CN105587103A - 一种硬板塑胶地板及其制作方法 - Google Patents

一种硬板塑胶地板及其制作方法 Download PDF

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Publication number
CN105587103A
CN105587103A CN201510809064.0A CN201510809064A CN105587103A CN 105587103 A CN105587103 A CN 105587103A CN 201510809064 A CN201510809064 A CN 201510809064A CN 105587103 A CN105587103 A CN 105587103A
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China
Prior art keywords
articulamentum
layer
hardboard
plastic floor
base layer
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Pending
Application number
CN201510809064.0A
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English (en)
Inventor
丁旭明
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Dakuai Building Material Development (jiangsu) Co Ltd
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Dakuai Building Material Development (jiangsu) Co Ltd
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Publication date
Application filed by Dakuai Building Material Development (jiangsu) Co Ltd filed Critical Dakuai Building Material Development (jiangsu) Co Ltd
Priority to CN201510809064.0A priority Critical patent/CN105587103A/zh
Priority to US15/013,461 priority patent/US20170144409A1/en
Publication of CN105587103A publication Critical patent/CN105587103A/zh
Priority to US16/423,311 priority patent/US20190283364A1/en
Priority to US17/208,192 priority patent/US11648749B2/en
Pending legal-status Critical Current

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Abstract

本发明公开了一种硬板塑胶地板及其制作方法，包括耐磨层、装饰层、第一连接层和基体层，所述耐磨层、所述装饰层、所述第一连接层和所述基体层依次连接。本发明的地板使用挤出成型制备基体层，无需添加增塑剂，使产品更环保，基体层是硬质塑料板，制得的锁扣产品强度较大，在贮存和运输过程中，锁扣产品边缘不易破损。

