CN105498578A - Intelligently controlled dispersion device and work method thereof - Google Patents

Intelligently controlled dispersion device and work method thereof Download PDF

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Publication number
CN105498578A
CN105498578A CN201510989162.7A CN201510989162A CN105498578A CN 105498578 A CN105498578 A CN 105498578A CN 201510989162 A CN201510989162 A CN 201510989162A CN 105498578 A CN105498578 A CN 105498578A
Authority
CN
China
Prior art keywords
dispersion
base
frame plate
power transmission
transmission shaft
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201510989162.7A
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Chinese (zh)
Inventor
林兰英
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Taicang Weiguan Electromechanical Co Ltd
Original Assignee
Taicang Weiguan Electromechanical Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Taicang Weiguan Electromechanical Co Ltd filed Critical Taicang Weiguan Electromechanical Co Ltd
Priority to CN201510989162.7A priority Critical patent/CN105498578A/en
Publication of CN105498578A publication Critical patent/CN105498578A/en
Pending legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F27/00Mixers with rotary stirring devices in fixed receptacles; Kneaders
    • B01F27/80Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F27/00Mixers with rotary stirring devices in fixed receptacles; Kneaders
    • B01F27/05Stirrers
    • B01F27/11Stirrers characterised by the configuration of the stirrers
    • B01F27/112Stirrers characterised by the configuration of the stirrers with arms, paddles, vanes or blades
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F27/00Mixers with rotary stirring devices in fixed receptacles; Kneaders
    • B01F27/05Stirrers
    • B01F27/11Stirrers characterised by the configuration of the stirrers
    • B01F27/17Stirrers with additional elements mounted on the stirrer, for purposes other than mixing
    • B01F27/171Stirrers with additional elements mounted on the stirrer, for purposes other than mixing for disintegrating, e.g. for milling
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F35/00Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
    • B01F35/20Measuring; Control or regulation
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02CCRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C18/00Disintegrating by knives or other cutting or tearing members which chop material into fragments
    • B02C18/06Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives
    • B02C18/08Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives within vertical containers
    • B02C18/10Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives within vertical containers with drive arranged above container

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  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Engineering & Computer Science (AREA)
  • Food Science & Technology (AREA)
  • Crushing And Pulverization Processes (AREA)

Abstract

The invention belongs to the technical field of application of dispersion machines, and particularly discloses an intelligently controlled dispersion device. The intelligently controlled dispersion device comprises a base, supporting legs arranged at the bottom of the base, a dispersion assembly arranged on the base and a control assembly arranged in the base. The intelligently controlled dispersion device has the benefits as follows: 1, the structural design is reasonable, the work state is stable, operation and control are convenient, and the dispersion and crushing efficiency is high; 2, a transverse support plate is controlled to move up and down through an adjustment screw rod, quick upward and downward movement of material cups are facilitated, the test efficiency is improved, and the control process is safe; 3, a detachable crushing cutter structure is convenient to maintain, different dispersion cutters can be replaced according to difference of dispersed materials, and the application range of the dispersion device is widened; 4, the work state of a drive motor can be displayed in real time, a prompt can be given out in time after dispersion is finished, and the purpose of remote control is achieved. The intelligently controlled dispersion device is reasonable in design, stable during working and easy to popularize.

