CN105470775A - Connector core wire automatic welding device and welding method therefor - Google Patents
Connector core wire automatic welding device and welding method therefor Download PDFInfo
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- CN105470775A CN105470775A CN201510977550.3A CN201510977550A CN105470775A CN 105470775 A CN105470775 A CN 105470775A CN 201510977550 A CN201510977550 A CN 201510977550A CN 105470775 A CN105470775 A CN 105470775A
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
- H01R43/02—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for soldered or welded connections
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
- H01R43/02—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for soldered or welded connections
- H01R43/0235—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for soldered or welded connections for applying solder
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Abstract
The present invention discloses a connector core wire automatic welding device and a welding method therefor. The device comprises a rack, an X-axis operating line arranged on the rack and a Y-axis operating line arranged on the rack; according to a process sequence, the X-axis operating line is sequentially provided with a fixture conveying module, an overturning and positioning module, a fixture shifting module, a fixture positioning module, a welding module, a fixture reflowing module, and a fixture discharging module; according to a process sequence, the Y-axis operating line is sequentially provided with a connector feeding module, a connector shifting module, and a tray unloading module; and the Y-axis operating line includes first and second Y-axis operating lines which are parallel to each other and charge and discharge materials through branch pipes. According to the device, the core wire and connector feeding and the combination welding at the welding module are realized through the X-axis operating line and the Y-axis operating line; an empty tray from which all connectors are taken out is output by the second Y-axis operating line; a fixture is automatically discharged by the fixture discharging module; and full-automatic assembling and welding of connectors and core wires are ingeniously realized, thereby greatly improving the welding efficiency and reducing the machining costs.
Description
Technical field
The present invention relates to wire rod assembling art, refer in particular to a kind of connector core wires automatic welding equipment and welding method thereof.
Background technology
The existing data cable connecting the electronic installations such as notebook, digital camera, mobile phone that is applied to all is made up of some metal core wire, when cable connects other electronic installation by terminal, first need to be utilized by the connector of cable manual welding or pulse welding equipment cable core wire bonding to be connected on connector.Handwork, it is higher to operating personnel's technical requirement, and human cost is high, and operating efficiency is lower; And welding equipment of the prior art, its process portion needs to rely on human assistance toward contact, operating personnel's fatiguability, manually add scaling powder consumption cannot unify, artificial clean soldering tip is also easily omitted, very difficult realization unmanned automation truly, has limited to efficiency and the yield of connector welding processing procedure.
Therefore, need to work out a kind of new technical scheme and solve the problems referred to above.
Summary of the invention
In view of this, the present invention is directed to the disappearance of prior art existence, its main purpose is to provide a kind of connector core wires automatic welding equipment and welding method thereof, its ingenious full-automatic assembly welding realizing connector and heart yearn, less manpower, reduces employee's fatigue strength, automatically scaling powder is added, automated cleaning soldering tip, greatly improves welding efficiency and yield, reduces processing cost.
For achieving the above object, the present invention adopts following technical scheme:
A kind of connector core wires automatic welding equipment, includes frame, is arranged at X axis production line in frame and Y-axis production line;
Wherein, this X axis production line is disposed with by process sequence and send fixture module, upset positioning module, clamp displacement module, fixture positioning module, welding module, fixture backflow module and fixture to discharge module; This send fixture module to include and send clamp cylinder, first point of clamp cylinder and second point of clamp cylinder; This upset positioning module includes upset gripper cylinder, upset cylinder, turning lifting cylinder and upset shifting motor; This clamp displacement module includes gripper cylinder, clamping lift cylinder and clamping shifting motor; This fixture positioning module includes fixture positioning cylinder; This welding module includes welding displacement cylinder, welding lift motor, clean cylinder and rotates transposition cylinder; This fixture backflow module include backflow conveyer belt and for drive backflow conveyer belt fixture backflow motor; This fixture is discharged module and is included fixture discharge conveyer belt and the fixture discharge motor for driving fixture to discharge conveyer belt;
This Y-axis production line is disposed with connector feed module, connector displacement module and pallet discharging module by process sequence; This Y-axis production line includes parallel to each other to be in charge of pan feeding, the first Y-axis production line of discharging and the second Y-axis production line; This connector feed module includes pallet feed motor, pallet positioning cylinder, pallet separation cylinder, pallet lift motor and pallet discharging motor; This connector displacement module is connected with the module that welds of aforementioned X axis production line; This connector displacement module includes X-axis shifting motor, Y-axis shifting motor, absorption lift cylinder, suction nozzle, adds scaling powder lift cylinder and discharging device, and this discharging device is connected to the expansion link adding scaling powder lift cylinder; This pallet discharging module includes pallet gripper cylinder, pallet clamping lift cylinder and pallet displacement cylinder.
