule holds hole and is arranged on the outer surface of fanlike die block。
Beneficial effects of the present invention: in counting process, it is also possible to differentiate the true and false of Achates granule。Whole Achates amounts of particles statistic processes realizes automatization, utilize and Achates granule accommodation hole is set on pan feeding roller bearing, by Achates Granular composite and control Achates amounts of particles, automatically calculated Achates amounts of particles by photographic head and image processing system again, improve counting accuracy rate, it is achieved that automatically counting of Achates granule, instead of the mode of artificial counting, time saving and energy saving, efficiency is high, quickly, efficiently, accurately。Pan feeding roller bearing and supply roller bearing outer surface arrange dismountable fanlike die block, Achates granule holds Kong Ze and is arranged on the outer surface of fanlike die block, to adapt to more various sizes of Achates granule, when Achates granule hold hole off size in good time, directly change fanlike die block, avoiding changing whole pan feeding roller bearing and supply roller bearing, thus ensure that the Achates grain count of different-diameter, enhancing the suitability。Pan feeding roller bearing is just to the position being fed into hopper bar shaped discharging opening, and it is slightly inseted in discharging opening, feed box bar shaped discharging opening side is made to play the effect stopping that Achates granule drops from feed box bar shaped discharging opening, also ensure that there is certain interval between the bar shaped discharging opening of pan feeding roller bearing and feed box simultaneously, the size being smaller in size than Achates granule in this gap, it is easy to the rolling of pan feeding roller bearing, and enable Achates granule to be evenly distributed on pan feeding roller bearing, will not occur when putting into too much Achates granule from feed box, Achates particle packing problem on pan feeding roller bearing, same, the supply feed box of device for supplying and supply roller bearing are also same set-up modes。
Accompanying drawing explanation
Fig. 1 is the front view of the present invention；
Fig. 2 is the left view of Fig. 1；
Fig. 3 is the top view of Fig. 1；
Fig. 4 is the schematic cross-section of pan feeding roller bearing；
Fig. 5 is the schematic cross-section of supply roller bearing；
Accompanying drawing labelling:
1, feeding device, 11, be fed into hopper, 12, pan feeding roller bearing, 13, Achates granule hold hole, 14, fanlike die block, 15, bolt, 2, pay-off, 21, infeed conveyor, 3, image collecting device, 31, photographic head, 32, annular light source, 4, collection device, 5, device for supplying, 51, supply feed box, 52, supply roller bearing, 521, Achates granule hold hole, 522, fanlike die block, 523, bolt, 53, supply conveyer belt, 6, driving device, 61, motor, 62, gear drive。
Detailed description of the invention
Below in conjunction with accompanying drawing, the present invention is further elaborated, referring to figs. 1 through Fig. 2, the automatic Achates grain count device based on image of the present invention, it includes frame, and rack-mounted feeding device 1, pay-off 2, image collecting device 3, collection device 4, device for supplying 5, driving device 6 and control equipment, operator is manipulated by equipment makes driving device 6 drive feeding device 1, pay-off 2 and Achates particles supply device 5 operate, by feeding device 1, Achates granule is sent into pay-off 2 in rows of mode, image collecting device 3 is connected with computer, by image collecting device 3 Achates granule taken pictures and by the image processing system of computer, captured Achates particle image carried out data analysis, to add up the quantity of Achates granule, the Achates granule being positioned on pay-off 2 is admitted to Achates particle collection device 4 to store, when the Achates amounts of particles recorded is not up to predetermined Achates amounts of particles, by device for supplying 5, Achates granule is fed to meet Achates granule and meet predetermined quantity。
Driving device 6 include being arranged on feeding device 1 place for the V-type gear drive 62 driving feeding device 1 to run, be arranged on the gear drive 62 run for driving pay-off 2 at pay-off 2 place and be arranged on the gear drive 62 that device for supplying 5 place runs for driving device for supplying 5, they are by motor 61 as driving link, and gear drive 52 links。
Feeding device 1 includes being fed into hopper 11 and pan feeding roller bearing 12, it is fed into hopper 11 and is fixed in frame, it is fed into hopper 11 and is designed as funnel-shaped structure, it is fed into the feeding mouth that top is opening up setting of hopper 11, it is fed into the discharging opening that bottom is opening down setting of hopper 11, discharging opening be shaped as bar shaped, and be asymmetrical special construction；
