CN105381746A - Double-shaft efficient dispersion machine with intelligent control structure and working method thereof - Google Patents
Double-shaft efficient dispersion machine with intelligent control structure and working method thereof Download PDFInfo
- Publication number
- CN105381746A CN105381746A CN201510990146.XA CN201510990146A CN105381746A CN 105381746 A CN105381746 A CN 105381746A CN 201510990146 A CN201510990146 A CN 201510990146A CN 105381746 A CN105381746 A CN 105381746A
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- China
- Prior art keywords
- dispersion
- base
- frame plate
- power transmission
- lateral frame
- Prior art date
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F27/00—Mixers with rotary stirring devices in fixed receptacles; Kneaders
- B01F27/05—Stirrers
- B01F27/11—Stirrers characterised by the configuration of the stirrers
- B01F27/112—Stirrers characterised by the configuration of the stirrers with arms, paddles, vanes or blades
- B01F27/1125—Stirrers characterised by the configuration of the stirrers with arms, paddles, vanes or blades with vanes or blades extending parallel or oblique to the stirrer axis
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F27/00—Mixers with rotary stirring devices in fixed receptacles; Kneaders
- B01F27/23—Mixers with rotary stirring devices in fixed receptacles; Kneaders characterised by the orientation or disposition of the rotor axis
- B01F27/231—Mixers with rotary stirring devices in fixed receptacles; Kneaders characterised by the orientation or disposition of the rotor axis with a variable orientation during mixing operation, e.g. with tiltable rotor axis
- B01F27/2312—Mixers with rotary stirring devices in fixed receptacles; Kneaders characterised by the orientation or disposition of the rotor axis with a variable orientation during mixing operation, e.g. with tiltable rotor axis the position of the rotating shaft being adjustable in the interior of the receptacle, e.g. to locate the stirrer in different locations during the mixing
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F27/00—Mixers with rotary stirring devices in fixed receptacles; Kneaders
- B01F27/23—Mixers with rotary stirring devices in fixed receptacles; Kneaders characterised by the orientation or disposition of the rotor axis
- B01F27/232—Mixers with rotary stirring devices in fixed receptacles; Kneaders characterised by the orientation or disposition of the rotor axis with two or more rotation axes
- B01F27/2322—Mixers with rotary stirring devices in fixed receptacles; Kneaders characterised by the orientation or disposition of the rotor axis with two or more rotation axes with parallel axes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F27/00—Mixers with rotary stirring devices in fixed receptacles; Kneaders
- B01F27/80—Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis
- B01F27/90—Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis with paddles or arms
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
- B01F35/20—Measuring; Control or regulation
- B01F35/22—Control or regulation
- B01F35/2201—Control or regulation characterised by the type of control technique used
- B01F35/2205—Controlling the mixing process from a remote server, e.g. by sending commands using radio, telephone, internet, local network, GPS or other means
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C18/00—Disintegrating by knives or other cutting or tearing members which chop material into fragments
- B02C18/06—Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives
- B02C18/08—Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives within vertical containers
- B02C18/10—Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives within vertical containers with drive arranged above container
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C25/00—Control arrangements specially adapted for crushing or disintegrating
Landscapes
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Engineering & Computer Science (AREA)
- Food Science & Technology (AREA)
- Radar, Positioning & Navigation (AREA)
- Mixers Of The Rotary Stirring Type (AREA)
- Crushing And Pulverization Processes (AREA)
Abstract
The invention belongs to the technical field of dispersion machine application, and particularly discloses a double-shaft efficient dispersion machine with an intelligent control structure. The double-shaft efficient dispersion machine is composed of a base, supporting legs arranged at the bottom of the base, a dispersion assembly arranged on the base and a control assembly arranged in the base. The double-shaft efficient dispersion machine with the intelligent control structure has the advantages that due to the double-shaft different-direction rotating structure, the double-shaft efficient dispersion machine is reasonable in design, stable in working state, convenient to control and high in dispersing and smashing efficiency; a transverse support plate is controlled to rise/fall through an adjusting screw rod, a material cup can be load/unloaded conveniently and fast, test efficiency is improved, and the control process is safe; a detachable smashing knife structure is convenient to repair and maintain, different dispersing knives can be replaced according to different dispersion materials, and the application range of the dispersion device is enlarged; the working state of a driving motor can be displayed in real time, a user can be prompted in time after dispersion is finished, and meanwhile remote control can be achieved.
