CN105463291B - 全预合金化粉末及其制备方法 - Google Patents
全预合金化粉末及其制备方法 Download PDFInfo
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- CN105463291B CN105463291B CN201510903434.7A CN201510903434A CN105463291B CN 105463291 B CN105463291 B CN 105463291B CN 201510903434 A CN201510903434 A CN 201510903434A CN 105463291 B CN105463291 B CN 105463291B
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- 239000000843 powder Substances 0.000 title claims abstract description 198
- 238000002360 preparation method Methods 0.000 title claims abstract description 29
- 238000000034 method Methods 0.000 claims abstract description 52
- 229910052804 chromium Inorganic materials 0.000 claims abstract description 9
- 239000012535 impurity Substances 0.000 claims abstract description 8
- 229910052748 manganese Inorganic materials 0.000 claims abstract description 8
- 229910052698 phosphorus Inorganic materials 0.000 claims abstract description 8
- 229910052719 titanium Inorganic materials 0.000 claims abstract description 8
- 229910052721 tungsten Inorganic materials 0.000 claims abstract description 8
- 238000005275 alloying Methods 0.000 claims description 112
- 239000002994 raw material Substances 0.000 claims description 83
- QPLDLSVMHZLSFG-UHFFFAOYSA-N Copper oxide Chemical compound [Cu]=O QPLDLSVMHZLSFG-UHFFFAOYSA-N 0.000 claims description 52
- 239000000203 mixture Substances 0.000 claims description 42
- 239000000463 material Substances 0.000 claims description 36
- 229960004643 cupric oxide Drugs 0.000 claims description 27
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 claims description 21
- 229910052802 copper Inorganic materials 0.000 claims description 21
- 239000001301 oxygen Substances 0.000 claims description 21
- 229910052760 oxygen Inorganic materials 0.000 claims description 21
- 239000001257 hydrogen Substances 0.000 claims description 19
- 229910052739 hydrogen Inorganic materials 0.000 claims description 19
- 239000011812 mixed powder Substances 0.000 claims description 19
- 238000002156 mixing Methods 0.000 claims description 19
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 claims description 18
- 230000001681 protective effect Effects 0.000 claims description 17
- QGZKDVFQNNGYKY-UHFFFAOYSA-N Ammonia Chemical compound N QGZKDVFQNNGYKY-UHFFFAOYSA-N 0.000 claims description 16
- 238000001272 pressureless sintering Methods 0.000 claims description 16
- 229910052759 nickel Inorganic materials 0.000 claims description 13
- 238000004519 manufacturing process Methods 0.000 claims description 12
- 238000003801 milling Methods 0.000 claims description 11
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 10
- 238000009692 water atomization Methods 0.000 claims description 10
- 238000010348 incorporation Methods 0.000 claims description 9
- 229910021529 ammonia Inorganic materials 0.000 claims description 8
- 238000000354 decomposition reaction Methods 0.000 claims description 8
- 239000007789 gas Substances 0.000 claims description 8
- 238000010298 pulverizing process Methods 0.000 claims description 8
- 239000000470 constituent Substances 0.000 claims description 6
- 238000009792 diffusion process Methods 0.000 claims description 6
- 238000005245 sintering Methods 0.000 abstract description 33
- 239000010432 diamond Substances 0.000 abstract description 16
- 229910003460 diamond Inorganic materials 0.000 abstract description 16
- 239000007767 bonding agent Substances 0.000 abstract description 7
- 239000010949 copper Substances 0.000 description 59
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 36
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 32
- 230000000052 comparative effect Effects 0.000 description 31
- 238000000889 atomisation Methods 0.000 description 25
- 238000002844 melting Methods 0.000 description 23
- 230000008018 melting Effects 0.000 description 23
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 22
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 14
- 239000002245 particle Substances 0.000 description 12
