CN105639573A - Processing method for composite food with pistachio nuts as cores - Google Patents

Processing method for composite food with pistachio nuts as cores Download PDF

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Publication number
CN105639573A
CN105639573A CN201610061264.7A CN201610061264A CN105639573A CN 105639573 A CN105639573 A CN 105639573A CN 201610061264 A CN201610061264 A CN 201610061264A CN 105639573 A CN105639573 A CN 105639573A
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powder
processing method
dough
fructus
core
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CN201610061264.7A
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Chinese (zh)
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李亦琴
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    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23VINDEXING SCHEME RELATING TO FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES AND LACTIC OR PROPIONIC ACID BACTERIA USED IN FOODSTUFFS OR FOOD PREPARATION
    • A23V2002/00Food compositions, function of food ingredients or processes for food or foodstuffs

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  • Confectionery (AREA)
  • Bakery Products And Manufacturing Methods Therefor (AREA)

Abstract

The invention provides a processing method for composite food with pistachio nuts as cores. The taste levels are rich, the technological standard is controllable, and the products are environmentally friendly and healthy. The processing method includes the following steps of 1, making of cooked pistachio nuts; 2, making of wrappers; 3, covering of the pistachio nuts; 4, injection of jam; 5, sealing and rounding; 6, vacuum frying; 7, centrifugal deoiling; 8, making of wafer shells; 9, attachment of icing sugar; 10, sterilizing and packaging, wherein the finished products are made through vacuum packaging after high-temperature sterilization. The processing method has the advantages that the taste levels of the processed food are rich, nutrients are balanced, and the healthcare effect is achieved; the cost of auxiliary material processing methods and raw materials is low, safety is achieved, side effects do not exist, and the additional value of the products is high; the processing method is high in automation degree, and large-scale mass production is convenient; processing procedures are compact and reasonable, time is short, and processing efficiency is high.