Description
Technical field
The invention belongs to dispersion machine applied technical field, be specifically related to twin shaft effective dispersing machine and the method for work thereof with Based Intelligent Control structure, effectively improve the efficiency of dispersal device to the dispersion of material, pulverizing and emulsification, the duty of display dispersion in real time simultaneously, improves test efficiency.
Background technology
Dispersion machine is broadly the one of mixer, owing to adopting high speed agitator (as circular saw flute profile agitator) being partially formed very strong turbulent flow, usually has very strong dispersion and emulsion effect to material, so be also called dispersion machine to this kind of homogenizer.As emulsion dispersion machine, it grinds dual-purpose machine for experiment high speed dispersion, is suitable for
Dispersion machine in laboratory to the stirring of various liquid, dissolving and dispersion, and high-viscosity material dissolved and the experimental facilities of dispersion grinding, be widely used in the dispersion experiment of the industries such as various pigment, coating, for scientific research and pilot scale and batch production provide master data, and provide the technological basis of science for scientific research.Emulsion dispersion machine operation principle is by emulsifying materials, mixing, dispersion, and the fineness of material is evenly distributed, and by the high speed shear function of brute force, makes product reach emulsion dispersion requirement at short notice.
But, the dispersion machine that existing laboratory uses, it is for single-shaft configuration dispersion and crush efficiency is low, weak effect, material for dispersion needs the dispersion, the comminution process that carry out secondary usually, the operation of up/down material cup is more loaded down with trivial details simultaneously, reduce test efficiency, and can not show dispersity and cannot realize Long-distance Control by long-range host computer in real time, this is current urgently to be resolved hurrily.
Therefore, based on the problems referred to above, the invention provides the twin shaft effective dispersing machine and method of work thereof with Based Intelligent Control structure.
Summary of the invention
Goal of the invention: the object of this invention is to provide the twin shaft effective dispersing machine and method of work thereof with Based Intelligent Control structure, its reasonable in design, stable working state, be convenient to manipulation up/down material cup, dispersion and crush efficiency high, realize long-range PC control, improve test efficiency.
Technical scheme: an aspect of of the present present invention provides the twin shaft effective dispersing machine with Based Intelligent Control structure, by base, and is arranged on the supporting leg of base bottom, and is arranged on the dispersed components thereof on base, and is arranged on the mastering component composition in base, described dispersed components thereof, comprise the support being arranged on side on base, and the lateral frame plate be arranged on support, and the drive motors be arranged on lateral frame plate, and be arranged on the transmission case be connected on lateral frame plate and with drive motors, and run through one group of power transmission shaft that lateral frame plate is connected with transmission case under being symmetricly set on lateral frame plate, and the dispersion broach shell be separately positioned on one group of power transmission shaft, and the dispersion cutter be evenly arranged on respectively on dispersion broach shell, and the two groups of setscrew nuts be separately positioned on for fixing dispersion broach shell on power transmission shaft, wherein, dispersion cutter is set to triangular structure, described mastering component, comprise the touch screen displays being arranged on base side outside, and the clamshell be arranged in base, and the information receiving module, message processing module and the warning module that are arranged in clamshell, wherein, drive motors, touch screen displays, information receiving module are connected with message processing module respectively with warning module.
The technical program, be connected by adjusting screw(rod) is movable between described support with lateral frame plate, wherein, support and lateral frame plate be respectively arranged with the through hole be used in combination with adjusting screw(rod).
The technical program, described effective dispersing machine, also comprises the motor protecting cover being arranged on lateral frame plate, and is evenly arranged on the louvre on motor protecting cover.
The technical program, described effective dispersing machine, also comprises the sealing shroud being arranged on and power transmission shaft is connected with lateral frame plate.
Another aspect of the present invention provides the method for work of the twin shaft effective dispersing machine with Based Intelligent Control structure, comprise the following steps, during step (1) operation, first the material storing cup stirred is disperseed to be placed on below power transmission shaft by waiting, dispersion cutter on power transmission shaft is adjusted to suitable position, then adds the material treating dispersion treatment by pine again/tight adjusting screw(rod).Step (2) again by mastering component control On/Off drive motors interlock transmission case drive the incorgruous rotation of dispersion cutter on one group of power transmission shaft to material carry out at a high speed break up operation and comminution process.After step (3) dispersion treatment, loosening adjusting screw(rod) power transmission shaft will move to suitable position, then power transmission shaft is located by fastening adjustment screw rod, finally takes out material storing cup.
