CN105644583A - Direct-current intelligent coating equipment used for rail - Google Patents
Direct-current intelligent coating equipment used for rail Download PDFInfo
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- CN105644583A CN105644583A CN201610087500.2A CN201610087500A CN105644583A CN 105644583 A CN105644583 A CN 105644583A CN 201610087500 A CN201610087500 A CN 201610087500A CN 105644583 A CN105644583 A CN 105644583A
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- oil
- fats
- oils
- rail
- grease
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B61—RAILWAYS
- B61K—AUXILIARY EQUIPMENT SPECIALLY ADAPTED FOR RAILWAYS, NOT OTHERWISE PROVIDED FOR
- B61K3/00—Wetting or lubricating rails or wheel flanges
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Lubricants (AREA)
- Coating Apparatus (AREA)
Abstract
The invention provides direct-current intelligent coating equipment used for a rail. The direct-current intelligent coating equipment comprises a box body, a photovoltaic energy storage assembly and a coating plate assembly. The box body is internally provided with a control box and a grease storage box. The control box is internally provided with a charging and discharging controller and an automatic control system. A storage battery is arranged in the box body and on the lower portion of the control box. A grease pump is fixed to a bottom plate at the bottom of the grease storage box. A motor is fixed to the lower portion of the grease storage box. The coating plate assembly is fixed to one side of the steel rail through a coating plate fixing device. An output shaft of the motor is fixedly connected with the input end of the grease pump. The grease pump is connected with the coating plate assembly through an oil pipe. An electromagnetic sensor is arranged on the inner side of a linear segment of the steel rail. According to the direct-current intelligent coating equipment used for the rail, the structure is simple, operation and maintenance for working personnel are convenient, manpower and material resources are saved, and the cost is reduced; the coating plate assembly is adopted, so that the loss and flow of wheel-rail lubricating anti-attrition grease is effectively reduced, and the loss is reduced; in addition, the phenomenon that in the prior art, grease flows due to overmuch oil output or a rail bed surface and a vehicle wheel bogie are polluted due to the fact that the grease is sparse is completely eradicated.
Description
Technical field
The invention belongs to railway maintenance equipment technical field, be specifically related to a kind of DC intelligent coating equipment for track.
Background technology
China Railway plays a leading role in traffic and transportation system always, load operation is the basic characteristics of China railways, is also the difficult point of technical development and Transportation Organization, along with the speed-raising of road network main line, perfecting track structure, improving its running status is should key problems-solving in technology innovation project. track is the basis of train operation, and rail is most important components in track, is also one of the important infrastructure of railway transportation. along with being continuously increased of railway transporting amount and speed, also various trauma situation is created along with rail, one of major issue that wherein Track irregularity is just always up on railway existing, it is especially in the rail on sharp radius curve, owing to there is the curved steel rail guide effect to Railway wheelset, wheel produces mutual sticking together with rail, creep and slip, the abrasion of wheel track and damage extremely serious, the aggravation that is in particular on curve stock track side abrasion, cause that geometry changes, effective cross-section reduces, affect operation security, certain limit must be reached at rail abrasion and just change rail, to ensure train operation safety. curve is the weak link in track structure intensity, when after locomotive, vehicle arrival curve, car body is run forward with inertia by locomotive traction, track forces locomotive, turn inside diameter, so certainly will form wheel impacts track, cause track deformation, track and wheel are worn away simultaneously, during the interior outer rail unbalance loading that can not get balance when centrifugal force and centripetal force and cause, more aggravate the abrasion of rail, therefore how to slow down the abrasion of rail on curve, extend its service life, reduce maintenance cost, it is ensured that traffic safety, become an important content of permanent way work. then, wheel-rail lubricating maintains into as the most important thing, although the wheel-rail lubricating work of China also achieves the achievement of some, but owing to various places condition is different, attention degree is different, the reasons such as oiling device poor-performing, the science of oiling, effectiveness differs greatly, even also there is open-and-shut manual operations, arbitrarily smear, effect is undesirable, thus also occurring that improper oiling causes rail defects and failures, the situations such as disease, the grease pump used in existing oiling device is gear pump mostly, this kind of pump can only the less oils and fats of transport viscosity, and oils and fats viscosity is little all right causes on wheel rim of locomotive adhesiveness to reduce thus causing the pollution getting rid of greasy dirt dye engine truck and railway roadbed, existing vehicle-mounted baster power supply collection is all use the 48V power supply on train, it is known that, vehicle-mounted baster is all mounted on the scheduled bus of works department, and the 48V power supply on scheduled bus is all vehicular electricity storage bottle exports to the illuminating lamp on vehicle, row tail signal and fan are powered, generally all be not as fast due to scheduled bus speed, cause generator power output weak, little to accumulator jar charge volume, and the lasting electricity consumption of vehicle-mounted baster can make accumulator jar power shortage thus causing train traffic safety often to be halted by row inspection.For the problems referred to above, it is therefore necessary to propose to improve.