As a kind of preferred version, described in send in fixture module, the expansion link of its first and second point of clamp cylinder is extended along Z-axis direction, and both expansion links are connected to the pin for separating fixture; This send the expansion link of clamp cylinder extended along X axis, and this send the expansion link of clamp cylinder to be connected with pin and pushing portion.
As a kind of preferred version, in described upset positioning module, its upset gripper cylinder drives the first clamping part be connected with for clamping core wire holder, this first clamping part includes and X-axis spacing is provided with two first clamping limbs, spacing between two first clamping limbs controls by upset gripper cylinder, and the inner side of two first clamping limbs is respectively arranged with the location notch for locating core wire holder; The top and bottom ends of this location notch is formed with limiting plate respectively; Aforementioned upset gripper cylinder is connected on upset cylinder, and upset cylinder is connected to the expansion link of aforementioned turning lifting cylinder;
Aforementioned X axis production line is provided with the first X axis slide rail, aforementioned upset positioning module also includes the first slide, the cylinder body of aforementioned turning lifting cylinder is installed on the first slide, this first slide is provided with the first Z-axis direction slide rail, the cylinder body of aforementioned upset cylinder adapts to the first Z-axis direction slide rail; The bottom of this first slide adapts on the first X axis slide rail, and aforementioned upset shifting motor drives and is connected to the first slide; And, aforementioned X axis production line is provided with the first supporting part for placing heart yearn fixture, aforementioned first clamping part with upset shifting motor action along the first X axis slide rail displacement with away from or near the first supporting part.
As a kind of preferred version, in described clamp displacement module, its gripper cylinder drives the second clamping part be connected with for clamping core wire holder, and this second clamping part includes and X-axis spacing is provided with two second clamping limbs, and the spacing between two second clamping limbs controls by gripper cylinder; Aforementioned X axis production line is provided with the second X axis slide rail, aforementioned clamp displacement module also includes the second slide, and this second slide adapts on the second X axis slide rail;
Wherein, this second slide is provided with the second Z-axis direction slide rail, be also provided with the 3rd slide and adapt on the second Z-axis direction slide rail, aforesaid clip lift cylinder is installed on the second slide, this clamping lift cylinder drives and is connected to the 3rd slide, and aforementioned second clamping part is installed on the 3rd slide; Aforementioned second clamping part is with clamping shifting motor action and along the second X axis slide rail displacement; Or, directly on aforementioned second slide, clamping lift cylinder is set respectively for aforementioned second clamping part, individually controls corresponding second clamping part by respective clamping lift cylinder and be elevated displacement.
As a kind of preferred version, in described fixture positioning module, its fixture positioning cylinder drives and is connected with for second supporting part of placement positioning wire clip fixture for weld job.
As a kind of preferred version, described welding module is provided with welding bench and integral type weld assembly; This weld assembly includes heating head, radiator fan and sweeps slag part, aforementioned clean air cylinder driven is connected to sweeps slag part, aforementioned welding lift motor drives along Z-axis direction and is connected to weld assembly, and aforementioned welding displacement cylinder together drives along X axis and is connected to welding lift motor, weld assembly; Aforementioned welding bench along Y-axis two ends respectively symmetrical expression be provided with the 3rd supporting part for putting connector, aforementioned rotation transposition air cylinder driven is connected to welding bench.
As a kind of preferred version, in described connector feed module, its first Y-axis production line is formed with pan feeding stack region, adsorption zone to be welded, its second Y-axis production line is formed with discharging stack region, discharge zone; This pan feeding stack region is configured with aforementioned pallet separation cylinder, pallet lift motor to realize being separated pallet and heap tray from bottom to top; Discharging stack region is provided with one group for realizing the catch of the swingable angle of stackable pallet; Aforementioned pallet positioning cylinder acts on adsorption zone to be welded, and aforementioned pallet feed motor, pallet discharging motor be first and second Y-axis production line of drived control respectively.