Description

A kind of dispersal device of intelligentized control method and method of work thereof
Technical field
The invention belongs to dispersion machine applied technical field, be specifically related to a kind of dispersal device and method of work thereof of intelligentized control method, effectively improve the efficiency of dispersal device to the dispersion of material, pulverizing and emulsification, the duty of display dispersion in real time simultaneously, improves test efficiency.
Background technology
Dispersion machine is broadly the one of mixer, owing to adopting high speed agitator (as circular saw flute profile agitator) being partially formed very strong turbulent flow, usually has very strong dispersion and emulsion effect to material, so be also called dispersion machine to this kind of homogenizer.As emulsion dispersion machine, it grinds dual-purpose machine for experiment high speed dispersion, is suitable for
Dispersion machine in laboratory to the stirring of various liquid, dissolving and dispersion, and high-viscosity material dissolved and the experimental facilities of dispersion grinding, be widely used in the dispersion experiment of the industries such as various pigment, coating, for scientific research and pilot scale and batch production provide master data, and provide the technological basis of science for scientific research.Emulsion dispersion machine operation principle is by emulsifying materials, mixing, dispersion, and the fineness of material is evenly distributed, and by the high speed shear function of brute force, makes product reach emulsion dispersion requirement at short notice.
But, the dispersion machine that existing laboratory uses, it disperses and crush efficiency is low, weak effect, material for dispersion needs the dispersion, the comminution process that carry out secondary usually, the operation of up/down material cup is more loaded down with trivial details simultaneously, reduce test efficiency, and can not show dispersity and cannot realize Long-distance Control by long-range host computer in real time, this is current urgently to be resolved hurrily.
Therefore, based on the problems referred to above, the invention provides a kind of dispersal device and method of work thereof of intelligentized control method.
Summary of the invention
Goal of the invention: the dispersal device and the method for work thereof that the object of this invention is to provide a kind of intelligentized control method, its reasonable in design, stable working state, be convenient to manipulation up/down material cup, dispersion and crush efficiency high, realize long-range PC control, improve test efficiency.
Technical scheme: an aspect of of the present present invention provides a kind of dispersal device of intelligentized control method, by base, and is arranged on the supporting leg of base bottom, and is arranged on the dispersed components thereof on base, and is arranged on the mastering component composition in base; Described dispersed components thereof, comprise the support being arranged on side on base, and the lateral frame plate be arranged on support, and the drive motors be arranged on lateral frame plate, and be arranged on the transmission case be connected on lateral frame plate and with drive motors, and run through the power transmission shaft that lateral frame plate is connected with transmission case under being arranged on lateral frame plate, and be arranged on the dispersion broach shell on power transmission shaft, and the dispersion cutter be arranged on dispersion broach shell, and be arranged on one group of setscrew nut for fixing dispersion broach shell on power transmission shaft; Described mastering component, comprise the touch screen displays being arranged on base side outside, and the clamshell be arranged in base, and the information receiving module, message processing module and the warning module that are arranged in clamshell, wherein, drive motors, touch screen displays, information receiving module are connected with message processing module respectively with warning module.
The technical program, be connected by adjusting screw(rod) is movable between described support with lateral frame plate, wherein, support and lateral frame plate be respectively arranged with the through hole be used in combination with adjusting screw(rod).
The technical program, the dispersal device of described intelligentized control method, also comprises the motor protecting cover being arranged on lateral frame plate, and is evenly arranged on the louvre on motor protecting cover.
The technical program, the dispersal device of described intelligentized control method, also comprises the sealing shroud being arranged on and power transmission shaft is connected with lateral frame plate.
Another aspect of the present invention provides a kind of method of work of dispersal device of intelligentized control method, comprise the following steps, during step (1) operation, first the material storing cup stirred is disperseed to be placed on below power transmission shaft by waiting, dispersion cutter on power transmission shaft is adjusted to suitable position, then adds the material treating dispersion treatment by pine again/tight adjusting screw(rod).Step (2) again by mastering component control On/Off drive motors interlock transmission case drive the dispersion cutter on power transmission shaft to material carry out at a high speed break up operation and comminution process.After step (3) dispersion treatment, loosening adjusting screw(rod) power transmission shaft will move to suitable position, then power transmission shaft is located by fastening adjustment screw rod, finally takes out material storing cup.