Summary of the invention
Present invention solves the technical problem that: a kind of DC intelligent coating equipment for track is provided, by adopting automatic controlling system grease pump to realize coated board assembly, rail is lubricated, design simple in construction, it is easy to operated by personnel and maintenance, save the expenditure of man power and material, reduce cost; Adopt the special construction of coated board assembly, effectively reduce loss and the trickling of wheel-rail lubricating anti-attrition oils and fats, reduce loss, and stop the fuel-displaced too much trickling of oils and fats in prior art or oils and fats is rare and pollute track bed surface and wheel bogie.
The technical solution used in the present invention: for the DC intelligent coating equipment of track, including casing, photovoltaic energy storage assembly and coated board assembly, described box house is provided with control chamber and oils and fats storage bin, charging-discharging controller and automatic control system it is provided with inside described control chamber, in described casing and control chamber bottom is provided with accumulator, described oils and fats storage bin bottom base panel is fixed with grease pump, described oils and fats storage bin bottom is fixed with motor, described coated board assembly is fixed on rail side by being coated with board fixer, described motor output shaft is fixing with grease pump input to be connected, described grease pump is connected with coated board assembly by oil pipe, it is provided with electromagnetic transducer inside described rail straight line section, described photovoltaic energy storage assembly electrically connects with charging-discharging controller, described charging-discharging controller is connected with automatic control system and storage battery respectively, and described automatic control system electrically connects with motor and electromagnetic transducer again.
Wherein, described photovoltaic energy storage assembly includes photovoltaic panel and photovoltaic panel support, and described photovoltaic panel pedestal lower end is fixed on ground, and described photovoltaic panel pedestal upper end is fixed with photovoltaic panel, and described photovoltaic panel electrically connects with charging-discharging controller.
Described grease pump adopts ram type pump structure, and described grease pump includes the oils and fats pump housing and plunger displacement pump, described plunger displacement pump includes plunges pump body and spool, the internal one end of described plunges pump body is provided with accumulator, the internal other end of described plunges pump body is provided with oil-out, described accumulator is connected by sealing cone with oil-out, described plunges pump body is provided with oil-in, described oil-in vertically connects with accumulator, it is provided with plunger inside described accumulator, described plunger at one end stretches out the end outside accumulator and is provided with plunger baffle plate, described plunger baffle plate and plunges pump body outer surface are provided with jump-ring slot, it is fixed with back-moving spring in described jump-ring slot, the outer poppet surface of described spool and the laminating of sealing cone adaptation, described spool is in one end of oil-out and is connected with axis of guide one end and its junction is sequentially provided with sealing gasket and spring base, the described axis of guide other end is provided with adjustment valve, it is fixed with valve spring between described spring base and adjustment valve, described valve spring is threadeded with oil-out inner surface by the outer pitch thread of its outer surface, the outer pitch thread of described valve spring is uniformly provided with multiple crescent hole in one week, being provided with the cam being connected and driving its rotation with motor output shaft in the middle part of the described oils and fats pump housing, described cam rotation also touches driving plunger with plunger end and moves back and forth in accumulator that to realize suction oil circulation.