As a kind of preferred version, described connector displacement module is provided with the 4th slide, the 4th slide is provided with the 3rd X axis slide rail, and described connector displacement module is also provided with the fixing Y-axis slide rail of relative shelf position; 4th slide adapts on Y-axis slide rail, and aforementioned Y-axis shifting motor drives the 4th slide to arrange along Y-axis slide rail packaged type; Preceding adsorption lift cylinder adapts on the 3rd X axis slide rail, and aforementioned X-axis shifting motor drives absorption lift cylinder to arrange along the 3rd X axis slide rail packaged type, and aforementioned suction nozzle is connected to the expansion link of absorption lift cylinder; The aforementioned scaling powder lift cylinder that adds is installed on absorption lift cylinder; Described absorption lift cylinder is provided with two groups, is provided with spacing cylinder to drive wherein one group of absorption lift cylinder and moves to change the spacing of two groups of suckers along the 4th X axis slide rail.
As a kind of preferred version, described pallet discharging module is provided with the 5th fixing X axis slide rail of relative shelf position, aforementioned pallet clamping lift cylinder adapts on the 5th X axis slide rail, aforementioned pallet displacement air cylinder driven pallet clamping lift cylinder is arranged along the 5th X axis slide rail packaged type, aforementioned pallet gripper cylinder is connected to the expansion link of pallet clamping lift cylinder, and aforementioned pallet clamping air cylinder driven is connected with the pallet clamping part for pallet to be moved to the second Y-axis production line from the first Y-axis production line.
A welding method for connector core wires automatic welding equipment, by heart yearn by fixture clamping along X axis production line through a point fixture, send fixture, upset location, clamp displacement, fixture to be positioned to and to weld module; Carried along the first Y-axis production line by tray loading by connector, connector is transferred to welding module place by connector displacement module, and welding bench realizes docking each other between heart yearn with connector after rotating transposition, and is welded by heating head; The fixture unloaded is discharged module via fixture and is discharged, and after operator is taken out stitches, empty fixture is refluxed by fixture backflow module.
The present invention compared with prior art has obvious advantage and beneficial effect, specifically, as shown from the above technical solution, it is mainly by X axis production line, first Y-axis production line realizes heart yearn, connector feed, in welding, module place combines welding, the empty pallet taking connector is exported by the second Y-axis production line, fixture is discharged module by fixture and is automatically discharged, the ingenious full-automatic assembly welding realizing connector and heart yearn, less manpower, reduce employee's fatigue strength, automatically scaling powder is added, automated cleaning soldering tip, greatly improve welding efficiency and yield, reduce processing cost.
For more clearly setting forth architectural feature of the present invention and effect, below in conjunction with accompanying drawing and specific embodiment, the present invention is described in detail.
Accompanying drawing explanation
Fig. 1 is the assembling perspective representation (front) of the embodiment of the present invention;
Fig. 2 is the assembling perspective representation (back side) of the embodiment of the present invention;
Fig. 3 is the assembling perspective representation (main part front, not containing shell) of the embodiment of the present invention;
Fig. 4 is the assembling perspective representation (the main part back side, not containing shell) of the embodiment of the present invention;
Fig. 5 is the configuration diagram sending fixture module in the embodiment of the present invention;
Fig. 6 is the configuration diagram overturning positioning module in the embodiment of the present invention;
Fig. 7 is the configuration diagram of clamp displacement module in the embodiment of the present invention;
Fig. 8 is another example structure diagram of clamp displacement module of the present invention;
Fig. 9 is the configuration diagram of fixture positioning module in the embodiment of the present invention;
Figure 10 is the configuration diagram of fixture backflow module in the embodiment of the present invention;
Figure 11 is the configuration diagram of welding module in the embodiment of the present invention;
Figure 12 is another angled arrangement diagram welding module in the embodiment of the present invention;
Figure 13 is the configuration diagram of connector feed module in the embodiment of the present invention;
Figure 14 is another angled arrangement diagram of connector feed module in the embodiment of the present invention;
Figure 15 is the configuration diagram of connector displacement module in the embodiment of the present invention;
Figure 16 is another example structure diagram of the connector displacement module of the present invention;
Figure 17 is the configuration diagram of pallet discharging module in the embodiment of the present invention;
Figure 18 is the configuration diagram that in the embodiment of the present invention, fixture discharges module.
