CN105680278B - It is a kind of it is anti-get rusty, the power lug connection method of cut - Google Patents

It is a kind of it is anti-get rusty, the power lug connection method of cut Download PDF

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Publication number
CN105680278B
CN105680278B CN201610023482.1A CN201610023482A CN105680278B CN 105680278 B CN105680278 B CN 105680278B CN 201610023482 A CN201610023482 A CN 201610023482A CN 105680278 B CN105680278 B CN 105680278B
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Prior art keywords
power lug
power
rusty
lug
connection method
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CN201610023482.1A
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CN105680278A (en
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马志壮
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Individual
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R43/00Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
    • H01R43/02Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for soldered or welded connections
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R43/00Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
    • H01R43/02Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for soldered or welded connections
    • H01R43/0263Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for soldered or welded connections for positioning or holding parts during soldering or welding process

Abstract

The invention discloses it is a kind of it is anti-get rusty, the power lug connection method of cut, include the following steps:(1) oxide layer on every power lug surface, and the straight every power lug of strip are removed;(2) by tin heating and melting Cheng Xishui;(3) power lug is immersed in Xi Shuizhong one by one, and taken out rapidly, power lug surface is made to cover one layer of tin layers;(4) oxide layer on removal metal lashing wire surface, and the straight metal lashing wire of strip;(5) power lug of all dipped Xi Shui is closed up, is used in combination metal lashing wire wound wire connector to be bundled and tightens, form power lug beam;(6) the power lug beam after tightening is immersed in Xi Shuizhong, keeps 50~120s, takes out postcooling to room temperature;(7) covering power lug beam is bundled with insulating tape.Connection method of the present invention is easy to operate, connection is rapid, good connecting effect, power lug usage time are got rusty after will not occurring oxidation long, is not in the potential problems such as power-off caused by open circuit, electric leakage.