Described coating board fixer includes C-shaped support and hook bolt, the C-shaped channel of described C-shaped support is closed with edge, rail bottom one adapter, it is provided with bolt through-hole in described C-shaped support, the hook end hook of described hook bolt is lived rail bottom other edge and its other end and C-shaped support is fixed through bolt through-hole, described C-shaped support upper surface is provided with L-type support plate, described L-type support plate bottom is connected by screw and C-shaped support are fixing, and described L-type support plate top is connected by bolt and coated board assembly are fixing.
Further, described coated board assembly includes coated board mainboard, oils and fats baffle plate, protects fat pad and subplate Oil Guide frid, described oils and fats baffle plate and protect fat pad and be sandwiched between coated board mainboard and subplate Oil Guide frid and be fixed by bolt and connect as one, the wherein said fat pad that protects is close to subplate Oil Guide frid next-door neighbour, described oils and fats baffle plate and coated board mainboard, described coated board mainboard bottom is uniformly provided with multiple shape oil-in in a row I, described coated board mainboard upper rear portion is uniformly provided with multiple V-type oil-out, described oils and fats baffle plate bottom is uniformly provided with multiple shape oil-in in a row II, described oils and fats baffle plate top is uniformly provided with multiple oil-out I, described oils and fats baffle plate upper end is provided with extension oil band, described extension is uniformly carved with multiple extension oil groove being parallel to each other on oil band, described fat pad bottom of protecting is uniformly provided with multiple shape oil-in in a row III, described fat pad top of protecting is uniformly provided with multiple oil-out II, described subplate Oil Guide frid is uniformly provided with multiple T-shaped oil guide groove, the plurality of oil-in I, oil-in II, oil-in III and T-shaped oil guide groove lower end corresponding coaxial communication respectively, the plurality of T-shaped oil guide groove both upper ends thereof, oil-out II, oil-out I and V-type oil-out lower end corresponding coaxial communication respectively.
Further, described oil pipe is polytetrafluoro liner high-pressure oil pipe, described oil pipe is provided with filter fat device near grease pump end, on described oil pipe, the other end is provided with allotter, described allotter connects by multiple branch oil pipes are corresponding with each oil-in I on coated board mainboard in coated board assembly respectively, wherein, described allotter is stepwise type distributor.
Further, described motor is DC low-voltage motor.
Further, described electromagnetic transducer is low-voltage direct sensor.
Present invention advantage compared with prior art:
1, the present invention work by automatic controlling system grease pump, simple in construction, it is simple to operated by personnel and maintenance;
2, wheel-rail lubricating anti-attrition oils and fats of the filling of the oils and fats storage bin in the present invention, sustainable practical 7-8 month, greatly saves the expenditure of man power and material, effectively reduces railway maintenance cost of upkeep;
3, coated board assembly is by coated board mainboard, oils and fats baffle plate, protect fat pad and subplate oil guide groove plate holder layer composition, rational in infrastructure, effectively reduce loss and the trickling of wheel-rail lubricating anti-attrition oils and fats, wherein, coated board assembly is provided with many deciles oil-out and oil-in, ensure that the oils and fats oil pump capacity squeezed out is uniform, oils and fats baffle plate has multiple oil-outs of decile, and it is carved with extension oil groove at oils and fats baffle plate, the oils and fats of oil-out extrusion from oils and fats baffle plate can be made to be pasted onto on extension oil groove, prevent oils and fats dirty, ensure that the oils and fats oil pump capacity squeezed out is uniform, stop because pool piled up by the upper fuel-displaced too much formation oils and fats of certain point, its wheel rim at the volley is made to hang oil too much thus causing and getting rid of greasy dirt dye wheel bogie and railway roadbed phenomenon,
4, oil pipe adopts polytetrafluoro liner high-pressure oil pipe, ratio conventional high-pressure tube inner wall drag reduction 80%, and oils and fats only needs only small pressure just can pass through in pipe, thus reducing the load of Oil pump electrical machinery;
5, on oil pipe, filter fat device is set, it is possible to effectively filtering the impurity in oils and fats, it is ensured that oils and fats will not block the oil duct on coated board assembly, this filter fat body amasss little, it is easy to installation and repairing and replacing;
6, in the present invention, grease pump adopts ram type pump structure, and its compact conformation, pressure are high, it is adaptable to laddering lubrication, can be easy to the oils and fats that suction viscosity is big, makes track lubrication maintenance effect better;
7, photovoltaic panel is installed on ground by photovoltaic panel support, it is not necessary to excavated pavement does wiring pipe laying construction, and site operation and installation are all very convenient, it is not necessary to power transmission and transformation system, clean environment firendly, and maintenance cost is low;
8, electromagnetic transducer adopts low-voltage direct sensor, its sensitivity and resolution high, and outdoor environment temperature sensitivity is little, strong adaptability.