Compared with prior art, the beneficial effect of the dispersal device of a kind of intelligentized control method of the present invention is: 1, reasonable in design, stable working state, is convenient to manipulation, dispersion and crush efficiency high; 2, utilize adjusting screw(rod) to control the up/down of lateral frame plate, be convenient to up/down material cup fast, improve test efficiency and control procedure safety; 3, detachable pulverizing knife structure, easy access, maintenance and according to the difference of disperse materials, can change different dispersion cutters, expand the scope of application of dispersal device; 4, the duty of display driver motor and dispersion can point out in time after completing in real time, the object of Long-distance Control can be realized simultaneously.The present invention is reasonable in design, stable working state, easily promotes.
Accompanying drawing explanation
Fig. 1 is the structural representation of the dispersal device of a kind of intelligentized control method of the present invention;
Fig. 2 is the plan structure schematic diagram of the dispersal device of a kind of intelligentized control method of the present invention;
Wherein, in figure, sequence number mark is as follows: 1-base, 2-supporting leg, 3-support, 4-lateral frame plate, 5-adjusting screw(rod), 6-motor protecting cover, 7-drive motors, 8-transmission case, 9-power transmission shaft, 10-disperse cutter, 11-disperses broach shell, 12-setscrew nut, 13-sealing shroud, 14-louvre, 15-clamshell, 16-information receiving module, 17-message processing module, 18-warning module, 19-touch screen displays.
Detailed description of the invention
Below in conjunction with the drawings and specific embodiments, illustrate the present invention further.
Embodiment
The dispersal device of a kind of intelligentized control method as depicted in figs. 1 and 2, by base 1, and is arranged on the supporting leg 2 bottom base 1, and is arranged on the dispersed components thereof on base 1, and is arranged on the mastering component composition in base 1; Dispersed components thereof, comprise the support 3 being arranged on side on base 1, and the lateral frame plate 4 be arranged on support 3, and the drive motors 7 be arranged on lateral frame plate 4, and be arranged on the transmission case 8 be connected on lateral frame plate 4 and with drive motors 7, and be arranged on lateral frame plate 4 times and run through the power transmission shaft 9 that lateral frame plate 4 is connected with transmission case 8, and the dispersion broach shell 11 be arranged on power transmission shaft 9, and the dispersion cutter 10 be arranged on dispersion broach shell 11, and be arranged on one group of setscrew nut 12 for fixing dispersion broach shell 11 on power transmission shaft 9; Mastering component, comprise the touch screen displays 19 being arranged on base 1 lateral outer, and the clamshell 15 be arranged in base 1, and the information receiving module 16, message processing module 17 and the warning module 18 that are arranged in clamshell 15, wherein, drive motors 7, touch screen displays 19, information receiving module 16 are connected with message processing module 17 respectively with warning module 18.
Preferred further, be connected by adjusting screw(rod) 5 is movable between support 3 with lateral frame plate 4, wherein, support 3 and lateral frame plate 4 are respectively arranged with the through hole be used in combination with adjusting screw(rod) 5, for adjusting pole 3 and lateral frame plate 4 relative position, easily the up/down material storing cup of fast and stable; The dispersal device of intelligentized control method, also comprises the motor protecting cover 6 being arranged on lateral frame plate 4, and is evenly arranged on the louvre 14 on motor protecting cover 6, ensures the stable working state of drive motors 7; The dispersal device of intelligentized control method, also comprises the sealing shroud 13 being arranged on and power transmission shaft 9 is connected with lateral frame plate 4, ensures the phenomenon of clean, the pollution-free interference test data of dispersed material; Touch screen displays 19 is for the rotary regimes of real-time display driver motor 7; Information receiving module 16, for carrying out information transmission with long-range host computer, realizes Long-distance Control; Message processing module 17 is single-chip microcomputer, and information processing precisely, efficiently; Warning module 18 is speech horn, carries out real-time prompting.
The dispersal device of intelligentized control method of the present invention, during operation dispersion comminution process, first the material storing cup stirred is disperseed to be placed on below power transmission shaft 9 by waiting, dispersion cutter on power transmission shaft 9 is adjusted to suitable position by pine again/tight adjusting screw(rod) 5, add the material treating dispersion treatment again, and then by mastering component control On/Off drive motors 7 link transmission case 8 drive the dispersion cutter 10 pairs of materials on power transmission shaft 9 carry out at a high speed break up operation and comminution process, after dispersion treatment, loosen adjusting screw(rod) 5 and move to suitable position by power transmission shaft 9, power transmission shaft 9 is located by fastening adjustment screw rod 5 again, finally take out material storing cup.
The operating voltage of drive motors 7 of the present invention is 220V, 50Hz, power is 185W, speed adjustable range is 0-20000r/min, operating temperature is in the environment of subzero 10 degrees Celsius-45 degrees Celsius, is applicable to the emulsifying materials to industries such as coating and printing ink, food, cosmetics, medicine, agricultural chemicals, papermaking, mixing, dispersion.
The above is only the preferred embodiment of the present invention, it should be pointed out that for those skilled in the art, under the premise without departing from the principles of the invention, can also make some improvement, and these improvement also should be considered as protection scope of the present invention.