Pan feeding roller bearing 12 is rotatably installed in frame, in order to improve the efficiency of counting, realize Achates Granular composite simultaneously and tentatively control the Achates numbers of particles counted, on the outer surface of pan feeding roller bearing 12 along pan feeding roller bearing 12 circumferentially around be provided with some row's Achates granules hold hole 13, often row is provided with several Achates granule and holds hole 13 and the axis along pan feeding roller bearing 12 and extend, the Achates granule of adjacent two rows holds hole 13 mutual dislocation and arranges, so that the Achates granule of each diverse location can enter aperture, improve work efficiency, realize Achates Granular composite and number is controlled；Pan feeding roller bearing 12 is just to the position being fed into hopper 11 bar shaped discharging opening, and it is slightly inseted in discharging opening, feed box 11 bar shaped discharging opening side is made to play the effect stopping that Achates granule drops from feed box 11 bar shaped discharging opening, also ensure that there is certain interval between the bar shaped discharging opening of pan feeding roller bearing 12 and feed box 11 simultaneously, the size being smaller in size than Achates granule in this gap, it is easy to the rolling of pan feeding roller bearing 12, and enable Achates granule to be evenly distributed on pan feeding roller bearing 12, will not occur when putting into too much Achates granule from feed box 11, Achates particle packing problem on pan feeding roller bearing 12；
Achates granule holds the aperture in hole 13 and designs according to the actual size of Achates granule, therefore to adapt to more various sizes of Achates granule, pan feeding roller bearing 12 is set to modular, it is namely dismountable on the outer surface of pan feeding roller bearing 12 that to arrange at least one piece with pan feeding roller bearing 12 be the fanlike die block 14 being coaxially disposed, this fanlike die block 14 is arranged on pan feeding roller bearing 12 outer surface by bolt 15 cladding, Achates granule holds hole 13 and is then arranged on the outer surface of fanlike die block 14, such that it is able to make more different size Achates granule that is provided with to hold the fanlike die block 14 in hole 13, when Achates granule hold hole 13 off size in good time, directly change fanlike die block 14, ensure that the Achates grain count of different-diameter, enhance the suitability；
It is fed into the discharging opening of hopper 11 and is close to pan feeding roller bearing 12 away from the side of pay-off 2, Achates granule is avoided to go out from this side leakage, and the edge of discharging opening is with pan feeding roller bearing 12 at an angle, make the Achates granule that Achates granule can enter on pan feeding roller bearing 12 smoothly hold hole 13, and each Achates granule accommodation hole 13 has and only an Achates granule enters；Discharging opening is in the side near pay-off 2, certain gap is had between discharging opening and pan feeding roller bearing 12, this gap width and Achates granule hold the degree of depth sum in hole 13 height maximum slightly larger than Achates granule and Breadth Maximum, so that Achates granule passes through outflow, further ensure that each Achates granule holds hole 13 maximum only Achates granules every time and passes through simultaneously, thus realizing the dispersion of Achates granule and making the Achates numbers of particles of reality control within the scope of default counting, when pan feeding roller bearing 12 rotates, Achates granule can fall in Achates granule accommodation hole 13, and the Achates granule not falling within Achates granule accommodation hole 13 having more is fed in hopper 11 owing to the stop being fed into hopper 11 discharging opening is stayed, after roller bearing turns over certain angle, the Achates granule being fed in hopper 11 is further continued for falling into the Achates granule of the pan feeding roller bearing 12 being in current location to be held in hole 13。
Pay-off 2 is rack-mounted infeed conveyor 21, pay-off 2 is adopted the mode that motor gear drives to drive operation by driving device 6, the Achates granule that infeed conveyor 21 is responsible for being fallen by pan feeding roller bearing 12 is sent to the image acquisition region of image collecting device 3, one end of infeed conveyor 21 is in the lower position of pan feeding roller bearing 12, so that the Achates granule fallen from pan feeding roller bearing 12 just can be fallen on infeed conveyor 21, the other end of infeed conveyor 21 is in the top position place of collection device 4, it is the distribution in a row at interval owing to the Achates granule on pan feeding roller bearing 12 holds hole 13, therefore Achates granule is generally rows of falls on infeed conveyor 21, and also have certain spacing between the Achates granule of same row, thus facilitating image collecting device 3 and on-demand counting Achates granule。
Image collecting device 3 is arranged in frame and is positioned at the position of surface of infeed conveyor 21, spacing between image collecting device 3 and infeed conveyor 21 is that all Achates granules that image collecting device 3 just can photograph on infeed conveyor 21 are limited, image collecting device 3 includes matching the photographic head 31 of work and annular light source 32, photographic head 31 gathers Achates particle image and is completed counting by image processing system, and annular light source 32 requires to ensure that photographic head 31 gathers the brightness uniformity in image desired zone。
Collection device 4 is funnel shaped catcher, and its shape is consistent with being fed into hopper 11, and collection device 4 is arranged on the lower position of transmission band, it is simple to the Achates granule having added up quantity can just fall in collection device 4 to store。