Accompanying drawing identifier declaration:
100, frame 10, send fixture module
11, send clamp cylinder 12, first point of clamp cylinder
13, second point of clamp cylinder 20, upset positioning module
21, gripper cylinder is overturn
22, cylinder 23, turning lifting cylinder is overturn
24, shifting motor 25, first clamping part is overturn
251, the first clamping limb 252, location notch
253, limiting plate 26, first X axis slide rail
27, the first slide 28, first Z-axis direction slide rail
29, the first supporting part 30, clamp displacement module
31, gripper cylinder 32, clamping lift cylinder
33, shifting motor 34, second clamping part is clamped
35, the second clamping limb 36, second X axis slide rail
37, the second slide 38, the 3rd slide
39, the second Z-axis direction slide rail 40, fixture positioning module
41, fixture positioning cylinder 42, second supporting part
50, module 51, welding displacement cylinder is welded
52, lift motor 53, clean cylinder is welded
54, transposition cylinder 55, welding bench is rotated
56, the 3rd supporting part 61, fixture backflow module
611, reflux conveyer belt 612, fixture backflow motor
62, fixture discharges module 621, fixture discharges conveyer belt
622, fixture discharges motor 70, connector feed module
71, pallet feed motor 72, pallet positioning cylinder
73, pallet separation cylinder 74, pallet lift motor
75, pallet discharging motor 761, pan feeding stack region
762, adsorption zone 763 to be welded, discharging stack region
764, discharge zone 80, connector displacement module
81, X-axis shifting motor 82, Y-axis shifting motor
831, lift cylinder 832, suction nozzle is adsorbed
841, scaling powder lift cylinder 842, glue dispensing valve is added
843, plastic pin cylinder the 85, the 4th slide is put
86, the 3rd X axis slide rail 87, Y-axis slide rail
881, spacing cylinder 882, the 4th X axis slide rail
891, spray valve 892, cannon spray head
90, pallet discharging module 91, pallet gripper cylinder
92, pallet clamping lift cylinder 93, pallet displacement cylinder
94, the 5th X axis slide rail 95, pallet clamping part.
Embodiment
Please refer to shown in Fig. 1 to Figure 18, that show the concrete structure of the embodiment of the present invention, it includes frame 100, be arranged at X axis production line in frame 100 and Y-axis production line.
Wherein, as shown in Figures 1 to 4, this X axis production line is disposed with by process sequence and send fixture module 10, upset positioning module 20, clamp displacement module 30, fixture positioning module 40, welding module 50, fixture backflow module 61 and fixture to discharge module 62.
As shown in Figure 5, this send fixture module 10 to include and send clamp cylinder 11, first point of clamp cylinder 12 and second point of clamp cylinder 13; Describedly send in fixture module 10, the expansion link of its first and second point of clamp cylinder is extended along Z-axis direction, and both expansion links are connected to the pin for separating fixture; This send the expansion link of clamp cylinder 11 extended along X axis, and this send the expansion link of clamp cylinder 11 to be connected with pin and pushing portion.
As shown in Figure 6, this upset positioning module 20 includes upset gripper cylinder 21, upset cylinder 22, turning lifting cylinder 23 and upset shifting motor 24; In described upset positioning module 20, its upset gripper cylinder 21 drives the first clamping part 25 be connected with for clamping core wire holder, this first clamping part 25 includes and X-axis spacing is provided with two first clamping limbs 251, spacing between two first clamping limbs 251 controls by upset gripper cylinder 21, and the inner side of two first clamping limbs 251 is respectively arranged with the location notch 252 for locating core wire holder; The top and bottom ends of this location notch 252 is formed with limiting plate 253 respectively; Aforementioned upset gripper cylinder 21 is connected on upset cylinder 22, and upset cylinder 22 is connected to the expansion link of aforementioned turning lifting cylinder 23; Aforementioned X axis production line is provided with the first X axis slide rail 26, aforementioned upset positioning module 20 also includes the first slide 27, the cylinder body of aforementioned turning lifting cylinder 23 is installed on the first slide 27, this first slide 27 is provided with the first Z-axis direction slide rail 28, the cylinder body of aforementioned upset cylinder 22 adapts to the first Z-axis direction slide rail 28; The bottom of this first slide 27 adapts on the first X axis slide rail 26, and aforementioned upset shifting motor 24 drives and is connected to the first slide 27; And, aforementioned X axis production line is provided with the first supporting part 29 for placing heart yearn fixture, aforementioned first clamping part 25 with upset shifting motor 24 action along the first X axis slide rail 26 displacement with away from or near the first supporting part 29.
