CN105583494A - Thin-wall pipe automatic welding device - Google Patents
Thin-wall pipe automatic welding device Download PDFInfo
- Publication number
- CN105583494A CN105583494A CN201510937503.6A CN201510937503A CN105583494A CN 105583494 A CN105583494 A CN 105583494A CN 201510937503 A CN201510937503 A CN 201510937503A CN 105583494 A CN105583494 A CN 105583494A
- Authority
- CN
- China
- Prior art keywords
- welding gun
- wall pipe
- axles
- cam
- pipe automatic
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K9/00—Arc welding or cutting
- B23K9/02—Seam welding; Backing means; Inserts
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K9/00—Arc welding or cutting
- B23K9/12—Automatic feeding or moving of electrodes or work for spot or seam welding or cutting
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K9/00—Arc welding or cutting
- B23K9/32—Accessories
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K2101/00—Articles made by soldering, welding or cutting
- B23K2101/04—Tubular or hollow articles
- B23K2101/06—Tubes
Landscapes
- Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Plasma & Fusion (AREA)
- Mechanical Engineering (AREA)
- Butt Welding And Welding Of Specific Article (AREA)
Abstract
The invention belongs to the field of mechanical engineering and particularly relates to a thin-wall pipe automatic welding device. The thin-wall pipe automatic welding device comprises a welding gun, a welding gun base, a triangular ejection plate, a sixteenth shaft, an upper faceplate, fixing frames, a roller stand, a small cam, a big cam, a lower faceplate, a motor base, two Z-shaped ejection parts, a workbench, a spindle, a cam shaft and twentieth shafts. The thin-wall pipe automatic welding device designed by the invention has the following obvious characteristics that firstly, the device is simple in structure and easy to manufacture and carry; secondly, the device can stably work for a long time and has high efficiency, and the defect of manual welding is overcome; thirdly, welding traces are tracked through the cams, and the feasibility and the innovativeness are high; and fourthly, the device is low in cost, convenient to use and easy to maintain.
Description
Technical field
The invention belongs to mechanical engineering field, relate in particular to a kind of light-wall pipe automatic soldering device.
Background technology
Small-sized light-wall pipe, because it has good mechanical property, is convenient to manufacture, therefore in each industrial department, daily lifeObtain extensive and a large amount of use. Such as at tent, building of simple and easy factory building can be used as back timber; Can be at family expenses downcomerRoad, applies in guide pipeline. But still less than 30% of the automation of current Chinese thin-wall pipe welding and semi-automatic rate, manual weldingConnect and occupy sizable ratio. And manual welding requires welder to have skilled operative skill on the one hand, abundant operating experience, steadyFixed operant level, on the other hand, being welded with is that a kind of working condition is poor, and flue dust is many, and heat radiation is large, dangerous high work.And, in practical operation and producing, owing to being subject to welding person's level of skill, job morale and some other objective factorsImpact, crudy and machining accuracy can not be guaranteed, and homogeneity of product is poor, and welding efficiency is relatively low.
Summary of the invention
In order to overcome the deficiency in technical existence aspect this kind of thin-wall pipe welding, the present invention has designed a kind of light-wall pipe automatic weldingDevice, when this device can not only ensure to weld, welding gun work is stable, ensures quality and the welding efficiency of weld seam, and itselfDesign concept also provide a kind of thinking for other pipelines intersect intersection welding.
To achieve these goals, the present invention has adopted technical scheme:
A kind of light-wall pipe automatic soldering device, this device comprises welding gun, welding gun seat, triangle top board, 16 axles, top panel, solidDetermine frame, roller stand, little cam, big cam, lower panel, motor cabinet, two Z-type head parts, workbench, main shaft, camshaftWith 20 axles, two Z-type head parts are fixed by screws on workbench, and main shaft is respectively by arranging bearing and workbench, top panelMatch with lower panel, and be connected with the motor in motor cabinet, main shaft is connected with camshaft by bevel gear is set, and described is protrudingWheel shaft is fixed on lower panel by camshaft stand is set, and by key pin and big cam being set and little cam synchronously rotates, instituteThe little cam of stating contacts with roller stand by roller is set, and roller stand is connected on fixed mount, and the two ends of fixed mount arrange respectivelyTwo 20 axles, 20 described axle upper ends arrange slide block, and described upper end of slide block arranges shelf, and shelf two ends arrange respectively slide rail,Described big cam contacts with 16 axles by roller is set, and the top of 16 described axles is by arranging bearing and triangle top boardMatch, triangle top board and welding gun seat fix, and described welding gun seat two ends are respectively by arranging the cunning of bearing at shelf two endsIn rail, roll, described welding gun is closely inserted in welding gun seat.
