CN105604191A - House unit made in integral-forming mode - Google Patents
House unit made in integral-forming mode Download PDFInfo
- Publication number
- CN105604191A CN105604191A CN201610021071.9A CN201610021071A CN105604191A CN 105604191 A CN105604191 A CN 105604191A CN 201610021071 A CN201610021071 A CN 201610021071A CN 105604191 A CN105604191 A CN 105604191A
- Authority
- CN
- China
- Prior art keywords
- unit
- house
- wall
- house unit
- mould
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
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Classifications
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
- E04B1/348—Structures composed of units comprising at least considerable parts of two sides of a room, e.g. box-like or cell-like units closed or in skeleton form
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B7/00—Moulds; Cores; Mandrels
- B28B7/02—Moulds with adjustable parts specially for modifying at will the dimensions or form of the moulded article
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B33—ADDITIVE MANUFACTURING TECHNOLOGY
- B33Y—ADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3-D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3-D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING
- B33Y30/00—Apparatus for additive manufacturing; Details thereof or accessories therefor
Landscapes
- Engineering & Computer Science (AREA)
- Architecture (AREA)
- Manufacturing & Machinery (AREA)
- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Electromagnetism (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Sanitary Device For Flush Toilet (AREA)
- Working Measures On Existing Buildindgs (AREA)
Abstract
The invention provides a house unit made in an integral-forming mode. The house unit comprises a daily life unit, a kitchen unit, a bathroom unit, a hall unit and/or balcony unit. According to the provided technical scheme, mortar and a mold are used for layering high-pressure spray printing from the inner wall of the house unit to the outer wall of the house unit to make the house unit, one unit can be used as a spatial living room having a single living function, and meanwhile multiple units can be spliced into an integral suite room having multiple living rooms, kitchens, bathrooms and other functional spaces. The inner wall and the outer wall of the product can be machined into various textured surfaces according to the needs of users without secondary decoration, the fireproofing grade can reach the grade-A standard, and construction is rapid.
Description
Technical field
The present invention relates to integrated preparation method of a kind of house unit and products thereof, specifically relate toCan play the integrated preparation method of house unit of inhabitation and make a kind of preparation for one familyProduct.
Background technology
Traditional construction method is craft and the semimechanized operation that utilizes on-site a large amount of tilersMode, successively accumulates construction by construction materials such as earth, brick and tile, concrete, timber; Develop into newAfter the industrialization of type, assembled architecture mode, building has been divided into body of wall component, floor component,Multiple components such as roof component are transported on building site and assemble again after factory process is assembled.
All there is the problems such as construction process is many, supplies consumption is large in these two kinds of operating types, construction cost occupiesHeight not under, and because connected node is many, quality is uneven, makes building integral not high; AndThe building of building up mostly is rough house, and resident families all need to carry out secondary decoration again, increased burden andSupplies consumption.
Summary of the invention
In order to overcome the deficiencies in the prior art, the invention provides a kind of energy-conservation, save time, convenient, fastThe integrated house unit of speed, the house unit of a kind of one-body molded preparation provided by the invention,Described unit is prepared by the built-in mould that is placed in described house unit inwall, and described unit has comprisedOccupy unit, galley unit, sanitary unit, unit, entrance hall and/or balcony.
Preferred house unit provided by the invention comprise form described unit hexahedral top, bottom surface andWall.
Another preferred house unit provided by the invention comprises that described unit is provided with window frame and doorframe; DescribedIn unit perpendicular to or the horizontal plane as body of wall that is parallel to horizontal direction be provided with conducting wire,The through hole of socket, ventilation use is or/and groove; And/or be provided with and be parallel to horizontal plane as the one side on groundThe through hole of pipeline or vertical level, or socket.
A preferred house unit more provided by the invention comprises that described unit inwall is provided with for cutting off into doorThe groove of the Room, kitchen and/or toilet and/or boss.
Another preferred house unit provided by the invention comprises that described wall comprises inwall, outer wall and centreLayer.
