For manual pump is processed the equipment of inner bore chamfering automatically
Technical field
The present invention relates to mechanical manufacturing field, particularly to a kind of equipment for automatically processing inner bore chamfering in manual pump。
Background technology
Manual pump is the vitals in heavy-duty car and engineering machinery, provides the hydraulic oil with certain pressure for fluid power executive component。The part of manual pump is many, and assembling process is troublesome。The assembling of major part part at present need nonetheless remain for by manually completing。Processing inner bore chamfering is the critical process in manual pump assembly project, and this procedure calls processes the inner bore chamfering significantly high with steel ball compatible degree。Current enterprise still be manual operation, the inner bore chamfering processed is of poor quality, precision is low, and labour cost is high, inefficiency。Urgently improve。
Summary of the invention
It is an object of the invention to provide a kind of equipment for automatically processing inner bore chamfering in manual pump, solve the problems referred to above that prior art exists。The present invention is capable of automatic charging, feeding, processing inner bore chamfering and blanking, it is achieved automated production, and reliable stable。
The above-mentioned purpose of the present invention is achieved through the following technical solutions:
For manual pump is processed the equipment of inner bore chamfering automatically, including main body frame 6, automatic charging unit 1, self-feeding unit 2, play steel ball and inhale steel ball unit 3, clamping device 4, automatic blanking unit 5, described automatic charging unit 1, self-feeding unit 2, beat steel ball and inhale steel ball unit 3, clamping device 4, automatic blanking unit 5 are respectively fixedly connected with on main body frame 6, and are supported by main body frame。
Described automatic charging unit 1 is: cylinder A101 is arranged on the lower surface of air cylinder fixed plate A102, top is opened the cylinder rod of reeded feeding bar 103 and described cylinder A101 and is linked together, feeding box 106 is connected on described main body frame 6 by two feeding box fixed blocks 111, the bottom of described feeding box 106 is opening, sealing block 104 by bottom to block, the steel ball 119 that such feeding box holds would not be missed;Described bottom envelope block 104 is fixed on the side surface of described feeding box 106 by fixed block A105, described feeding bar 103 will be driven to move up and down when described cylinder A101 moves up and down, then the groove at feeding bar 103 top will carry a steel ball 119 from described feeding box 106;The fixing plate 112 in feeding slideway side is fixed on described main body frame 6 by two fixed block B109, feeding slideway 113 is connected with the fixing plate 112 in feeding slideway side, tilted-putted feeding slideway 113 front end and end all have the through hole of steel ball 119 size, cover cap 110 is connected to the upper surface of feeding slideway 113, cylinder B107 is connected to the side of feeding slideway 113 by right angle fixed block, the cylinder rod pushing away steel ball block 108 and cylinder B107 on through hole side, feeding slideway front end links together, sensor in feeding slideway side detects when the groove of the feeding bar 103 moving to top has steel ball 119, the described steel ball block 108 that pushes away will promote steel ball 119 under the effect of cylinder B107, steel ball 119 will move along downward-sloping slideway;Distribution block 114 moves forward and backward in the middle part of the fixing plate 112 of described feeding slideway 113 and feeding slideway side, and linked together by cylinder connector 115 with cylinder C117, the end vias of blanking hollow axle 118 and feeding slideway matches, and it is fixed on described main body frame 6 by fixed plate A 116, move to the steel ball 119 of feeding ways-end under described distribution block 114 is movable, a steel ball 119 can only be allowed every time to enter in described blanking hollow axle 118 from the through hole of end。
Described self-feeding unit 2 is: base plate 201 is arranged on main body frame 6, guide rail 202 is connected to the upper surface of described base plate 201, slide block 207 is arranged on described guide rail 202, move along guide rail, installing plate 204 and two slide blocks 207 link together, cylinder D206 is connected to the upper surface of described base plate 201 by cylinder fixed block, and being connected to one piece by contiguous block and described installing plate 204, hydraulic bjuffer A203, hydraulic bjuffer B205 are arranged on the surface of described base plate 201 respectively through fixed block;Slide unit cylinder 208 is arranged on the surface of described installing plate 204, and rotary cylinder A212 connects block 210 by right angle and is connected on described slide unit cylinder 208, and the reeded feeding rod in front end 211 is connected to the surface of described rotary cylinder A212;Detection plate 209 is connected on main body frame;When feeding rod 211 catches steel ball from blanking hollow axle 118, effect at described cylinder D206 is moved to fixed position, and it is subject to the sensor detection on detection plate 209, whether the front end groove of detection feeding rod 211 has steel ball, if there being steel ball, under the effect of slide unit cylinder 208, the fixed position of valve plate 403 lateral bore delivered to by 211 steel balls of feeding rod, then under the effect of rotary cylinder A212, feeding rod 211 rotates 180 °, and steel ball 119 can arrive on the fixed position of vertical endoporus under gravity。