As further improvement, described main shaft upper end arranges hollow space.
As further improvement, described triangle top board and 16 axle upper shafts are accepted synapsis sliding rail are set.
As further improvement, described slide rail is arc-shaped slide rail.
Thin-wall pipe welding device designed according to this invention, has following evident characteristic:
1. this apparatus structure is simple and easy, is easy to manufacture and carrying.
2. steady operation for a long time, efficiency is higher, has overcome the shortcoming of manual welding.
3. this device utilizes cam to realize the tracking of welding track, and feasibility is strong, strong innovation.
4. with low cost, easy to use, be easy to safeguard.
Brief description of the drawings
Fig. 1 is this thin-wall pipe welding device general assembly schematic diagram.
Fig. 2 is that welding gun makes device schematic diagram.
Fig. 3 is the full sectional view of middle main shaft.
Detailed description of the invention
Below in conjunction with accompanying drawing, the specific embodiment of the present invention is made a detailed explanation.
A kind of light-wall pipe automatic soldering device, this device comprises welding gun 2, welding gun seat 3, triangle top board 4,16 axles 5, abovePlate 7, fixed mount 8, roller stand 9, little cam 10, big cam 11, lower panel 12, motor cabinet 13, two Z-type head parts 14,Workbench 15, main shaft 16,19, two Z-type head parts 14 of camshaft 17 and 20 axle are fixed by screws on workbench 15,Described main shaft 16 upper ends arrange hollow space, and main shaft 16 is respectively by arranging bearing and workbench 15, top panel 7 and belowPlate 12 matches, and is connected with the motor in motor cabinet 13, and main shaft 16 is connected with camshaft 17 by bevel gear is set,Described camshaft 17 is fixed on lower panel 12 by camshaft stand is set, and by key pin and big cam 11 and little are setCam 10 synchronously rotates, and described little cam 10 contacts with roller stand 9 by roller is set, and roller stand 9 is connected to fixingOn frame 8, the two ends of fixed mount 8 arrange respectively two 20 axles 19, and 20 described axle 19 upper ends arrange slide block 6, described slide block6 upper ends arrange shelf 1, and shelf 1 two ends arrange respectively arc-shaped slide rail, and described big cam 11 is by arranging roller and 16 axles 5Contacting, matches with triangle top board 4 by bearing is set in the top of 16 described axles 5, described triangle top board 4 with16 axle 5 upper shafts are accepted synapsis sliding rail are set, and triangle top board 4 fixes with welding gun seat 3,3 liang of described welding gun seatsEnd rolls in the arc-shaped slide rail at shelf 1 two ends by bearing is set respectively, and described welding gun 2 is closely inserted in welding gun seat 3.
Referring to accompanying drawing 1, the present invention forms device by welded part bogey and welding gun. Wherein in weldment bogey,Two Z-type head parts 14 are fixed by screws on workbench 15. Workbench 15 coordinates with main shaft 16, and main shaft 16 is logicalCross bearing and coordinate with top panel 7 and lower panel 12, and be connected with the motor in motor cabinet 13, carry out power transmission, ensureWorkbench 15 drives welded part to rotate.
Referring to accompanying drawing 2, make in device at welding gun, main shaft 16 is connected with camshaft 17 by bevel gear, and drives largeCam 11 and little cam 10 synchronously rotate, and its medium and small cam 10 rotates by roller stand 9 and makes to be consolidated by fixed mount 820 axles 19 that fix on together drive its above member motion. And big cam 11 rotation promotion 16 axles 5 make its topBearing rolls in the track of triangle top board 4, drives welding gun 2 to exist thereby make triangle top board 4 promote welding gun seat 3The interior motion of shelf 1.