The invention provides the mould rack 1 that another preferred version comprises described built-in mould is established by one endThere are two columns of the through hole vertical with axis to form; Central shaft 2 two ends connect respectively described in support 1 logicalHole; Inner mold cylinder 4 concentrics are sheathed on outside described central shaft 2; Print platform 8 is located at described internal moldThe outer side of tool cylinder 4; Between described central shaft 2 and described inner mold cylinder 4, be provided with vertical with described axle centerHydraulic stem 3.
A kind of house unit provided by the invention adopts following method to prepare:
The preparation method of a kind of house unit integrated molding provided by the invention, described unit has comprisedOccupy unit, galley unit, sanitary unit and/or unit, entrance hall; Described method comprise preparation mortar andPrepare described unit mould, it is characterized in that, described mould be placed in described house unit inwall inPut formula mould, described moulding is the spray printing order spray printing moulding to outer wall by the inwall of described room body unit.
The first preferred preparation method of house unit integrated molding provided by the invention is, described listUnit comprises the hexahedral top and bottom face that forms described unit, and described mould is along described room body unit horizontal strokeTo or longitudinal axis center rotate mould.
The second preferred preparation method of house unit integrated molding provided by the invention is, described mouldTool be longitudinally and/or laterally the adjustable mould of yardstick.
The 3rd preferred preparation method of house unit integrated molding provided by the invention is, described one-tenthBetween the two adjacent surfaces body the order of type spray printing moulding from inwall to outer wall by described room body unit timeBetween interval be at least presetting period of the face body mortar of a front spray printing.
The 4th preferred preparation method of house unit integrated molding provided by the invention is, describedBetween the described inner and outer wall of room body unit, be provided with intermediate layer, described intermediate layer arranges reinforcing mat every, instituteStating inner wall layer is the mortar of white cement preparation.
The 5th preferred preparation method of house unit integrated molding provided by the invention is, described in turnSpeed is 0.1～15 rev/min.
The 6th preferred preparation method of house unit integrated molding provided by the invention is, spray printing one-tenthDescribed room natural curing for body unit of type, smear sealing compound or steam curing.
The 7th preferred preparation method of house unit integrated molding provided by the invention is, with automaticThe pressure of the mixed proportion of control system control water, cement and additive, rotating speed, spray printing mortar and timeBetween.
The 8th preferred preparation method of house unit integrated molding provided by the invention is, described listUnit is provided with window frame and doorframe; In described unit perpendicular to or be parallel to horizontal direction as body of wallHorizontal plane is provided with the through hole of conducting wire, socket, ventilation use or/and groove; And/or as groundOne side is provided with and is parallel to the pipeline of horizontal plane or the through hole of vertical level, or socket.
The 9th preferred preparation method of house unit integrated molding provided by the invention is, described listUnit's inwall is provided with the groove and/or the boss that are respectively used to cut off into entrance hall, kitchen and/or toilet.
With immediate prior art ratio, technical scheme provided by the invention has following excellent effect:
The house unit that technical scheme provided by the invention makes, uses mortar and mould via house unitInwall to the order of outer wall from level to level high pressure spray be printed to, a unit both can be used as single inhabitation meritEnergy room, space, can become some unit splicings to have multiple rooms, kitchen, toilet etc. againThe overall suite of functional space. The inner and outer wall of product can need to be processed into various texture by userSurface, exempts from secondary decoration, and fire-protection rating can reach A grade standard.
Quick construction, has realized the demand of the quick building block system assembling of people construction method, because the present inventionThe product that the technical scheme providing makes is exactly the standard module room cylinder of described building block system mounting technology, usesSingle mould cylinder unit in order cumulative place and the basic operation such as connection has replaced Prefabrication, has built,The serial operations such as lifting, punching, connection, secondary decoration, greatly enhance productivity.
House unit long service life prepared by technical scheme provided by the invention, inner and outer wall face is madeType rich texture, by combination can form hundreds and thousands of kinds of house type solutions, meet the various merits of clientCan demand.
Figure of description
Fig. 1 is the schematic diagram of built-in mould;
Fig. 2 is forming unit;
Fig. 3 is that family can use forming unit;
Wherein, mould rack 1, central shaft 2, hydraulic stem 3, inner mold cylinder 4, print platform guide rail 5,Forming unit cylinder 6, print platform support 7, print platform 8, printing tack 9, conveying pipeline 10.