Accompanying drawing explanation
Fig. 1 is the structural representation of the present invention;
Fig. 2 is the structural representation of grease pump in the present invention;
Fig. 3 is plunger pump structure schematic diagram in the present invention;
Fig. 4 is the structural representation adjusting valve in the present invention;
Fig. 5 is the structural representation of coated board mainboard in the present invention;
Fig. 6 is the structural representation of oils and fats baffle plate in the present invention;
Fig. 7 is the structural representation protecting fat pad in the present invention;
Fig. 8 is the structural representation of subplate Oil Guide frid in the present invention;
Fig. 9 is the circuit catenation principle figure of the present invention.
Detailed description of the invention
Below in conjunction with accompanying drawing 1-9, embodiments of the invention are described.
DC intelligent coating equipment for track, as shown in Figure 1, including casing 1, photovoltaic energy storage assembly and coated board assembly, described casing 1 is internal is provided with control chamber 2 and oils and fats storage bin 3, described control chamber 2 is internal is provided with charging-discharging controller 7 and automatic control system 4, in described casing 1 and control chamber 2 bottom is provided with accumulator 8, described oils and fats storage bin 3 bottom base panel is fixed with grease pump 10, described oils and fats storage bin 3 bottom is fixed with motor 9, described motor 9 is DC low-voltage motor, safe and convenient to use, described coated board assembly is fixed on rail 17 side by being coated with board fixer, described motor 9 output shaft is fixing with grease pump 10 input to be connected, described grease pump 10 is connected with coated board assembly by oil pipe 12, being provided with electromagnetic transducer 38 inside described rail 17 straightway, described electromagnetic transducer 38 is low-voltage direct sensor, and its sensitivity and resolution are high, and outdoor environment temperature sensitivity is little, strong adaptability. as shown in Figure 9, described photovoltaic energy storage assembly electrically connects with charging-discharging controller 7, charging-discharging controller 7 can show the accumulation of energy situation of charge/discharge operation state and storage battery in real time, described charging-discharging controller 7 electrically connects with automatic control system 4 and accumulator 8 respectively, described automatic control system 4 electrically connects with motor 9 and electromagnetic transducer 38 again, and automatic control system 4 is used for detecting train running situation and operation of oil pump situation.
Wherein, described photovoltaic energy storage assembly includes photovoltaic panel 5 and photovoltaic panel support 6, and ground is fixed in described photovoltaic panel support 6 lower end, and described photovoltaic panel support 6 upper end is fixed with photovoltaic panel 5, and described photovoltaic panel 5 electrically connects with charging-discharging controller 7; Photovoltaic panel 5 is installed without geographical restrictions, not by the impact of power ampere holding position, it is not required that excavated pavement does wiring pipe laying construction, and site operation and installation are all very convenient, it is not necessary to power transmission and transformation system, clean environment firendly, maintenance cost is low.