While using this device, be the light-wall pipe of 120 ° with another root thin-walled straight tube is orthogonal and pass through Z-type head part 14 by an exhibition angleAfter being fixed on workbench 15, open motor. Driven by motor main shaft 16 rotates and by bevel gear, camshaft 17 is turnedMoving. Wherein the rotation of main shaft 16 ensures that welded part rotates, and the rotation of camshaft 17 makes big cam 11 HesLittle cam 10 is synchronizeed and is rotated with workbench. Wherein the effect of big cam 11 is to move up and down to follow the tracks of rail for what control welding gunMark, the effect of little cam 10 is for controlling within arc welding gun head remains on reasonable angle with the normal plane of pad all the time, makingThe head of welding gun 2 can complete welding track.
Referring to accompanying drawing 3, wherein main shaft 16 upper ends are provided with hollow space, can meet the welding that runs through quadrature tube completely, i.e. phaseAfter transversal the first half has been welded, the turning hollow space that VERTICAL TUBE is inserted to main shaft 16, to weld intersection Lower HalfPoint.
The research of the intersection Mathematical Modeling becoming with another root thin-walled straight tube orthorhombic form by the light-wall pipe that is 120 ° to an exhibition angle,And while ensureing on arc welding gun head welding intersection any point and this normal plane maintain between 30 °-50 ° molten to guarantee welding wireAll even welding tracks of liquid level and smooth, the present invention has designed two cams, and wherein the effect of big cam is for controlling welding gunMove up and down with pursuit path, the effect of little cam is to remain on rationally with the normal plane of pad all the time for controlling arc welding gun headWithin angle. Meanwhile, the workbench that is used for laying welded part also does synchronous rotary motion, makes arc welding gun head can walk to play phaseTransversal track.
In device, the present invention adopts motor directly to control workbench and drives workpiece to rotate, utilize bevel gear to change simultaneouslyTransmission direction drives big cam and the rotation of little cam that welding gun is moved up and down, and the welding gun seat of installation welding gun rolls specially designedIn subrack, slide and make welding gun can carry out front and back feed motion, little cam is to drive roller stand and then drive the motion of welding gun seat to makeWithin welding gun can maintain reasonable angle with the angle of pad all the time, to reach the object that realizes this device of design.
Claims (4)
1. a light-wall pipe automatic soldering device, is characterized in that: this device comprises welding gun (2), welding gun seat (3), triangle top board(4), 16 axles (5), top panel (7), fixed mount (8), roller stand (9), little cam (10), big cam (11),Lower panel (12), motor cabinet (13), two Z-type head parts (14), workbench (15), main shaft (16), camshaft (17)With 20 axles (19), it is upper that two Z-type head parts (14) are fixed by screws in workbench (15), and main shaft (16) is logical respectivelyCross and bearing is set matches with workbench (15), top panel (7) and lower panel (12), and with motor cabinet (13) inMotor is connected, and main shaft (16) is connected with camshaft (17) by bevel gear is set, and described camshaft (17) is by arrangingIt is upper that camshaft stand is fixed on lower panel (12), and do same by key pin and big cam (11) and little cam (10) are setStep is rotated, and described little cam (10) contacts with roller stand (9) by roller is set, and roller stand (9) is connected to solidDetermine frame (8) upper, the two ends of fixed mount (8) arrange respectively two 20 axles (19), and establish described 20 axles (19) upper endPut slide block (6), described slide block (6) upper end arranges shelf (1), and shelf (1) two ends arrange respectively slide rail, describedBig cam (11) contacts with 16 axles (5) by roller is set, and the top of described 16 axles (5) is by arranging bearingMatch with triangle top board (4), triangle top board (4) fixes with welding gun seat (3), described welding gun seat (3)Roll in the slide rail at shelf (1) two ends by bearing is set respectively in two ends, described welding gun (2) is closely inserted in welding gun seat (3)In.