As shown in Figure 7, this clamp displacement module 30 includes gripper cylinder 31, clamping lift cylinder 32 and clamping shifting motor 33; In described clamp displacement module 30, its gripper cylinder 31 drives the second clamping part 34 be connected with for clamping core wire holder, this second clamping part 34 includes and X-axis spacing is provided with two second clamping limbs 35, and the spacing between two second clamping limbs 35 controls by gripper cylinder 34; Aforementioned X axis production line is provided with the second X axis slide rail 36, aforementioned clamp displacement module 30 also includes the second slide 37, the 3rd slide 38, this second slide 37 adapts on the second X axis slide rail 36, this second slide 37 is provided with the second Z-axis direction slide rail 39, aforementioned 3rd slide 38 adapts on the second Z-axis direction slide rail 39, aforesaid clip lift cylinder 32 is installed on the second slide 37, this clamping lift cylinder 32 drives and is connected to the 3rd slide 38, and aforementioned second clamping part 34 is installed on the 3rd slide 38; Aforementioned second clamping part 34 is with clamping shifting motor 33 action and along the second X axis slide rail 36 displacement;
Or, as shown in Figure 8, cancel aforementioned 3rd slide 38 and the second Z-axis direction slide rail 39 structure, directly on aforementioned second slide 37, clamping lift cylinder 32 is set respectively for aforementioned second clamping part 34, be equivalent to needs and two cylinder is set, individually control corresponding second clamping part 34 by respective clamping lift cylinder 32 and be elevated displacement.
As shown in Figure 9, this this fixture positioning module 40 includes fixture positioning cylinder 41; In described fixture positioning module 40, its fixture positioning cylinder 41 drives and is connected with for second supporting part 42 of placement positioning wire clip fixture for weld job.
As is illustrated by figs. 11 and 12, this welding module 50 includes welding displacement cylinder 51, welding lift motor 52, clean cylinder 53 and rotates transposition cylinder 54; Described welding module 50 is provided with welding bench 55 and integral type weld assembly; This weld assembly includes heating head, radiator fan and sweeps slag part, aforementioned clean air cylinder driven 53 is connected to sweeps slag part, aforementioned welding lift motor 52 drives along Z-axis direction and is connected to weld assembly, and aforementioned welding displacement cylinder 51 together drives along X axis and is connected to welding lift motor 52, weld assembly; Aforementioned welding bench 55 along Y-axis two ends respectively symmetrical expression be provided with the 3rd supporting part 56 for putting connector, aforementioned rotation transposition cylinder 54 drives and is connected to welding bench 55.
As shown in Figure 10, this fixture backflow module 61 include backflow conveyer belt 611 and for drive backflow conveyer belt 611 fixture backflow motor 612; And as shown in figure 18, this fixture is discharged module 62 and is included fixture discharge conveyer belt 621 and the fixture discharge motor 622 for driving fixture to discharge conveyer belt 621.
As shown in Figures 1 to 4, this Y-axis production line is disposed with connector feed module 70, connector displacement module 80 and pallet discharging module 90 by process sequence; This Y-axis production line includes parallel to each other to be in charge of pan feeding, the first Y-axis production line of discharging and the second Y-axis production line.
As shown in Figure 13 and Figure 14, this connector feed module 70 includes pallet feed motor 71, pallet positioning cylinder 72, pallet separation cylinder 73, pallet lift motor 74 and pallet discharging motor 75; In described connector feed module 70, its first Y-axis production line is formed with pan feeding stack region 761, adsorption zone to be welded 762, its second Y-axis production line is formed with discharging stack region 763, discharge zone 7644; This pan feeding stack region 761 and discharging stack region 762 are all configured with aforementioned pallet separation cylinder 73, pallet lift motor 74 to realize being separated pallet and heap tray from bottom to top, its pallet lift motor 74 linkage gear rackwork; Aforementioned pallet positioning cylinder 72 acts on adsorption zone 762 to be welded, and aforementioned pallet feed motor 71, pallet discharging motor 75 be first and second Y-axis production line of drived control respectively.
As shown in figs, this connector displacement module 80 is connected with the module 50 that welds of aforementioned X axis production line; This connector displacement module 80 includes X-axis shifting motor 81, Y-axis shifting motor 82, absorption lift cylinder 831, suction nozzle 832, adds scaling powder lift cylinder 841 and discharging device; This discharging device is connected to the expansion link adding scaling powder lift cylinder 841; As shown in figure 15, its discharging device is a some glue formula, and it includes the atomizing that discharging device also can be designed to as shown in figure 16 by glue dispensing valve 842 and some plastic pin cylinder 843(, and it includes spray valve 891 and cannon spray head 892); Described connector displacement module 80 is provided with on the 4th slide the 85, four slide 85 and is provided with the 3rd X axis slide rail 86, and described connector displacement module 80 is also provided with the fixing Y-axis slide rail 87 in relative frame 100 position; 4th slides 85 adapts on Y-axis slide rail 87, and aforementioned Y-axis shifting motor 82 drives the 4th slide 85 to arrange along Y-axis slide rail 87 packaged type; Preceding adsorption lift cylinder 841 adapts on the 3rd X axis slide rail 86, and aforementioned X-axis shifting motor 82 drives absorption lift cylinder 841 to arrange along the 3rd X axis slide rail packaged type, and aforementioned suction nozzle 832 is connected to the expansion link of absorption lift cylinder 831; The aforementioned scaling powder lift cylinder 841 that adds is installed on absorption lift cylinder 831, and aforementioned glue dispensing valve 842 is connected to the expansion link adding scaling powder lift cylinder 841; Herein, described absorption lift cylinder is provided with two groups, and often group includes two absorption lift cylinders 831, is provided with spacing cylinder 881 and drives wherein one group of absorption lift cylinder to move to change the spacing of two groups of suckers along the 4th X axis slide rail 882.