Detailed description of the invention
With specific embodiment, technical scheme of the present invention is elaborated below, but should not be construed as thisA little embodiment are the restrictions to method of the present invention and product protection scope.
Mould of the present invention as shown in Figure 1, by support 1, central shaft 2, hydraulic stem 3, inner mold cylinder 4,Print platform guide rail 5, forming unit cylinder 6, print platform support 7, print platform 8, printing tack 9 andConveying pipeline 10 forms.
Two columns that mould rack 1 is provided with the through hole vertical with axis by one end form, central shaft 2 two endsConnect respectively through hole described in support 1, inner mold cylinder 4 concentrics are sheathed on outside described central shaft 2, print flatPlatform 8 is located at the outer side of described inner mold cylinder 4; Between described central shaft 2 and described inner mold cylinder 4, be provided with and instituteState the vertical hydraulic stem in axle center 3.
Embodiment 1
House unit is prepared in preparation one-shot forming
Step 1, what preparation was driven by drive unit can be longitudinal and/or lateral rotation and longitudinal along mouldAnd/or the widthwise size framework mould that can regulate;
Step 2, preparation cartridge type keel shoe;
Step 3, preparation inner wall layer mortar:
With water, white cement, quartz sand or river sand, waterproof sealing compound, reinforcing agent, soft agent and/or tableFace colouring agent is raw material, prepares inner face body layer mortar with known method;
Step 4, preparation intermediate layer mortar; Pressing the following raw material of known method prepares:
Water, using Portland cement or fast hard sulpho-aluminous cement as bonding agent, quartz sand or river sandAs aggregate, using alkali proof fiber volume yarn, alkali proof fiber felt and/or nylon anti-crack fiber as fibrous material,In case water curing agent, reinforcing agent, soft agent and/or antifreeze are additive.
Step 5, prepare outer wall layer mortar:
Cement, quartz sand or river sand, waterproof sealing compound, reinforcing agent, soft agent and/or surface colourantFor raw material, prepare face body layer mortar with known method.
Step 6, preparation inner wall layer:
To the mould outer wall of 0.1 rev/min of rotational speed with known high pressure spray impression method to mould mesohighThe inner wall layer mortar of spray printing preparation.
Step 7, preparation intermediate layer:
After the initial set of inner wall layer mortar before final set, to be covered with the mould of intermediate layer mortar or intermediate layer outsideFloor height is pressed spray printing intermediate layer mortar, and gives maintenance.
Step 8, prepare outer wall layer:
After the mortar initial set of intermediate layer before final set, last high pressure spray printing outer wall layer mortar, and give maintenance.
Step 9, the demoulding:
After maintenance, mould is adjusted to die size along its vertical and horizontal and makes it to dwindle to take off mould,Obtain integrated house unit.
Embodiment 2
Outer wall is prepared in one-shot forming the house unit of making mao surface effect.
Except thering is interior exterior integrated spray printing or having the mortar of making mao surface effect with preparation,Additive method and embodiment 1 are same.
Embodiment 3
One-body molded be prepared with window frame house unit, as shown in Figure 2,
Embodiment 4
One-body molded be prepared with doorframe and window frame house unit
Except mould is to have the mould of window frame and doorframe, all the other and embodiment 1 are together.
Embodiment 5
The one-body molded house that kitchen, toilet and/or entrance hall groove and/or boss are set that is prepared asUnit, as shown in Figure 3
Except mould is that the mould that cuts off into kitchen, toilet and/or entrance hall groove and/or boss is setOutward, all the other and embodiment 1 with.
Embodiment 6
The one-body molded through hole that is prepared as conducting wire, socket, ventilation use is or/and groove, and/or doesFor being provided with, the one side on ground is parallel to the pipeline of horizontal plane or the through hole of vertical level, or the room of socketUnit, room
Except mould is that the through hole of conducting wire, socket, ventilation use is or/and groove, and/or as groundOne side be provided with outside the mould that is parallel to the pipeline of horizontal plane or the through hole of vertical level, all the other are with realExecute example 1 same.