Description

一种硬板塑胶地板及其制作方法
技术领域
本发明涉及一种地板及其制作方法，尤其涉及一种硬板塑胶地板及其制作方法。
背景技术
目前市售的地面装饰材料主要有瓷砖、木地板、强化地板以及PVC地板。由于PVC地板独特的材质和超强的性能，加上铺装方便，施工快捷，价格合理，安全性高，被广泛运用于办公室、学校、医院、药厂、运动场所，娱乐场合，购物广场、餐厅、酒店等公共场所和个人家庭。
PVC地板通常通过如下步骤制备而成：1）中底料的制备：将PVC粉、增塑剂、稳定剂、填料按一定的次序和比例投料混合均匀，经压延生产线压制成PVC片材；2）热压贴合：将透明料、面料、中料、底料等按一定的顺序叠放，经加热加压贴合成一整体；3）淋膜回火：将热压贴合的半成品进行UV处理，使得PVC地板更耐磨，经热压成型后半成品性能未趋于稳定，加热处理后物性具有较好的稳定性；4）裁切：根据客户需要，将PVC地板裁切成所需大小；5)倒角/刻沟：根据客户需求进行倒角/刻沟，使其具有仿木/石效果更逼真。
在现有技术中，使用压延法制备中底料，需要加入大量的增塑剂。由于增塑剂不是紧紧地联接到PVC单体上，所以容易从PVC产品中析出来。国外的动物研究结果表明，增塑剂可导致动物存活率降低、体重减轻、肝肾功能下降、血中红细胞减少，具有致突变性和致癌性。科研人员通过动物的胚胎毒性研究还发现，增塑剂还能导致动物仔胎的腭裂、脊柱畸形、心脏变形、眼睛缺陷、指或趾畸形、肢变形等严重后果。研究人员进行的动物实验表明，该物质会影响人体荷尔蒙***，特别是成长中的青少年。为此，欧盟将其列入影响生物繁衍的有害物质。此外，其锁扣产品锁扣强度不大，在贮存和运输过程中，锁扣产品边缘容易破损。
发明内容
本发明的目的就在于为了解决上述问题而提供一种硬板塑胶地板及其制作方法。
本发明通过以下技术方案来实现上述目的：
本发明包括耐磨层、装饰层、第一连接层和基体层，所述耐磨层、所述装饰层、所述第一连接层和所述基体层依次连接并通过热压贴合在一起，所述基体层为挤出硬板。
本发明作为优选的，所述硬板塑胶地板还包括第二连接层和吸音减震层，所述第二连接层和所述吸音减震层依次设于基体层之下。
本发明作为优选的，所述第一连接层与所述第二连接层的厚度为0.01-0.5mm，克重5-300g/m2。
本发明作为优选的，所述第一连接层与所述第二连接层的材料相同，为常温下没有粘性与胶性需要加热到50-200℃之间才能将上下层粘接在一起的膜类或布类材料。
本发明作为优选的，所述第一连接层与所述第二连接层的材料不同，所述第一连接层的材料为常温下没有粘性与胶性需要加热到50-200℃之间才能将上下层粘接在一起的膜类或布类材料，所述第二连接层的材料为双组份胶。
本发明作为优选的，所述基体层可以是PP、PE、PVC、PET、ABS、PC、POM、PMMA、PS、PEEK、PTFE或PVDF等塑料硬板，所述吸音减震层为0.1-5.0mm的软木或发泡材料，所述发泡材料为低密度发泡材料。
本发明作为优选的，所述耐磨层的材质可以是PP、PE、PVC、PET、ABS、PC、POM、PMMA、PS、PEEK、PTFE或PVDF等透明材料。
本发明作为优选的，所述装饰层的材质可以是PP、PE、PVC、PET、ABS、PC、POM、PMMA、PS、PEEK、PTFE或PVDF等材料。
一种硬板塑胶地板的制作方法，所述基体层通过挤出工艺成型，所述耐磨层、所述装饰层、所述第一连接层和所述基体层、在一定的温度和压力下进行热压贴合；
a.热压贴合：将底纹板、基体层、第一连接层、装饰层、耐磨层、压纹板依次叠放，然后在一定的温度和压力下进行热压贴合；
b.UV淋膜与回火：首先，通过对已经贴合好的半成品进行表面UV处理，增加了产品的耐磨性而且使产品具有一定的光泽度，其次，对产品进行回火处理，对产品加温达到一定温度后进行冷却，从而使产品获得了较好的物理性能；
c.裁切：根据客户需求裁切成所需大小；
d．削边/倒角/刻锁扣：根据客户需求进行削边/倒角/刻锁扣，使其具有仿木/石效果更逼真。
本发明作为优选的，在UV淋膜与回火之后，将所述吸音减震层通过第二连接层连接到所述基体层的底表面上。
本发明作为优选的，所述基体层包括PVC粉、加工助剂、内润滑剂、外润滑剂、稀土稳定剂和碳酸钙。
本发明作为优选的，所述PVC粉所占成分比重为9.5-61.75%、所述加工助剂所占成分比重为0-5.5%、所述内润滑剂所占成分比重为0.4-0.5%、所述外润滑剂所占成分比重为0.1-0.6%、所述稀土稳定剂所占成分比重为2.0-2.5%和所述碳酸钙所占成分比重为33.25-85.50%。
本发明的有益效果在于：
本发明的地板使用挤出成型制备基体层，无需添加增塑剂，使产品更环保，基体层是硬质塑料板，制得的锁扣产品强度较大，在贮存和运输过程中，锁扣产品边缘不易破损。