2. a kind of light-wall pipe automatic soldering device according to claim 1, is characterized in that: establish described main shaft (16) upper endPut hollow space.
3. a kind of light-wall pipe automatic soldering device according to claim 1, is characterized in that: described triangle top board (4) with16 axles (5) upper shaft is accepted synapsis sliding rail is set.
4. a kind of light-wall pipe automatic soldering device according to claim 1, is characterized in that: described slide rail is arc-shaped slide rail.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510937503.6A CN105583494B (en) | 2015-12-15 | 2015-12-15 | A kind of light-wall pipe automatic soldering device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510937503.6A CN105583494B (en) | 2015-12-15 | 2015-12-15 | A kind of light-wall pipe automatic soldering device |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN105583494A true CN105583494A (en) | 2016-05-18 |
| CN105583494B CN105583494B (en) | 2017-10-27 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201510937503.6A Expired - Fee Related CN105583494B (en) | 2015-12-15 | 2015-12-15 | A kind of light-wall pipe automatic soldering device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN105583494B (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114434070A (en) * | 2022-01-17 | 2022-05-06 | 朱志明 | Be used for even welding equipment of photovoltaic board |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH08112672A (en) * | 1994-10-11 | 1996-05-07 | Kenji Sakurai | Boring machine of duct main tube for air conditioner |
| CN201009042Y (en) * | 2006-10-08 | 2008-01-23 | 新疆艾特科技开发有限公司 | T type tube automatic welding machine |
| CN201950400U (en) * | 2011-04-11 | 2011-08-31 | 苏州云白环境设备制造有限公司 | Automatic profiling welder of circumference of elbow |
| CN102699586A (en) * | 2012-06-04 | 2012-10-03 | 王伟存 | Intersecting line welding device |
| CN103128428A (en) * | 2012-11-26 | 2013-06-05 | 高密胜鑫交通工程有限公司 | Circular seam automatic welding machine |
| CN205309520U (en) * | 2015-12-15 | 2016-06-15 | 南通职业大学 | Light -wall pipe automatic welder |
-
2015
- 2015-12-15 CN CN201510937503.6A patent/CN105583494B/en not_active Expired - Fee Related
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH08112672A (en) * | 1994-10-11 | 1996-05-07 | Kenji Sakurai | Boring machine of duct main tube for air conditioner |
| CN201009042Y (en) * | 2006-10-08 | 2008-01-23 | 新疆艾特科技开发有限公司 | T type tube automatic welding machine |
| CN201950400U (en) * | 2011-04-11 | 2011-08-31 | 苏州云白环境设备制造有限公司 | Automatic profiling welder of circumference of elbow |
| CN102699586A (en) * | 2012-06-04 | 2012-10-03 | 王伟存 | Intersecting line welding device |
| CN103128428A (en) * | 2012-11-26 | 2013-06-05 | 高密胜鑫交通工程有限公司 | Circular seam automatic welding machine |
| CN205309520U (en) * | 2015-12-15 | 2016-06-15 | 南通职业大学 | Light -wall pipe automatic welder |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114434070A (en) * | 2022-01-17 | 2022-05-06 | 朱志明 | Be used for even welding equipment of photovoltaic board |
| CN114434070B (en) * | 2022-01-17 | 2023-12-22 | 广州高景太阳能科技有限公司 | Be used for even welding equipment of photovoltaic board |
Also Published As
| Publication number | Publication date |
|---|---|
| CN105583494B (en) | 2017-10-27 |
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| Date | Code | Title | Description |
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| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| CB03 | Change of inventor or designer information |
Inventor after: Wang Yong Inventor after: Sun Jincheng Inventor after: Wang Lei Inventor after: Zhou Xiaoqing Inventor after: Zhou Jun Inventor after: Chen Jinxiang Inventor before: Wang Yong Inventor before: Wang Lei Inventor before: Zhou Xiaoqing Inventor before: Zhou Jun Inventor before: Chen Jinxiang |
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| CB03 | Change of inventor or designer information | ||
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20171027 Termination date: 20191215 |
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| CF01 | Termination of patent right due to non-payment of annual fee |