Claims (5)

1. a dispersal device for intelligentized control method, is characterized in that: by base (1), and is arranged on base (1) end
The supporting leg (2) in portion, and be arranged on the dispersed components thereof on base (1), and be arranged on the mastering component composition in base (1), described dispersed components thereof, comprise the support (3) being arranged on the upper side of base (1), and the lateral frame plate (4) be arranged on support (3), and the drive motors (7) be arranged on lateral frame plate (4), and be arranged on the upper and transmission case (8) be connected with drive motors (7) of lateral frame plate (4), and run through the power transmission shaft (9) that lateral frame plate (4) is connected with transmission case (8) under being arranged on lateral frame plate (4), and the dispersion broach shell (11) be arranged on power transmission shaft (9), and the dispersion cutter (10) be arranged in dispersion broach shell (11), and the one group of setscrew nut (12) be arranged on for fixing dispersion broach shell (11) on power transmission shaft (9), described mastering component, comprise the touch screen displays (19) being arranged on base (1) lateral outer, and the clamshell (15) be arranged in base (1), and the information receiving module (16), message processing module (17) and the warning module (18) that are arranged in clamshell (15), wherein, drive motors (7), touch screen displays (19), information receiving module (16) are connected with message processing module (17) respectively with warning module (18).
2. the dispersal device of a kind of intelligentized control method according to claim 1, it is characterized in that: be connected by adjusting screw(rod) (5) is movable between described support (3) with lateral frame plate (4), wherein, support (3) and lateral frame plate (4) are respectively arranged with the through hole be used in combination with adjusting screw(rod) (5).
3. the dispersal device of a kind of intelligentized control method according to claim 1; it is characterized in that: the dispersal device of described intelligentized control method; also comprise the motor protecting cover (6) being arranged on lateral frame plate (4), and be evenly arranged on the louvre (14) on motor protecting cover (6).
4. the dispersal device of a kind of intelligentized control method according to claim 3, is characterized in that: the dispersal device of described intelligentized control method, also comprises and is arranged on the upper sealing shroud (13) be connected with lateral frame plate (4) of power transmission shaft (9).
5. a method of work for the dispersal device of intelligentized control method, is characterized in that: comprise the following steps,
During step (1) operation, first disperse the material storing cup stirred to be placed on power transmission shaft (9) below by waiting, then the dispersion cutter on power transmission shaft (9) is adjusted to suitable position, then add the material treating dispersion treatment by pine/tight adjusting screw(rod) (5);
Step (2) again by mastering component control On/Off drive motors (7) interlock transmission case (8) drive the dispersion cutter (10) on power transmission shaft (9) to material carry out at a high speed break up operation and comminution process;
After step (3) dispersion treatment, loosen adjusting screw(rod) (5) and move to suitable position by power transmission shaft (9), then power transmission shaft (9) is located by fastening adjustment screw rod (5), finally take out material storing cup.
CN201510989162.7A 2015-12-24 2015-12-24 Intelligently controlled dispersion device and work method thereof Pending CN105498578A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201510989162.7A CN105498578A (en) 2015-12-24 2015-12-24 Intelligently controlled dispersion device and work method thereof

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201510989162.7A CN105498578A (en) 2015-12-24 2015-12-24 Intelligently controlled dispersion device and work method thereof

Publications (1)

Publication Number Publication Date
CN105498578A true CN105498578A (en) 2016-04-20

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Family Applications (1)

Application Number Title Priority Date Filing Date
CN201510989162.7A Pending CN105498578A (en) 2015-12-24 2015-12-24 Intelligently controlled dispersion device and work method thereof

Country Status (1)

Country Link
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Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN201799243U (en) * 2010-06-13 2011-04-20 中国人民解放军第三军医大学 Mixer for preparing nano-emulsion by adopting one-step method and low-energy emulsification method
EP2409770A2 (en) * 2010-07-20 2012-01-25 Bengt-Inge Brodén An arrangement and a method for homogenizing of sample
CN204051493U (en) * 2014-06-26 2014-12-31 潘金涛 A kind of novel pulverizing dispersion machine
CN205252955U (en) * 2015-12-24 2016-05-25 太仓市微贯机电有限公司 Dispersion devices of intelligent control

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN201799243U (en) * 2010-06-13 2011-04-20 中国人民解放军第三军医大学 Mixer for preparing nano-emulsion by adopting one-step method and low-energy emulsification method
EP2409770A2 (en) * 2010-07-20 2012-01-25 Bengt-Inge Brodén An arrangement and a method for homogenizing of sample
CN204051493U (en) * 2014-06-26 2014-12-31 潘金涛 A kind of novel pulverizing dispersion machine
CN205252955U (en) * 2015-12-24 2016-05-25 太仓市微贯机电有限公司 Dispersion devices of intelligent control

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Application publication date: 20160420