CN105499188A - Full-automatic ultrasonic integrated washing machine of shell part of double-layered type turbocharger - Google Patents
Full-automatic ultrasonic integrated washing machine of shell part of double-layered type turbocharger Download PDFInfo
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- CN105499188A CN105499188A CN201610005976.7A CN201610005976A CN105499188A CN 105499188 A CN105499188 A CN 105499188A CN 201610005976 A CN201610005976 A CN 201610005976A CN 105499188 A CN105499188 A CN 105499188A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/02—Cleaning by the force of jets or sprays
- B08B3/022—Cleaning travelling work
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B13/00—Accessories or details of general applicability for machines or apparatus for cleaning
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/04—Cleaning involving contact with liquid
- B08B3/10—Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration
- B08B3/12—Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration by sonic or ultrasonic vibrations
- B08B3/123—Cleaning travelling work, e.g. webs, articles on a conveyor
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Abstract
The invention relates to the field of washing of parts including a turbocharger shell and the like and in particular relates to a full-automatic ultrasonic integrated washing machine of a shell part of a double-layered type turbocharger. The washing machine is of a double-layered circulating reciprocating type structure formed by a lower-layer washing system and an upper-layer washing system, wherein the lower-layer washing system is internally provided with a feeding device, a high-pressure spraying chamber, an ultrasonic washing chamber, a low-pressure spraying chamber and a rinsing chamber in sequence; the feeding device, the high-pressure spraying chamber, the ultrasonic washing chamber, the low-pressure spraying chamber and the rinsing chamber are connected with one another through a lower-layer transmission line; the upper-layer washing system is internally provided with a hot air drying chamber, a workpiece oil immersing chamber, an air blower oil blowing chamber and a discharging device in sequence; the hot air drying chamber, the workpiece oil immersing chamber, the air blower oil blowing chamber and the discharging device are connected with one another through an upper-layer transmission line; and an output end of the lower-layer transmission line is connected with an input end of the upper-layer transmission line. The full-automatic ultrasonic integrated washing machine has a small transverse expansion area and a simple mechanical structure; and the part washing efficiency is improved, the working intensity of washing workers is alleviated and the machine is safe and environmentally friendly.
Description
Technical field
The present invention relates to the Cleaning of Parts fields such as pressurizer shell, is more particularly a kind of two-layer equation turbocharger housing part fully-automatic supersonic integration cleaning machine.
Background technology
Along with the high speed development of automobile and ic engine industry, the continuous progress of science and technology, one of major measure that exhaust-driven turbo-charger exhaust-gas turbo charger reduces discharging as engine energy-saving, is widely used in fields such as automobile, boats and ships, aviations.In the production process of turbocharger, matting is indispensable link in machining process, and booster serviceability requires very high, and the quality of matting is to product quality and performances important.
For cleaning technique field, technology improves constantly in recent years, and product also reaches its maturity.The mainstream technology that industry cleaning link field generally adopts is ultrasonic wave, and steam is washed, spray, and some novel cleaning techniques and equipment also progressively obtain development and application, as vacuum cleaned, and plasma cleaning, laser cleaning etc.Meanwhile, along with the raising of industrial aggregate level, no clean technology also starts to be promoted.But the planform of turbocharger products is complicated, the cleannes requirement of part cannot be reached with existing technical equipment cleaning.Therefore, in today that advanced manufacturing technology application is constantly universal, the product line automaticity of a lot of enterprise improves a lot, but technical process end, it is traditional that washing and cleaning operation mode---manual cleaning is not improved accordingly, its labour intensity is large, work under bad environment, cleaning fluid do not reclaim and do not process, product does not reach environmental requirement, becomes the bottleneck affecting production efficiency.The realistic problem that these enterprises face is, although can produce the booster part that quality is high, precision is high, because cleaning efficiency low quality is poor, seriously reduces the serviceability of the rear turbocharger of assembling.Further, traditional booster parts washer general work volume is comparatively huge, occupies the more area of plant area of enterprise, is unfavorable for effective utilization of resource, develop the efficient cleaning machine of a compact conformation imperative.On the other hand, booster part is in cleaning process, and because matting is more, manual cleaning is comparatively loaded down with trivial details, often causes the gouge of workpiece, collides with, and causes the accidental damage of part.Therefore, in cleaning process, not only to improve cleaning quality, there is a need to consider the safeguard measure in part course of conveying.
In sum, according to turbocharger surfaces feature and processing technology particularity, designing and a set ofly can meet Cleaning of Parts requirement, energy-conserving and environment-protective, compact conformation and fully automatic integral cleaning machine safely and efficiently, has been the important exploration problem that booster part quality promotes.