Described grease pump 10 adopts ram type pump structure, and its compact conformation, pressure are high, it is adaptable to laddering lubrication, can be easy to the oils and fats that suction viscosity is big, makes track lubrication maintenance effect better. as shown in Figures 2 and 3, described grease pump 10 includes the oils and fats pump housing 22 and plunger displacement pump, described plunger displacement pump includes plunges pump body 24 and spool 33, the internal one end of described plunges pump body 24 is provided with accumulator 25, the internal other end of described plunges pump body 24 is provided with oil-out 26, described accumulator 25 is connected by sealing cone 27 with oil-out 26, described plunges pump body 24 is provided with oil-in 28, described oil-in 28 vertically connects with accumulator 25, described accumulator 25 is internal is provided with plunger 30, described plunger 30 one end is stretched out the end outside accumulator 25 and is provided with plunger baffle plate 29, described plunger baffle plate 29 and plunges pump body 24 outer surface are provided with jump-ring slot 31, it is fixed with back-moving spring 32 in described jump-ring slot 31, the laminating adaptive with sealing cone 27 of the described outer poppet surface of spool 33, described spool 33 is in one end of oil-out 26 and is connected with the axis of guide 39 one end and its junction is sequentially provided with sealing gasket 34 and spring base 35, the described axis of guide 39 other end is provided with adjustment valve 37, it is fixed with valve spring 36 between described spring base 35 and adjustment valve 37, described valve spring 36 is threadeded with oil-out 26 inner surface by the outer pitch thread of its outer surface, the outer pitch thread of described valve spring 36 is uniformly provided with multiple crescent hole 3701 for one week, as shown in Figure 4, this crescent hole 3701 is easy to oils and fats and is passed through and flow out from oil-out 26,Being provided with the cam 23 being connected and driving its rotation with motor 9 output shaft in the middle part of the described oils and fats pump housing 22, described cam 23 rotates and touches driving plunger 30 with plunger 30 end and moves back and forth in accumulator 25 that to realize suction oil circulation.
Described coating board fixer includes C-shaped support 14 and hook bolt 15, described C-shaped support 14 adopts carbon steel to make, the C-shaped channel of described C-shaped support 14 is closed with edge, rail 17 bottom one adapter, it is provided with bolt through-hole 1401 in described C-shaped support 14, the hook end hook of described hook bolt 15 is lived rail 17 bottom other edge and its other end and C-shaped support 14 is fixed through bolt through-hole 1401, described C-shaped support 14 upper surface is provided with L-type support plate 16, described L-type support plate 16 bottom is connected by screw is fixing with C-shaped support 14, described L-type support plate 16 top is connected by bolt and coated board assembly are fixing. described coated board assembly includes coated board mainboard 18, oils and fats baffle plate 19, protect fat pad 20 and subplate Oil Guide frid 21, such as Fig. 5, 6, 7, shown in 8, described oils and fats baffle plate 19 and protect fat pad 20 and be sandwiched between coated board mainboard 18 and subplate Oil Guide frid 21 and be fixed by bolt and connect as one, the wherein said fat pad 20 that protects is close to subplate Oil Guide frid 21, described oils and fats baffle plate 19 is close to coated board mainboard 18, preferably, described coated board mainboard 18 and subplate Oil Guide frid 21 adopt carbon steel sheet material to make, the described fat pad 20 that protects adopts rock wool sealed paper to make, described oils and fats baffle plate 19 adopts rustless steel to make, wherein the width of oils and fats baffle plate 19 is than coated board mainboard 18, protect fat pad 20 and subplate Oil Guide frid 21 is wide 1.6 millimeters, and guarantee coated board mainboard 18, protect fat pad 20 identical with subplate Oil Guide frid 21 three's width, in the present embodiment, described coated board mainboard 18 bottom is uniformly provided with four shape oil-ins in a row I 1801, described coated board mainboard 18 upper rear portion is uniformly provided with eight V-type oil-outs 1802, described oils and fats baffle plate 19 bottom is uniformly provided with four shape oil-ins in a row II 1901, described oils and fats baffle plate 19 top is uniformly provided with eight oil-outs I 1902, 1.6 millimeters of places at wide place, described oils and fats baffle plate 19 upper end are provided with extension oil band 1903, described oil of hanging uniformly is carved with multiple extension oil groove 1904 being parallel to each other on 1903, the oils and fats that its effect is eight oil-out I 1902 extrusions from oils and fats baffle plate 19 is