As shown in figure 17, this pallet discharging module 90 includes pallet gripper cylinder 91, pallet clamping lift cylinder 92 and pallet displacement cylinder 93; Described pallet discharging module 90 is provided with the 5th fixing X axis slide rail 94 of relative frame 100 position, aforementioned pallet clamping lift cylinder 92 adapts on the 5th X axis slide rail 94, aforementioned pallet displacement cylinder 93 driving tray clamping lift cylinder 92 is arranged along the 5th X axis slide rail 94 packaged type, aforementioned pallet gripper cylinder 91 is connected to the expansion link of pallet clamping lift cylinder 92, and aforementioned pallet gripper cylinder 91 drives the pallet clamping part 95 be connected with for pallet to be moved to the second Y-axis production line from the first Y-axis production line.
Next, the welding processing procedure (i.e. welding method) simply introducing said connector automatic welding equipment is as follows:
Aforementioned heart yearn, connector are respectively from X axis production line, the first Y-axis production line feed; Heart yearn by fixture clamping along X axis production line through a point fixture, send fixture, upset location, clamp displacement, fixture to be positioned to welding post (i.e. corresponding aforementioned welding bench setting); Said connector enters to be welded adsorption zone along the first Y-axis production line from pan feeding stack region by tray loading, connector absorption to be transferred on welding bench on corresponding tool by connector displacement module, welding bench is through rotating transposition to opposite side, under weld assembly effect, realize docking each other between heart yearn with connector, and welded by heating head; The fixture unloaded is discharged module via fixture and is discharged, and after operator is taken out stitches, empty fixture is refluxed by fixture backflow module.
Design focal point of the present invention is, it mainly realizes heart yearn, connector feed by X axis production line, the first Y-axis production line, and in welding, module place combines welding, is exported the empty pallet taking connector by the second Y-axis production line, fixture is discharged module by fixture and is automatically discharged, the ingenious full-automatic assembly welding realizing connector and heart yearn, less manpower, reduces employee's fatigue strength, automatically scaling powder is added, automated cleaning soldering tip, greatly improves welding efficiency and yield, reduces processing cost.
The above, it is only preferred embodiment of the present invention, not technical scope of the present invention is imposed any restrictions, thus every above embodiment is done according to technical spirit of the present invention any trickle amendment, equivalent variations and modification, all still belong in the scope of technical solution of the present invention.
Claims (10)
1. a connector core wires automatic welding equipment, is characterized in that: include frame (100), be arranged at X axis production line in frame (100) and Y-axis production line;
Wherein, this X axis production line is disposed with by process sequence and send fixture module (10), upset positioning module (20), clamp displacement module (30), fixture positioning module (40), welding module (50), fixture backflow module (61) and fixture to discharge module (62); This send fixture module (10) to include and send clamp cylinder (11), first point of clamp cylinder (12) and second point of clamp cylinder (13); This upset positioning module (20) includes upset gripper cylinder (21), upset cylinder (22), turning lifting cylinder (23) and upset shifting motor (24); This clamp displacement module (30) includes gripper cylinder (31), clamping lift cylinder (32) and clamping shifting motor (33); This fixture positioning module (40) includes fixture positioning cylinder (41); This welding module (50) includes welding displacement cylinder (51), welding lift motor (52), clean cylinder (53) and rotates transposition cylinder (54); This fixture backflow module (61) include backflow conveyer belt (611) and for drive backflow conveyer belt (611) fixture backflow motor (612); This fixture is discharged module (62) and is included fixture discharge conveyer belt (621) and fixture discharge motor (622) for driving fixture to discharge conveyer belt (621);
This Y-axis production line is disposed with connector feed module (70), connector displacement module (80) and pallet discharging module (90) by process sequence; This Y-axis production line includes parallel to each other to be in charge of pan feeding, the first Y-axis production line of discharging and the second Y-axis production line; This connector feed module (70) includes pallet feed motor (71), pallet positioning cylinder (72), pallet separation cylinder (73), pallet lift motor (74) and pallet discharging motor (75); This connector displacement module (80) is connected with the module (50) that welds of aforementioned X axis production line; This connector displacement module (80) includes X-axis shifting motor (81), Y-axis shifting motor (82), absorption lift cylinder (831), suction nozzle (832), adds scaling powder lift cylinder (841) and discharging device, and this discharging device is connected to the expansion link adding scaling powder lift cylinder (841); This pallet discharging module (90) includes pallet gripper cylinder (91), pallet clamping lift cylinder (92) and pallet displacement cylinder (93).
