CN105682515A - 可调式浮动搁架*** - Google Patents
可调式浮动搁架*** Download PDFInfo
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- A—HUMAN NECESSITIES
- A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
- A47B—TABLES; DESKS; OFFICE FURNITURE; CABINETS; DRAWERS; GENERAL DETAILS OF FURNITURE
- A47B96/00—Details of cabinets, racks or shelf units not covered by a single one of groups A47B43/00 - A47B95/00; General details of furniture
- A47B96/02—Shelves
- A47B96/027—Cantilever shelves
- A47B96/028—Cantilever shelves characterised by support bracket location means, e.g. fixing means between support bracket and shelf
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- A—HUMAN NECESSITIES
- A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
- A47B—TABLES; DESKS; OFFICE FURNITURE; CABINETS; DRAWERS; GENERAL DETAILS OF FURNITURE
- A47B47/00—Cabinets, racks or shelf units, characterised by features related to dismountability or building-up from elements
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- A—HUMAN NECESSITIES
- A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
- A47B—TABLES; DESKS; OFFICE FURNITURE; CABINETS; DRAWERS; GENERAL DETAILS OF FURNITURE
- A47B57/00—Cabinets, racks or shelf units, characterised by features for adjusting shelves or partitions
- A47B57/30—Cabinets, racks or shelf units, characterised by features for adjusting shelves or partitions with means for adjusting the height of detachable shelf supports
- A47B57/32—Cabinets, racks or shelf units, characterised by features for adjusting shelves or partitions with means for adjusting the height of detachable shelf supports consisting of grooved or notched ledges, uprights or side walls
- A47B57/34—Cabinets, racks or shelf units, characterised by features for adjusting shelves or partitions with means for adjusting the height of detachable shelf supports consisting of grooved or notched ledges, uprights or side walls the grooved or notched parts being the side walls or uprights themselves
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- A—HUMAN NECESSITIES
- A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
- A47B—TABLES; DESKS; OFFICE FURNITURE; CABINETS; DRAWERS; GENERAL DETAILS OF FURNITURE
- A47B96/00—Details of cabinets, racks or shelf units not covered by a single one of groups A47B43/00 - A47B95/00; General details of furniture
- A47B96/06—Brackets or similar supporting means for cabinets, racks or shelves
- A47B96/066—Supporting means received within an edge of the shelf
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- A—HUMAN NECESSITIES
- A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
- A47B—TABLES; DESKS; OFFICE FURNITURE; CABINETS; DRAWERS; GENERAL DETAILS OF FURNITURE
- A47B96/00—Details of cabinets, racks or shelf units not covered by a single one of groups A47B43/00 - A47B95/00; General details of furniture
- A47B96/06—Brackets or similar supporting means for cabinets, racks or shelves
- A47B96/068—Very short brackets, quickly attachable or detachable to a vertical support surface
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- A—HUMAN NECESSITIES
- A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