pasted onto extension oil groove 1904 and prevents oils and fats dirty, ensure that the oils and fats oil pump capacity squeezed out is uniform, stop because pool piled up by the upper fuel-displaced too much formation oils and fats of certain point, solve wheel rim at the volley to hang oily too much and cause greasy dirt dye wheel bogie and the railway roadbed problem of getting rid of, described fat pad 20 bottom of protecting is uniformly provided with four shape oil-ins in a row III 2001, described fat pad 20 top of protecting is uniformly provided with eight oil-outs II 2002, described subplate Oil Guide frid 21 is uniformly provided with four T-shaped oil guide groove 2101, the degree of depth of described T-shaped oil guide groove 2101 is 3 millimeters, the described oil-in I 1801 being four, oil-in II 1901, oil-in III 2001 and T-shaped oil guide groove 2101 lower end corresponding coaxial communication respectively, described T-shaped oil guide groove 2101 both upper ends thereof being eight, oil-out II 2002, oil-out I 1902 and V-type oil-out 1802 lower end corresponding coaxial communication respectively. this coated board modular construction is reasonable, effectively reduce loss and the trickling of wheel-rail lubricating anti-attrition oils and fats, wherein, coated board assembly is provided with eight equal parts by the through oil-out of T-shaped oil guide groove 2101 both upper ends thereof, oil-out II 2002, oil-out I 1902, V-type oil-out 1802 and the quartering by the through oil-in of oil-in I 1801, oil-in II 1901, oil-in III 2001, T-shaped oil guide groove 2101, it is ensured that the oils and fats oil pump capacity squeezed out is uniform.
Described oil pipe 12 adopts polytetrafluoro liner high-pressure oil pipe, and this pipe is than conventional high-pressure tube inner wall drag reduction 80%, and oils and fats only needs only small pressure just can pass through in pipe, thus reducing the load of Oil pump electrical machinery; Be provided with filter fat device 11 on described oil pipe 12 near grease pump 10 oil-out place, described filter fat device 11 can effectively filter the impurity in oils and fats, it is ensured that oils and fats will not block the oil duct on coated board assembly, and this filter fat device 11 volume is little, it is easy to installation and repairing and replacing; On described oil pipe 12, the other end is provided with allotter 13, described allotter 13 connects by multiple branch oil pipes are corresponding with each oil-in I 1801 on coated board mainboard 18 in coated board assembly respectively, wherein, described allotter 13 is stepwise type distributor, and this kind of allotter 13 can guarantee that the oils and fats site-directed quantitative of distribution.
During work, when train wheel rim is by time above electromagnetic transducer 38, electromagnetic transducer 38 can export a signal of telecommunication to automatic control system 4, automatic control system 4 receive from the signal of telecommunication of electromagnetic transducer 38 calculating take turns to quantity, reach to set wheel to when being coated with quantity when calculating, automatic control system 4 sends instruction to motor 9, motor 9 output shaft band moving cam 23 drives plunger displacement pump to work, concrete, cam 23 rotates and drives plunger 30 to move back and forth, the oils and fats in oils and fats storage bin 3 is made to be drawn in accumulator 25 by oil-in 28, oils and fats is subject to the pressure of plunger 30 extruding generation and pushes spool 33 open after entering accumulator 25, then pass through three crescent holes 3701 adjusted above valve 37 and enter oil pipe 12 from oil-out 26, it is transported to filter fat device 11 by 12 oils and fatss of oil pipe, it is transported to allotter 13 again through 12 oils and fatss of oil pipe after grease filtrating device 11 filters, oils and fats is divided into behind four tunnels through allotter 13 and is transported to again through branch oil pipe on coated board assembly, oils and fats under the effect of oil pressure successively from oil-in I 1801, oil-in II 1901 and oil-in III 2001 enter T-shaped oil guide groove 2101, the T-shaped oil guide groove 2101 on subplate Oil Guide frid 21 can be blocked owing to protecting fat pad 20, thus oils and fats will not flow out from T-shaped oil guide groove 2101, then oils and fats rises to T-shaped oil guide groove 2101 both upper ends thereof under pressure of grease and passes sequentially through oil-out II 2002 and oil-out I 1902 entrance V-type oil-out 1802, then climb uniformly from V-type oil-out 1802 again on the extension oil groove 1904 of oils and fats baffle plate 19. at the train straightway through rail 17, wheel rim can take the oils and fats hung on oil groove 1904 to the side of high rail, so that oils and fats forms lubrication anti-attrition protective layer in rail side, reaches the purpose slowing down rail side with wheel wear.