Description

The complex food processing method being core with Fructus Pistaciae Verae
Technical field
The present invention relates to food processing field, specifically refer to a kind of complex food processing method being core with Fructus Pistaciae Verae.
Background technology
Fructus Pistaciae Verae, rich in vitamin, mineral and anti-oxidizing elements, have the distinguishing feature of low fat, low-calorie, high microsteping, are very popular health food. Existing method for processing pistachio nuts is usually parch, eats and too much easily gets angry, and added value is low, also there is the complex food being wrapped in chocolate shell by Semen Aesculi in the market, but owing to chocolate heat is too high, it is easy to cause fat, and be unsuitable for all groups.
Summary of the invention
The present invention is directed to the problems referred to above that prior art exists, it is provided that the complex food processing method being core with Fructus Pistaciae Verae that a kind of mouthfeel levels are rich, technological standards are controlled, Product Green is healthy.
The goal of the invention of the present invention is realized by below scheme:.
The complex food processing method being core with Fructus Pistaciae Verae, comprise the following steps: (1) selection full appearance, the Fructus Pistaciae Verae that size is uniform, quality is fine and close shell, immerse weight ratio be 4% citric acid destaining solution in 4��5 minutes, after rinsing decolouring, soak 5��10 minutes with clear water again, being neutrality to stock chart interview paper test; Being put into by material in fragrance liquid and soak 30 minutes, drain after pulling out, fragrance liquid includes Radix Glycyrrhizae 0.6%, Semen Myristicae 0.1%, Fructus Amomi 0.05%, Fructus Cinnamomi Cassiae Immaturi 0.1%, salt 5%, monosodium glutamate 0.05%, and surplus is pure water; Dry when 60��70 ��, be 7��10% to water content; Control under 130��140 DEG C of conditions in temperature, bakee 10��25min, obtain Semen Aesculi; (2) dough cover is made; (3) parcel Semen Aesculi, is placed on dough cover by Semen Aesculi, and dough cover crimping closes up and forms the open containers shape with a cavity volume and an opening, and Semen Aesculi volume is less than dough cover inner volume volume; (4) injecting fruit jam, inject fruit jam from dough cover aperture position, fruit jam is full of the gap between dough cover cavity volume inwall and Semen Aesculi; (5) circle is thrown in sealing, throws circle by sending into throwing circular knitting machine after dough cover closure of openings; (6) vacuum frying, when oil temperature 100��105 DEG C, vacuum 0.05��0.08MPa, sends the material after throwing circle into fried 5��10min in hermetic container; (7) centrifugation de-oiling, removes oils and fats by the material centrifugal rotation 2��3min after fried when vacuum 0.05��0.08MPa;(8) make waffle crust, in mould, put into the pasty state waffle raw material including Ovum Gallus domesticus album dough-making powder, then the material after removing oil is suspended in pasty state waffle raw material, bakee and form waffle crust; (9) attachment frosting, by predetermined pattern coating frosting, cooling curing molding on waffle crust; (10) sterilization packaging, prepares finished product through high temperature sterilize final vacuum packaging.
Further, dough cover includes following weight proportion: gluten flour 55��60%, dendrobium officinale powder 5��8%, white sugar 3��5%, compound baking powder 0.3��0.5%, and surplus is pure water.
Further, dough cover making step includes: Herba Dendrobii bar cutting shoots is cleaned by (2-1), the drying that drains away the water is dry, send into vibration type ultramicro disintegrator, material be subject in mill tube the high acceleration of friction media clash into, learn from each other by exchanging views, extrude, the effect such as cutting, be ground into the powder of particle diameter 500��800 order; (2-2) gluten flour, dendrobium officinale powder, sugar, compound baking powder and pure water are sent in vacuum dough mixing machine in proportion, rotated by dough-making powder cylinder and agitating auger oar rotates and quick for material mix homogeneously is formed dough, single dough-making powder gross weight 90��100kg, dough-making powder time 5��8min; (2-3) dough is pressed into thin slice, the input of dough sheet level is had on the platform of recessed area, some location, by cutting into rounded face blade unit with the tubulose cutting knife of location recessed area opening centering, recessed area, location is hemispherical, and recessed area, each location is the arrangement of array equi-spaced apart.
Further, compound baking powder includes following weight proportion: sodium carbonate 20��22%, Fructus Vitis viniferae acid lactone 22��25%, Sodium Acid Pyrophosphate 12��15%, calcium carbonate 8��10%, lecithin 2��3%, tartaric acid 3��5%, and surplus is starch.