- A47B—TABLES; DESKS; OFFICE FURNITURE; CABINETS; DRAWERS; GENERAL DETAILS OF FURNITURE
- A47B96/00—Details of cabinets, racks or shelf units not covered by a single one of groups A47B43/00 - A47B95/00; General details of furniture
- A47B96/14—Bars, uprights, struts, or like supports, for cabinets, brackets, or the like
- A47B96/1466—Bars, uprights, struts, or like supports, for cabinets, brackets, or the like with longitudinal grooves
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- A—HUMAN NECESSITIES
- A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
- A47F—SPECIAL FURNITURE, FITTINGS, OR ACCESSORIES FOR SHOPS, STOREHOUSES, BARS, RESTAURANTS OR THE LIKE; PAYING COUNTERS
- A47F5/00—Show stands, hangers, or shelves characterised by their constructional features
- A47F5/08—Show stands, hangers, or shelves characterised by their constructional features secured to the wall, ceiling, or the like; Wall-bracket display devices
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- A—HUMAN NECESSITIES
- A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
- A47F—SPECIAL FURNITURE, FITTINGS, OR ACCESSORIES FOR SHOPS, STOREHOUSES, BARS, RESTAURANTS OR THE LIKE; PAYING COUNTERS
- A47F5/00—Show stands, hangers, or shelves characterised by their constructional features
- A47F5/08—Show stands, hangers, or shelves characterised by their constructional features secured to the wall, ceiling, or the like; Wall-bracket display devices
- A47F5/0807—Display panels, grids or rods used for suspending merchandise or cards supporting articles; Movable brackets therefor
- A47F5/0846—Display panels or rails with elongated channels; Sliders, brackets, shelves, or the like, slidably attached therein
- A47F5/0853—Rail constructions; Brackets
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- A—HUMAN NECESSITIES
- A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
- A47F—SPECIAL FURNITURE, FITTINGS, OR ACCESSORIES FOR SHOPS, STOREHOUSES, BARS, RESTAURANTS OR THE LIKE; PAYING COUNTERS
- A47F5/00—Show stands, hangers, or shelves characterised by their constructional features
- A47F5/10—Adjustable or foldable or dismountable display stands
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Abstract
将搁架(28-30)和其它悬挂部件(挂篮、箱子、叉子和有机玻璃显示器架)连接到背板(27),而不需要通过螺钉永久性固定或者具有大而难看的托架,给人以浮动的搁架的印象,因为互锁的物件隐藏在背板和搁架内。搁架具有预装配的突出铝挤压件,其装配和锁定到预安装在背板(27)中的预切割三角形凹槽中的燕尾榫件中。背板具有延伸板的长度的多个预切割的凹槽(以满足客户要求),凹槽用燕尾榫挤出物填充。搁架可在没有工具的情况下移除,可承受显著的重量且不会意外移位。
Description
技术领域
本发明涉及一种容易安装的可调式搁架***,其用于零售和居家目的且不带有可见托架。
背景技术
本申请人发现,仅存在一种为零售商店装配的市售搁架***-板壁式***,该***带有浓重的工业外形,且具有沉重的托架以及背板大小和搁架长度的有限的选择范围。本申请人的橱柜加工企业已被客户建议提供一种更美观且可调的***,该***不带工业外形并且会为其零售商店的展示增光添彩。申请人试图提出将满足客户要求的这样的设计。多年的反复试验(包括为了提出基本设计而手动弯曲钢插件)导致借助于3D打印机进一步测试燕尾榫和插件的具有5mm尺寸的原型。这最后发展成由铝公司制造的第一模具,以便为申请人提供全尺寸的燕尾榫和插件,从而能够利用全尺寸的板和搁架的实际生产来最终测试该概念。该概念需要非常特别的工具来实现在背板和搁架中的正确切割,这些工具被设计并形成具体的生产过程的一部分。
发明内容
“锁和荷载可调的浮动搁架***”是一种创新性的完全可调的搁架展示***,它没有可见的托架,使最终产品给人以浮动搁架***的感觉。该***设计用于安装在已有的壁上。该***可使用一系列建筑材料,包括木材(厚度18mm-32mm)、胶合板、三聚氰胺彩板(耐美力(laminex))、玻璃和不锈钢层合物。特征性背板也可按照客户要求制造成多种色彩和材料。
“可调式浮动搁架***”显著地提高了搁架制造生产率-减少了生产时间、成本、废料和安装时间,并且为客户提供了独特的搁架灵活性和特征。
该***采用了装配到背板上的预切割凹槽中的燕尾榫挤出物。然后将插件挤出件装配到搁架的边缘,然后简单地将该搁架放入在背板内的燕尾榫中。燕尾榫的特定形状允许将插件锁定在位。不需要另外的托架。该***不限于搁架-可将吊钩、箱、篮子和其它物件通过连接到燕尾榫而附接到背板。
它为何是新颖的或创新性的?