The present invention realizes automated intelligent is controlled automatically controlling of coating equipment by automatic control system 4, designs simple in construction, it is simple to operated by personnel and maintenance; And adopt the oils and fats storage bin 3 of 170L, fill wheel-rail lubricating anti-attrition oils and fats sustainable practicality 7-8 month, greatly save the expenditure of man power and material.
Above-described embodiment, simply presently preferred embodiments of the present invention, not for limiting the scope of the present invention, therefore all equivalence changes done with content described in the claims in the present invention, all should include within the claims in the present invention scope.
Claims (8)
1. for the DC intelligent coating equipment of track, it is characterized in that: include casing (1), photovoltaic energy storage assembly and coated board assembly, described casing (1) is internal is provided with control chamber (2) and oils and fats storage bin (3), described control chamber (2) is internal is provided with charging-discharging controller (7) and automatic control system (4), in described casing (1) and control chamber (2) bottom is provided with accumulator (8), described oils and fats storage bin (3) bottom base panel is fixed with grease pump (10), described oils and fats storage bin (3) bottom is fixed with motor (9), described coated board assembly is fixed on rail (17) side by being coated with board fixer, described motor (9) output shaft is fixing with grease pump (10) input to be connected, described grease pump (10) is connected with coated board assembly by oil pipe (12),Electromagnetic transducer (38) it is provided with inside described rail (17) straightway, described photovoltaic energy storage assembly electrically connects with charging-discharging controller (7), described charging-discharging controller (7) electrically connects with automatic control system (4) and accumulator (8) respectively, and described automatic control system (4) electrically connects with motor (9) and electromagnetic transducer (38) again.
2. the DC intelligent coating equipment for track according to claim 1, it is characterized in that: described photovoltaic energy storage assembly includes photovoltaic panel (5) and photovoltaic panel support (6), ground is fixed in described photovoltaic panel support (6) lower end, described photovoltaic panel support (6) upper end is fixed with photovoltaic panel (5), and described photovoltaic panel (5) electrically connects with charging-discharging controller (7).
3. the DC intelligent coating equipment for track according to claim 1, it is characterised in that: described grease pump (10) adopts ram type pump structure, and described grease pump (10) includes the oils and fats pump housing (22) and plunger displacement pump, described plunger displacement pump includes plunges pump body (24) and spool (33), the internal one end of described plunges pump body (24) is provided with accumulator (25), the internal other end of described plunges pump body (24) is provided with oil-out (26), described accumulator (25) is connected by sealing cone (27) with oil-out (26), described plunges pump body (24) is provided with oil-in (28), described oil-in (28) vertically connects with accumulator (25), described accumulator (25) is internal is provided with plunger (30), described plunger (30) one end is stretched out accumulator (25) end outward and is provided with plunger baffle plate (29), described plunger baffle plate (29) and plunges pump body (24) outer surface are provided with jump-ring slot (31), back-moving spring (32) it is fixed with in described jump-ring slot (31), the laminating adaptive with sealing cone (27) of described spool (33) outer poppet surface, described spool (33) is in one end of oil-out (26) and is connected with the axis of guide (39) one end and its junction is sequentially provided with sealing gasket (34) and spring base (35), the described axis of guide (39) other end is provided with adjustment valve (37), it is fixed with valve spring (36) between described spring base (35) and adjustment valve (37), described valve spring (36) is threadeded with oil-out (26) inner surface by the outer pitch thread of its outer surface, the outer pitch thread of described valve spring (36) is uniformly provided with multiple crescent hole (3701) for one week, the described oils and fats pump housing (22) middle part is provided with the cam (23) being connected and driving its rotation with motor (9) output shaft, described cam (23) rotate and touch with plunger (30) end drive plunger (30) to move back and forth in accumulator (25) to realize suction oil circulation.
