CN105523386A - Automatic laminating device of inorganic fireproof expanded perlite insulation plates - Google Patents

Automatic laminating device of inorganic fireproof expanded perlite insulation plates Download PDF

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Publication number
CN105523386A
CN105523386A CN201610047436.5A CN201610047436A CN105523386A CN 105523386 A CN105523386 A CN 105523386A CN 201610047436 A CN201610047436 A CN 201610047436A CN 105523386 A CN105523386 A CN 105523386A
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CN
China
Prior art keywords
belt
plate
expanded perlite
handgrip
frame
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Granted
Application number
CN201610047436.5A
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Chinese (zh)
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CN105523386B (en
Inventor
王欣
张百明
邓海涛
陆雪亮
刘洋
刘强
宇文军
张平
刘媛
吴仁友
王秀山
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SHANXI AN SHUN BUILDING MATERIAL Co Ltd
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SHANXI AN SHUN BUILDING MATERIAL Co Ltd
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Priority to CN201610047436.5A priority Critical patent/CN105523386B/en
Publication of CN105523386A publication Critical patent/CN105523386A/en
Application granted granted Critical
Publication of CN105523386B publication Critical patent/CN105523386B/en
Expired - Fee Related legal-status Critical Current
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G61/00Use of pick-up or transfer devices or of manipulators for stacking or de-stacking articles not otherwise provided for
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G2201/00Indexing codes relating to handling devices, e.g. conveyors, characterised by the type of product or load being conveyed or handled
    • B65G2201/02Articles
    • B65G2201/0214Articles of special size, shape or weigh
    • B65G2201/022Flat

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  • Specific Conveyance Elements (AREA)

Abstract

The invention belongs to the technical field of production of inorganic fireproof expanded perlite insulation plates, and provides an automatic laminating device of the inorganic fireproof expanded perlite insulation plates in order to solve such problems as low production efficiency and incapability of realizing continuous packing and production of the inorganic fireproof expanded perlite insulation plates in traditional production equipment. The automatic laminating device comprises a curing kiln plate discharge belt, an arrangement belt, a plate laminating machine, an output belt, a speed change belt and a control cabinet; the arrangement belt and the output belt are arranged below the plate laminating machine; the curing kiln plate discharge belt and the arrangement belt are in butt joint, and have the same height and width; and the speed change and the output belt are in butt joint. The automatic laminating device adopts mechanical operation to replace manual operation to automatically arrange and laminate the plates; the arrangement, lamination and transportation process of the insulation plates discharged from a curing kiln is controlled by a PLC; the whole flow is fully automatically operated; the operation efficiency and reliability of a production line are guaranteed; the production efficiency is improved; and the quality of the insulation plates is guaranteed.