可调式浮动搁架***显著地不同于现有搁架***。
主要区别在于:
·没有可见的托架,没有对接接头。“托架”(锁定件)被内置到搁架中。相似地,背板插件(燕尾榫)被单独地内置到背板中。因此,一旦背板已固定在位,只需要将搁架在燕尾榫挤出物内推入位置,就能实现“锁定”在位。不需要额外的配件或工具。
·利用3.6mm凹槽来提供“浮动搁架”特征。
·相对于目前市场上最具竞争力的产品(其提供1.2米的长度和2.4米的高度),背板具有更大的长度和高度能力-3.6米的长度×1.8米的高度。
·OH&S合规性-生产的搁架的稳定性显著提高-搁架的锁定和装载位置防止轻易变位。它不能意外地撞松,需要组合的提拉过程来从背板释放搁架。
·承载能力等于或大于现有竞争产品。根据搁架的长度和深度,搁架将承载多达20-30kg。
·良好的视觉感受,因为没有可见的托架,而不像目前市场上存在的大多数可调式搁架***那样。
·完全可定制以满足客户要求。
·用于居家用途的扁平组件(DIY)选项-易于由普通人安装-无需家俱技巧。
·可适于使用新的环保且可持续的产品,例如竹片材。
·废料最少的产品(锯末和边角料)。
·特征性背板在形状和尺寸上可充分调适以满足客户要求。
·允许额外的悬挂产品,例如叉子、篮子等。
需要专用工具,以便生产锁定件和背板插件。该工具形成本申请的一部分并且在图4中示出。
在附图说明附图说明:
中的编号:
图1是燕尾榫的侧视图和尺寸:
燕尾榫被***背板中的预切割的三角形切口中。
1该三角形具有范围从20到60度的角度,具体取决于客户需求的情况。
2燕尾榫挤出物已在外边界周围被重新成形,以允许减少重量和因此制造成本,但其意图是填充背板中的预切割的三角形凹槽。
3燕尾榫的开口为3.6-4mm±2.0mm。
4开口的后内角为74.8度。
5角度的范围是从0到45度。目前的标准型号为24度。
6该部段的长度为12.7mm。
7总深度为12.50mm±5.0mm。
8角度为25度±10度。
9总高度为21.5mm±5.0mm。
附图说明–
图2:3D燕尾榫和侧视图背板:
10MDF背板-标准尺寸18mm厚,可以改变至多达32mm厚。高度和宽度根据客户要求变化-多达1800mm高、3600mm长。
11背板边缘展现了预切割的三角形凹槽,其用如图5.2所示的工具件进行切割的。凹槽的最小值是在1.2m高的板上70mm宽,我们希望在背板中切割最多7个凹槽,其延伸背板的整个长度。预切割的每个凹槽将用燕尾榫挤出物填充,以允许每个背板任意数量的搁架或搁架长度的组合。
12***凹槽中的燕尾榫挤出物。
13燕尾榫挤出物的3D视图,根据背板长度的长度。
14背板中的三角形开口切口为6mm±3mm。
附图说明:
图3:插件
装配到搁架中的插件锁定件。
15设定深度计/引导件以确保插件正确地装配到搁架和燕尾榫中,深度计/引导件也有助于生产的一致性,以使产品中的偏差最小化。该引导件也允许工具件的更大工具寿命,因为它可以削尖多次,而不会不当地影响插件。
16插件的长度是可变的,以适合将连接到背板的特定产品。目前,对于1200mm的标准搁架来说,插件长度为300mm±100mm,预计在该尺寸的搁架中将***大约两个300mm的长度。因此,插件将覆盖搁架长度的40%至60%,具体取决于搁架的用途。800mm的搁架将具有两个200mm的插件,依此类推。
17插件的高度将为3.5mm+5mm或-1.5mm。
18该形状的剩余部分(尾部)将改变以适合将连接到背板的合适的物件-即,悬挂杆或篮子。目前的宽度为30mm,但可以根据其是否***搁架中或变成搁架本身而从15mm至300mm变化。
19总宽度目前为41.54mm,但取决于如上文(18)中所述尾部的宽度。
20从尾部到头部的角度为162度±18度。
21锁定件的头部将在形状上保持一致,以便“锁定”到燕尾榫中,头部的宽度目前为10.20mm,但可以根据燕尾榫的尺寸和角度变化而变化,如在描述性说明1-9中所指出的。
附图说明
图4:
插件和搁架
22插件的实际尺寸-侧视图
23标准搁架的3D视图,高度从16mm至60mm,
深度50mm至300mm。长度多达2400mm。
24插件的尾部现在固定到搁架,其中头部从搁架突出,从而可以装配到燕尾榫中。搁架中的预切割凹槽按照图6A所示通过工具切割。
附图说明
图5-连接的燕尾榫和插件-侧视图
25图5A-燕尾榫和插件的实际尺寸,侧视图连接到彼此,不带有背板或搁架。
26插件到燕尾榫的角度为92度±2度。
27图5B-***三个燕尾榫(阴影)的背板的侧视图-以允许将三个搁架连接到背板。
28搁架的侧视图,其中插件尾部固定到搁架,头部突出,准备推入燕尾榫中并通过燕尾榫和插件组合的独特设计锁定在位。
29带有部分地推入燕尾榫中的插件的搁架的侧视图。
30完全推入燕尾榫中且以直角向上抵接背板的搁架的侧视图。
图6A:插件在搁架内的具体切割所需的工具。
图6B:进入背板内的凹槽的CNC设备例程所需的工具。
Claims (14)
1.在搁架连接到背板之后无可见托架。所述搁架具有保持所配合的挤出物的尾部的狭槽切口,伸出的头部连接到固定在所述背板内的燕尾榫。
2.所述背板具有延伸用所述燕尾榫挤出物填充的所述板的长度的预切割的凹槽。
3.一旦搁架连接到背板,所述搁架就隐藏所述预切割的凹槽。
4.导致不带有可见托架的可调式浮动搁架***。
5.在所述背板中的所述预切割凹槽的开口为3.5-8mm。
6.特征性背板是在形状、尺寸和预切割凹槽的数量上完全可调的,以满足客户要求。
7.搁架长度可以多达2.4M长。
8.搁架承载能力多达每1.2米搁架20Kg。
9.搁架是在没有拆卸托架的情况下容易移除的-使用提升和倾斜方法来从背板释放搁架。
10.搁架可从一凹槽移除并更换到所述背板中的任何预切割凹槽中,而没有任何工具要求。
11.根据客户要求,背板可被定制到任何数量的预切割凹槽,其中在凹槽之间的最小间隙为70mm。
12.***不限于搁架,可从所述背板悬挂各种形状和尺寸的零售配件,例如箱、篮子和叉子。
13.OH&S改进以用于商业用途-搁架或其它悬挂物件的意外移位减少。存货损坏的损失减小,由意外移位导致的员工受伤或客户受伤减少。
14.安装时间减少,因为不需要最终用户装配任何托架,唯一的要求是将背板固定到壁。
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