- 229910052757 nitrogen Inorganic materials 0.000 description 11
- 238000005516 engineering process Methods 0.000 description 10
- 239000011651 chromium Substances 0.000 description 9
- 239000008187 granular material Substances 0.000 description 9
- 229910052718 tin Inorganic materials 0.000 description 9
- 208000005156 Dehydration Diseases 0.000 description 8
- 230000018044 dehydration Effects 0.000 description 8
- 238000006297 dehydration reaction Methods 0.000 description 8
- 238000000227 grinding Methods 0.000 description 8
- 239000000049 pigment Substances 0.000 description 8
- 238000001291 vacuum drying Methods 0.000 description 8
- 238000003723 Smelting Methods 0.000 description 7
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 description 7
- 238000005452 bending Methods 0.000 description 7
- 229910017052 cobalt Inorganic materials 0.000 description 7
- 239000010941 cobalt Substances 0.000 description 7
- GUTLYIVDDKVIGB-UHFFFAOYSA-N cobalt atom Chemical compound [Co] GUTLYIVDDKVIGB-UHFFFAOYSA-N 0.000 description 7
- 229910052751 metal Inorganic materials 0.000 description 7
- 239000002184 metal Substances 0.000 description 7
- 239000000428 dust Substances 0.000 description 6
- 229910052742 iron Inorganic materials 0.000 description 6
- 238000004806 packaging method and process Methods 0.000 description 6
- 238000011056 performance test Methods 0.000 description 6
- 238000009747 press moulding Methods 0.000 description 6
- 238000012216 screening Methods 0.000 description 6
- 238000003860 storage Methods 0.000 description 6
- 238000010998 test method Methods 0.000 description 6
- 238000012360 testing method Methods 0.000 description 6
- 239000005751 Copper oxide Substances 0.000 description 3
- 229910000431 copper oxide Inorganic materials 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 238000012545 processing Methods 0.000 description 3
- 239000000126 substance Substances 0.000 description 3
- 229910052799 carbon Inorganic materials 0.000 description 2
- 238000000975 co-precipitation Methods 0.000 description 2
- 238000000280 densification Methods 0.000 description 2
- 238000005551 mechanical alloying Methods 0.000 description 2
- 239000000320 mechanical mixture Substances 0.000 description 2
- 229910000906 Bronze Inorganic materials 0.000 description 1
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- VYZAMTAEIAYCRO-UHFFFAOYSA-N Chromium Chemical compound [Cr] VYZAMTAEIAYCRO-UHFFFAOYSA-N 0.000 description 1
- 229910000616 Ferromanganese Inorganic materials 0.000 description 1
- 229910001145 Ferrotungsten Inorganic materials 0.000 description 1
- 229910045601 alloy Inorganic materials 0.000 description 1
- 239000000956 alloy Substances 0.000 description 1
- 238000000498 ball milling Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000010974 bronze Substances 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- KUNSUQLRTQLHQQ-UHFFFAOYSA-N copper tin Chemical compound [Cu].[Sn] KUNSUQLRTQLHQQ-UHFFFAOYSA-N 0.000 description 1
- 239000007771 core particle Substances 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 230000002950 deficient Effects 0.000 description 1
- 229910002804 graphite Inorganic materials 0.000 description 1
- 239000010439 graphite Substances 0.000 description 1
- -1 has atomization Substances 0.000 description 1
- 238000000713 high-energy ball milling Methods 0.000 description 1
- 150000002431 hydrogen Chemical class 0.000 description 1
- DALUDRGQOYMVLD-UHFFFAOYSA-N iron manganese Chemical compound [Mn].[Fe] DALUDRGQOYMVLD-UHFFFAOYSA-N 0.000 description 1
- 238000009766 low-temperature sintering Methods 0.000 description 1
- 238000002161 passivation Methods 0.000 description 1
- 238000011946 reduction process Methods 0.000 description 1
- 238000007670 refining Methods 0.000 description 1
- 238000007493 shaping process Methods 0.000 description 1
- 239000004575 stone Substances 0.000 description 1
