CN105680278A - Connection method for wire connectors without the phenomena of rusting and open circuit - Google Patents
Connection method for wire connectors without the phenomena of rusting and open circuit Download PDFInfo
- Publication number
- CN105680278A CN105680278A CN201610023482.1A CN201610023482A CN105680278A CN 105680278 A CN105680278 A CN 105680278A CN 201610023482 A CN201610023482 A CN 201610023482A CN 105680278 A CN105680278 A CN 105680278A
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- CN
- China
- Prior art keywords
- wire
- power lug
- bundle
- attachment
- rusty
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
- H01R43/02—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for soldered or welded connections
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
- H01R43/02—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for soldered or welded connections
- H01R43/0263—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for soldered or welded connections for positioning or holding parts during soldering or welding process
Abstract
The invention discloses a connection method for wire connectors without the phenomena of rusting and open circuit. The connection method comprises the following steps of (1) removing an oxide layer on the surface of each wire connector, and straightening each wire connector; (2) heating and melting tin to form a tin liquid; (3) immersing the wire connectors into the tin liquid one by one, and rapidly taking out the wire connectors so that the surfaces of the wire connectors are pasted with a tin layer; (4) removing an oxide layer on the surface of a metal bunched wire, and straightening the metal bunched wire; (5) folding all wire connectors immersed with the tin liquid, winding the wire connectors with the metal bunched wire, and tightly binding the wire connectors to form a wire connector bundle; (6) immersing the wire connector bundle after being tightened in the tin liquid, maintaining the immersion for 50-120 seconds, taking out the wire connector bundle and cooling the wire connector bundle to a room temperature; and (7) binding and covering the wire connector bundle with an insulation tape. The connection method disclosed by the invention has the advantages of simplicity in operation, rapid connection and high connection effect, the wire connector is prevented from being rusted after being oxidized in long-term use, and the hidden danger problems such as power failure and electric leakage caused by open circuit are avoided.
Description
Technical field
The invention belongs to electrical technology field, relate to a kind of electrical wire connection method, specifically a kind of anti-get rusty, the power lug method of attachment of cut.
Background technology
The discovery of electricity and be widely utilized that the result of second time scientific and technological revolution, is also simultaneously the capital of third time scientific and technological revolution. Its discovery brings a lot of convenience to human lives. The clothing ,food and housing provisional capital of people be unable to do without electricity. Such as: with electric cooker cook, electric kettle is heated up water, electric car, air-conditioning etc. In a word, all of electrical appliance will use electricity.
Now, electricity is all mediated by electric wire (wire) to realize transmission, thus the electricity that power supply (power plant) produces is transported to huge numbers of families, thus the circuit transmitted that usually needs to install electric wiring, because circuit is long or line shunting in the process of the construction of line, it is necessary to electric wire is attached.
At present, the method that power lug connects adopts the mode touching connection substantially, including two ways: power lug and the docking of power lug, being connected side by side of power lug. The joint of electric wire generally uses insulating tape to be wound around multi-turn and plays the protective effects such as sealing waterproof, and its method basic process is: tightened mutually by electric wire, then insulate with friction tape parcel. This mode has many shortcomings: poorly sealed, water resistance is poor; Easily loosen, come off; In-convenience in use, need repeated multiple times winding; Use of long duration after, power lug surface there will be oxide layer, causes the loose contact of power lug junction, thus open circuit occurs, serious time even breaking out of fire.
Summary of the invention
It is an object of the invention to provide a kind of anti-get rusty, the power lug method of attachment of cut, this method of attachment prevents occurs in power lug connection procedure that oxidation and rusting, loose contact cause the problem such as open circuit, electric leakage.
To achieve these goals, the technical scheme is that provide a kind of anti-get rusty, the power lug method of attachment of cut, comprise the following steps:
(1) oxide layer of every wire joint surface strip directly every wire joint are removed;
(2) by stannum heating and melting Cheng Xishui;
(3) one by one power lug is immersed in Xi Shuizhong, and takes out rapidly, make power lug surface cover one layer of stannum layer;
(4) oxide layer on metal lashing wire surface the straight metal lashing wire of strip are removed;
(5) power lug of all dipped Xi Shui is closed up, and bundled with metal lashing wire wound wire joint and tighten, form power lug bundle;
(6) the power lug bundle after tightening is immersed in Xi Shuizhong, keeps 50～120s, after taking-up, be cooled to room temperature;
(7) power lug bundle is covered with insulating tape binding.
It is preferred that front in step (1), first institute's live wire is closed up and colligation.
It is preferred that individual wires joint in described step (3) immerses in stannum water, and after taking out rapidly, with cloth from power lug to lower rapid strip one time, make power lug surface tin layers smooth uniform, occur without node; Gap occurs between joint after avoiding binding, increases the contact surface between joint and joint.
Preferably, metal lashing wire interval binding in described step (5), when making power lug bundle soak, guarantee that Xi Shui directly covers and heated coupling, make the tin layers within power lug bundle again melt, and merge, so that power lug bundle merges into an organic whole, reach power lug bundle seamless, without the purpose of fracture.