Description

It is a kind of it is anti-get rusty, the power lug connection method of cut
Technical field
The invention belongs to electrical technology field, be related to a kind of electrical wire connection method, it is specifically a kind of it is anti-get rusty, the electricity of cut Wire terminal connection method.
Background technology
Electricity discovery and be widely utilized that second of scientific and technological revolution as a result, simultaneously be also third time scientific and technological revolution money This.Its discovery brings many convenience to human lives.The clothing, food, lodging and transportion -- basic necessities of life of people all be unable to do without electricity.Such as:Cooked with electric cooker, Electric kettle heats up water, electric car, air-conditioning etc..In short, all electrical appliances will use electricity.
Now, electricity is mediated by electric wire (conducting wire) to realize transmission, so that the electricity that power supply (power plant) is generated is defeated Huge numbers of families are sent to, thus the circuit for the transmission that usually needs to install electric wiring, because circuit is long or circuit during the construction of line Branch needs to be attached electric wire.
Currently, the method for power lug connection is substantially by the way of touching connection, including two ways:Power lug with The docking of power lug, the connection side by side of power lug.Played usually using insulating tape winding multi-turn close in the joint of electric wire Protective effects, the method basic processes such as envelope waterproof are:Electric wire is tightened mutually, then is wrapped up and being insulated with friction tape.This mode Have the shortcomings that many:Poorly sealed, poor waterproof properties;It is easy to loosen, fall off;It is inconvenient to use, need repeated multiple times winding;It uses After of long duration, power lug surface will appear oxide layer, lead to the poor contact of power lug junction, breaking, tight to occur Fire even occurs when weight.
Invention content
The object of the present invention is to provide it is a kind of it is anti-get rusty, the power lug connection method of cut, which prevents There is oxidation and rusting in power lug connection procedure, poor contact leads to open circuit, electric leakage.
To achieve the goals above, the technical scheme is that:There is provided it is a kind of it is anti-get rusty, the power lug of cut connects Method is connect, is included the following steps:
(1) oxide layer on every power lug surface, and the straight every power lug of strip are removed;
(2) by tin heating and melting Cheng Xishui;
(3) power lug is immersed in Xi Shuizhong one by one, and taken out rapidly, power lug surface is made to cover one layer of tin layers;
(4) oxide layer on removal metal lashing wire surface, and the straight metal lashing wire of strip;
(5) power lug of all dipped Xi Shui is closed up, metal lashing wire wound wire connector is used in combination to be bundled bundle Tightly, power lug beam is formed;
(6) the power lug beam after tightening is immersed in Xi Shuizhong, keeps 50~120s, takes out postcooling to room temperature;
(7) covering power lug beam is bundled with insulating tape.
Preferably, before step (1), first institute's live wire is closed up and bound.
Preferably, individual wires connector in the step (3) immerses in tin water, and after taking out rapidly, with cloth from electric wire Connector keeps power lug surface tin layers smooth and uniform, node does not occur up to lower rapid strip one time;Avoid binding rear joint between There is gap, increases the contact surface between connector and connector.
Preferably, the metal lashing wire interval binding in the step (5), when power lug beam being made to impregnate, it is ensured that Xi Shui It directly covers and heated coupling, so that the tin layers inside power lug beam is melted again, and be merged, to make power lug Beam merges into an organic whole, reaches that power lug beam is seamless, the purpose of no fracture.
Preferably, power lug is immersed in Xi Shuiqian one by one in step (3), every power lug is first coated into one layer of pine Perfume, it is ensured that tin layers are preferably covered in power lug surface.
The present invention is anti-gets rusty, the power lug connection method of cut has the beneficial effect that:
(1) individual wires joint surface of the invention covers a thin layer of tin layers, and power lug surface tin layers are smoothly equal It is even, there is not node, avoids gap occur between binding rear joint, increase the contact surface between connector and connector;
(2) present invention is to close up the power lug of all dipped Xi Shui, and metal lashing wire apart windings electric wire is used in combination to connect Head, which is bundled, to be tightened, and the power lug beam after tightening is immersed in Xi Shuizhong;Metal lashing wire apart windings, make power lug When beam impregnates, it is ensured that Xi Shui is directly covered and heated coupling, and the tin layers inside power lug beam is made to melt again, and merges one It rises, to make power lug beam merge into an organic whole, reaches that power lug beam is seamless, the purpose of no fracture.
(3) connection method of the present invention is easy to operate, connection is rapid, good connecting effect, power lug usage time long not yet It gets rusty after will appear oxidation, is not in the potential problems such as power-off caused by open circuit, electric leakage.
Description of the drawings
Fig. 1 be the present invention it is anti-get rusty, the power lug connection method of cut the step of (3) power lug surface cover one The sectional view of layer tin layers;
Fig. 2 be the present invention it is anti-get rusty, the power lug connection method of cut the step of (5) metal wire uniform intervals bundle Power lug is tightened, and the side view of power lug beam is formed;
Fig. 3 be the present invention it is anti-get rusty, the power lug connection method of cut the step of (6) by the power lug after tightening Beam be immersed in tin water after sectional view;
In figure:1, power lug;2, tin layers;3, tin layers;4, electric wire;5, metal lashing wire.
Specific implementation mode
It is anti-in order to which the present invention will be described in detail get rusty, the technology contents of the power lug connection method of cut, construction feature, Below in conjunction with embodiment and attached drawing is coordinated to be described further.
1 power lug docking mode of embodiment
The present invention it is a kind of it is anti-get rusty, the power lug connection method of cut, specifically include following steps:
(1) the straight every power lug of cloth strip is used in combination in the oxide layer for using every power lug surface of gauze polishing removal;
(2) by tin heating and melting Cheng Xishui;
(3) every power lug is coated into one layer of rosin, it is ensured that tin layers are preferably covered in power lug surface;
(4) power lug is immersed in Xi Shuizhong one by one, and rapidly after taking-up, with cloth from power lug up to lower rapid strip One time, 1 surface of power lug is set to cover a thin layer of tin layers 2 (as shown in Figure 1), it is ensured that power lug surface tin layers are smoothly equal It is even, there is not node;It avoids gap occur between binding rear joint, increases the contact surface between connector and connector.
(5) oxide layer for using gauze polishing removal metal lashing wire surface, is used in combination the straight metal lashing wire of cloth strip;;
(6) power lug of all dipped Xi Shui is docked, the 5 apart windings power lug of metal lashing wire is used in combination to be tied Binding is tight, forms power lug beam;Metal lashing wire interval bundlees, when power lug beam being made to impregnate, it is ensured that Xi Shui is directly covered And heated coupling, so that the tin layers inside power lug beam is melted again, and be merged, to make power lug Shu Rongcheng mono- Body, reaches that power lug beam is seamless, the purpose of no fracture.
(7) the power lug beam after tightening is immersed in Xi Shuizhong, keeps 50~120s, takes out postcooling to room temperature;
(8) covering power lug beam is bundled with insulating tape.
Resistance test:Two electric wires are randomly selected, the resistance between them is tested, resistance is no better than zero.
2 power lug of embodiment connects side by side
The present invention it is a kind of it is anti-get rusty, the power lug connection method of cut, specifically include following steps:
(1) institute's live wire 4 is closed up and is bound;
(2) the straight every power lug of cloth strip is used in combination in the oxide layer for using every power lug surface of gauze polishing removal;
(3) by tin heating and melting Cheng Xishui;
(4) every power lug is coated into one layer of rosin, it is ensured that tin layers are preferably covered in power lug surface;
(5) power lug is immersed in Xi Shuizhong one by one, and rapidly after taking-up, with cloth from power lug up to lower rapid strip One time, 1 surface of power lug is set to cover a thin layer of tin layers 2 (as shown in Figure 1), it is ensured that power lug surface tin layers are smoothly equal It is even, there is not node;It avoids gap occur between binding rear joint, increases the contact surface between connector and connector.
(6) oxide layer for using gauze polishing removal metal lashing wire surface, is used in combination the straight metal lashing wire of cloth strip;;
(7) power lug of all dipped Xi Shui is closed up, the 5 apart windings power lug of metal lashing wire is used in combination to be tied Binding is tight, forms power lug beam (as shown in Figure 2);Metal lashing wire interval bundlees, when power lug beam being made to impregnate, it is ensured that tin Water directly covers and heated coupling, so that the tin layers inside power lug beam is melted again, and be merged, to make electric wire connect Head beam merges into an organic whole, reaches that power lug beam is seamless, the purpose of no fracture.
(8) the power lug beam after tightening is immersed in Xi Shuizhong, keeps 50~120s, takes out postcooling to room temperature (such as Shown in Fig. 3,3 be the tin layers on power lug beam surface);
(9) covering power lug beam is bundled with insulating tape.
Resistance test:Two electric wires are randomly selected, the resistance between them is tested, resistance is no better than zero.
The present invention is anti-to get rusty, the power lug connection method of cut, suitable for all docking and the electric wires connected side by side Connector.
Above disclosed is only presently preferred embodiments of the present invention, cannot limit the right of the present invention with this certainly Range, therefore equivalent changes made in accordance with the claims of the present invention still fall within the range that the present invention is covered.