Compared with prior art, the beneficial effect with the twin shaft effective dispersing machine of Based Intelligent Control structure of the present invention is: 1, the incorgruous rotational structure of twin shaft, its reasonable in design, stable working state, is convenient to manipulation, dispersion and crush efficiency high; 2, utilize adjusting screw(rod) to control the up/down of lateral frame plate, be convenient to up/down material cup fast, improve test efficiency and control procedure safety; 3, detachable pulverizing knife structure, easy access, maintenance and according to the difference of disperse materials, can change different dispersion cutters, expand the scope of application of dispersal device; 4, the duty of display driver motor and dispersion can point out in time after completing in real time, the object of Long-distance Control can be realized simultaneously.The present invention is reasonable in design, stable working state, easily promotes.
Accompanying drawing explanation
Fig. 1 is the structural representation with the twin shaft effective dispersing machine of Based Intelligent Control structure of the present invention;
Fig. 2 is the plan structure schematic diagram with the twin shaft effective dispersing machine of Based Intelligent Control structure of the present invention;
Wherein, in figure, sequence number mark is as follows: 1-base, 2-supporting leg, 3-support, 4-lateral frame plate, 5-adjusting screw(rod), 6-motor protecting cover, 7-drive motors, 8-transmission case, 9-power transmission shaft, 10-disperse cutter, 11-disperses broach shell, 12-setscrew nut, 13-sealing shroud, 14-louvre, 15-clamshell, 16-information receiving module, 17-message processing module, 18-warning module, 19-touch screen displays.
Detailed description of the invention
Below in conjunction with the drawings and specific embodiments, illustrate the present invention further.
Embodiment
The twin shaft effective dispersing machine with Based Intelligent Control structure as depicted in figs. 1 and 2, by base 1, and is arranged on the supporting leg 2 bottom base 1, and is arranged on the dispersed components thereof on base 1, and is arranged on the mastering component composition in base 1, dispersed components thereof, comprise the support 3 being arranged on side on base 1, and the lateral frame plate 4 be arranged on support 3, and the drive motors 7 be arranged on lateral frame plate 4, and be arranged on the transmission case 8 be connected on lateral frame plate 4 and with drive motors 7, and be symmetricly set on lateral frame plate 4 times and run through one group of power transmission shaft 9 that lateral frame plate 4 is connected with transmission case 8, and the dispersion broach shell 11 be separately positioned on one group of power transmission shaft 9, and the dispersion cutter 10 be evenly arranged on respectively on dispersion broach shell 11, and the two groups of setscrew nuts 12 be separately positioned on for fixing dispersion broach shell 11 on power transmission shaft 9, wherein, dispersion cutter 10 is set to triangular structure, mastering component, comprise the touch screen displays 19 being arranged on base 1 lateral outer, and the clamshell 15 be arranged in base 1, and the information receiving module 16, message processing module 17 and the warning module 18 that are arranged in clamshell 15, wherein, drive motors 7, touch screen displays 19, information receiving module 16 are connected with message processing module 17 respectively with warning module 18.
Preferred further, be connected by adjusting screw(rod) 5 is movable between support 3 with lateral frame plate 4, wherein, support 3 and lateral frame plate 4 are respectively arranged with the through hole be used in combination with adjusting screw(rod) 5, for adjusting pole 3 and lateral frame plate 4 relative position, easily the up/down material storing cup of fast and stable; Effective dispersing machine, also comprises the motor protecting cover 6 being arranged on lateral frame plate 4, and is evenly arranged on the louvre 14 on motor protecting cover 6, ensures the stable working state of drive motors 7; Effective dispersing machine, also comprises the sealing shroud 13 being arranged on and power transmission shaft 9 is connected with lateral frame plate 4, ensures the phenomenon of clean, the pollution-free interference test data of dispersed material; Touch screen displays 19 is for the rotary regimes of real-time display driver motor 7; Information receiving module 16, for carrying out information transmission with long-range host computer, realizes Long-distance Control; Message processing module 17 is single-chip microcomputer, and information processing precisely, efficiently; Warning module 18 is speech horn, carries out real-time prompting; Wherein, the incorgruous rotation of twin shaft realizes incorgruous occlusion dispersion, comminution process, and operating efficiency is high.