附图说明
图1是本发明所述一种硬板塑胶地板的结构示意图一；
图2是本发明所述一种硬板塑胶地板的结构示意图二。
具体实施方式
下面结合附图对本发明作进一步说明：
如图1所示，本发明的结构一为：包括耐磨层1、装饰层2、连接层3和基体层4，耐磨层1、装饰层2、连接层3和基体层4依次连接。表层为0.1~1.0mm的透明耐磨层，材质可以是PP、PE、PVC、PET、ABS、PC、POM、PMMA、PS、PEEK、PTFE或PVDF等透明材料。第二层是装饰层，材质可以是PP、PE、PVC、PET、ABS、PC、POM、PMMA、PS、PEEK、PTFE或PVDF等材料。第三层为连接层，厚度0.01mm-0.5mm，克重5-300g/m2，材质为常温下没有粘性与胶性需要加热到50-200℃之间才能将上下层粘接在一起的膜类或布类材料。第四层为2.0~10.0mm的基体层，可以是PP、PE、PVC、PET、ABS、PC、POM、PMMA、PS、PEEK、PTFE或PVDF等塑料硬板。
如图2所示，本发明的结构二为：包括耐磨层1、装饰层2、第一连接层31、基体层4、第二连接层32和吸音减震层5，耐磨层1、装饰层2、第一连接层31、基体层4、第二连接层32和吸音减震层5依次连接。表层为0.1~1.0mm的透明耐磨层，材质可以是PP、PE、PVC、PET、ABS、PC、POM、PMMA、PS、PEEK、PTFE或PVDF等透明材料。第二层是装饰层，材质可以是PP、PE、PVC、PET、ABS、PC、POM、PMMA、PS、PEEK、PTFE或PVDF等材料。第三层为第一连接层，厚度0.01mm-0.5mm，克重5-300g/m2，材质为常温下没有粘性与胶性需要加热到50-200℃之间才能将上下层粘接在一起的膜类或布类材料。第四层为2.0~10.0mm的基体层，可以是PP、PE、PVC、PET、ABS、PC、POM、PMMA、PS、PEEK、PTFE或PVDF等塑料硬板。第五层为第二连接层，厚度0.01mm-0.5mm，克重5-300g/m2，材质可以与第一粘接层相同，为常温下没有粘性与胶性需要加热到50-200℃之间才能将上下层粘接在一起的膜类或布类材料；也可以与第一连接层的材质不同，为双组份胶水，可以是环氧树脂胶，聚氨酯胶，丙烯酸酯胶。第六层为吸音减震层，可以是软木、可以是发泡材料，发泡材料为低发泡材料，可以是PE发泡材料、EVA发泡材料、EPDM发泡材料、PP发泡材料、PVC发泡材料、PU发泡材料等、SBR发泡材料、NBR发泡材料，厚度0.1-5.0mm。
一种硬板塑胶地板的制作方法，所述基体层通过挤出工艺成型，所述耐磨层、所述装饰层、所述第一连接层和所述基体层在一定的温度和压力下进行热压贴合，所述基体层包括PVC粉、加工助剂、内润滑剂、外润滑剂、稀土稳定剂和碳酸钙，所述PVC粉所占成分比重为9.5-61.75%、、所述加工助剂所占成分比重为0-5.5%、所述内润滑剂所占成分比重为0.4-0.5%、所述外润滑剂所占成分比重为0.1-0.6%、所述稀土稳定剂所占成分比重为2.0-2.5%和所述碳酸钙所占成分比重为33.25-85.5%。
1）对于结构一，其制作方法如下：
a.热压贴合：将底纹板、基体层、第一连接层、装饰层、耐磨层、压纹板依次叠放，然后在一定的温度和压力下进行热压贴合。
b.UV淋膜与回火：首先，通过对已经贴合好的半成品进行表面UV处理，增加了产品的耐磨性而且使产品具有一定的光泽度。其次，对产品进行回火处理，对产品加温达到一定温度后进行冷却，从而使产品获得了较好的物理性能。
c.裁切：根据客户需求裁切成所需大小。
d．削边/倒角/刻锁扣：根据客户需求进行削边/倒角/刻锁扣，使其具有仿木/石效果更逼真。
2）对于结构二，其制作方法如下：
a.热压贴合：将底纹板、基体层、第一连接层、装饰层、耐磨层、压纹板依次叠放，然后在一定的温度和压力下进行热压贴合。
b.UV淋膜与回火：首先，通过对已经贴合好的半成品进行表面UV处理，增加了产品的耐磨性而且使产品具有一定的光泽度。其次，对产品进行回火处理，对产品加温达到一定温度后进行冷却，从而使产品获得了较好的物理性能。
c.将吸音减震层通过第二连接层粘贴到基体层底面上。
d.裁切：根据客户需求裁切成所需大小。
e．削边/倒角/刻锁扣：根据客户需求进行削边/倒角/刻锁扣，使其具有仿木/石效果更逼真。
综上所述，本发明的地板使用挤出成型制备基体层，无需添加增塑剂，使产品更环保，基体层是硬质塑料板，制得的锁扣产品强度较大，在贮存和运输过程中，锁扣产品边缘不易破损。
上述实施例只是本发明的较佳实施例，并不是对本发明技术方案的限制；只要是不经过创造性劳动即可在上述实施例的基础上实现的技术方案，均应视为落入本发明专利的权利保护范围内。