The structure of device for supplying 5 is similar with feeding device 1 with principle, device for supplying 5 is set in parallel in the lateral location place of pay-off 2 and its direction of transfer is consistent with the direction of transfer of pay-off 2, described device for supplying 5 includes supply feed box 51, supply roller bearing 52 and supply conveyer belt 53, the feeding mouth that top is opening up setting of described supply feed box 51, the discharging opening that bottom is opening down setting of supply feed box 51, discharging opening be shaped as bar shaped, supply roller bearing 52 is just to the position feeding feed box 51 bar shaped discharging opening, and it is slightly inseted in discharging opening, supply feed box 51 outer surface on along supply feed box 51 circumferentially around be provided with one row's Achates granule hold hole 13, for counting simple grain Achates granule or the numbers of particles Achates granule less than the single number of pan feeding roller bearing 12, the supply conveyer belt 53 of device for supplying 5 is similar with the infeed conveyor 21 of pay-off 2, counting of taking pictures is carried out for Achates granule is sent to image acquisition areas, Achates granule after counting is delivered to collection device 4 place by supply conveyer belt 53。
Same, consistent with pan feeding roller bearing 12 structure, in order to adapt to more various sizes of Achates granule, also supply roller bearing 52 is set to modular, the outer surface of supply roller bearing 52 is coated with at least one piece of fanlike die block 522, fanlike die block 522 and pan feeding roller bearing 12 are coaxially disposed, fanlike die block 522 is detachably arranged on the outer surface of supply roller bearing 52 by bolt 15, Achates granule holds hole 521 and is arranged on the outer surface of fanlike die block 522, this fanlike die block 522 is arranged on pan feeding roller bearing 52 outer surface by bolt 523, Achates granule holds hole 521 and is then arranged on the outer surface of fanlike die block 522, such that it is able to make more different size Achates granule that is provided with to hold the fanlike die block 522 in hole 521, when Achates granule hold hole 521 off size in good time, directly change fanlike die block 522, ensure that the Achates grain count of different-diameter, enhance the suitability, avoid dismounting supply roller bearing 52 overall and work consuming consuming time。
Also include an average density detection module, in order to measure the density of Achates granule, and then differentiate the true and false of Achates granule。By differentiating the density of Achates granule, true and false in order to entry evaluation Achates granule。
During work, operator opens the switch of control equipment, makes the present invention come into operation,
1) Achates granule is put in the feed box of feeding device 1；
2) after starting, Achates granule is fallen pan feeding roller bearing 12 from the hopper 11 that is fed into of feeding device 1。
3) enter Achates granule and hold the Achates granule in hole 13 along with after pan feeding roller bearing 12 rotation, owing to the effect of gravity is fallen on transmission band 21。
4) the Achates granule on infeed conveyor 21 is sent to image acquisition areas, video or image is gathered by photographic head 31, undertaken processing data analysis by computer, after computer statistics goes out the quantity that Achates granule is actual, calculate the difference of required Achates granule and actual Achates amounts of particles。
5) when Computer calculate Achates granule actual number identical with desirable number time, namely statistical work completes；When the difference of Achates granule actual quantity and requirement is less than single Achates amounts of particles, even single quantity is 20, then difference is less than 20, Computerized image processing system quits work, and computer sends supply instruction to controlling equipment, started working by controlling device drives device for supplying 5, insufficient amount of Achates granule is fed, on the other hand, device for supplying 5 can realize any number of Achates grain count, thus the Achates amounts of particles realizing counting can reach arbitrarily predetermined Achates amounts of particles。
The foregoing is only the better embodiment of the present invention, the invention is not limited in above-mentioned embodiment, implementation process would be likely to occur the structural modification that local is small, if to the various changes of the present invention or modification without departing from the spirit and scope of the present invention, and belonging within claim and the equivalent technologies scope of the present invention, then the present invention is also intended to comprise these change and modification。
Claims (8)
1. the Achates granule mechanical counting device that an automatic discrimination is true and false, it is characterised in that including:
Frame, the feeding device that described frame is provided with, pay-off, collection device, described feeding device is positioned at the feeding end of pay-off, and described collection device is positioned at the discharge end of pay-off；