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AU2013903443 | 2013-09-09 | ||
AU2013903443A AU2013903443A0 (en) | 2013-09-09 | Lock & Load Shelving System | |
PCT/AU2014/050216 WO2015031960A1 (en) | 2013-09-09 | 2014-09-08 | Adjustable floating shelving systems |
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CN105682515A true CN105682515A (zh) | 2016-06-15 |
CN105682515B CN105682515B (zh) | 2019-08-20 |
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US (1) | US10463151B2 (zh) |
EP (1) | EP3043683A4 (zh) |
JP (1) | JP6785158B2 (zh) |
CN (1) | CN105682515B (zh) |
AU (1) | AU2014317818B2 (zh) |
WO (1) | WO2015031960A1 (zh) |
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EP3264941B1 (en) * | 2015-03-04 | 2022-01-12 | Lock & Load Shelving Systems Pty Ltd | Adjustable floating shelving systems |
ES2909592T3 (es) * | 2015-03-08 | 2022-05-09 | Lock & Load Shelving Systems Pty Ltd | Medio de soporte |
US10602843B2 (en) | 2017-08-16 | 2020-03-31 | Salvatore Sisto | Floating shelf apparatus |
US11425998B2 (en) | 2019-08-16 | 2022-08-30 | Salto, Llc | Shelf system and method of mounting a shelf |
US11412850B2 (en) | 2017-08-16 | 2022-08-16 | Salvatore Sisto | Floating shelf apparatus |
US10624452B2 (en) * | 2016-12-20 | 2020-04-21 | Kenneth Perry | Racking system |
US10575641B1 (en) * | 2018-08-20 | 2020-03-03 | Rehau Industries, L.L.C. | Shelving system, shelf unit, and method of assembling shelf unit |
US20220400861A1 (en) * | 2021-06-22 | 2022-12-22 | Eye Designs, Llc | Floating shelf system |
US20230413993A1 (en) * | 2022-06-24 | 2023-12-28 | Exemplis LLC. | Mounting asembly |
US20240008645A1 (en) * | 2023-04-04 | 2024-01-11 | Robert Bradford | Wall-mounted shelf hanger |
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- 2014-09-08 JP JP2016539365A patent/JP6785158B2/ja active Active
- 2014-09-08 WO PCT/AU2014/050216 patent/WO2015031960A1/en active Application Filing
- 2014-09-08 CN CN201480049678.7A patent/CN105682515B/zh active Active
- 2014-09-08 EP EP14841825.4A patent/EP3043683A4/en not_active Ceased
- 2014-09-08 AU AU2014317818A patent/AU2014317818B2/en active Active
- 2014-09-08 US US14/917,629 patent/US10463151B2/en active Active
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Also Published As
Publication number | Publication date |
---|---|
JP2016529185A (ja) | 2016-09-23 |
US20160220023A1 (en) | 2016-08-04 |
US10463151B2 (en) | 2019-11-05 |
JP6785158B2 (ja) | 2020-11-18 |
EP3043683A1 (en) | 2016-07-20 |
AU2014317818A1 (en) | 2015-05-21 |
WO2015031960A1 (en) | 2015-03-12 |
AU2014317818B2 (en) | 2016-07-14 |
CN105682515B (zh) | 2019-08-20 |
EP3043683A4 (en) | 2017-04-26 |
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