Summary of the invention
In order to avoid the deficiency that above-mentioned prior art exists, the object of this invention is to provide a kind of two-layer equation turbocharger housing part fully-automatic supersonic integration cleaning machine, this cleaning machine not only functionally meets the demands, the part of all kinds booster can be cleaned, and frame for movement is simple to operation, resource is taken up an area in the less saving of horizontal spreading area, operating efficiency height reduces scavenger working strength, safety and environmental protection.
Technical solution problem of the present invention adopts following technical scheme:
A kind of two-layer equation turbocharger housing part fully-automatic supersonic integration cleaning machine, the double-deck circulation reciprocating type structure that cleaning machine is lower floor's purging system, upper strata purging system is formed, set gradually feeding device, high-pressure spraying room, Ultrasonic Cleaning room, Low-pressure spray room, rinsing room in lower floor's purging system, connected by lower floor's transmission line between feeding device, high-pressure spraying room, Ultrasonic Cleaning room, Low-pressure spray room, rinsing room; Set gradually hot air chamber in the purging system of upper strata, workpiece immersion oil room, blower fan blow grease chamber, blanking device, hot air chamber, workpiece immersion oil room, blower fan are blown between grease chamber, blanking device and are connected by upper layer transport line, and the output of lower floor's transmission line is connected with the input of upper layer transport line.
Described two-layer equation turbocharger housing part fully-automatic supersonic integration cleaning machine, lower floor's transmission line output is connected with track, the input of upper layer transport line is connected with track, and lower floor's transmission line and upper layer transport line join end to end and inlay in orbit, forms the circulation of closed type chain.
Described two-layer equation turbocharger housing part fully-automatic supersonic integration cleaning machine, Ultrasonic Cleaning room is two, arranges continuously.
Described two-layer equation turbocharger housing part fully-automatic supersonic integration cleaning machine, booster part is installed in fixture stand, the height adjustable of fixture stand, fixture stand drives part to be entered lower floor's purging system of cleaning machine by the material loading import of feeding device, entered the upper strata purging system of cleaning machine by guide rail, export output element by the blanking of blanking device.
Described two-layer equation turbocharger housing part fully-automatic supersonic integration cleaning machine, the material loading import of feeding device and the blanking of blanking device export general.
Described two-layer equation turbocharger housing part fully-automatic supersonic integration cleaning machine, cleaning machine arranges control system, control system comprises travel control system, cleaning control system, drying control system and monitoring system, difference sensor installation in each device of lower floor's purging system, upper strata purging system, the input of Programmable Logic Controller is connected with sensor, and the output of Programmable Logic Controller is connected with travel control system, cleaning control system, drying control system and monitoring system respectively.
Described two-layer equation turbocharger housing part fully-automatic supersonic integration cleaning machine, the output of travel control system connects synchronous motor and decelerator, and is connected with the fixture stand on chain with decelerator by synchronous motor.
Described two-layer equation turbocharger housing part fully-automatic supersonic integration cleaning machine, the output of cleaning control system connects Ultrasonic Cleaning room, high-pressure spraying room, Low-pressure spray room and rinsing room.
Described two-layer equation turbocharger housing part fully-automatic supersonic integration cleaning machine, the output of drying control system connects hot air chamber and blower fan blows grease chamber.
Described two-layer equation turbocharger housing part fully-automatic supersonic integration cleaning machine, the output of monitoring system is connected with the control panel of touch screen operation end.
Feature of the present invention is:
1, cleaning machine of the present invention is divided into two-layer up and down, and part is transported to upper strata by guide rail and cleans after lower floor's cleaning.Thus, reduce cleaning machine horizontal spreading area, significantly improve plant area's area utilization ratio.
2, the fixture stand of cleaning machine of the present invention can rise and decline, and can reasonably select height, meet the cleaning of all kinds of booster part according to the part of different size.
3, cleaning machine of the present invention has travel control system, can adjust scavenging period at any time, meet the different cleaning requirements of dissimilar part according to dissimilar booster part.
Compared with the prior art, beneficial effect of the present invention is embodied in:
1, the present invention makes booster part change into cleaning process automation from current manual cleaning, improve the working environment of the workman being engaged in cleaning booster part simultaneously, and can human-computer interaction function be realized, improve Cleaning of Parts quality and cleaning efficiency, reduce cleaning cost.And make operating process safer.
2, cleaning machine of the present invention is double-deck reciprocation cycle formula structural design, takes full advantage of plant area's height space, compact conformation, improves the area utilization ratio of plant area, and improves Cleaning of Parts efficiency.