Description

Inorganic fire expanded perlite thermal-nsulation plate automatic plate superposing device
Technical field
The invention belongs to the technical field that inorganic fire expanded perlite thermal-nsulation plate is produced, be specifically related to a kind of inorganic fire expanded perlite thermal-nsulation plate automatic plate superposing device.
Background technology
Inorganic fire expanded perlite thermal-nsulation plate is that main raw material(s) adds the rectangular flat of the auxiliary materials such as curing agent through stirring pressing and moulding with expanded perlite.The warming plate in the past suppressed is after natural seasoning or high-temperature heating solidification reach packing requirements, and be rely on artificial being taken off by warming plate to stack into 6 piece of one rear packing of pile mostly, production efficiency is low, and easily collides with in handling process, affects warming plate quality.And carrying without supporting plate due to expanded perlite thermal-nsulation plate automatic production process, the therefore more existing palletizing machine for segment palletizing, the crawl that can not be used in expanded perlite thermal-nsulation plate stacks.Its reason is expanded perlite thermal-nsulation plate is that four piece of one row is come by belt feeder conveying from continuous curing kilns, does not have supporting plate below, needs directly to capture from belt feeder to stack.And be with supporting plate under building block for the palletizing machine of segment palletizing, slinging together with supporting plate stacks.And stacking of warming plate is only the part of manufacturing line operation, the plastic sealing pack operation that also will be transported to below piled up by the plate folded, and therefore more existing palletizing machines, also can not meet the requirement of manufacturing line follow-up producing process.
Summary of the invention
The present invention is low in order to solve existing equipment production efficiency, the continuous packaging that cannot realize inorganic fire expanded perlite thermal-nsulation plate is produced, and easily collide with in handling process, affect the problem of warming plate quality, provide a kind of inorganic fire expanded perlite thermal-nsulation plate automatic plate superposing device.
The present invention adopts following technical scheme:
A kind of inorganic fire expanded perlite thermal-nsulation plate automatic plate superposing device, comprise curing kilns to go out plate belt, arrange belt, palletizing machine, output belt, speed belt and control housing, arrange belt and export the below that palletizing machine is located at by belt, curing kilns go out plate belt with arrange belt dock and curing kilns go out plate belt with arrangement belt height all equal with width, described speed belt with export belt dock.
The end of described arrangement belt is provided with correlation switch detector and pneumatic adjustable end stop.
Described palletizing machine comprises housing frame, kinematic mechanism and catching robot, and kinematic mechanism is installed in housing frame, and catching robot is connected with kinematic mechanism, exports belt and is located at immediately below catching robot;
Described kinematic mechanism comprises interior suspension, lift cylinder and flat-removing air cyclinder, in the guide rail of interior suspension frame in housing frame, the cylinder body of lift cylinder is vertically installed on housing frame top, catching robot is located at below interior suspension and with the piston rod of lift cylinder and is connected, the cylinder body level of flat-removing air cyclinder is installed on the side frame of housing frame, and the piston rod of flat-removing air cyclinder is connected with the side of interior suspension.
Described catching robot comprises gripper frame, captures cylinder, rotating shaft and handgrip arm, two shaft parallels are installed on gripper frame, two rotating shafts are symmetrically installed with some handgrip arms, handgrip arm is fold-line-shaped, comprise two groups outside handgrip arms in the middle of handgrip arm and some groups, outside two groups, handgrip arm top drives folding by capturing cylinder.
Described gripper frame is rectangle steel structure, and rotating shaft two ends are fixed on gripper frame by bearing seat, and gripper frame both upper ends thereof is respectively welded with one piece of flange for being connected with lift cylinder.
Described outside handgrip arm is long-armed, top is drilled with for the pin-and-hole with crawl cylinder piston rod pin joint, middle handgrip arm is galianconism, four handgrip arms are drilled with axis hole, shaft hole diameter is identical with spindle outer diameter, handgrip arm on request spacing to be enclosed within rotating shaft and to weld, and handgrip arm lower end inside is welded with clamping plate, and clamping plate are provided with soft gasket.
Described crawl cylinder compressed air-driven, arranges two altogether, is installed on the upper end of two outside handgrip arms respectively.
The present invention has following beneficial effect:
1, novel.The present invention adopts machinery to substitute artificial automatic arranging lamination, can realize to the warming plate that curing kilns export carry out arrangements alignment, in extremely rapid succession capture stack, be stacked to the regulation number of plies after to export continuously and to the adjustment of plate pile delivery speed, meet subsequent packages procedure calls, achieve the automated production of lamination operation.What solve inorganic fire expanded perlite thermal-nsulation board finished product plate stacks problem automatically, has filled up the technological gap of the automatic lamination of inorganic fire expanded perlite thermal-nsulation plate.
2, technical measures are considered comprehensively.Warming plate is from curing kilns out Final finishing, lamination, course of conveying employing PLC control, and whole flow process full-automation runs, and ensure that manufacturing line high efficient and reliable is run, enhances productivity, ensure that warming plate quality.
3, economic benefit is particularly remarkable.Warming plate arrangement, lamination, transport adopt full-automatic machinery, and without the need to manpower transport compared with the traditional mode of production mode of same size, two manufacturing lines can save more than labour power 60 people, therefore greatly can reduce productive costs, and economic benefit is very remarkable.
4, adopt machine automatization folded fortune warming plate, the loss of colliding with to warming plate when can avoid artificial handling, improves warming plate quality, decreases economic loss.To produce 7000 sq ms daily, breakage rate millesimal meter, 7 sq ms of can reducing the loss every day, are worth 350 yuan.
Accompanying drawing explanation
Fig. 1 is structural representation of the present invention;
Fig. 2 is the front view arranging belt;
Fig. 3 is the A-A section-drawing of Fig. 2;
Fig. 4 is lamination motion structure schematic diagram;
Fig. 5 is the B-B section-drawing of Fig. 4;
Fig. 6 is the structural representation of catching robot;
Fig. 7 is the C-C section-drawing of Fig. 6;
Fig. 8 is gripper frame and rotating shaft front view;
Fig. 9 is gripper frame and rotating shaft birds-eye view;
Figure 10 is the D-D section-drawing of Fig. 9;
Figure 11 is outside handgrip arm schematic diagram;
Figure 12 is middle handgrip arm schematic diagram;
In figure: 1-curing kilns go out plate belt, 2-arrangement belt, 3-palletizing machine, 4-output belt, 5-speed belt, 6-control housing, 7-bracket upright post, 8-support end carriage, 9-dull and stereotyped belt, 10-detector, 11-baffle plate, 17-housing frame, 18-inward turning suspension bracket, 19-guide rail, 20-lift cylinder, 21-flat-removing air cyclinder, 22-catching robot;