Described steel ball of beating with inhaling steel ball unit 3 is: cylinder E302 is arranged on air cylinder fixed plate B301 by cylinder fixed block 303, tooth bar 304 is linked together with cylinder E302 by contiguous block, two gear 307 keys are connected on axle 308, described axle 308 is arranged on the fixing plate 306 of axle by bearing, the fixing plate 306 of described axle is arranged on the upper surface of fixing plate B310, handle has the pressure spanner 305 of profile of tooth to engage with a gear, described tooth bar 304 and the engagement of another gear, described pressure spanner 305 is by overlapping 309 with the fixing plate B310 ferrum coordinated, and lower end connect leachy beat steel ball and inhale steel ball axle 311, when the cylinder rod of described cylinder E302 protracts, described tooth bar 304 driven gear rotates, the pressure spanner 305 engaged with gear will accumulate pressure, when pressure reaches the ultimate value of pressure spanner, a very big power will be produced moment, act on and play steel ball and inhale steel ball axle 311, play steel ball and suction steel ball axle 311 will transmit the force to steel ball 119, steel ball will get the chamfering of endoporus at the endoporus of valve plate 403, play steel ball, utilize the principle that on steel ball, following air pressure is different, sucking-off steel ball。
Described clamping device 4 is: double-rod cylinder 402 is connected to the lower surface of long slab 401, and described long slab 401 is arranged on main body frame 6, and double-rod cylinder 402 is by clamping block 404 clamping tool fixture。
Described automatic blanking unit 5 is: big baffle plate 501 is connected to the side of blanking bar 506, spring 502 one end is connected to described big baffle plate 501, the other end is connected to the rolled-up part of material baffle 504, described material baffle 504 is connected to the inside of blanking bar 506 by pin 503, small front apron 505 is fixed on the another side of blanking bar 506, front end has blanking bar 506 other end of through hole and is arranged on one piece with rotary cylinder B507, little axle 509 is arranged on long slab 401 by the fixing plate 508 in right angle, blanking block 510 is fixed on long slab 401, when described blanking bar 506 front aperture holds the steel ball processing inner bore chamfering, half-twist under the effect of rotary cylinder B507, described little axle 509 will make material baffle 504 rotate a certain angle, steel ball will decline from the hole of blanking bar 506。
Described main body frame 6 is to be formed by 45 × 45 aluminium alloy extrusions overlap joints, lightweight and have higher intensity。
The beneficial effects of the present invention is: novel structure, simple, easy to use。Realize automatic charging, feeding, processing inner bore chamfering and blanking。Complete machine is reliable, and automaticity is high, accurate positioning, and the inner bore chamfering processed and the compatible degree of steel ball are significantly high, improves production efficiency, reduces labor cost。There are very strong practicality and reliability。
Accompanying drawing explanation
Accompanying drawing described herein is used for providing a further understanding of the present invention, constitutes the part of the application, and the illustrative example of the present invention and explanation thereof are used for explaining the present invention, are not intended that inappropriate limitation of the present invention。
Fig. 1 is the main TV structure schematic diagram of the present invention;
Fig. 2 is the STRUCTURE DECOMPOSITION schematic diagram of the automatic charging unit of the present invention;
Fig. 3 is the perspective view of the self-feeding unit of the present invention;
Fig. 4 is playing steel ball and inhaling the perspective view of steel ball unit of the present invention;
Fig. 5 is the perspective view of the clamping device of the present invention;
Fig. 6 is the STRUCTURE DECOMPOSITION schematic diagram of the automatic blanking unit of the present invention。
In figure: 1, automatic charging unit;101, cylinder A;102, air cylinder fixed plate A;103, feeding bar;104, bottom envelope block;105, fixed block A;106, feeding box;107, cylinder B;108, steel ball block is pushed away;109, fixed block B;110, cover cap;111, feeding box fixed block;112, feeding slideway side fixed block;113, feeding slideway;114, distribution block;115, cylinder connector;116, fixed plate A;117, cylinder C;118, blanking hollow axle;119, steel ball;2, self-feeding unit;201, base plate;202, guide rail;203, hydraulic bjuffer A;204, installing plate;205, hydraulic bjuffer B;206, cylinder D;207, slide block;208, slide unit cylinder;209, detection plate;210, right angle connects block;211, feeding rod;212, rotary cylinder A;3, play steel ball and inhale steel ball unit;301, air cylinder fixed plate B;302, cylinder E;303, cylinder fixed block;304, tooth bar;305, pressure spanner;306, the fixing plate of axle;307, gear;308, axle;309, ferrum set;310, fixing plate B;311, play steel ball and inhale steel ball axle;4, clamping device;401, long slab;402, double-rod cylinder;403, valve plate;404, clamping block;5, automatic blanking unit;501, big baffle plate;502, spring;503, pin;504, material baffle;505, small front apron;506, blanking bar;507, rotary cylinder B;508, the fixing plate in right angle;509, little axle;510, blanking block;6, main body frame。