Claims (3)

1. it is a kind of it is anti-get rusty, the power lug connection method of cut, it is characterised in that include the following steps:
(1) oxide layer on every power lug surface, and the straight every power lug of strip are removed,
(2) by tin heating and melting Cheng Xishui;
(3) power lug is immersed in Xi Shuizhong one by one, and taken out rapidly, power lug surface is made to cover one layer of tin layers;Use cloth From power lug up to lower rapid strip one time, keeps power lug surface tin layers smooth and uniform, node do not occur;
(4) oxide layer on removal metal lashing wire surface, and the straight metal lashing wire of strip;
(5) power lug of all dipped Xi Shui is closed up, is used in combination metal lashing wire wound wire connector to be bundled and tightens, shape At power lug beam;
(6) the power lug beam after tightening is immersed in Xi Shuizhong, keeps 50~120s, takes out postcooling to room temperature;
(7) covering power lug beam is bundled with insulating tape.
2. it is as described in claim 1 anti-get rusty, the power lug connection method of cut, it is characterised in that:The step (5) In metal lashing wire interval binding.
3. it is as described in claim 1 anti-get rusty, the power lug connection method of cut, it is characterised in that:Step (3) by Power lug is immersed in Xi Shuiqian by one, and every power lug is first coated one layer of rosin.
CN201610023482.1A 2016-01-14 2016-01-14 It is a kind of it is anti-get rusty, the power lug connection method of cut Active CN105680278B (en)

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CN105680278B true CN105680278B (en) 2018-08-03

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Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS61176468A (en) * 1985-02-01 1986-08-08 Hitachi Cable Ltd Manufacture of flux-cored wire
CN101136531A (en) * 2006-09-27 2008-03-05 许晓华 Aluminum enamelled wire and copper wire welding method
CN101143396A (en) * 2006-09-27 2008-03-19 许晓华 Aluminium wire covered with copper enamel-covered wire and copper wire welding method
CN101159175A (en) * 2007-09-13 2008-04-09 吴江精诚电工厂 Tin-coated copper covering aluminum wire, manufacturing method thereof and tin plating equipment used in production
CN102270807A (en) * 2011-04-28 2011-12-07 美的集团有限公司 Method for connecting aluminum enameled wire and copper power wire in aluminum wire motor for ceiling fan

Family Cites Families (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN203774465U (en) * 2014-01-26 2014-08-13 广东威灵电机制造有限公司 Motor and enameled wire and wire crater packaging structure thereof

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS61176468A (en) * 1985-02-01 1986-08-08 Hitachi Cable Ltd Manufacture of flux-cored wire
CN101136531A (en) * 2006-09-27 2008-03-05 许晓华 Aluminum enamelled wire and copper wire welding method
CN101143396A (en) * 2006-09-27 2008-03-19 许晓华 Aluminium wire covered with copper enamel-covered wire and copper wire welding method
CN101159175A (en) * 2007-09-13 2008-04-09 吴江精诚电工厂 Tin-coated copper covering aluminum wire, manufacturing method thereof and tin plating equipment used in production
CN102270807A (en) * 2011-04-28 2011-12-07 美的集团有限公司 Method for connecting aluminum enameled wire and copper power wire in aluminum wire motor for ceiling fan

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