It is preferred that one by one power lug is immersed in Xi Shuiqian in step (3), first every wire joint is coated with one layer of rosin, it is ensured that tin layers better covers in power lug surface.
The present invention prevents getting rusty, the having the beneficial effect that of the power lug method of attachment of cut:
(1) the individual wires joint surface of the present invention covers the tin layers of thin layer, power lug surface tin layers smooth uniform, occurs without node, it is to avoid occur gap after binding between joint, increases the contact surface between joint and joint;
(2) power lug of all dipped Xi Shui is closed up by the present invention, and is bundled with metal lashing wire apart windings power lug and tighten, and the power lug bundle after tightening is immersed in Xi Shuizhong; Metal lashing wire apart windings, when making power lug bundle soak, it is ensured that Xi Shui directly covers and heated coupling, make the tin layers within power lug bundle again melt, and merge, so that power lug bundle merges into an organic whole, reach power lug bundle seamless, without the purpose of fracture.
(3) method of attachment of the present invention is simple to operate, connect rapidly, good connecting effect, power lug use and of long duration get rusty without after there is oxidation, does not have the potential problems such as power-off, electric leakage that open circuit causes.
Accompanying drawing explanation
Fig. 1 is that the present invention prevents getting rusty, step (3) the power lug surface of the power lug method of attachment of cut covers the sectional view of one layer of tin layers;
Fig. 2 is that the present invention prevents getting rusty, step (5) the metal wire uniform intervals bundled cable joint of the power lug method of attachment of cut is tightened, and forms the side view of power lug bundle;
Fig. 3 be the present invention prevent getting rusty, the step (6) of the power lug method of attachment of cut the power lug bundle after tightening is immersed in stannum water after sectional view;
In figure: 1, power lug; 2, stannum layer; 3, stannum layer; 4, electric wire; 5, metal lashing wire.
Detailed description of the invention
In order to describe the present invention in detail and prevent getting rusty, the technology contents of power lug method of attachment of cut, structural feature, below in conjunction with embodiment and coordinate accompanying drawing to be described further.
Embodiment 1 power lug docking mode
The present invention is a kind of anti-gets rusty, the power lug method of attachment of cut, specifically includes following steps:
(1) gauze polishing is used to remove the oxide layer of every wire joint surface, and with cloth strip directly every wire joint;
(2) by stannum heating and melting Cheng Xishui;
(3) every wire joint is coated with one layer of rosin, it is ensured that tin layers better covers in power lug surface;
(4) one by one power lug is immersed in Xi Shuizhong, and after taking out rapidly, with cloth from power lug to lower rapid strip one time, make power lug 1 surface cover the tin layers 2 (as shown in Figure 1) of thin layer, guarantee power lug surface tin layers smooth uniform, occur without node; Gap occurs between joint after avoiding binding, increases the contact surface between joint and joint.
(5) gauze polishing is used to remove the oxide layer on metal lashing wire surface, and with the straight metal lashing wire of cloth strip; ;
(6) power lug of all dipped Xi Shui is docked, and bundled with metal lashing wire 5 apart windings power lug and tighten, form power lug bundle; Metal lashing wire interval bundlees, when making power lug bundle soak, it is ensured that Xi Shui directly covers and heated coupling, make the tin layers within power lug bundle again melt, and merge, so that power lug bundle merges into an organic whole, reach power lug bundle seamless, without the purpose of fracture.
(7) the power lug bundle after tightening is immersed in Xi Shuizhong, keeps 50～120s, after taking-up, be cooled to room temperature;
(8) power lug bundle is covered with insulating tape binding.
Resistance test: randomly draw two wires, tests the resistance between them, and resistance is no better than zero.
Embodiment 2 power lug connects side by side
The present invention is a kind of anti-gets rusty, the power lug method of attachment of cut, specifically includes following steps:
(1) institute's live wire 4 is closed up also colligation;
(2) gauze polishing is used to remove the oxide layer of every wire joint surface, and with cloth strip directly every wire joint;
(3) by stannum heating and melting Cheng Xishui;
(4) every wire joint is coated with one layer of rosin, it is ensured that tin layers better covers in power lug surface;
(5) one by one power lug is immersed in Xi Shuizhong, and after taking out rapidly, with cloth from power lug to lower rapid strip one time, make power lug 1 surface cover the tin layers 2 (as shown in Figure 1) of thin layer, guarantee power lug surface tin layers smooth uniform, occur without node; Gap occurs between joint after avoiding binding, increases the contact surface between joint and joint.
(6) gauze polishing is used to remove the oxide layer on metal lashing wire surface, and with the straight metal lashing wire of cloth strip; ;
(7) power lug of all dipped Xi Shui is closed up, and bundled with metal lashing wire 5 apart windings power lug and tighten, form power lug bundle (as shown in Figure 2); Metal lashing wire interval bundlees, when making power lug bundle soak, it is ensured that Xi Shui directly covers and heated coupling, make the tin layers within power lug bundle again melt, and merge, so that power lug bundle merges into an organic whole, reach power lug bundle seamless, without the purpose of fracture.