Detailed description of the invention
Detailed content and the detailed description of the invention thereof of the present invention is further illustrated below in conjunction with accompanying drawing。
Referring to shown in Fig. 1 to Fig. 6, the equipment for automatically processing inner bore chamfering in manual pump of the present invention, automaticity is high, good reliability, Stability Analysis of Structures, and the compatible degree of the inner bore chamfering processed and steel ball is high。Processing inner bore chamfering is divided into four parts by the present invention: Part I is that feeding unit material provides steel ball, Part II is that steel ball is delivered on the endoporus of valve plate by feeding unit, Part III is to play steel ball process inner bore chamfering and sucked out by steel ball, and Part IV is that the steel ball sucked out is put in collection box by blanking unit。Structure includes main body frame 6, automatic charging unit 1, self-feeding unit 2, plays steel ball and inhales steel ball unit 3, clamping device 4, automatic blanking unit 5, described automatic charging unit 1, self-feeding unit 2, beat steel ball and inhale steel ball unit 3, clamping device 4, automatic blanking unit 5 are respectively fixedly connected with on main body frame 6, and are supported by main body frame。Described main body frame 6 is to be formed by 45 × 45 aluminium alloy extrusions overlap joints, lightweight and have higher intensity。
Shown in Figure 2, automatic charging unit 1 of the present invention is: cylinder A101 is arranged on the lower surface of air cylinder fixed plate A102, top is opened the cylinder rod of reeded feeding bar 103 and described cylinder A101 and is linked together, feeding box 106 is connected on described main body frame 6 by two feeding box fixed blocks 111, the bottom of described feeding box 106 is opening, sealing block 104 by bottom to block, the steel ball 119 that such feeding box holds would not be missed;Described bottom envelope block 104 is fixed on the side surface of described feeding box 106 by fixed block A105, described feeding bar 103 will be driven to move up and down when described cylinder A101 moves up and down, then the groove at feeding bar 103 top will carry a steel ball 119 from described feeding box 106;The fixing plate 112 in feeding slideway side is fixed on described main body frame 6 by two fixed block B109, feeding slideway 113 is connected with the fixing plate 112 in feeding slideway side, tilted-putted feeding slideway 113 front end and end all have the through hole of steel ball 119 size, cover cap 110 is connected to the upper surface of feeding slideway 113, cylinder B107 is connected to the side of feeding slideway 113 by right angle fixed block, the cylinder rod pushing away steel ball block 108 and cylinder B107 on through hole side, feeding slideway front end links together, sensor in feeding slideway side detects when the groove of the feeding bar 103 moving to top has steel ball 119, the described steel ball block 108 that pushes away will promote steel ball 119 under the effect of cylinder B107, steel ball 119 will move along downward-sloping slideway;Distribution block 114 moves forward and backward in the middle part of the fixing plate 112 of described feeding slideway 113 and feeding slideway side, and linked together by cylinder connector 115 with cylinder C117, the end vias of blanking hollow axle 118 and feeding slideway matches, and it is fixed on described main body frame 6 by fixed plate A 116, move to the steel ball 119 of feeding ways-end under described distribution block 114 is movable, a steel ball 119 can only be allowed every time to enter in described blanking hollow axle 118 from the through hole of end。
Shown in Figure 3, self-feeding unit 2 of the present invention is: base plate 201 is arranged on main body frame 6, guide rail 202 is connected to the upper surface of described base plate 201, slide block 207 is arranged on described guide rail 202, move along guide rail, installing plate 204 and two slide blocks 207 link together, cylinder D206 is connected to the upper surface of described base plate 201 by cylinder fixed block, and being connected to one piece by contiguous block and described installing plate 204, hydraulic bjuffer A203, hydraulic bjuffer B205 are arranged on the surface of described base plate 201 respectively through fixed block;Slide unit cylinder 208 is arranged on the surface of described installing plate 204, and rotary cylinder A212 connects block 210 by right angle and is connected on described slide unit cylinder 208, and the reeded feeding rod in front end 211 is connected to the surface of described rotary cylinder A212;Detection plate 209 is connected on main body frame;When feeding rod 211 catches steel ball from blanking hollow axle 118, effect at described cylinder D206 is moved to fixed position, and it is subject to the sensor detection on detection plate 209, whether the front end groove of detection feeding rod 211 has steel ball, if there being steel ball, under the effect of slide unit cylinder 208, the fixed position of valve plate 403 lateral bore delivered to by 211 steel balls of feeding rod, then under the effect of rotary cylinder A212, feeding rod 211 rotates 180 °, and steel ball 119 can arrive on the fixed position of vertical endoporus under gravity。