Further, rotate, after capturing rounded face blade unit Edge lift by elastic card claw after Semen Aesculi being put into rounded face blade unit correspondingly, the opening forming screw-pinch thus completing parcel Semen Aesculi step.
Further, injecting fruit jam thus completing to inject fruit jam step by being furnished with the nozzle of dosing pump, nozzle is the arrangement of array equi-spaced apart, and nozzle is provided with automatic hoisting mechanism.
Further, waffle crust includes following weight proportion: Semen Maydis powder 15��20%, peanut butter 3��5%, milk 5��8%, edible Gelatinum oxhide 1��3%, edible oil 4��6%, Ovum Gallus domesticus album 5��7%, white sugar 3��5%, sodium bicarbonate 0.5��1%, and surplus is flour.
Further, the forming method of waffle crust includes step: flour is first watered uniform stirring and becomes pasty state by (8-1); (8-2) add Semen Maydis powder, peanut butter, milk, edible Gelatinum oxhide, edible oil, Ovum Gallus domesticus album, white sugar and sodium bicarbonate more according to the above ratio, continue automatic stirring and uniformly stand 10��15min; (8-3) material is sent into add in mould hot baked formed waffle crust, bakee time 15��20min.
Further, frosting includes following weight proportion: sweet potato powder 20��25%, Semen sojae atricolor powder 8��10%, oatmeal 3��5%, Fructus Crataegi powder 3��5%, Flos Chrysanthemi powder 1��3%, maltodextrin 6��8%, and surplus is pure water.
Further, fruit jam includes following weight proportion: Fructus Fragariae Ananssae mud 25��28%, Fructus Pruni pseudocerasi mud 12��15%, apple butter 18��20%, crystal sugar 6��8%, Mel 6��8%, sodium pyrosulfite 0.05��0.1%, citric acid 0.1��0.12%, ascorbic acid 0.05��0.08%, disodiumedetate 1��1.5%, sodium hexameta phosphate 2��3%, surplus is pure water.
The present invention has the beneficial effects that: the food mouthfeel levels are rich processed, balanced in nutrition and with health role; Each adjuvant processing method and cost of material are relatively low, and safety has no side effect, and added value of product is high; Processing method automaticity is high, it is simple to scale of mass production; Manufacturing procedure compact and reasonable, consuming time short, working (machining) efficiency is high.
Detailed description of the invention
Below in conjunction with specific embodiment, the invention will be further described:
Embodiment 1
The complex food processing method being core with Fructus Pistaciae Verae of the present invention, comprise the following steps: (1) selection full appearance, the Fructus Pistaciae Verae that size is uniform, quality is fine and close shell, immerse weight ratio be 4% (weight ratio of the relative water of citric acid) citric acid destaining solution in 4��5 minutes, after rinsing decolouring, soak 5��10 minutes with clear water again, being neutrality to stock chart interview paper test; Being put into by material in fragrance liquid and soak 30 minutes, drain after pulling out, fragrance liquid includes Radix Glycyrrhizae 0.6%, Semen Myristicae 0.1%, Fructus Amomi 0.05%, Fructus Cinnamomi Cassiae Immaturi 0.1%, salt 5%, monosodium glutamate 0.05%, and surplus is pure water; Dry when 60��70 ��, be 7��10% to water content; Control under 130��140 DEG C of conditions in temperature, bakee 10��25min, obtain Semen Aesculi; (2) dough cover is made; (3) parcel Semen Aesculi, is placed on dough cover by Semen Aesculi, and dough cover crimping closes up and forms the open containers shape with a cavity volume and an opening, and Semen Aesculi volume is less than dough cover inner volume volume; (4) injecting fruit jam, inject fruit jam from dough cover aperture position, fruit jam is full of the gap between dough cover cavity volume inwall and Semen Aesculi; (5) circle is thrown in sealing, throws circle by sending into throwing circular knitting machine after dough cover closure of openings; (6) vacuum frying, when oil temperature 100 DEG C, vacuum 0.05MPa, sends the material after throwing circle into fried 5��10min in hermetic container; (7) centrifugation de-oiling, removes oils and fats by the material centrifugal rotation 2min after fried when vacuum 0.08MPa; (8) make waffle crust, in mould, put into the pasty state waffle raw material including Ovum Gallus domesticus album dough-making powder, then the material after removing oil is suspended in pasty state waffle raw material, bakee and form waffle crust; (9) attachment frosting, by predetermined pattern coating frosting, cooling curing molding on waffle crust; (10) sterilization packaging, prepares finished product through high temperature sterilize final vacuum packaging.
Dough cover includes following weight proportion: gluten flour 55%, dendrobium officinale powder 5%, white sugar 3%, compound baking powder 0.3%, and surplus is pure water.