Embodiment 7
Except inside and outside wall and intermediate layer mix respectively by 30 parts, the magnetic powder of mass parts, 25 parts of rare earths,The anionic additive 8 of 30 parts, sodium carbonate, 40 parts of potassium silicates, 30 parts, tourmaline and 70 parts of compositions of rare talent's stonePart, 10 parts and 15 especially, all the other steps and above-described embodiment are with, made house unit employing " JCT2040-2010 anion function indoor decoration material " standard, continue negative aeroion to be lured in 2 yearsRaw measurement tried, and house unit anion releasing of the present invention is 500～1200/s.cm3。
Finally should be noted that: above embodiment is only in order to technical scheme of the present invention to be described but not rightIts restriction, those of ordinary skill in the field still can be to tool of the present invention with reference to above-described embodimentBody embodiment is modified or is equal to replacement, and these do not depart from any of spirit and scope of the inventionRevise or be equal to replacement, within the claim protection domain of the present invention all awaiting the reply in application.
Claims (6)
1. a house unit for one-body molded preparation, described house unit is by being placed in described house unitThe built-in mould of inwall is prepared from, and described unit comprises daily life unit, galley unit, toiletUnit, unit, entrance hall and/or balcony unit.
2. house unit according to claim 1, is characterized in that, described unit comprises compositionHexahedral end face, bottom surface and the wall of described unit.
3. house unit according to claim 1, is characterized in that, described unit be provided with window frame,Doorframe or bealock; In described unit perpendicular to or be parallel in the structure of horizontal direction as wallThe plane layout of body has the through hole of conducting wire, socket, ventilation use or/and groove; And/or as groundOne side be provided with and be parallel to the pipeline of horizontal plane or the through hole of vertical level, and/or socket.
4. according to the house unit described in claim 1～3 any one, it is characterized in that described listUnit's inwall is provided with groove and/or the boss for cutting off into entrance hall, kitchen and/or toilet.
5. house unit according to claim 2, is characterized in that, described wall comprise inwall,Outer wall and intermediate layer.
6. house unit according to claim 1, is characterized in that, described built-in mouldTwo columns that mould rack (1) is provided with the through hole vertical with axis by one end form; Central shaft (2)Two ends connect respectively the described through hole of support (1); Inner mold cylinder (4) concentric is sheathed on described centerOutside axle (2); Print platform (8) is located at the outer side of described inner mold cylinder (4); Described central shaft (2)With between described inner mold cylinder (4), be provided with the hydraulic stem vertical with described axle center (3).
Priority Applications (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610021071.9A CN105604191B (en) | 2016-01-13 | 2016-01-13 | It is a kind of to be integrally formed the house unit prepared |
| PCT/CN2016/092767 WO2017121099A1 (en) | 2016-01-13 | 2016-08-01 | Manufactured integrated housing unit |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610021071.9A CN105604191B (en) | 2016-01-13 | 2016-01-13 | It is a kind of to be integrally formed the house unit prepared |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN105604191A true CN105604191A (en) | 2016-05-25 |
| CN105604191B CN105604191B (en) | 2018-10-02 |
Family
ID=55984491
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610021071.9A Active CN105604191B (en) | 2016-01-13 | 2016-01-13 | It is a kind of to be integrally formed the house unit prepared |
Country Status (2)
| Country | Link |
|---|---|
| CN (1) | CN105604191B (en) |
| WO (1) | WO2017121099A1 (en) |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2017121102A1 (en) * | 2016-01-13 | 2017-07-20 | 卓达新材料科技集团有限公司 | Method of performing exterior-to-interior manufacturing to manufacture integrated housing unit and manufactured housing unit |