- BPJYAXCTOHRFDQ-UHFFFAOYSA-L tetracopper;2,4,6-trioxido-1,3,5,2,4,6-trioxatriarsinane;diacetate Chemical compound [Cu+2].[Cu+2].[Cu+2].[Cu+2].CC([O-])=O.CC([O-])=O.[O-][As]1O[As]([O-])O[As]([O-])O1.[O-][As]1O[As]([O-])O[As]([O-])O1 BPJYAXCTOHRFDQ-UHFFFAOYSA-L 0.000 description 1
Classifications
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C30/00—Alloys containing less than 50% by weight of each constituent
- C22C30/02—Alloys containing less than 50% by weight of each constituent containing copper
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
- B22F1/00—Metallic powder; Treatment of metallic powder, e.g. to facilitate working or to improve properties
- B22F1/17—Metallic particles coated with metal
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
- B22F9/00—Making metallic powder or suspensions thereof
- B22F9/02—Making metallic powder or suspensions thereof using physical processes
- B22F9/06—Making metallic powder or suspensions thereof using physical processes starting from liquid material
- B22F9/08—Making metallic powder or suspensions thereof using physical processes starting from liquid material by casting, e.g. through sieves or in water, by atomising or spraying
- B22F9/082—Making metallic powder or suspensions thereof using physical processes starting from liquid material by casting, e.g. through sieves or in water, by atomising or spraying atomising using a fluid
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
- B22F9/00—Making metallic powder or suspensions thereof
- B22F9/16—Making metallic powder or suspensions thereof using chemical processes
- B22F9/18—Making metallic powder or suspensions thereof using chemical processes with reduction of metal compounds
- B22F9/20—Making metallic powder or suspensions thereof using chemical processes with reduction of metal compounds starting from solid metal compounds
- B22F9/22—Making metallic powder or suspensions thereof using chemical processes with reduction of metal compounds starting from solid metal compounds using gaseous reductors
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C30/00—Alloys containing less than 50% by weight of each constituent
- C22C30/04—Alloys containing less than 50% by weight of each constituent containing tin or lead
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/002—Ferrous alloys, e.g. steel alloys containing In, Mg, or other elements not provided for in one single group C22C38/001 - C22C38/60
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/008—Ferrous alloys, e.g. steel alloys containing tin
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/04—Ferrous alloys, e.g. steel alloys containing manganese
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/10—Ferrous alloys, e.g. steel alloys containing cobalt
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/10—Ferrous alloys, e.g. steel alloys containing cobalt
- C22C38/105—Ferrous alloys, e.g. steel alloys containing cobalt containing Co and Ni
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/12—Ferrous alloys, e.g. steel alloys containing tungsten, tantalum, molybdenum, vanadium, or niobium
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/14—Ferrous alloys, e.g. steel alloys containing titanium or zirconium
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/16—Ferrous alloys, e.g. steel alloys containing copper
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/18—Ferrous alloys, e.g. steel alloys containing chromium
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C9/00—Alloys based on copper
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
- B22F9/00—Making metallic powder or suspensions thereof
- B22F9/02—Making metallic powder or suspensions thereof using physical processes
- B22F9/06—Making metallic powder or suspensions thereof using physical processes starting from liquid material
- B22F9/08—Making metallic powder or suspensions thereof using physical processes starting from liquid material by casting, e.g. through sieves or in water, by atomising or spraying
- B22F9/082—Making metallic powder or suspensions thereof using physical processes starting from liquid material by casting, e.g. through sieves or in water, by atomising or spraying atomising using a fluid