Described feeding device includes being fed into hopper and pan feeding roller bearing, the described feeding mouth that top is opening up setting being fed into hopper, being fed into the discharging opening that bottom is opening down setting of hopper, pan feeding roller bearing is just to the position being fed into hopper discharging opening, and is slightly inseted in discharging opening；
Holding hole along pan feeding roller bearing circumferentially around being provided with at least one row's Achates granule on the outer surface of described pan feeding roller bearing, often row is provided with several Achates granule and holds hole and the axis along pan feeding roller bearing and extend；
Top position place corresponding to described pay-off is provided with image collecting device；
Also include an average density detection module, in order to measure the density of Achates granule, and then differentiate the true and false of Achates granule。
2. the Achates granule mechanical counting device that a kind of automatic discrimination according to claim 1 is true and false, it is characterised in that described image collecting device includes matching the photographic head of work and annular light source。
3. the Achates granule mechanical counting device that a kind of automatic discrimination according to claim 1 is true and false, it is characterised in that along the described Achates granule accommodation hole mutual dislocation setting of adjacent two rows that pan feeding roller bearing circumference be arranged in parallel。
4. the Achates granule mechanical counting device that a kind of automatic discrimination according to claim 1 is true and false; it is characterized in that; on described pan feeding roller bearing, dismountable cladding installs at least one piece of fanlike die block; described fanlike die block and pan feeding roller bearing are coaxially disposed, and described Achates granule holds hole and is arranged on the outer surface of fanlike die block。
5. the Achates granule mechanical counting device that a kind of automatic discrimination according to claim 1 is true and false, it is characterised in that described pay-off is rack-mounted infeed conveyor。
6. the Achates granule mechanical counting device that a kind of automatic discrimination according to claim 1 is true and false; it is characterized in that; also include device for supplying; described device for supplying is set in parallel in the lateral location place of pay-off and its direction of transfer is consistent with the direction of transfer of pay-off; described device for supplying is provided with supply roller bearing, supply roller bearing outer surface on along supply roller bearing circumferentially around be provided with one row's Achates granule hold hole。
7. the Achates granule mechanical counting device that a kind of automatic discrimination according to claim 6 is true and false; it is characterized in that; described device for supplying is provided with supply feed box; the feeding mouth that top is opening up setting of described supply feed box; the discharging opening that bottom is opening down setting of described supply feed box; discharging opening be shaped as bar shaped, supply roller bearing just position to supply feed box bar shaped discharging opening, and being slightly inseted in discharging opening。
8. the Achates granule mechanical counting device that a kind of automatic discrimination according to claim 6 is true and false; it is characterized in that; on the outer surface of described supply roller bearing, dismountable cladding installs at least one piece of fanlike die block; described fanlike die block and pan feeding roller bearing are coaxially disposed, and described Achates granule holds hole and is arranged on the outer surface of fanlike die block。
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610036031.1A CN105701537A (en) | 2016-01-20 | 2016-01-20 | Agate particle mechanical counting apparatus automatically discriminating authenticity |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610036031.1A CN105701537A (en) | 2016-01-20 | 2016-01-20 | Agate particle mechanical counting apparatus automatically discriminating authenticity |
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| CN105701537A true CN105701537A (en) | 2016-06-22 |
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| CN201610036031.1A Pending CN105701537A (en) | 2016-01-20 | 2016-01-20 | Agate particle mechanical counting apparatus automatically discriminating authenticity |
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Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP4202530B2 (en) * | 1999-06-04 | 2008-12-24 | 大和製衡株式会社 | Tire bead width measuring device |
| CN103544523A (en) * | 2013-10-09 | 2014-01-29 | 梧州学院 | Automatic gem counter |
| CN204776246U (en) * | 2015-07-03 | 2015-11-18 | 梧州学院 | Chisel type precious stone letter sorting packagine machine |
| CN105139068A (en) * | 2015-07-21 | 2015-12-09 | 梧州学院 | Automatic gemstone counting device based on images |
-
2016
- 2016-01-20 CN CN201610036031.1A patent/CN105701537A/en active Pending
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP4202530B2 (en) * | 1999-06-04 | 2008-12-24 | 大和製衡株式会社 | Tire bead width measuring device |
| CN103544523A (en) * | 2013-10-09 | 2014-01-29 | 梧州学院 | Automatic gem counter |
| CN204776246U (en) * | 2015-07-03 | 2015-11-18 | 梧州学院 | Chisel type precious stone letter sorting packagine machine |
| CN105139068A (en) * | 2015-07-21 | 2015-12-09 | 梧州学院 | Automatic gemstone counting device based on images |
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Application publication date: 20160622 |