(8) the power lug bundle after tightening is immersed in Xi Shuizhong, keeps 50～120s, after taking-up, be cooled to room temperature (as it is shown on figure 3,3 is the tin layers on power lug bundle surface);
(9) power lug bundle is covered with insulating tape binding.
Resistance test: randomly draw two wires, tests the resistance between them, and resistance is no better than zero.
The present invention prevents getting rusty, the power lug method of attachment of cut, it is adaptable to all docking and the power lug connected side by side.
Above disclosed it is only presently preferred embodiments of the present invention, certainly can not limit the interest field of the present invention, the equivalent variations therefore made according to the claims in the present invention with this, still fall within the scope that the present invention contains.
Claims (5)
1. one kind anti-get rusty, the power lug method of attachment of cut, it is characterised in that comprise the following steps:
(1) oxide layer of every wire joint surface strip directly every wire joint are removed,
(2) by stannum heating and melting Cheng Xishui;
(3) one by one power lug is immersed in Xi Shuizhong, and takes out rapidly, make power lug surface cover one layer of stannum layer;
(4) oxide layer on metal lashing wire surface the straight metal lashing wire of strip are removed;
(5) power lug of all dipped Xi Shui is closed up, and bundled with metal lashing wire wound wire joint and tighten, form power lug bundle;
(6) the power lug bundle after tightening is immersed in Xi Shuizhong, keeps 50～120s, after taking-up, be cooled to room temperature;
(7) power lug bundle is covered with insulating tape binding.
2. as claimed in claim 1 anti-get rusty, the power lug method of attachment of cut, it is characterised in that: front in step (1), first institute's live wire is closed up and colligation.
3. as claimed in claim 1 anti-get rusty, the power lug method of attachment of cut, it is characterized in that: the individual wires joint in described step (3) immerses in stannum water, and after taking out rapidly, with cloth from power lug to lower rapid strip one time, make power lug surface tin layers smooth uniform, occur without node.
4. as claimed in claim 1 anti-get rusty, the power lug method of attachment of cut, it is characterised in that: the metal lashing wire interval binding in described step (5).
5. as claimed in claim 1 anti-get rusty, the power lug method of attachment of cut, it is characterised in that: one by one power lug is immersed in Xi Shuiqian in step (3), first every wire joint is coated with one layer of rosin.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610023482.1A CN105680278B (en) | 2016-01-14 | 2016-01-14 | It is a kind of it is anti-get rusty, the power lug connection method of cut |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610023482.1A CN105680278B (en) | 2016-01-14 | 2016-01-14 | It is a kind of it is anti-get rusty, the power lug connection method of cut |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN105680278A true CN105680278A (en) | 2016-06-15 |
| CN105680278B CN105680278B (en) | 2018-08-03 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201610023482.1A Active CN105680278B (en) | 2016-01-14 | 2016-01-14 | It is a kind of it is anti-get rusty, the power lug connection method of cut |
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Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS61176468A (en) * | 1985-02-01 | 1986-08-08 | Hitachi Cable Ltd | Manufacture of flux-cored wire |
| CN101136531A (en) * | 2006-09-27 | 2008-03-05 | 许晓华 | Aluminum enamelled wire and copper wire welding method |
| CN101143396A (en) * | 2006-09-27 | 2008-03-19 | 许晓华 | Aluminium wire covered with copper enamel-covered wire and copper wire welding method |
| CN101159175A (en) * | 2007-09-13 | 2008-04-09 | 吴江精诚电工厂 | Tin-coated copper covering aluminum wire, manufacturing method thereof and tin plating equipment used in production |
| CN102270807A (en) * | 2011-04-28 | 2011-12-07 | 美的集团有限公司 | Method for connecting aluminum enameled wire and copper power wire in aluminum wire motor for ceiling fan |
| CN203774465U (en) * | 2014-01-26 | 2014-08-13 | 广东威灵电机制造有限公司 | Motor and enameled wire and wire crater packaging structure thereof |
-
2016
- 2016-01-14 CN CN201610023482.1A patent/CN105680278B/en active Active
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS61176468A (en) * | 1985-02-01 | 1986-08-08 | Hitachi Cable Ltd | Manufacture of flux-cored wire |
| CN101136531A (en) * | 2006-09-27 | 2008-03-05 | 许晓华 | Aluminum enamelled wire and copper wire welding method |
| CN101143396A (en) * | 2006-09-27 | 2008-03-19 | 许晓华 | Aluminium wire covered with copper enamel-covered wire and copper wire welding method |
| CN101159175A (en) * | 2007-09-13 | 2008-04-09 | 吴江精诚电工厂 | Tin-coated copper covering aluminum wire, manufacturing method thereof and tin plating equipment used in production |
| CN102270807A (en) * | 2011-04-28 | 2011-12-07 | 美的集团有限公司 | Method for connecting aluminum enameled wire and copper power wire in aluminum wire motor for ceiling fan |
| CN203774465U (en) * | 2014-01-26 | 2014-08-13 | 广东威灵电机制造有限公司 | Motor and enameled wire and wire crater packaging structure thereof |
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| CN105680278B (en) | 2018-08-03 |
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