Twin shaft effective dispersing machine of the present invention, during operation dispersion comminution process, first the material storing cup stirred is disperseed to be placed on below power transmission shaft 9 by waiting, dispersion cutter on power transmission shaft 9 is adjusted to suitable position by pine again/tight adjusting screw(rod) 5, add the material treating dispersion treatment again, and then by mastering component control On/Off drive motors 7 link transmission case 8 drive the incorgruous rotation of dispersion cutter 10 on one group of power transmission shaft 9 to material carry out at a high speed break up operation and comminution process, after dispersion treatment, loosen adjusting screw(rod) 5 and move to suitable position by power transmission shaft 9, power transmission shaft 9 is located by fastening adjustment screw rod 5 again, finally take out material storing cup.
The operating voltage of drive motors 7 of the present invention is 220V, 50Hz, power is 185W, speed adjustable range is 0-20000r/min, operating temperature is in the environment of subzero 10 degrees Celsius-45 degrees Celsius, is applicable to the emulsifying materials to industries such as coating and printing ink, food, cosmetics, medicine, agricultural chemicals, papermaking, mixing, dispersion.
The above is only the preferred embodiment of the present invention, it should be pointed out that for those skilled in the art, under the premise without departing from the principles of the invention, can also make some improvement, and these improvement also should be considered as protection scope of the present invention.
Claims (5)
1. there is the twin shaft effective dispersing machine of Based Intelligent Control structure, it is characterized in that: by base (1), and be arranged on base
(1) supporting leg (2) of bottom, and be arranged on the dispersed components thereof on base (1), and be arranged on the mastering component composition in base (1), described dispersed components thereof, comprise the support (3) being arranged on the upper side of base (1), and the lateral frame plate (4) be arranged on support (3), and the drive motors (7) be arranged on lateral frame plate (4), and be arranged on the upper and transmission case (8) be connected with drive motors (7) of lateral frame plate (4), and run through one group of power transmission shaft (9) that lateral frame plate (4) is connected with transmission case (8) under being symmetricly set on lateral frame plate (4), and the dispersion broach shell (11) be separately positioned on one group of power transmission shaft (9), and the dispersion cutter (10) be evenly arranged on respectively in dispersion broach shell (11), and the two groups of setscrew nuts (12) be separately positioned on for fixing dispersion broach shell (11) on power transmission shaft (9), wherein, dispersion cutter (10) is set to triangular structure, described mastering component, comprise the touch screen displays (19) being arranged on base (1) lateral outer, and the clamshell (15) be arranged in base (1), and the information receiving module (16), message processing module (17) and the warning module (18) that are arranged in clamshell (15), wherein, drive motors (7), touch screen displays (19), information receiving module (16) are connected with message processing module (17) respectively with warning module (18).
2. the twin shaft effective dispersing machine with Based Intelligent Control structure according to claim 1, it is characterized in that: be connected by adjusting screw(rod) (5) is movable between described support (3) with lateral frame plate (4), wherein, support (3) and lateral frame plate (4) are respectively arranged with the through hole be used in combination with adjusting screw(rod) (5).
3. the twin shaft effective dispersing machine with Based Intelligent Control structure according to claim 1; it is characterized in that: described effective dispersing machine; also comprise the motor protecting cover (6) being arranged on lateral frame plate (4), and be evenly arranged on the louvre (14) on motor protecting cover (6).
4. the twin shaft effective dispersing machine with Based Intelligent Control structure according to claim 3, is characterized in that: described effective dispersing machine, also comprises and is arranged on the upper sealing shroud (13) be connected with lateral frame plate (4) of power transmission shaft (9).