Dough cover making step includes: Herba Dendrobii bar cutting shoots is cleaned by (2-1), the drying that drains away the water is dry, sending into vibration type ultramicro disintegrator, material is subject in mill tube that the high acceleration of friction media clashes into, learns from each other by exchanging views, extrudes, cutting etc. acts on, and is ground into the powder of particle diameter 800 order; (2-2) gluten flour, dendrobium officinale powder, sugar, compound baking powder and pure water are sent in vacuum dough mixing machine in proportion, rotated by dough-making powder cylinder and agitating auger oar rotates and quick for material mix homogeneously is formed dough, single dough-making powder gross weight 90��100kg, dough-making powder time 5��8min; (2-3) dough is pressed into thin slice, the input of dough sheet level is had on the platform of recessed area, some location, by cutting into rounded face blade unit with the tubulose cutting knife of location recessed area opening centering, recessed area, location is hemispherical, and recessed area, each location is the arrangement of array equi-spaced apart.
Compound baking powder includes following weight proportion: sodium carbonate 20��22%, Fructus Vitis viniferae acid lactone 22��25%, Sodium Acid Pyrophosphate 12��15%, calcium carbonate 8��10%, lecithin 2��3%, tartaric acid 3��5%, and surplus is starch.
Rotate, after capturing rounded face blade unit Edge lift by elastic card claw after Semen Aesculi is put into rounded face blade unit correspondingly, the opening forming screw-pinch thus completing parcel Semen Aesculi step.
Injecting fruit jam thus completing to inject fruit jam step by being furnished with the nozzle of dosing pump, nozzle is the arrangement of array equi-spaced apart, and nozzle is provided with automatic hoisting mechanism.
Waffle crust includes following weight proportion: Semen Maydis powder 15%, peanut butter 3%, milk 5%, edible Gelatinum oxhide 1%, edible oil 4%, Ovum Gallus domesticus album 5%, white sugar 3%, sodium bicarbonate 0.5%, and surplus is flour.
The forming method of waffle crust includes step: flour is first watered uniform stirring and becomes pasty state by (8-1); (8-2) add Semen Maydis powder, peanut butter, milk, edible Gelatinum oxhide, edible oil, Ovum Gallus domesticus album, white sugar and sodium bicarbonate more according to the above ratio, continue automatic stirring and uniformly stand 10min; (8-3) material is sent into add in mould hot baked formed waffle crust, bakee time 20min.
Frosting includes following weight proportion: sweet potato powder 20%, Semen sojae atricolor powder 8%, oatmeal 3%, Fructus Crataegi powder 3%, Flos Chrysanthemi powder 1%, maltodextrin 6%, and surplus is pure water.
Fruit jam includes following weight proportion: Fructus Fragariae Ananssae mud 25%, Fructus Pruni pseudocerasi mud 12%, apple butter 20%, crystal sugar 6%, Mel 6%, sodium pyrosulfite 0.05%, citric acid 0.1%, ascorbic acid 0.05%, disodiumedetate 1%, sodium hexameta phosphate 2%, surplus is pure water.
Embodiment 2-6
In embodiment 2-6, each step is substantially the same manner as Example 1, and fry step and de-oiling step parameter are with reference to table 1:
Embodiment 2 Embodiment 3 Embodiment 4 Embodiment 5 Embodiment 6
Fried vacuum 0.65MPa 0.08MPa 0.06MPa 0.07MPa 0.05MPa
Frying temperature 102�� 105�� 103�� 104�� 101��
Deep-fat frying time 6min 8min 9min 10min 7min
Removing oil vacuum 0.08MPa 0.08MPa 0.06MPa 0.07MPa 0.05MPa
Table 1
In embodiment 2-6, dough cover composition proportion is with reference to table 2:
Table 2
In embodiment 2-6, waffle crust composition proportion is shown in table 3 below:
Embodiment 2 Embodiment 3 Embodiment 4 Embodiment 5 Embodiment 6
Semen Maydis powder 19kg 16kg 17kg 18kg 20kg
Peanut butter 5kg 3kg 3.5kg 4.5kg 5kg
Milk 5kg 8kg 7kg 6kg 7kg
Edible Gelatinum oxhide 1kg 3kg 3kg 2kg 2kg
Edible oil 4kg 4kg 5kg 6kg 6kg
Ovum Gallus domesticus album 5kg 6kg 5kg 7kg 7kg
White sugar 3kg 5kg 4kg 4kg 3kg
Sodium bicarbonate 0.5kg 0.5kg 1kg 1kg 0.8kg
Table 3
In embodiment 2-6, frosting proportioning is shown in table 4 below:
Embodiment 2 Embodiment 3 Embodiment 4 Embodiment 5 Embodiment 6
Sweet potato powder 25kg 20kg 21kg 22kg 23kg
Semen sojae atricolor powder 9kg 8kg 10kg 8kg 8kg
Oatmeal 3kg 5kg 4kg 5kg 3kg
Fructus Crataegi powder 5kg 4kg 3kg 4kg 5kg
Flos Chrysanthemi powder 1kg 2kg 3kg 2kg 3kg
Maltodextrin 6kg 8kg 8kg 7kg 6kg
Table 4
After testing, in embodiment 2-6, each nutritional labeling, mouthfeel, heat, bacteria containing amount etc. detect parameter all in tolerance interval, it is possible to solve the problem to be solved in the present invention, meet the goal of the invention of the present invention.
Although the present invention has passed through and is described with reference to preferred embodiment, but, those of ordinary skill in the art it is understood that, it is possible to be not limited to the description of above-described embodiment, in the scope of claims, can the various changes in the form of making and details.