3, cleaning machine of the present invention can realize carrying out different cleaning program for the part of different product model, and control system is that intelligence is adjustable, ensure that the cleaning quality of different part and the continuation work of cleaning machine.Meanwhile, control system can also varying in size according to part, and the height and position of adjustment fixture, makes part fully be cleaned, and effectively prevent part in course of conveying and cleaning machine locally grazing, causes part to collide with, gouge.
4, adopt high-pressure spraying, Low-pressure spray coordinates Ultrasonic Cleaning, and cleaning performance is good, and cleannes are high.
Accompanying drawing explanation
Fig. 1 is two-layer equation turbocharger housing part fully-automatic supersonic integration cleaning machine process chart.
Fig. 2 (a)-Fig. 2 (c) is two-layer equation turbocharger housing part fully-automatic supersonic integration cleaning-machine structure schematic diagram.Wherein, Fig. 2 (a) is front view; Fig. 2 (b) is top view; Fig. 2 (c) is side view.
Fig. 3 is the primary structure block diagram of electric control system of the present invention.
In figure, 1 high-pressure spraying room; 2 Ultrasonic Cleaning rooms I; 3 Ultrasonic Cleaning rooms II; 4 Low-pressure spray rooms; 5 rinsing rooms; 6 hot air chambers; 7 workpiece immersion oil rooms; 8 blower fans blow grease chamber; 9 blanking devices; 10 feeding devices; 11 upper strata purging systems; 12 lower floor's purging systems; 13 fixture stand; 14 decelerators; 15 synchronous motors.
Detailed description of the invention
As shown in Figure 1, two-layer equation turbocharger housing part fully-automatic supersonic integration cleaning machine of the present invention technological process is as follows:
Cleaning machine is double-deck circulation reciprocating type structural design, lower floor carries out operation: material loading → high-pressure spraying (pressure is 0.4MPa) → Ultrasonic Cleaning I → Ultrasonic Cleaning II → Low-pressure spray (pressure is 0.1MPa) → rinsing, operation is carried out on upper strata: heated-air drying → workpiece immersion oil → blower fan blows oil → blanking, and blanking outlet and material loading import are same import and export.Part passes through transfer system, cleaning machine is entered by the material loading import of lower floor, after lower floor's operation, carry the fixture stand that part is housed to cleaning machine upper strata by guide rail, start to carry out heated-air drying operation, all process steps all after, take out part by blanking exit, circulate one week reciprocal after after blanking, complete cleaning.This cleaning-machine structure design can make full use of plant area's height, and reduce cleaning machine horizontal spreading area, significantly improve plant area's area utilization ratio, required horizontal spreading area is only the half of original area, and can improve the cleaning efficiency of part.
The present invention adopts ultrasonic cleaning technology, and hyperacoustic effect occurs in whole liquid internal, if in cleaned material can with the surface of liquid comes into contact, all thoroughly cleaned up.Cleaning machine can according to the part of different size size, and the height of adjustment fixture stand in time makes part obtain fully cleaning then, also can, according to the cleannes requirement of part, use control module to adjust scavenging period and the adjustment vibration frequency of each operation.
As shown in Fig. 2 (a)-Fig. 2 (c), two-layer equation turbocharger housing part fully-automatic supersonic integration cleaning machine of the present invention, mainly comprise: lower floor's purging system 12 (feeding device 10, high-pressure spraying room 1, Ultrasonic Cleaning room I 2, Ultrasonic Cleaning room II 3, Low-pressure spray room 4, rinsing room 5) and upper strata purging system 11 (hot air chamber 6, workpiece immersion oil room 7, blower fan blow grease chamber 8, blanking device 9) etc., concrete structure is as follows:
Cleaning machine is the double-deck circulation reciprocating type structure that lower floor's purging system 12 and upper strata purging system 11 are formed, feeding device 10, high-pressure spraying room 1, Ultrasonic Cleaning room I 2, Ultrasonic Cleaning room II 3, Low-pressure spray room 4, rinsing room 5 is set gradually in lower floor's purging system 12, connected by lower floor's transmission line between feeding device 10, high-pressure spraying room 1, Ultrasonic Cleaning room I 2, Ultrasonic Cleaning room II 3, Low-pressure spray room 4, rinsing room 5, lower floor's transmission line output is connected with upper layer transport line input; Set gradually hot air chamber 6 in upper strata purging system 11, workpiece immersion oil room 7, blower fan blow grease chamber 8, blanking device 9, hot air chamber 6, workpiece immersion oil room 7, blower fan are blown between grease chamber 8, blanking device 9 and are connected by upper layer transport line, and the output of lower floor's transmission line is connected with the input of upper layer transport line.