5. there is the method for work of the twin shaft effective dispersing machine of Based Intelligent Control structure, it is characterized in that: comprise the following steps,
During step (1) operation, first disperse the material storing cup stirred to be placed on power transmission shaft (9) below by waiting, then the dispersion cutter on power transmission shaft (9) is adjusted to suitable position, then add the material treating dispersion treatment by pine/tight adjusting screw(rod) (5);
Step (2) again by mastering component control On/Off drive motors (7) interlock transmission case (8) drive dispersion cutter (10) the incorgruous rotation on one group of power transmission shaft (9) to material carry out at a high speed break up operation and comminution process;
After step (3) dispersion treatment, loosen adjusting screw(rod) (5) and move to suitable position by power transmission shaft (9), then power transmission shaft (9) is located by fastening adjustment screw rod (5), finally take out material storing cup.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510990146.XA CN105381746B (en) | 2015-12-24 | 2015-12-24 | Twin shaft effective dispersing machine and its working method with intelligent control structure |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510990146.XA CN105381746B (en) | 2015-12-24 | 2015-12-24 | Twin shaft effective dispersing machine and its working method with intelligent control structure |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN105381746A true CN105381746A (en) | 2016-03-09 |
| CN105381746B CN105381746B (en) | 2018-07-31 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201510990146.XA Active CN105381746B (en) | 2015-12-24 | 2015-12-24 | Twin shaft effective dispersing machine and its working method with intelligent control structure |
Country Status (1)
| Country | Link |
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| CN (1) | CN105381746B (en) |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| FR2220984A7 (en) * | 1973-03-07 | 1974-10-04 | Bhs Bayerische Berg | Double-shafted kneader with forced circulation - protection device prevents damage to drive coupling through overloading |
| CN201799243U (en) * | 2010-06-13 | 2011-04-20 | 中国人民解放军第三军医大学 | Mixer for preparing nano-emulsion by adopting one-step method and low-energy emulsification method |
| CN102814132A (en) * | 2012-08-09 | 2012-12-12 | 常州市亚邦亚宇助剂有限公司 | Double-shaft high-efficiency paint dispersing device |
| CN104923100A (en) * | 2015-06-05 | 2015-09-23 | 中国石油天然气股份有限公司 | Adjustable stirring machine |
| CN205570188U (en) * | 2015-12-24 | 2016-09-14 | 太仓市微贯机电有限公司 | High -efficient dispenser of biax with intelligent control structure |
-
2015
- 2015-12-24 CN CN201510990146.XA patent/CN105381746B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| FR2220984A7 (en) * | 1973-03-07 | 1974-10-04 | Bhs Bayerische Berg | Double-shafted kneader with forced circulation - protection device prevents damage to drive coupling through overloading |
| CN201799243U (en) * | 2010-06-13 | 2011-04-20 | 中国人民解放军第三军医大学 | Mixer for preparing nano-emulsion by adopting one-step method and low-energy emulsification method |
| CN102814132A (en) * | 2012-08-09 | 2012-12-12 | 常州市亚邦亚宇助剂有限公司 | Double-shaft high-efficiency paint dispersing device |
| CN104923100A (en) * | 2015-06-05 | 2015-09-23 | 中国石油天然气股份有限公司 | Adjustable stirring machine |
| CN205570188U (en) * | 2015-12-24 | 2016-09-14 | 太仓市微贯机电有限公司 | High -efficient dispenser of biax with intelligent control structure |
Also Published As
| Publication number | Publication date |
|---|---|
| CN105381746B (en) | 2018-07-31 |
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Effective date of registration: 20190919 Address after: 313200 No. 677 Huancheng North Road, Fuxi Street, Deqing County, Huzhou City, Zhejiang Province (Mogan Mountain National High-tech Zone) Patentee after: ZHEJIANG LANSHU COSMETICS Co.,Ltd. Address before: 215400 Jiangsu city of Suzhou province Taicang city Chengxiang County town of West Street No. 72 Patentee before: TAICANG WEIGUAN ELECTROMECHANICAL Co.,Ltd. |
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Address after: No. 677, Huancheng North Road, Fuxi Street, Deqing County, Huzhou City, Zhejiang Province 313200 (Moganshan National High tech Zone) Patentee after: Lanshu Cosmetics Co.,Ltd. Address before: No. 677, Huancheng North Road, Fuxi Street, Deqing County, Huzhou City, Zhejiang Province 313200 (Moganshan National High tech Zone) Patentee before: ZHEJIANG LANSHU COSMETICS Co.,Ltd. |
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| CP01 | Change in the name or title of a patent holder |