Claims (10)

1. the complex food processing method being core with Fructus Pistaciae Verae, it is characterized in that comprising the following steps: (1) selection full appearance, the Fructus Pistaciae Verae that size is uniform, quality is fine and close shell, immerse weight ratio be 4% citric acid destaining solution in 4��5 minutes, after rinsing decolouring, soak 5��10 minutes with clear water again, being neutrality to stock chart interview paper test; Being put into by material in fragrance liquid and soak 30 minutes, drain after pulling out, fragrance liquid includes Radix Glycyrrhizae 0.6%, Semen Myristicae 0.1%, Fructus Amomi 0.05%, Fructus Cinnamomi Cassiae Immaturi 0.1%, salt 5%, monosodium glutamate 0.05%, and surplus is pure water; Dry when 60��70 ��, be 7��10% to water content; Control under 130��140 DEG C of conditions in temperature, bakee 10��25min, obtain Semen Aesculi;(2) dough cover is made; (3) parcel Semen Aesculi, is placed on dough cover by Semen Aesculi, and dough cover crimping closes up and forms the open containers shape with a cavity volume and an opening, and Semen Aesculi volume is less than dough cover inner volume volume; (4) injecting fruit jam, inject fruit jam from dough cover aperture position, fruit jam is full of the gap between dough cover cavity volume inwall and Semen Aesculi; (5) circle is thrown in sealing, throws circle by sending into throwing circular knitting machine after dough cover closure of openings; (6) vacuum frying, when oil temperature 100��105 DEG C, vacuum 0.05��0.08MPa, sends the material after throwing circle into fried 5��10min in hermetic container; (7) centrifugation de-oiling, removes oils and fats by the material centrifugal rotation 2��3min after fried when vacuum 0.05��0.08MPa; (8) make waffle crust, in mould, put into the pasty state waffle raw material including Ovum Gallus domesticus album dough-making powder, then the material after removing oil is suspended in pasty state waffle raw material, bakee and form waffle crust; (9) attachment frosting, by predetermined pattern coating frosting, cooling curing molding on waffle crust; (10) sterilization packaging, prepares finished product through high temperature sterilize final vacuum packaging.
2. according to claim 1 be core with Fructus Pistaciae Verae complex food processing method, it is characterized in that dough cover includes following weight proportion: gluten flour 55��60%, dendrobium officinale powder 5��8%, white sugar 3��5%, compound baking powder 0.3��0.5%, surplus is pure water.
3. according to claim 2 be core with Fructus Pistaciae Verae complex food processing method, it is characterized in that dough cover making step includes: Herba Dendrobii bar cutting shoots is cleaned by (2-1), the drying that drains away the water is dry, send into vibration type ultramicro disintegrator, material be subject in mill tube the high acceleration of friction media clash into, learn from each other by exchanging views, extrude, the effect such as cutting, be ground into the powder of particle diameter 500��800 order; (2-2) gluten flour, dendrobium officinale powder, sugar, compound baking powder and pure water are sent in vacuum dough mixing machine in proportion, rotated by dough-making powder cylinder and agitating auger oar rotates and quick for material mix homogeneously is formed dough, single dough-making powder gross weight 90��100kg, dough-making powder time 5��8min; (2-3) dough is pressed into thin slice, the input of dough sheet level is had on the platform of recessed area, some location, by cutting into rounded face blade unit with the tubulose cutting knife of location recessed area opening centering, recessed area, location is hemispherical, and recessed area, each location is the arrangement of array equi-spaced apart.