4. the DC intelligent coating equipment for track according to claim 1, it is characterized in that: described coating board fixer includes C-shaped support (14) and hook bolt (15), the C-shaped channel of described C-shaped support (14) is closed with edge, rail (17) bottom one adapter, bolt through-hole (1401) it is provided with in described C-shaped support (14), the hook end hook of described hook bolt (15) is lived rail (17) bottom other edge and its other end and C-shaped support (14) is fixed through bolt through-hole (1401), described C-shaped support (14) upper surface is provided with L-type support plate (16), described L-type support plate (16) bottom is connected by screw and C-shaped support (14) are fixing, described L-type support plate (16) top is connected by bolt and coated board assembly are fixing.
5. the DC intelligent coating equipment for track according to claim 4, it is characterized in that: described coated board assembly includes coated board mainboard (18), oils and fats baffle plate (19), protect fat pad (20) and subplate Oil Guide frid (21), described oils and fats baffle plate (19) and protect fat pad (20) and be sandwiched between coated board mainboard (18) and subplate Oil Guide frid (21) and be fixed by bolt and connect as one, the wherein said fat pad (20) that protects is close to subplate Oil Guide frid (21), described oils and fats baffle plate (19) and coated board mainboard (18) next-door neighbour,Described coated board mainboard (18) bottom is uniformly provided with multiple shape oil-in in a row I (1801), described coated board mainboard (18) upper rear portion is uniformly provided with multiple V-type oil-out (1802), described oils and fats baffle plate (19) bottom is uniformly provided with multiple shape oil-in in a row II (1901), described oils and fats baffle plate (19) top is uniformly provided with multiple oil-out I (1902), described oils and fats baffle plate (19) upper end is provided with extension oil band (1903), described extension is uniformly carved with multiple extension oil groove (1904) being parallel to each other on oil band (1903), described fat pad (20) bottom of protecting is uniformly provided with multiple shape oil-in in a row III (2001), described protect fat pad (20)) top is uniformly provided with multiple oil-out II (2002), described subplate Oil Guide frid (21) is uniformly provided with multiple T-shaped oil guide groove (2101), the plurality of oil-in I (1801), oil-in II (1901), oil-in III (2001) and T-shaped oil guide groove (2101) lower end corresponding coaxial communication respectively, the plurality of T-shaped oil guide groove (2101) both upper ends thereof, oil-out II (2002), oil-out I (1902) and V-type oil-out (1802) lower end corresponding coaxial communication respectively.
6. according to claim 1, 2, 3, the DC intelligent coating equipment for track described in 4 or 5, it is characterized in that: described oil pipe (12) is polytetrafluoro liner high-pressure oil pipe, described oil pipe (12) is upper is provided with filter fat device (11) near grease pump (10) end, the upper other end of described oil pipe (12) is provided with allotter (13), described allotter (13) connects by multiple branch oil pipes are corresponding with each oil-in I (1801) on coated board mainboard (18) in coated board assembly respectively, wherein, described allotter (13) is stepwise type distributor.
7. the DC intelligent coating equipment for track according to claim 6, it is characterised in that: described motor (9) is DC low-voltage motor.
8. the DC intelligent coating equipment for track according to claim 7, it is characterised in that: described electromagnetic transducer (38) is low-voltage direct sensor.
Priority Applications (1)
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| CN109882727A (en) * | 2019-04-22 | 2019-06-14 | 山东师范大学 | A kind of track lubrication spray equipment |
| CN110047070A (en) * | 2019-04-22 | 2019-07-23 | 山东师范大学 | A kind of recognition methods and system of path wear degree |
| CN110102444A (en) * | 2019-06-10 | 2019-08-09 | 西安凯丰铁路机电设备有限公司 | Steel rail wear-reducing film forming paste coating equipment |
| CN113212490A (en) * | 2021-05-08 | 2021-08-06 | 淮南矿业(集团)有限责任公司 | Oil supply system of railway curve line wheel rail lubricating device |
| CN113281401A (en) * | 2021-04-29 | 2021-08-20 | 同济大学 | Detection method, system and device for hidden diseases of ballastless track |
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| CN113212490A (en) * | 2021-05-08 | 2021-08-06 | 淮南矿业(集团)有限责任公司 | Oil supply system of railway curve line wheel rail lubricating device |
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