31-gripper frame, 32-rotating shaft, handgrip arm outside 33-, handgrip arm in the middle of 34-, 35-captures cylinder, 36-soft gasket, 39-flange, 40-bearing seat, 41-arm body, 42-clamping plate, 43-axis hole, 44-pin-and-hole, 46-lift cylinder, 47-piston rod.
Detailed description of the invention
By reference to the accompanying drawings, the specific embodiment of the present invention is described further:
One, inorganic fire expanded perlite thermal-nsulation plate automatic plate superposing device as shown in Figure 1, comprise curing kilns to go out plate belt 1, arrangement belt 2, palletizing machine 3, export belt 4, speed belt 5 and control housing 6, arrange belt 2 and export the below that palletizing machine 3 is located at by belt 4, curing kilns go out plate belt 1 and arrange belt 2 and to dock and curing kilns go out plate belt 1 and to arrange the height of belt 2 all equal with width, described speed belt 5 with export belt 4 and dock.
One) belt is arranged
Arrange belt and adopt dull and stereotyped rubber conveyer belt, it is identical that belt width and warming plate curing kilns export belt.Load-transfer device is arranged on shape steel bracket (bracket upright post and support end carriage), and it is identical that belt height also exports belt with warming plate curing kilns.Load-transfer device front end is taken over and is exported from curing kilns the warming plate terminad conveying come, and load-transfer device end is provided with correlation switch detector and pneumatic adjustable end stop, is used for warming plate not concordant on load-transfer device to arrange unanimously; Load-transfer device adopts buncher to drive, and is completed conveying and the arrangement of warming plate by programming control.Accompanying drawing 2,3 is shown in signal.
Two) palletizing machine
Palletizing machine is the nucleus equipment of package unit, is made up of housing frame, catching robot and kinematic mechanism.
Housing frame shaped steel is welded, and is a Cubic framework, it is provided with catching robot and kinematic mechanism, the oad of housing frame, determines according to the heat insulation board number captured and the number of plies stacked.
Catching robot is pneumatics, as shown in Figure 6,7, is made up of gripper frame, crawl cylinder, rotating shaft, handgrip arm, soft gasket.Handgrip quantity is determined according to the heat insulation board number once carried, and is generally four.Handgrip arm is arranged in gripper frame rotating shaft, and handgrip arm drives around axle folding by capturing cylinder.Stable for ensureing when capturing, and avoid warming plate damaged, inside the intermediate plate of handgrip arm lower end, soft gasket is installed.Catching robot is connected with the lift cylinder piston rod of kinematic mechanism by flange.Described gripper frame is rectangle steel structure, and rotating shaft two ends are fixed on gripper frame by bearing seat, and gripper frame both upper ends thereof is respectively welded with one piece of flange for being connected with lift cylinder, as shown in Figure 8,9, 10.Described outside handgrip arm is long-armed, top is drilled with for the pin-and-hole with crawl cylinder piston rod pin joint, middle handgrip arm is galianconism, four handgrip arms are drilled with axis hole, shaft hole diameter is identical with spindle outer diameter, and handgrip arm on request spacing to be enclosed within rotating shaft and to weld, and handgrip arm lower end inside is welded with clamping plate, clamping plate are provided with soft gasket, as shown in Figure 11,12.Described crawl cylinder compressed air-driven, arranges two altogether, is installed on the upper end of two outside handgrip arms respectively.
Kinematic mechanism is pneumatics, is made up of interior suspension, flat-removing air cyclinder, guide rail, lift cylinder.Interior suspension support is on the guide rail of housing frame, and lift cylinder is then arranged on interior suspension.Catching robot is installed in lift cylinder bottom, makes perpendicular movement for driving catching robot.Flat-removing air cyclinder is arranged on interior suspension side, for promoting interior suspension and manipulator moves horizontally along guide rail.Fig. 4,5 is shown in signal.
Palletizing machine, by programming control, by the time gap of setting, is captured the warming plate arranged on belt, overlays and export on belt, and complete stacking of specified quantity by catching robot.
Three) belt is exported
Export belt and adopt dull and stereotyped rubber conveyer belt, adopt buncher to drive.By programming control palletizing machine fold specified quantity warming plate after, by warming plate plate pile deliver on speed belt.
Four) speed belt
Speed belt is net belt type belt conveyer, adopts buncher to drive.Its function is accept the plate pile exporting belt and export, and delivers to packaging plastic-envelop machine entrance.Its running velocity is different with output belt, matches with the package speed of plastic packaging machine.Therefore the length of speed belt will calculate according to ejecting plate speed and determine.
Five) control housing
Control housing adopts PLC(programmable logic controller (PLC)) programming control is carried out to each component actuation of stack plate device.Make the input of warming plate, arrangement, capture, stack, time of each node of exporting and action carry out automatically by the program of setting.
Two, using method
By the time requirement of each component actuation, control housing panel sets parameters, energising starts stack plate device.
Curing kilns go out plate belt and are transported to by four pieces of warming plates on arrangement belt, arrange belt and access warming plate, blocked by warming plate when being transported to strap end by baffle plate, four pieces of warming plates are arranged concordant.After detector detects that four pieces of warming plates all put in place, belt motor is out of service, and baffle plate falls.Fall to putting in place after catching robot above now running to receives signal, capture cylinder and extend, promptly warming plate shared by handgrip.Kinematic mechanism drive catching robot move up to high-order after level translation backward, march to export above belt and stop, and move to specified altitude assignment downwards according to lamination number, capture cylinder and shrink, unclamp handgrip and warming plate is stacked in a pile.Then kinematic mechanism is horizontal forward after driving catching robot upwards to move to a high position moves to above arrangement belt, and waiting signal carries out subsequent operation.Then repeat grasping movement, till reaching the lamination number of plies of setting, be generally and stack six layers.
After lamination number reaches default quantity, export belt and deliver on speed belt according to signal by the plate folded pile, speed belt runs immediately, warming plate pile is delivered to plastic packaging machine entrance and packs.
The present invention researches and develops for expanded perlite thermal-nsulation plate self property and production technology characteristic specially, can realize to the warming plate that curing kilns export carry out arrangements alignment, in extremely rapid succession capture stack, be stacked to the regulation number of plies after export continuously and to the adjustment of plate pile delivery speed, meet subsequent packages procedure calls.Thus instead of artificial completely, achieve the automated production of lamination operation.Substantially increase production efficiency, reduce productive costs.Turn avoid the damage of colliding with that a dead lift easily causes, ensure that warming plate quality.