| WO2017121100A1 (en) * | 2016-01-13 | 2017-07-20 | 卓达新材料科技集团有限公司 | Method of performing interior-to-exterior manufacturing to manufacture integrated housing unit and manufactured housing unit |
| WO2017121101A1 (en) * | 2016-01-13 | 2017-07-20 | 卓达新材料科技集团有限公司 | Mold for performing interior-to-exterior manufacturing to manufacture integrated housing unit |
| WO2017121099A1 (en) * | 2016-01-13 | 2017-07-20 | 卓达新材料科技集团有限公司 | Manufactured integrated housing unit |
| CN107178148A (en) * | 2017-07-24 | 2017-09-19 | 山东新活新材料科技有限公司 | A kind of ecological environment-friendly type integral type building and its construction method |
Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20210032857A1 (en) * | 2018-04-03 | 2021-02-04 | Charles Caulder Bree | A Building |
| CN114541573A (en) * | 2020-11-25 | 2022-05-27 | 蔡汉宏 | Mobile house and manufacturing method thereof |
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| US5090884A (en) * | 1990-04-02 | 1992-02-25 | Beaman Samuel W | Apparatus for manufacturing hollow concrete structures |
| CN2788999Y (en) * | 2005-04-23 | 2006-06-21 | 泰州海恒建材机械有限责任公司 | Centrifugal concret square pile mould |
| CN200984780Y (en) * | 2006-11-21 | 2007-12-05 | 郭俊平 | Pressure slip casting and pressure demoulding ceramic blank forming device |
| CN202862338U (en) * | 2012-11-13 | 2013-04-10 | 泰州市宏伟工业炉设备有限公司 | Arched curved-surface work piece hydraulic pressing forming device |
| CN104234426A (en) * | 2014-09-05 | 2014-12-24 | 苏运升 | 3D (Three-Dimensional) printing-based house manufacturing system and method |
Family Cites Families (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4519568A (en) * | 1983-05-31 | 1985-05-28 | Day James D | Apparatus for constructing modular pre-cast concrete buildings |
| GB2525400A (en) * | 2014-04-22 | 2015-10-28 | Senake Atureliya | Products and the apparatus for their manufacture and transportation |
| CN203805328U (en) * | 2014-05-09 | 2014-09-03 | 温州腾腾机电科技有限公司 | Large three-dimensional (3D) printer |
| CN105604191B (en) * | 2016-01-13 | 2018-10-02 | 卓达新材料科技集团有限公司 | It is a kind of to be integrally formed the house unit prepared |
-
2016
- 2016-01-13 CN CN201610021071.9A patent/CN105604191B/en active Active
- 2016-08-01 WO PCT/CN2016/092767 patent/WO2017121099A1/en active Application Filing
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5090884A (en) * | 1990-04-02 | 1992-02-25 | Beaman Samuel W | Apparatus for manufacturing hollow concrete structures |
| CN2788999Y (en) * | 2005-04-23 | 2006-06-21 | 泰州海恒建材机械有限责任公司 | Centrifugal concret square pile mould |
| CN200984780Y (en) * | 2006-11-21 | 2007-12-05 | 郭俊平 | Pressure slip casting and pressure demoulding ceramic blank forming device |
| CN202862338U (en) * | 2012-11-13 | 2013-04-10 | 泰州市宏伟工业炉设备有限公司 | Arched curved-surface work piece hydraulic pressing forming device |
| CN104234426A (en) * | 2014-09-05 | 2014-12-24 | 苏运升 | 3D (Three-Dimensional) printing-based house manufacturing system and method |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2017121102A1 (en) * | 2016-01-13 | 2017-07-20 | 卓达新材料科技集团有限公司 | Method of performing exterior-to-interior manufacturing to manufacture integrated housing unit and manufactured housing unit |
| WO2017121100A1 (en) * | 2016-01-13 | 2017-07-20 | 卓达新材料科技集团有限公司 | Method of performing interior-to-exterior manufacturing to manufacture integrated housing unit and manufactured housing unit |
| WO2017121101A1 (en) * | 2016-01-13 | 2017-07-20 | 卓达新材料科技集团有限公司 | Mold for performing interior-to-exterior manufacturing to manufacture integrated housing unit |
| WO2017121099A1 (en) * | 2016-01-13 | 2017-07-20 | 卓达新材料科技集团有限公司 | Manufactured integrated housing unit |
| CN107178148A (en) * | 2017-07-24 | 2017-09-19 | 山东新活新材料科技有限公司 | A kind of ecological environment-friendly type integral type building and its construction method |
Also Published As
| Publication number | Publication date |
|---|---|
| CN105604191B (en) | 2018-10-02 |
| WO2017121099A1 (en) | 2017-07-20 |
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