Wherein, the material loading import of feeding device 10 and the blanking of blanking device 9 export general.Lower floor's transmission line output is connected with track, and the input of upper layer transport line is connected with track, and lower floor's transmission line and upper layer transport line join end to end and inlay in orbit, forms the circulation of closed type chain.
As shown in Figure 3, electric control theory of the present invention is as follows:
The present invention adopts three-phase five-wire mode power supply: three-phase power line L1, L2, L3, zero-power line N, ground wire PE.Between zero-power line N and power line L1, voltmeter is installed, circuit breaker Q F1 is installed in this loop; Export temp controlled meter power supply as PLC between zero-power line N and power line L1, circuit breaker Q F2 is installed in this loop; Installation panel power lights between zero-power line N and power line L1, circuit breaker Q F3 is installed in this loop, as touch-screen power supply and PLC input power between this loop power source zero line N and power line L1; Tower lamp, main power source lamp are installed between zero-power line N and power line L1, circuit breaker Q F5 is installed in this loop; Electric cabinet fan, electric light are installed between zero-power line N and power line L1, circuit breaker Q F6 is installed in this loop.
Cleaning machine Technology design route of the present invention can be divided into three parts, mechanical system design and Design of Electrical Controling System.Technological requirement according to actual booster part designs complete equipment system for it, the concrete production technology of its electric control system quasi-step matrix, appropriate design control system scheme, enables booster cleaning equipment realize cleaning process automation and reaches the requirement of cleaning booster part.The Control System Design key of whole cleaning equipment PLC technology and sensor technology human machine interface technologies etc. will be carried out researching and developing and combining, design complete booster Parts Washing Equipment control system, this system can be enhanced productivity, and there is reliability advantage high, simple to operate, the real-time monitoring of automation for production management and produced on-site process can be realized simultaneously, enhance productivity.So the present invention has very high practical value.According to requirement and the industrial analysis of booster part, the present invention adopts modular control method, and utilize Programmable Logic Controller for control core, touch-screen is monitored as host computer.Whole cleaning equipment control system is made up of four parts: travel control system, cleaning control system, drying control system and monitoring system.Wherein, monitoring system realizes mainly through touch-screen.Booster part is installed in fixture stand 13, the output of travel control system connects synchronous motor 15 and decelerator 14, and be connected with the fixture stand 13 on chain with decelerator 14 by synchronous motor 15, the motion of travel control system major control booster part clamp frame 13.
Part before cleaning by complete ground clamping in fixture stand, be then transferred to purge chamber and hothouse by fixture stand.The motion of fixture stand is completed by one group of synchronous motor and decelerator, and synchronous motor drives chain to complete the action of the rise and fall of fixture stand and the forward-reverse action of fixture stand.The control of stroke produces material impact to cleaning performance, and Stroke Control requires it is that motion control is steady, and motor in synchrony is high, and completes technological requirement by step, improves corresponding control efficiency.The control system main body of cleaning machine is purge chamber, can adjust scavenging period at any time, to reach the cleaning requirement of dissimilar part according to dissimilar booster part.Secondly, control system can the precision in control time, according to the technological process of cleaning, can complete cleaning process.Except cleaning control system, also has drying control system.Drying control system also can dry up the time according to the adjustment of dissimilar part, to reach the dry requirement of different part, and ensure the precision in control time, enable the air blast in equipment fully discharge the kerosene gas of hothouse, ensure can not have gas leakage before cleaning machine.In addition, control system can also according to the different structure size of part, the height and position of Reasonable adjustment part clamp frame, the part of different size structure is not only made all fully to be cleaned, but also can prevent part from course of conveying, locally grazing occurring with cleaning machine, cause part to collide with, gouge.
Result shows, the present invention not only functionally meets enterprise requirements, and compared with conventional clean machine, this cleaning machine can reduce plant area's usable floor area, improves the utilization rate of cleaning fluid, effectively economizes on resources, and not only environmental protection but also safety.
Claims (10)
1. a two-layer equation turbocharger housing part fully-automatic supersonic integration cleaning machine, it is characterized in that: the double-deck circulation reciprocating type structure that cleaning machine is lower floor's purging system, upper strata purging system is formed, set gradually feeding device, high-pressure spraying room, Ultrasonic Cleaning room, Low-pressure spray room, rinsing room in lower floor's purging system, connected by lower floor's transmission line between feeding device, high-pressure spraying room, Ultrasonic Cleaning room, Low-pressure spray room, rinsing room; Set gradually hot air chamber in the purging system of upper strata, workpiece immersion oil room, blower fan blow grease chamber, blanking device, hot air chamber, workpiece immersion oil room, blower fan are blown between grease chamber, blanking device and are connected by upper layer transport line, and the output of lower floor's transmission line is connected with the input of upper layer transport line.