Claims (7)

1. an inorganic fire expanded perlite thermal-nsulation plate automatic plate superposing device, it is characterized in that: comprise curing kilns and go out plate belt (1), arrangement belt (2), palletizing machine (3), export belt (4), speed belt (5) and control housing (6), arrange belt (2) and export the below that palletizing machine (3) are located at by belt (4), curing kilns go out plate belt (1) with arrange belt (2) dock and curing kilns go out plate belt (1) with arrangement belt (2) height all equal with width, described speed belt (5) with export belt (4) dock.
2. inorganic fire expanded perlite thermal-nsulation plate automatic plate superposing device according to claim 1, is characterized in that: the end of described arrangement belt (2) is provided with correlation switch detector and pneumatic adjustable end stop.
3. inorganic fire expanded perlite thermal-nsulation plate automatic plate superposing device according to claim 2, it is characterized in that: described palletizing machine (3) comprises housing frame (17), kinematic mechanism and catching robot (22), kinematic mechanism is installed in housing frame (17), catching robot (22) is connected with kinematic mechanism, exports belt (4) and is located at immediately below catching robot (22);
Described kinematic mechanism comprises interior suspension (18), lift cylinder (20) and flat-removing air cyclinder (21), in the guide rail (19) of interior suspension (18) frame in housing frame (17), the cylinder body of lift cylinder (20) is vertically installed on housing frame (17) top, catching robot (22) is located at interior suspension (18) below and is connected with the piston rod of lift cylinder (20), the cylinder body level of flat-removing air cyclinder (10) is installed on the side frame of housing frame (1), and the piston rod of flat-removing air cyclinder (21) is connected with the side of interior suspension (18).
4. inorganic fire expanded perlite thermal-nsulation plate automatic plate superposing device according to claim 3, it is characterized in that: described catching robot (22) comprises gripper frame (31), captures cylinder (35), rotating shaft (32) and handgrip arm, two rotating shafts (32) are parallel to be installed on gripper frame (31), two rotating shafts (32) are symmetrically installed with some handgrip arms, handgrip arm is fold-line-shaped, comprise two groups outside handgrips arm (34) in the middle of handgrip arm (33) and some groups, outside two groups, handgrip arm (33) top drives folding by capturing cylinder (35).
5. inorganic fire expanded perlite thermal-nsulation plate automatic plate superposing device according to claim 4, it is characterized in that: described gripper frame (31) is rectangle steel structure, rotating shaft (32) two ends are fixed on gripper frame (31) by bearing seat (40), and gripper frame (31) both upper ends thereof is respectively welded with one piece of flange (39) for being connected with lift cylinder (20).
6. inorganic fire expanded perlite thermal-nsulation plate automatic plate superposing device according to claim 5, it is characterized in that: described outside handgrip arm (33) is for long-armed, top is drilled with for the pin-and-hole (44) with crawl cylinder (35) piston rod pin joint, middle handgrip arm (34) is galianconism, four handgrip arms are drilled with axis hole (43), axis hole (43) internal diameter is identical with rotating shaft (32) external diameter, handgrip arm on request spacing is enclosed within rotating shaft (32) and goes up and weld, handgrip arm lower end inside is welded with clamping plate (42), clamping plate (42) is provided with soft gasket (36).
7. inorganic fire expanded perlite thermal-nsulation plate automatic plate superposing device according to claim 6, is characterized in that: described crawl cylinder (35), by compressed air-driven, arranges two altogether, is installed on the upper end of two outsides handgrip arm (33) respectively.
CN201610047436.5A 2016-01-25 2016-01-25 Inorganic fire expanded perlite thermal-nsulation plate automatic plate superposing device Expired - Fee Related CN105523386B (en)