2. connector core wires automatic welding equipment according to claim 1, it is characterized in that: described in send in fixture module (10), the expansion link of its first point of clamp cylinder (12), second point of clamp cylinder (13) is extended along Z-axis direction, and both expansion links are connected to the pin for separating fixture; This send the expansion link of clamp cylinder (11) extended along X axis, and this send the expansion link of clamp cylinder (11) to be connected with pin and pushing portion.
3. connector core wires automatic welding equipment according to claim 1, it is characterized in that: in described upset positioning module (20), its upset gripper cylinder (21) drives the first clamping part (25) be connected with for clamping core wire holder, this first clamping part (25) includes and X-axis spacing is provided with two first clamping limbs (251), spacing between two first clamping limbs (251) controls by upset gripper cylinder (21), and the inner side of two first clamping limbs (251) is respectively arranged with the location notch (252) for locating core wire holder; The top and bottom ends of this location notch (252) is formed with limiting plate (253) respectively; Aforementioned upset gripper cylinder (21) is connected in upset cylinder (22), and upset cylinder (22) is connected to the expansion link of aforementioned turning lifting cylinder (23);
Aforementioned X axis production line is provided with the first X axis slide rail (26), aforementioned upset positioning module (20) also includes the first slide (27), the cylinder body of aforementioned turning lifting cylinder (23) is installed on the first slide (27), this first slide (27) is provided with the first Z-axis direction slide rail (28), the cylinder body of aforementioned upset cylinder (22) adapts to the first Z-axis direction slide rail (28); The bottom of this first slide (27) adapts on the first X axis slide rail (26), and the driving of aforementioned upset shifting motor (24) is connected to the first slide (27); And, aforementioned X axis production line is provided with the first supporting part (29) for placing heart yearn fixture, aforementioned first clamping part (25) with upset shifting motor (24) action along the first X axis slide rail (26) displacement with away from or near the first supporting part (29).
4. connector core wires automatic welding equipment according to claim 1, it is characterized in that: in described clamp displacement module (30), its gripper cylinder (31) drives the second clamping part (34) be connected with for clamping core wire holder, this second clamping part (34) includes and X-axis spacing is provided with two second clamping limbs (35), and the spacing between two second clamping limbs (35) controls by gripper cylinder (31); Aforementioned X axis production line is provided with the second X axis slide rail (36), aforementioned clamp displacement module (30) also includes the second slide (37), and this second slide (37) adapts on the second X axis slide rail (36);
Wherein, this second slide (37) is provided with the second Z-axis direction slide rail (39), also being provided with the 3rd slide (38) adapts on the second Z-axis direction slide rail (39), aforesaid clip lift cylinder (32) is installed on the second slide (37), this clamping lift cylinder (32) drives and is connected to the 3rd slide (38), and aforementioned second clamping part (34) is installed on the 3rd slide (38); Aforementioned second clamping part (34) is with clamping shifting motor (33) action and along the second X axis slide rail (36) displacement; Or, directly on aforementioned second slide (37), clamping lift cylinder (32) is set respectively for aforementioned second clamping part (34), individually controls corresponding second clamping part (34) by respective clamping lift cylinder (32) and be elevated displacement.
5. connector core wires automatic welding equipment according to claim 1, it is characterized in that: in described fixture positioning module (40), its fixture positioning cylinder (41) drives and is connected with for second supporting part (42) of placement positioning wire clip fixture for weld job.
6. connector core wires automatic welding equipment according to claim 1, is characterized in that: described welding module (50) is provided with welding bench (55) and integral type weld assembly; This weld assembly includes heating head, radiator fan and sweeps slag part, the driving of aforementioned clean cylinder (53) is connected to sweeps slag part, aforementioned welding lift motor (52) drives along Z-axis direction and is connected to weld assembly, and aforementioned welding displacement cylinder (51) together drives along X axis and is connected to welding lift motor (52), weld assembly; Aforementioned welding bench (55) along Y-axis two ends respectively symmetrical expression be provided with the 3rd supporting part (56) for putting connector, aforementioned rotation transposition cylinder (54) drives and is connected to welding bench (55).