Shown in Figure 4, steel ball of beating of the present invention with suction steel ball unit 3 is: cylinder E302 is arranged on air cylinder fixed plate B301 by cylinder fixed block 303, tooth bar 304 is linked together with cylinder E302 by contiguous block, two gear 307 keys are connected on axle 308, described axle 308 is arranged on the fixing plate 306 of axle by bearing, the fixing plate 306 of described axle is arranged on the upper surface of fixing plate B310, handle has the pressure spanner 305 of profile of tooth to engage with a gear, described tooth bar 304 and the engagement of another gear, described pressure spanner 305 is by overlapping 309 with the fixing plate B310 ferrum coordinated, and lower end connect leachy beat steel ball and inhale steel ball axle 311, when the cylinder rod of described cylinder E302 protracts, described tooth bar 304 driven gear rotates, the pressure spanner 305 engaged with gear will accumulate pressure, when pressure reaches the ultimate value of pressure spanner, a very big power will be produced moment, act on and play steel ball and inhale steel ball axle 311, play steel ball and suction steel ball axle 311 will transmit the force to steel ball 119, steel ball will get the chamfering of endoporus at the endoporus of valve plate 403, play steel ball, utilize the principle that on steel ball, following air pressure is different, sucking-off steel ball。
Shown in Figure 5, clamping device 4 of the present invention is: double-rod cylinder 402 is connected to the lower surface of long slab 401, and described long slab 401 is arranged on main body frame 6, and double-rod cylinder 402 is by clamping block 404 clamping tool fixture。
Shown in Figure 6, automatic blanking unit 5 of the present invention is: big baffle plate 501 is connected to the side of blanking bar 506, spring 502 one end is connected to described big baffle plate 501, the other end is connected to the rolled-up part of material baffle 504, described material baffle 504 is connected to the inside of blanking bar 506 by pin 503, small front apron 505 is fixed on the another side of blanking bar 506, front end has blanking bar 506 other end of through hole and is arranged on one piece with rotary cylinder B507, little axle 509 is arranged on long slab 401 by the fixing plate 508 in right angle, blanking block 510 is fixed on long slab 401, when described blanking bar 506 front aperture holds the steel ball processing inner bore chamfering, half-twist under the effect of rotary cylinder B507, described little axle 509 will make material baffle 504 rotate a certain angle, steel ball will decline from the hole of blanking bar 506。
Referring to shown in Fig. 1 to Fig. 6, the work process of the present invention is as follows:
Switching on power, equipment is energized, and is manually put into by steel ball in feeding box 106, and feeding bar 103 is under the effect of cylinder, and the groove at feeding bar 103 top will carry a steel ball from described feeding box 106。When sensor in feeding slideway side detects that the groove of feeding bar 103 has steel ball, push away steel ball block 108 and will promote steel ball under the effect of cylinder, steel ball will move along downward-sloping slideway, move to the steel ball of feeding ways-end under distribution block 114 is movable, a steel ball can only be allowed every time to enter in blanking hollow axle 118 from the through hole of end。The reeded feeding rod 211 in front end catches steel ball from blanking hollow axle 118, is moved to fixed position at cylinder action, and is subject to the sensor detection on detection plate 209, and whether the front end groove of detection feeding rod 211 has steel ball。If there being steel ball, under the effect of slide unit cylinder 208, the fixed position of valve plate lateral bore delivered to by 211 steel balls of feeding rod, and then under the effect of institute rotary cylinder A212, feeding rod rotates 180 °, and steel ball will arrive on the fixed position of vertical endoporus。Tooth bar 304 driven gear rotates, the pressure spanner 305 engaged with gear will accumulate pressure, when pressure reaches the ultimate value of pressure spanner, just can produce a very big power moment, act on described playing steel ball and inhale steel ball axle 311, play steel ball and suction steel ball axle 311 will transmit the force to steel ball, steel ball will get the chamfering of endoporus at the endoporus of valve plate, play steel ball, utilize the principle that on steel ball, following air pressure is different, sucking-off steel ball during steel ball is put into the front end aperture of blanking bar 506。Blanking bar 506 half-twist under the effect of rotary cylinder B507, described little axle 509 will make material baffle 504 rotate a certain angle, and steel ball will decline from the hole of blanking bar 506。This completes whole tasks of processing inner bore chamfering。
The foregoing is only the preferred embodiment of the present invention, be not limited to the present invention, for a person skilled in the art, the present invention can have various modifications and variations。All any amendments made for the present invention, equivalent replacement, improvement etc., should be included within protection scope of the present invention。