Claims (12)

1.一种硬板塑胶地板，其特征在于：包括耐磨层、装饰层、第一连接层和基体层，所述耐磨层、所述装饰层、所述第一连接层和所述基体层依次连接并通过热压贴合在一起，所述基体层为挤出硬板。
2.根据权利要求1所述的一种硬板塑胶地板，其特征在于：所述硬板塑胶地板还包括第二连接层和吸音减震层，所述第二连接层和所述吸音减震层依次设于基体层之下。
3.根据权利要求2所述的一种硬板塑胶地板，其特征在于，所述第一连接层与所述第二连接层的厚度为0.01-0.5mm，克重5-300g/m2。
4.根据权利要求2所述的一种硬板塑胶地板，其特征在于，所述第一连接层与所述第二连接层的材料相同，为常温下没有粘性与胶性需要加热到50-200℃之间才能将上下层粘接在一起的膜类或布类材料。
5.根据权利要求2所述的一种硬板塑胶地板，其特征在于，所述第一连接层与所述第二连接层的材料不同，所述第一连接层的材料为常温下没有粘性与胶性需要加热到50-200℃之间才能将上下层粘接在一起的膜类或布类材料，所述第二连接层的材料为双组份胶。
6.根据权利要求2所述的一种硬板塑胶地板，其特征在于，所述基体层可以是PP、PE、PVC、PET、ABS、PC、POM、PMMA、PS、PEEK、PTFE或PVDF等塑料硬板，所述吸音减震层为0.1-5.0mm的软木或发泡材料，所述发泡材料为低密度发泡材料。
7.根据权利要求2所述的一种硬板塑胶地板，其特征在于，所述耐磨层的材质可以是PP、PE、PVC、PET、ABS、PC、POM、PMMA、PS、PEEK、PTFE或PVDF等透明材料。
8.根据权利要求2所述的一种硬板塑胶地板，其特征在于，所述装饰层的材质可以是PP、PE、PVC、PET、ABS、PC、POM、PMMA、PS、PEEK、PTFE或PVDF等材料。
9.一种硬板塑胶地板的制作方法，其特征在于：所述基体层通过挤出工艺成型，所述耐磨层、所述装饰层、所述第一连接层和所述基体层在一定的温度和压力下进行热压贴合；
a热压贴合：将底纹板、基体层、第一连接层、装饰层、耐磨层、压纹板依次叠放，然后在一定的温度和压力下进行热压贴合；
b.UV淋膜与回火：首先，通过对已经贴合好的半成品进行表面UV处理，增加了产品的耐磨性而且使产品具有一定的光泽度，其次，对产品进行回火处理，对产品加温达到一定温度后进行冷却，从而使产品获得了较好的物理性能；
c.裁切：根据客户需求裁切成所需大小；
d．削边/倒角/刻锁扣：根据客户需求进行削边/倒角/刻锁扣，使其具有仿木/石效果更逼真。
10.根据权利要求9所述的一种硬板塑胶地板的制作方法，其特征在于：在UV淋膜与回火之后，将所述吸音减震层通过第二连接层连接到所述基体层的底表面上。
11.根据权利要求9所述的一种硬板塑胶地板的制作方法，其特征在于：所述基体层包括PVC粉、加工助剂、内润滑剂、外润滑剂、稀土稳定剂和碳酸钙。
12.根据权利要求11所述的一种硬板塑胶地板的制作方法，其特征在于：所述PVC粉所占成分比重为9.5-61.75%、所述加工助剂所占成分比重为0-5.5%、所述内润滑剂所占成分比重为0.4-0.5%、所述外润滑剂所占成分比重为0.1-0.6%、所述稀土稳定剂所占成分比重为2.0-2.5%和所述碳酸钙所占成分比重为33.25-85.50%。
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CN107901575A (zh) * 2017-12-26 2018-04-13 巨野县明皓塑胶有限公司 一种tpe塑胶地板的制作工艺
CN110130612A (zh) * 2018-02-08 2019-08-16 浙江晶通塑胶有限公司 耐刮防火复合塑胶地板及其生产工艺
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WO2020098442A1 (zh) * 2018-11-13 2020-05-22 黄海东 一种pet纤维无卤地板
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CN114232938A (zh) * 2021-12-24 2022-03-25 大块建材开发(江苏)有限公司 一种阻燃、燃烧低烟低毒气地板及其制备方法
TWI805220B (zh) * 2022-02-10 2023-06-11 林正雄 石塑地板及其製備方法

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