7. connector core wires automatic welding equipment according to claim 1, it is characterized in that: in described connector feed module (70), its the first Y-axis production line is formed with pan feeding stack region, adsorption zone to be welded, its second Y-axis production line is formed with discharging stack region, discharge zone; This pan feeding stack region is configured with aforementioned pallet separation cylinder (73), pallet lift motor (74) to realize being separated pallet and heap tray from bottom to top; Discharging stack region is provided with one group for realizing the catch of the swingable angle of stackable pallet; Aforementioned pallet positioning cylinder (72) acts on adsorption zone to be welded, aforementioned pallet feed motor (71), pallet discharging motor (75) first and second Y-axis production line of drived control respectively.
8. connector core wires automatic welding equipment according to claim 1, it is characterized in that: described connector displacement module (80) is provided with the 4th slide (85), 4th slide (85) is provided with the 3rd X axis slide rail (86), described connector displacement module (80) is also provided with the fixing Y-axis slide rail (87) in relative frame (100) position; 4th slide (85) adapts on Y-axis slide rail (87), and aforementioned Y-axis shifting motor (82) drives the 4th slide (85) to arrange along Y-axis slide rail (87) packaged type; Preceding adsorption lift cylinder (831) adapts on the 3rd X axis slide rail (86), aforementioned X-axis shifting motor (81) drives absorption lift cylinder (831) to arrange along the 3rd X axis slide rail (86) packaged type, and aforementioned suction nozzle (832) is connected to the expansion link of absorption lift cylinder (831); The aforementioned scaling powder lift cylinder (841) that adds is installed in absorption lift cylinder (831); Described absorption lift cylinder (831) is provided with two groups, is provided with spacing cylinder (881) and drives wherein one group of absorption lift cylinder mobile with the spacing changing two groups of suckers along the 4th X axis slide rail (882).
9. connector core wires automatic welding equipment according to claim 1, it is characterized in that: described pallet discharging module (90) is provided with the 5th fixing X axis slide rail (94) of relative frame (100) position, aforementioned pallet clamping lift cylinder (92) adapts on the 5th X axis slide rail (94), aforementioned pallet displacement cylinder (93) driving tray clamping lift cylinder (92) is arranged along the 5th X axis slide rail (94) packaged type, aforementioned pallet gripper cylinder (91) is connected to the expansion link of pallet clamping lift cylinder (92), the pallet clamping part (95) that the driving of aforementioned pallet gripper cylinder (91) is connected with for pallet to be moved to the second Y-axis production line from the first Y-axis production line.
10. a welding method for connector core wires automatic welding equipment as claimed in claim 1, is characterized in that: by heart yearn by fixture clamping along X axis production line through a point fixture, send fixture, upset location, clamp displacement, fixture to be positioned to and to weld module; Carried along the first Y-axis production line by tray loading by connector, connector is transferred to welding module place by connector displacement module, and welding bench realizes docking each other between heart yearn with connector after rotating transposition, and is welded by heating head; The fixture unloaded is discharged module via fixture and is discharged, and after operator is taken out stitches, empty fixture is refluxed by fixture backflow module.
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| CN201510977550.3A CN105470775B (en) | 2015-12-23 | 2015-12-23 | Connector core wires automatic welding equipment and its welding method |
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| CN201510977550.3A CN105470775B (en) | 2015-12-23 | 2015-12-23 | Connector core wires automatic welding equipment and its welding method |
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| CN106058603A (en) * | 2016-07-29 | 2016-10-26 | 珠海雷克斯电子科技有限公司 | Connector automatic clamping assembly line |
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| CN106563899A (en) * | 2016-11-11 | 2017-04-19 | 东莞市三信精密机械有限公司 | Low-cost novel automatic welding machine and welding method thereof |
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| CN110600960A (en) * | 2019-08-22 | 2019-12-20 | 宁波市鄞州特尔斐电子有限公司 | Coaxial cable harness end connector assembling equipment and assembling method |
| CN110509075A (en) * | 2019-09-23 | 2019-11-29 | 杜守军 | A kind of data line full automatic production equipment |
| CN113193454A (en) * | 2021-04-30 | 2021-07-30 | 苏州瀚川智能科技股份有限公司 | Terminal integrated forming device |
| CN113182736A (en) * | 2021-04-30 | 2021-07-30 | 苏州瀚川智能科技股份有限公司 | Full-automatic welding device for connector |
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