2. according to two-layer equation turbocharger housing part fully-automatic supersonic integration cleaning machine according to claim 1, it is characterized in that: lower floor's transmission line output is connected with track, the input of upper layer transport line is connected with track, lower floor's transmission line and upper layer transport line join end to end and inlay in orbit, form the circulation of closed type chain.
3., according to two-layer equation turbocharger housing part fully-automatic supersonic integration cleaning machine according to claim 1, it is characterized in that: Ultrasonic Cleaning room is two, arranges continuously.
4. according to two-layer equation turbocharger housing part fully-automatic supersonic integration cleaning machine according to claim 1, it is characterized in that, booster part is installed in fixture stand, the height adjustable of fixture stand, fixture stand drives part to be entered lower floor's purging system of cleaning machine by the material loading import of feeding device, entered the upper strata purging system of cleaning machine by guide rail, export output element by the blanking of blanking device.
5., according to the two-layer equation turbocharger housing part fully-automatic supersonic integration cleaning machine described in claim 1 or 4, it is characterized in that, the material loading import of feeding device and the blanking of blanking device export general.
6. according to two-layer equation turbocharger housing part fully-automatic supersonic integration cleaning machine according to claim 1, it is characterized in that, cleaning machine arranges control system, control system comprises travel control system, cleaning control system, drying control system and monitoring system, difference sensor installation in each device of lower floor's purging system, upper strata purging system, the input of Programmable Logic Controller is connected with sensor, and the output of Programmable Logic Controller is connected with travel control system, cleaning control system, drying control system and monitoring system respectively.
7. according to two-layer equation turbocharger housing part fully-automatic supersonic integration cleaning machine according to claim 6, it is characterized in that, the output of travel control system connects synchronous motor and decelerator, and is connected with the fixture stand on chain with decelerator by synchronous motor.
8., according to two-layer equation turbocharger housing part fully-automatic supersonic integration cleaning machine according to claim 6, it is characterized in that, the output of cleaning control system connects Ultrasonic Cleaning room, high-pressure spraying room, Low-pressure spray room and rinsing room.
9., according to two-layer equation turbocharger housing part fully-automatic supersonic integration cleaning machine according to claim 6, it is characterized in that, the output of drying control system connects hot air chamber and blower fan blows grease chamber.
10., according to two-layer equation turbocharger housing part fully-automatic supersonic integration cleaning machine according to claim 6, it is characterized in that, the output of monitoring system is connected with the control panel of touch screen operation end.
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| CN106968991A (en) * | 2017-05-12 | 2017-07-21 | 广东泛仕达机电有限公司 | A kind of processing method of the anti-corrosion, scale-inhibiting of canned motor pump |
| CN106000995B (en) * | 2016-06-08 | 2018-07-03 | 西安印钞有限公司 | A kind of numbering machine automatic cleaning equipment |
| CN108415353A (en) * | 2018-01-31 | 2018-08-17 | 深圳市方瑞科技有限公司 | A kind of line style plasma machine and its control method |
| CN108415354A (en) * | 2018-01-31 | 2018-08-17 | 深圳市方瑞科技有限公司 | A kind of wide cut plasma processor and its control method |
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| CN108415354A (en) * | 2018-01-31 | 2018-08-17 | 深圳市方瑞科技有限公司 | A kind of wide cut plasma processor and its control method |
| CN109248884A (en) * | 2018-11-04 | 2019-01-22 | 湖南中航精工有限公司 | Pass through formula multistage industrial automation cleaning and antirust line |
| CN109692847A (en) * | 2019-01-19 | 2019-04-30 | 常德市佳鸿机械有限责任公司 | A kind of digging machine original fitting purged and packed processing method |
| CN111822414A (en) * | 2019-04-16 | 2020-10-27 | 株式会社宝成Eng | Automatic nozzle cleaning and inspection management system |
| CN111992407A (en) * | 2020-09-01 | 2020-11-27 | 兴三星云科技有限公司 | Plastic spraying coating production line for overlong three-dimensional zinc-aluminum alloy castings and processing method thereof |
| CN112916495A (en) * | 2021-04-25 | 2021-06-08 | 长电(深圳)半导体技术有限公司 | PCBA cleaning machine |
| CN113477596A (en) * | 2021-07-16 | 2021-10-08 | 四川成焊宝玛焊接装备工程有限公司 | Automatic cleaning system and process for aluminum alloy battery assembly shell |
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