- B22F2009/0824—Making metallic powder or suspensions thereof using physical processes starting from liquid material by casting, e.g. through sieves or in water, by atomising or spraying atomising using a fluid with a specific atomising fluid
- B22F2009/0828—Making metallic powder or suspensions thereof using physical processes starting from liquid material by casting, e.g. through sieves or in water, by atomising or spraying atomising using a fluid with a specific atomising fluid with water
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- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Mechanical Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Chemical Kinetics & Catalysis (AREA)
- General Chemical & Material Sciences (AREA)
- Powder Metallurgy (AREA)
- Manufacture Of Metal Powder And Suspensions Thereof (AREA)
Abstract
Description
Claims (8)
Priority Applications (1)
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CN201510903434.7A CN105463291B (zh) | 2015-12-09 | 2015-12-09 | 全预合金化粉末及其制备方法 |
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CN201510903434.7A CN105463291B (zh) | 2015-12-09 | 2015-12-09 | 全预合金化粉末及其制备方法 |
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CN105463291A CN105463291A (zh) | 2016-04-06 |
CN105463291B true CN105463291B (zh) | 2017-03-22 |
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Families Citing this family (20)
Publication number | Priority date | Publication date | Assignee | Title |
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CN105945741B (zh) * | 2016-05-19 | 2017-12-08 | 江苏超峰工具有限公司 | 耐磨型s型磨轮热压成型工艺 |
CN105835235B (zh) * | 2016-05-19 | 2018-04-06 | 江苏超峰工具有限公司 | 一种高强度金刚石干波纹锯片冷压成型工艺 |
CN105834518B (zh) * | 2016-05-19 | 2018-02-16 | 江苏超峰工具有限公司 | 高强度连续齿金刚石锯片热压成型工艺 |
CN105904597B (zh) * | 2016-05-23 | 2018-06-08 | 江苏华昌工具制造有限公司 | 无压烧结干切片 |
CN106270494B (zh) * | 2016-09-26 | 2019-01-15 | 广东粤海华金科技股份有限公司 | 无磁钢制品及其粉末冶金制造方法 |
CN106521288A (zh) * | 2016-11-23 | 2017-03-22 | 南通白鹤机针有限公司 | 预合金粉末材料 |
CN106926370B (zh) * | 2017-01-22 | 2019-05-24 | 博深工具股份有限公司 | 一种切割研磨性材料用金刚石圆锯片 |
CN107243644A (zh) * | 2017-05-25 | 2017-10-13 | 河南工业大学 | 一种金刚石工具用超细四元铜基预合金粉的制备方法 |
CN107385346A (zh) * | 2017-07-17 | 2017-11-24 | 江苏锋泰工具有限公司 | 金刚石烧结工具用预合金粉及其制备方法 |
CN108637241A (zh) * | 2018-05-15 | 2018-10-12 | 陕西凯恩宝德新材料有限公司 | 一种矿业勘探采集工具用合金粉末及其制备方法 |
CN108746656B (zh) * | 2018-06-15 | 2021-11-26 | 威海职业学院 | 用于金刚石制品的预合金粉及其制备方法 |
CN109078581B (zh) * | 2018-08-29 | 2020-07-07 | 中南钻石有限公司 | 一种触媒合金粉及利用其制备的表面沟槽状金刚石、制备方法和应用 |
CN109128145B (zh) * | 2018-11-02 | 2020-10-30 | 石家庄海川工具有限公司 | 一种金刚石工程薄壁钻刀头用粉末冶金材料及刀头的制备方法 |
US20200216935A1 (en) * | 2019-01-04 | 2020-07-09 | Tenneco Inc. | Hard powder particles with improved compressibility and green strength |
CN110480022B (zh) * | 2019-09-04 | 2022-06-21 | 泉州天智合金材料科技有限公司 | 一种FeNiCuSn预合金粉末、制备方法及应用 |
CN111745155B (zh) * | 2020-07-10 | 2022-07-12 | 郑州机械研究所有限公司 | 低熔包覆合金粉末及其制备方法和铁基金刚石胎体 |
CN112170842A (zh) * | 2020-09-29 | 2021-01-05 | 上海交通大学 | 一种激光同轴送粉增材制备成分梯度材料的方法 |
CN113600810A (zh) * | 2021-08-10 | 2021-11-05 | 泉州众志新材料科技有限公司 | 一种用于制备高性价比精切片的胎体材料及精切片刀头 |
CN114645171B (zh) * | 2022-03-21 | 2023-03-24 | 中南大学 | 一种多主元合金-金刚石磨具材料及其制备方法和应用 |
CN115449660B (zh) * | 2022-08-31 | 2023-04-07 | 西安理工大学 | 超高Sn含量高致密度低偏析铜锡合金的制备方法 |
Family Cites Families (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN101462162B (zh) * | 2009-01-16 | 2011-06-29 | 博深工具股份有限公司 | 一种预合金胎体粉末 |
WO2011112608A1 (en) * | 2010-03-08 | 2011-09-15 | University Of Rochester | Synthesis of nanoparticles using reducing gases |
CN102632296B (zh) * | 2012-03-27 | 2013-12-25 | 中国有色桂林矿产地质研究院有限公司 | 用于切割金属的金刚石锯片刀头 |
CN103273433B (zh) * | 2013-05-20 | 2015-09-09 | 江苏锋泰工具有限公司 | 金刚石切磨片 |
JP5658804B1 (ja) * | 2013-07-26 | 2015-01-28 | 株式会社リケン | 焼結合金製バルブガイド及びその製造方法 |
CN103658668B (zh) * | 2013-12-06 | 2016-03-16 | 湖北鄂信钻石科技股份有限公司 | 一种铁基预合金粉的制备方法 |
CN105039824B (zh) * | 2015-06-25 | 2017-09-29 | 安泰科技股份有限公司 | 金刚石圆锯片刀头及其制备方法 |
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