4. according to claim 2 be core with Fructus Pistaciae Verae complex food processing method, it is characterized in that compound baking powder includes following weight proportion: sodium carbonate 20��22%, Fructus Vitis viniferae acid lactone 22��25%, Sodium Acid Pyrophosphate 12��15%, calcium carbonate 8��10%, lecithin 2��3%, tartaric acid 3��5%, surplus is starch.
5. according to claim 2 be core with Fructus Pistaciae Verae complex food processing method, it is characterised in that: captured by elastic card claw after Semen Aesculi is put into rounded face blade unit correspondingly and rotate the opening forming screw-pinch after rounded face blade unit Edge lift thus completing parcel Semen Aesculi step.
6. according to claim 2 be core with Fructus Pistaciae Verae complex food processing method, it is characterized in that: inject fruit jam thus completing to inject fruit jam step by being furnished with the nozzle of dosing pump, nozzle is the arrangement of array equi-spaced apart, and nozzle is provided with automatic hoisting mechanism.
7. according to claim 1 be core with Fructus Pistaciae Verae complex food processing method, it is characterized in that waffle crust includes following weight proportion: Semen Maydis powder 15��20%, peanut butter 3��5%, milk 5��8%, edible Gelatinum oxhide 1��3%, edible oil 4��6%, Ovum Gallus domesticus album 5��7%, white sugar 3��5%, sodium bicarbonate 0.5��1%, surplus is flour.
8. according to claim 7 be core with Fructus Pistaciae Verae complex food processing method, it is characterised in that the forming method of waffle crust includes step: flour is first watered uniform stirring and becomes pasty state by (8-1); (8-2) add Semen Maydis powder, peanut butter, milk, edible Gelatinum oxhide, edible oil, Ovum Gallus domesticus album, white sugar and sodium bicarbonate more according to the above ratio, continue automatic stirring and uniformly stand 10��15min; (8-3) material is sent into add in mould hot baked formed waffle crust, bakee time 15��20min.
9. according to claim 1 be core with Fructus Pistaciae Verae complex food processing method, it is characterized in that frosting includes following weight proportion: sweet potato powder 20��25%, Semen sojae atricolor powder 8��10%, oatmeal 3��5%, Fructus Crataegi powder 3��5%, Flos Chrysanthemi powder 1��3%, maltodextrin 6��8%, surplus is pure water.
10. according to claim 1 be core with Fructus Pistaciae Verae complex food processing method, it is characterized in that fruit jam includes following weight proportion: Fructus Fragariae Ananssae mud 25��28%, Fructus Pruni pseudocerasi mud 12��15%, apple butter 18��20%, crystal sugar 6��8%, Mel 6��8%, sodium pyrosulfite 0.05��0.1%, citric acid 0.1��0.12%, ascorbic acid 0.05��0.08%, disodiumedetate 1��1.5%, sodium hexameta phosphate 2��3%, surplus is pure water.
CN201610061264.7A 2016-01-27 2016-01-27 Processing method for composite food with pistachio nuts as cores Pending CN105639573A (en)

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Application Number Priority Date Filing Date Title
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Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103355388A (en) * 2013-07-18 2013-10-23 深圳富锦食品工业有限责任公司 Nutlet leisure food and preparation method thereof
CN104378996A (en) * 2012-06-18 2015-02-25 亿滋英国研究和开发有限公司 Edible product and method of manufacture

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104378996A (en) * 2012-06-18 2015-02-25 亿滋英国研究和开发有限公司 Edible product and method of manufacture
CN103355388A (en) * 2013-07-18 2013-10-23 深圳富锦食品工业有限责任公司 Nutlet leisure food and preparation method thereof

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Application publication date: 20160608