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Application Number Priority Date Filing Date Title
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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107963460A (en) * 2017-12-13 2018-04-27 温州泰昌铁塔制造有限公司 A kind of Transmission Towers tower material arranges sorting equipment
CN110510423A (en) * 2019-09-23 2019-11-29 福建省古猿人建材有限公司 A kind of ecological brick Palletizer
CN110510416A (en) * 2019-09-24 2019-11-29 麻城阳光节能保温材料有限公司 A kind of laminated device and method for heat preservation plate material
CN114435975A (en) * 2022-01-19 2022-05-06 四川尚扬机电设备有限公司 Intelligent production line for filling heat-preservation cotton in sintered hollow bricks

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Publication number Priority date Publication date Assignee Title
US11148A (en) * 1854-06-20 mallory
CN201343310Y (en) * 2009-01-20 2009-11-11 张铭勇 Equipment for automatically piling and taking floorboards in staggered layers and floorboard splitting production line therewith
CN102358519A (en) * 2011-07-09 2012-02-22 溧阳市正申饲料机械厂 Stacking machine
CN104417777A (en) * 2013-09-07 2015-03-18 张家港市贝尔机械有限公司 Automatic packaging machine for packaging plastic pipes
CN205346352U (en) * 2016-01-25 2016-06-29 山西安顺建材有限公司 Automatic lamination device of inorganic fire prevention expanded perlite heated board

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US11148A (en) * 1854-06-20 mallory
CN201343310Y (en) * 2009-01-20 2009-11-11 张铭勇 Equipment for automatically piling and taking floorboards in staggered layers and floorboard splitting production line therewith
CN102358519A (en) * 2011-07-09 2012-02-22 溧阳市正申饲料机械厂 Stacking machine
CN104417777A (en) * 2013-09-07 2015-03-18 张家港市贝尔机械有限公司 Automatic packaging machine for packaging plastic pipes
CN205346352U (en) * 2016-01-25 2016-06-29 山西安顺建材有限公司 Automatic lamination device of inorganic fire prevention expanded perlite heated board

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107963460A (en) * 2017-12-13 2018-04-27 温州泰昌铁塔制造有限公司 A kind of Transmission Towers tower material arranges sorting equipment
CN110510423A (en) * 2019-09-23 2019-11-29 福建省古猿人建材有限公司 A kind of ecological brick Palletizer
CN110510416A (en) * 2019-09-24 2019-11-29 麻城阳光节能保温材料有限公司 A kind of laminated device and method for heat preservation plate material
CN114435975A (en) * 2022-01-19 2022-05-06 四川尚扬机电设备有限公司 Intelligent production line for filling heat-preservation cotton in sintered hollow bricks
CN114435975B (en) * 2022-01-19 2024-06-07 四川尚扬机电设备有限公司 Intelligent production line for filling heat preservation cotton with sintered hollow bricks

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